ORISSA POWER GENERATION CORPORATION LTD.

IB THERMAL POWER STATION, BANHARPALI

STANDARD MAINTENANCE PRACTICE FLAME SCANNER

Document No: SMP / C&I 30 Filed At: Control & Instrumentation Dept

The purpose of the SMP - Flame Scanner is to train and guide maintenance personnel to ensure safe and efficient maintenance of the system. Responsibility: Team Leader, C&I Other Department To Be Intimated: (Main Plant Operation) Details Of Hazards Involved 1. Fall 2. Heat 3. Dust 4. Noise 5. Poor illumination 6. Electrical hazards 7. Fire 8. Slip 9. Heat Radiation

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Safety Precautions Required 1. PTW is taken from control room. 2. Ensure Burner tilt position at 50%. 3. Ensure the use of PPE. 4. Ensure sufficient light at work place. 5. Ensure the electrical isolation (removal of electronic card) before working. 6. Ensure the furnace pressure in negative. 7. Do not run scanner wiring in cable trays or conduit carrying generalpurpose power wiring for motors and lights. When practicable, keep scanner cables away from igniter transformers and high-energy arc power pack at the wind box area. All wiring connections should be thoroughly checked before energizing the scanner circuit. Erroneous wiring may damage semiconductors or other components. T & Ps including special one 1. Multi meter, 2. Allen Key Set, 3. Spanner Set, 4. Screw Driver Set, 5. 12 inch pipe wrench, 6. Slide wrench (6 inch, 8 inch, 12 inch), 7. Hand Gloves, 8. Nose Pliers, 9. Cutting Pliers, 10.Junior Hacksaw. Permit Type: Permit To Work Order SMP - Flame Scanner 2/4

Permit Approving Authority: Shift-in-Charge (Main Control Room) Isolation Procedure: A. Flame Scanner Panel (Ensure Sequence)

1. Remove Intensity & fault detection card. 2. Remove frequency card. 3. Remove Lamp & Meter card. Frequency of maintenance: Annual Outage / As often required / In case of failures. WORK INSTRUCTION PROCEDURE 1. Remove the flame scanner plug & cover it with any cotton cloth. 2. As when the scanner assembly housing adapter flange is disconnected, the scanner assembly must be removed from the guide pipe immediately. So wrap a cloth around the scanner support pipe and hold it firmly against the cooling air manifold to minimize the escape of cooling air while the head is being removed. The head should be held in the rag to protect it from damage. Install the cover plate to retain the cooling airflow within the scanner guide pipe. Shut off valve must be installed in cooling airlines to scanners. 3. Loosen the three bolts of flame scanner. 4. Remove from its place safely by two persons. 5. Mechanical Housing Cover to be tightened immediately. 6. Ensure Burner tilt position at 50 %. 7. Bring the safe scanner safely to C&I Lab for calibration. 8. After calibration is over, take the scanner to field for installation.

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9. Remove the Mechanical Housing Cover and install. Checks Before Release Of Permit 1. Ensure the healthiness of scanners. 2. All T & Ps and manpower are removed Re-Commissioning Procedure 1. PTW is returned. 2. Normalize all the isolations after release of PTW.

Revision No & Date

Prepared By A. K. Patra

Verified By Technical Committee

Approved By Director (Operation)

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