R o l l e r D r i v e BT 1 0 0

Product Description
Mechanical commutation (brush motor) Integral overheat protection 6 gear stages Open strands/plug for Z-Card BT Gears
Two-stage

Low-noise RollerDrive with simple control

Tube
2 grooves PolyVee head Round belt head Without grooves Three-stage 2 grooves PolyVee head Round belt head Without grooves

RollerDrives BT100

Shaft
Female thread M8 11 mm hex spring-loaded shaft Female thread M8 11 mm hex spring-loaded shaft Female thread M8 11 mm hex spring-loaded shaft Female thread M8 11 mm hex spring-loaded shaft Female thread M8 11 mm hex spring-loaded shaft Female thread M8 11 mm hex spring-loaded shaft Female thread M8 11 mm hex spring-loaded shaft Female thread M8 11 mm hex spring-loaded shaft

Min. reference length mm

246 262 228 239 239 228 203 246 264 280 246 257 257 246 221 264

Counter bearing and min. reference length versions

Technical Data
General technical data Mechanical power Noise level Max. load capacity with a reference length of from 300 to 1,000 mm Max. load capacity with a reference length of from 1,010 to 1,500 mm Electrical data Rated voltage Voltage range Idle current Max. continuous current Max. start-up current Permissible voltage undulation Protection rate Dimensions Tube diameter Wall thickness Max. reference length Ambient conditions Ambient temperature in operation Ambient temperature during transport and storage Max. air humidity 11W 47dB(A) 1,100N 490N 24V DC 16to28V DC 0.6A 1.3A 4.5A < 5 %, recommended: < 1 % IP54 50mm 1.5mm 1,500mm 0to+40C -20to+75C 90 %, non-condensing

Tube material Shaft material Motor shaft Tube sleeve Length of motor cable

Steel, stainless steel / Steel, zinc-plated Steel, stainless steel / Steel, zinc-plated 11 mm hex with male thread M12 x 1.5 PVC, 2 mm / PVC, 5 mm 1m/2m/5m

Further versions

8
Identification number of RollerDrive

A
Gears D = 9:1 E = 9:1, reduced K = 21:1 N = 30:1 S = 37:1 T = 37:1, reduced

6
Assembly Reference length RL in mm

Reference number

Motor version A = 24 V BT100

Product Selection
The following tables provide an overview of the possible versions. Gear stage versions Gears
Two-stage

6 = bearing assembly Tube version JAA = steel, zinc-plated; diameter 50 x 1.5 mm; without grooves JAD = steel, zinc-plated; diameter 50 x 1.5 mm; 1 groove JAE = steel, zinc-plated; diameter 50 x 1.5 mm; 2 grooves NAA = steel, stainless; diameter 50 x 1.5 mm; without grooves NAD = steel, stainless; diameter 50 x 1.5 mm; 1 groove NAE = steel, stainless; diameter 50 x 1.5 mm; 2 grooves

Gear ratio
9:1 9:1, reduced 21:1 30:1 37:1 37:1, reduced

Max. conveyor speed m/s

0.9 0.7 0.4 0.3 0.2 0.1

Rated torque Nm
0.45 0.70 0.84 1.28 1.64 2.50

Start-up torque Nm
1.90 2.60 3.00 4.40 6.60 6.40

Motor shaft version C = steel, zinc-plated; 11 mm hex with male thread M12 x 1.5; cable 1 m D = steel, zinc-plated; 11 mm hex with male thread M12 x 1.5; cable 2 m E = steel, zinc-plated; 11 mm hex with male thread M12 x 1.5; cable 5 m K = steel, stainless; 11 mm hex with male thread M12 x 1.5; cable 1 m L = steel, stainless; 11 mm hex with male thread M12 x 1.5; cable 2 m M = steel, stainless; 11 mm hex with male thread M12 x 1.5; cable 5 m

Three-stage

Counter-bearing version FT = female thread M8; stainless steel SL = 11 mm hex spring-loaded shaft; zinc-plated steel SS = 11 mm hex spring-loaded shaft; stainless steel PS = PolyVee head; 11 mm hex spring-loaded shaft; zinc-plated steel PF = PolyVee head; female thread M8; zinc-plated steel RS = round belt head; 11 mm hex spring-loaded shaft; zinc-plated steel RF = round belt head; female thread M8; zinc-plated steel

84

Conveyor Rollers p26

RollerDrives Overviewp82 MultizoneControl Z-Card BTp112

Material Specification p 222

Refer to the Planning Section from p 168 onwards for help with planning and design

85

R o l l e r D r i v e BT 1 0 0
Dimensions and Connections
Dimensions The dimensions depend on the shaft and counter bearing selected. The reference length/ordering length RL does not have any reference edges on the conveyor roller and can therefore not be shown. The installation (EL) corresponds to the clearance between the side profiles. All dimensions in mm. Motor shaft 11mm hex M12 x 1.5 Counter bearing 11mm hex spring-loaded shaft Straight
EL 13.5 EL 15.5

Low-noise RollerDrive with simple control

Motor shaft Counter bearing 11mm hex spring-loaded shaft 2 grooves
EL max. 125 min. 30 min. 55 15.5 EL max. 125 min. 30 min. 35

RollerDrives BT100

Female thread M8

Female thread M8

EL
11 RL = EL - 11 RL = EL - 11 11

38.5

38.5

5000 11 RL = EL - 11 11 RL = EL - 11 11

The RollerDrive BT100 is available in two versions: 2 core 5m cable Motor cable with plug to fit Z-Card BT in lengths 1m and 2m

Motor cable

Round belt head

EL 11 EL

Motor cable assignment:

1 2

38

38

Pin
1 2

Colour
White Brown

Line
24 V DC Earth

37.5 RL = EL - 37 RL = EL - 37

37.5

Motor plug assignment:

1 2

Motor plug

PolyVee Heads
EL 11 EL

Pin
1 2

Colour
Red Black

Line
24 V DC Earth

43

37.5 RL = EL - 37 RL = EL - 37

37.5

86

43

Conveyor Rollers p26

RollerDrives Overviewp82 MultizoneControl Z-Card BTp112

Material Specification p 222

Refer to the Planning Section from p 168 onwards for help with planning and design

87