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Application Example
2 1
This drawing is not a real circuit and is intended for description only.
2 2
Simple checks to prevent flow interaction between pumps
1 1 2
Non-compensated meter-out flow control for preventing load run away.
1 2 1 2
LOAD
LOAD
1 2
Non-compensated meter-in flow control for resistive load control
Note: Compensated flow controls may be substituted if greater regulation accuracy is required.
Figure 1. Meter-in, Meter-out Flow Control using 2 port check and flow control valves
Application Examples
This drawing is not a real circuit and is intended for description only.
2 1
2 1
2 1
Pump Control
Bleed-off control using a restrictive compensator allows a smaller valve to control a larger flow to the actuator, over a limited range. Accuracy of flow to actuator is dependent upon pump flow, which can vary due to changing load pressure.
Actuator Control
Figure 2. Bleed-Off Control for pump output flow and actuator speed
3 2
All flow is directed to port 3 until the priority flow setting is satisfied. Any additional flow is diverted to the secondary circuit (bypass port 2). Both priority and bypass may be independently pressurized. A priority flow relief valve is required to assure flow out port 3 will not be blocked.
Bypass Flow
This drawing is not a real circuit and is intended for description only.
Figure 3. Bypass and restrictive priority control using 3 port flow control valves
Application Examples
2-Way Normally Closed Valve
2 2 1 1 1
4 1 3 Priority Flow 2
In this example, a 2-way valve is used to deselect the priority circuit when it is not needed for machine function(s), thus allowing all pump flow to be available for the bypass or secondary circuit.
This drawing is not a real circuit and is intended for description only.
Figure 4. Deselecting a priority circuit using a 4 port ventable priority flow control.
Similar in operation to the 3 port model, but with an additional vent port. With the vent port closed, the valve operates as the 3 port version. In this example, with the vent port open to tank, all flow diverts to the bypass port 2 when the accumulator is charge pressure setting is satisfied.
This drawing is not a real circuit and is intended for description only.
Optional needle orifice ranges available in most frame sizes. (.16 to .56 in [4 to 14,2 mm]) Positive shutoff of flow when closed. (Maximum leakage of 5 drops/min.) Five turns of adjustment Two Port, Fixed Orifice, Non-Compensated Flow Control Cartridges CNAC, CNCC, CNEC, CNGC, and CNIC Sun CN*C side-to-nose free flow check valves include a fixed bypass orifice that allows restricted flow from port 1 to port 2. These valves can be considered non-adjustable, noncompensated, restrictive flow controls with reverse flow capability. Performance parameters include: Seven cracking pressure spring ranges (1 to 100 psi [0,07 to 7 bar]). Customer specified bypass orifice diameters from .016 to .250 in (0,4 to 6,4 mm), depending on frame size. Flow path matches Sun flow controls. (Can be used in any flow control manifold.) Two Port Fixed Orifice Pressure Compensated Flow Control Cartridges FX*A and FC*B Sun fixed orifice, pressure compensated, flow controls offer accurate control of flow using a replaceable fixed orifice configuration. (The FC*B versions also offer a high capacity reverse flow check.) Performance parameters include: Minimum flow change with widely varying loads. (For flow settings in the bottom 2/3 of a given valves adjustment range, flow variations of less than +/- 5%, with a 4500 psi (310 bar) load change, are possible.) Stable operation over widely varying temperature ranges. Selectable fixed orifice sizes, from 0.1 to 50 gpm (0,4 to 200 L/min), depending on frame size. (Five frame sizes available.) A minimum of 200 psi (14 bar) pressure differential should be maintained for optimum pressure compensation. Factory settings are within +/- 10% of the customer requested flow setting. Tunable control option that provides a +/- 25% adjustment variation of the nominal factory set flow. Two Port Fully Adjustable Pressure Compensated Flow Control Cartridges FD*A Sun fully adjustable pressure compensated FD*A flow controls include a free reverse flow check and offer the following features: Minimum flow change with widely varying loads. (For flow settings in the bottom 2/3 of a given valves adjustment range, flow variations of less than +/- 5%, with a 4500 psi (310 bar) load change, are possible.) Sharp-edged orifice design minimizes flow variation due to changes in viscosity. Five turns of adjustment with low operating effort at high load pressures. A minimum of 200 psi (14 bar) pressure differential should be maintained for optimum pressure compensation. Optional needle adjustment ranges available for system flow optimization. These valves will not provide zero flow. (Depending on frame size, minimum flows will be 0.1 to 0.2 gpm (0,4 to 0,8 L/min) at shutoff.)
