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Item No

Line No

Description

SAP

Pic No.

Scaffording (H X L X W)

Insulation to Open for Inspection/Install back Straight line (m) 8" = 2m Flange/ Valve # Albow #

Estimated Length/nos Initial Inspection/ Findings Power Brush/Repaint (m) 8" Line = 1.0m 1" Line = 0.3m 10" Line = 1.0m (Remove frozen water) To replace 1" Pipe = 0.1m Further Open Insulation Required Further Open Insulation Required Rusty on 8" and 1" pipe. Pitting at start 1" piping line. Frozen water on 10" pipe. Badly corroded on entire 3/4" piping line included valve and fitting. Repaint 8" and 1" pipe. Replace start 1" piping line. Reinstate insulation. Remove frozen water on 10". Replace 3/4" pipe and fittings Reinstate insulation. Repaint. During TA Second Inspection/ Findings Recommendations Repair Status

8-P-3105-2B

T-360 ovhd 1" tap off to pressure reducing station AT-3601 E-362 s/side C3 vapour top vent valve

53

2x2x2

3/4"-RP-6521-2B-C45

54

2x2x2

10" = 2m

3/4" Pipe = 0.3m 3/4"x800 Gate Valve = 1nos. 3/4" Cap = 1nos.

During TA

1-P-3036 3a 1"-P-3038 -P-3038 3b 2-P-3035-2B2 4 11/2"-CABD-3002-2B2 corrosion on drain line into pit 900 (CABD pit) E-362 top & btmLG tapping isolation valve corroded 10144030 30,31 1.5x5x2

1" Line = 10m 1" Line = 2m 3/4" Line= 10m x 2length. 2" Line = 3m 11/2" Line = 13m

Rusty at several locations.

IN PROGRESS

Rusty on middle part of 2" pipe. Moderate corrosion scattered along piping line included support. Further Open Insulation Required

Repaint. Repaint on entire piping line included support. Paint deteriorated with general corrosion on piping,LG and valve. Badly corroded on coupling 1/2". Badly corroded on pipe 3/4" pipe. Repaint 2"pipe,3/4"pipe,LG and valve. Replace 1/2" Coupling. 3/4"pipe to replace. Reinstate insulation.

DONE PENDING

10144033

39

1.5x2x2

10144735

58

1.5x2x2

E-359 top & btmLG tapping isolation valve corroded

10144745

59

1.5x2x2

-RP-6515-2B-C30

E-359 C3R vap line 3/4' vent valve pipe to boss corroded V-690 CBD line at the insulated area corroded V-660 CBD

10144783

55

2x2x2

2"x3/4"x3 1/2"valve = /4" = 2m. 4 nos. 11/2" valve= 1 nos. 3/4" valve=3 nos 2"Flange= 1nos 2"x3/4" = 11/2"valve 2m. = 1nos. 3/4" valve= 5nos. 1/2"Flange = 2nos 2"Flange= 1nos 3/4"Flange = 3nos 10" = 2m

2" Line = 1m 3/4" Line =1m LG =1m

3/4" Pipe = 55mm 1/2" Coupling = 1nos

During TA.

2" Line = 1m 3/4" Line =1m LG =1m

3/4" Pipe = 20cm 3/4"x800 Gate Valve = 2nos. 3/4" Flange = 1nos.

Further Open Insulation Required

Paint failure due to general Repaint 2"pipe,3/4"pipe,LG corrosion on piping,LG and and valve. valve. Replace 3/4" gate valves. Localized pitting with wall loss 3/4"pipe to replace. noted on 3/4"pipe and 3/4"valve 3/4"flange to replace. body. Reinstate insulation. Badly corroded on gate valve 3/4". Badly corroded on flange. Rusty on 10" and 1" pipe. Pitting at start 1" piping line. Repaint 10" and 1" pipe. Replace start 1" piping line. Reinstate insulation. Repaint 11/2" line. Reinstate insulation. Paint deteriorated with general corrosion noted on piping and valves. Severe metal loss noted on 3/4"piping.Appox 3mm depth.And also badly corroded noted on piping line. Metal bulging with corrosion noted on 1 1/2"piping. Repaint piping and valves. Replace 3/4"piping. Replace 1 1/2"piping. Reinstate new cap. Reinstate insulation.

During TA

10" Line = 1.0m 3/4" Line = 0.3m 11/2" Line = 1.5m

3/4" Pipe = 0.1m

Further Open Insulation Required Algae with rusty surface on piping line.

During TA

11/2"-CBD-6022-2D

14

2x2x2

11/2" = 2m

During TA

11/2"-CBD-6019-2D

20

4x2x2

3/4" = 8m. 11/2" = 0.5m 11/2" = 0.5m

1 1/2" Line = 2.0m

3/4" Pipe = 8.0m 1/2" Pipe = 2.5m 3/4" Cap = 1nos

Further Open Insulation Required

PENDING- REQUIRE IMMEDIATE REPLACE

10

E-648 cantilever pipe support

13

4x3x8

3m

Support pipe = 3.0m

Further Open Insulation Required

11

Replaced 2" pipe at first level pipe rack behind E358A corroded. 3" Pipe line to T290 behind V320 small portion corroded

4x2x2

2" Line = 1.5m

12

2x2x2

3" Line = 1.5m

Presence of corrosion and rusty surface on piping line included weldment. Paint failure with rusty surface on piping line.

Frozen water covered on To remove frozen water for piping. Paint further inspection. failure with scaling noted on Repaint pipe support support pipe. Repaint on 2" line included weldment. Repaint on 3" line at affected area.

During TA

DONE

DONE

13 4"-RP6512-2B-C30

C3 vapour line for chilling R-360 ( surface corrosion) 41 6x1.5x2 E-632 structure cross brace badly corroded
10144405

Corroded, require repaint work

SLLIM - submitted on 1 feb 2010. SLLIM - submitted on 1 feb 2010. SLLIM - submitted on 1 feb 2010. SLLIM - submitted on 1 feb 2010.

IN PROGRESS

14

63

1.5x3x2

15

E-481 structure cross barce badly corroded


10144406

62 61 8

1.5x3x2 2x4x2 3/4" valve = 1nos. 3/4" Line = 2m 3/4" Pipe = 0.3m 3/4" x 300 flange = 2nos. Bolting = 4nos.

16 8"-P-6201-28

E-624 butene liq line which start to corrode 10144776

Corroded/damaged, require repaint & some replacement work Corroded/damaged, require repaint & some replacement work Corroded, require repaint work

IN PROGRESS

IN PROGRESS

IN PROGRESS

17 3/4"-CH-8120-3B

Methanol injection into T-470 Liquid feed

18a

4- P-3112-2B-C25

P-360 A Discharge Line.

4" = 1m

4" flange = 2nos.

4"Line = 1m

Surface corrosion and rusty on several locations. Badly corroded on piping line (vertical) included both 3/4" flanges. Presence of corrosion and rusty surface on piping line included flanges and bolting. Presence of corrosion and rusty surface on 3" piping line included 3/4" drain line. Presence of corrosion and rusty surface on piping line included flanges and bolting.

Repaint on rusty area. During TA Replaced badly corroded parts. Reinstate detached insulation.

Repaint on affected area. Reinstate detached insulation. Repaint on affected area. Reinstate detached insulation.

During TA

18b

3- P-3114-2B-C25

P-360 A Discharge Line.

3" = 1m

3"valve = 1 2nos. 3/4" valve= 1nos. 4" flange = 2nos. 1

3" Line = 2m

During TA

18c

4- P-3113-2B-C25

P-360 S Discharge Line.

4" = 1m

4"Line = 1m

Repaint on affected area. Reinstate detached insulation.

During TA

19 3/4"-PW3001-3B3-PP20 FV-3309 d/s line at pipe sleepers

29

3/4" Line = 2m

20 14"-P-3026-3B-H30

R-360 A inlet at d/s of Reactor A inlet b/valve underneath damage insulation V-366 CBD valve corrosion where insulation is damage

40

14" valve = 1nos. 4" + 11/2" 11/2" valve = 1m = 1nos.

14"valve = 1m

21 1 - CBD-3006-2C

48

4"&1 1/2" Line = 1m

Surface corrosion and rusty was observed on piping line included flanges,bolting and both supports. Only surface rust noted on contact flange and bolting of 14 control valve XV 3802. 11/2" x 800 Gate Valve = 1nos. Only surface rust on piping line. Gate valve handle found missing. Corroded, required repaint work & insulation recover General corrosion on 3/4" line and flanges. 3/4" x 300 flange = 1nos. Bolting = 4nos. Surface rust on 3/4" piping line. Severely corroded on flanges&bolting. Formation of algae and surface rust noted on piping line. 1 1/2" gate valve = 1nos 3/4" gate valve = 1nos Further Open Insulation Required Paint deteriorated with general corrosion on piping,LG and valve. Badly corroded on 1 1/2"gate valve. Badly corroded on 3/4" gate valve. Apart of 3/4" line noted sweating and rusty. Leak on gate valve clamp. Severe corroded on 3/4" pipe near leakage area. PENDING-insulation