Sun Hydraulics Technical Tips Check, Flow Control and Priority Flow Control Valves Overview
Function
2 Port
Description
Free Flow Nose-to-side
Nominal Capacity
1.25 gpm (4,7 L/min.) 10 gpm (40 L/min.) 20 gpm (80 L/min.) 40 gpm (160 L/min.) 80gpm (320 L/min.) 160 gpm (640 L/min.) 7.5 gpm (30 L/min.) 15 gpm (60 L/min.) 30 gpm (120 L/min.) 60 gpm (240 L/min.) 120 gpm (480 L/min.) 7.5 gpm (30 L/min.) 15 gpm (60 L/min.) 30 gpm (120 L/min.) 60 gpm (240 L/min.) 120 gpm (480 L/min.) 20 gpm (80 L/min. ) 40 gpm (160 L/min.) 80 gpm (320 L/min.) 120 gpm (480 L/min.)
Model
CXAA CXBA CXDA CXFA CXHA CXJA CXAD CXCD CXED CXGD CXID CNBC CNDC CNFC CNHC CNJC CXDC CXFC CXHC CXJC
Cavity
T-8A T-162A T-13A T-5A T-16A T-18A T-162A T-13A T-5A T-16A T-18A T-162A T-13A T-5A T-16A T-18A T-11A T-2A T-17A T-19A
Symbol
2 Port
2 Port
3 Port
3 Port
15 gpm (40 L/min.) 30 gpm (120 L/min.) 60 gpm (240 L/min.) 120 gpm (480 L/min.)
2 Port
.16 in. (4 mm) .19 in. (4,8 mm) .33 in. (8,4 mm) .25 in. (6,4 mm) .5 in. (12,7 mm) .38 in. (9,7 mm) .69 in. (17,5 mm) .56 in. (14,2 mm) .85 in. (21,6 mm) 16 in. (4 mm) .19 in. (4,8 mm) .09 in. (2,3 mm) .25 in. (6,4 mm) .5 in. (12,7 mm) .13 in. (3,3 mm) .38 in. (9,7 mm) .28 in. (7,1mm) .56 in. (14,2 mm) .38 in. (9,7 mm)
NFBC NFCC NFCD NFDC NFDD NFEC NFED NFFC NFFD NCBB NCCB NCCC NCCD NCEB NCEC NCFB NCFC NCGB NCGC
T-162A T-13A T-13A T-5A T-5A T-16A T-16A T-18A T-18A T-162A T-13A T-13A T-13A T-5A T-5A T-16A T-16A T-18A T-18A
2 Port
Sun Hydraulics Technical Tips Check, Flow Control and Priority Flow Control Valves Overview
Function
2 Port
Description
Fixed Orifice, Non-compensated, with Reverse Flow Check
Nominal Capacity
7.5 gpm (30 L/min.) 15 gpm (60 L/min.) 30 gpm (120 L/min.) 60 gpm (240 L/min.) 120 gpm (480 L/min.)
Model
CNAC CNCC CNEC CNGC CNIC
Cavity
T-162A T-13A T5A T-16A T-18A
Symbol
2 Port
3 gpm (11 L/min.) 6 gpm (23 L/min.) 12 gpm (45 L/min.) 25 gpm (95 L/min.) 50 gpm (200 L/min.)
2 Port
3 gpm (11 L/min.) 6 gpm (23 L/min.) 12 gpm (45 L/min.) 25 gpm (95 L/min.) 50 gpm (200 L/min.)
2 Port
6 gpm (23 L/min.) 12 gpm (45 L/min.) 25 gpm (95 L/min.) 50gpm (200 L/min.)
3 Port
3 gpm (11 L/min.) 6 gpm (23 L/min.) 12 gpm (45 L/min.) 25 gpm (95 L/min.) 50 gpm (200 L/min.)
4 Port
6 gpm (23 L/min.) 12 gpm (45 L/min.) 25 gpm (95 L/min.) 50 gpm (200 L/min.)