Repaint on piping line included IN PROGRESS flanges,bolting and both supports. Repaint on 14" valve and affected area. Repaint on rusty area. Replaced gate valve. Reinstate detached insulation. Repaint on corroded area. Repaint on 3/4" line and both flanges. Reinstate detached insulation. Repaint on 3/4" line. Replace flanges &bolting. Reinstate detached insulation. DONE

During TA

23 12"-P-3076-2B-PP25 24 14"-P-3099-3B-C40

PSV-3520 d/s spool d/s of b/valve corrosion E-361 tube outlet thermowell

10144414

51 49

1 3/4" = 0.5m 3/4" = 0.5m

1 3/4"flanges = 2nos. 3/4"flanges = 2nos.

2 3/4" Line = 1m.

PENDING During TA

25

T/well pipe and boss on C2 vapor line to E362 corroded

10145010

57

3/4" Line = 1m

During TA

27 - P-4094-3C1

Methanol injection into T-440 reflux line

10

3/4"= 0.5m

3/4" valve = 1nos. 11/2"valve = 2nos. 3/4" valve= 2nos. 3/4"Flange = 2nos 11/2"Flang e= 2nos

3/4" Line = 2m

28

Z-350 isolation valve for LG and LT corrosion(sweating)

46,47

1 1/2" Line = 0.5m 3/4" Line = 0.5m LG =1m

Repaint on rusty and affected area. Reinstate detached insulation. Repaint on affected area. Replaced gate valve. Reinstate insulation.

During TA

During TA

29 -CFL-3011-2C

T-365 ovhd sampling u/stream and d/stream valve corroded

50

16"= 0.5m

3/4" Line = 1m

3/4" Pipe = 0.5m 3/4"x600 Gate Valve = 1nos.

Further Open Insulation Required

Repaint on 3/4" line. Re-inject sealent & replace gate valve during TA. Replace defective 3/4"pipe. Reinstate detached insulation on 16" pipe.

During TA

30 3/4"-CH-8117-3B 33 3/4"-CH-8118-3B

Methanol injection into T-470 reflux line Methanol injection into T-470 vapour feed (Behind cold box) TT-3501 Flange and 3/4" pipe to boss corroded 10144746

1 3/4" Line = 1m

34

56

3/4" = 0.5m

3/4"flanges = 2nos.

3/4" pipe = 0.5m 3/4 flange = 1nos.

Further Open Insulation Required Paint deteriorated with rusty surface observed on 3/4"piping line included valve and flange. Badly corroded on 3/4" pipe and flanges.

Repaint on piping line and affected area. Replace 3/4" pipe and flanges.

PENDING TO OPEN INSULATION DONE

During TA

35 1-N2-9131-2B

1" N2 to HFL flare purge purge d/stream RO (small section pitted corrosion) PV-3522 d/stream line pitting corrosion

42

36 12"-P-3139-2B

43

1" Line = 1m (Temporary repair prior to replace) 12" Line = 2m.

1" pipe = 0.5m ( To replace during TA)

Pitting corrosion (localized) on middle part of piping line. Pitting corrosion found scattered on piping line. Paint failure with pitting corrosion on 2" piping line. Support bracket found detached. Paint failure with corrosion and rusty surface on piping line (horizontal position). Paint failure with presence of corrosion found spotted on piping line. Rusty stain and algae also noted at several locations. Paint failure with rusty surface on piping line and fittings.

Repaint on affected area and to DONE(Repaint) replace corroded portion during PENDING (Replacement TA. During TA) Repaint on affected area. DONE

38 2"-P-5110-3B4

V-366 pressurizing at globe valve show sign of pitting corrosion

45

2" Line = 1.5m.

Repaint on affected area. Reinstated support bracket.

DONE

39

4" Crack gas transfer line d/s of b/valve to V310 pitting corrosion PSV-4322 d/stream line spot corrosion

52

4" Line = 10m

Repaint on 4" line and affected DONE area. Repaint on 6" line and affected DONE area. Remove stain and algae.

40 6"-HFL-4007-2B

12

6" Line = 3m

41

1" P-903 discharge line to V-342 inline mixer

10144031

32,33

1" = 2m

Repaint on affected area.

DONE

42a 2-P-3110-3B4

P-361 A suction line insulation treat corrosion at strainer

2" = 2m

2" valve= 2 1nos. 3/4" valve= 1nos. 1

2" Line = 2m

3/4" Pipe = 0.5m 3/4"x800 Gate Valve = 1nos.

2" Piping line rusty, sweating and covered with algae. 3/4" drain line found badly corroded. Corrosion, surface rust and algae at most locations on piping line included valves and flanges.

Repaint on affected area. Replace corroded parts. Reinstate detached insulation.

During TA

42b

P-361 A suction line insulation treat corrosion at strainer.

3" = 1.5m valve= 2nos. Flanges= 2nos.


10144038

3" Line = 2m

Repaint on piping line included During TA valves and flanges. Reinstate detached insulation. Repaint on affected area. Replace corroded parts. Reinstate detached insulation. During TA

42c 2-P-3111-3B4

P-361 S suction line insulation treat corrosion at strainer.

34, 35, 36, 37

2" = 2m

2" valve= 2 1nos. 3/4" valve= 1nos. valve= 2nos. Flanges= 2nos. 2

2" Line = 2m

3/4" Pipe = 0.5m 3/4"x800 Gate Valve = 1nos.

2" Piping line rusty, sweating and covered with algae. 3/4" drain line found badly corroded. Corrosion, surface rust and algae at most locations on piping line included valves and flanges. Damaged insulation noted on middle part of piping line. Paint failure with rusty surface along both piping line included weldments. Further Open Insulation Required

42d 3"-P3108-2B-C25

P-361 S suction line insulation treat corrosion at strainer

2" = 5m

2" Line = 5m

Repaint on piping line included During TA valves and flanges. Reinstate detached insulation.

43 11/2"-CABD-3003-2B2

corrosion on CABD line to Pit -900 (CABD pit) V-665 drain to CBD spot corrosion

10144032

38

1 1/2" = 5m X 2 lengths.

Repaint along both piping line. DONE

44

-RP-6583-2C

10144409

3/4"= 0.5m

3/4" valve= 1nos.

11/2" Pipe = 0.5m 3/4" Pipe = 0.5m 11/2"x 3/4" Boss = 1nos. 3/4"x600 Globe Valve = 1nos. 3/4" Cap = 1nos. 2 3/4" valves = 2nos. 11/2" Pipe = 1.5m 3/4" Pipe = 0.5m 11/2" Elbow(90) = 1nos. 11/2" Straight tee = 1nos. 3/4"x600 Gate Valve = 1nos. 11/2"x3/4" Nipple = 1nos. Pipe Support = 1nos. 11/2" Pipe = 1m 3/4" Pipe = 0.5m 11/2" Elbow(90) = 1nos. 11/2"x3/4" Boss = 1nos. 3/4"x600 Gate Valve = 1nos. 3/4" Pipe = 1m 3/4" elbow(90) = 1nos.

11/2" & 3/4" pipe included globe valve and also drain line badly corroded. 3/4" cap found missing. 11/2" and 3/4" piping line included other fittings found badly corroded with severe metal loss. Corrosion scaling on pipe support. 11/2" & 3/4" pipe included valves and other fittings badly corroded. Surface rust noted on both 11/2" valves. Surface rust noted on both 11/2" valves and several location. 3/4" pipe (vertical) badly corroded. 3/4" pipe (horizontal) noted with localized corrosion Corrosion scaling on pipe support.

Replace badly corroded parts. Reinstall 3/4" cap. Reinstate detached insulation.

During TA

45 1 -CBD-4005-2G

T-420 CBD

Further Open Insulation Required

Replace badly corroded piping line included fittings. Replace support. Reinstate detached insulation.

During TA

46 1 -CBD-6020-2G

V-649 CBD

1 1/2" valve = 1nos.

3/4" valves = 2nos.

Further Open Insulation Required

Replace badly corroded piping During TA line included valves and fittings. Repaint on both valves. Reinstate detached insulation.

47 -RP-6565-2C

V-670 CBD

3/4" = 0.5m.

3/4" valve= 1nos.

3/4" Gate valve = 2nos.

Further Open Insulation Required

Repaint on both valves. Replace badly corroded parts. Repaint/ replace support. Reinstate detached insulation.

During TA

LEGEND FOR REPAIR STATUS: REPAIR WORK COMPLETED REPAIR WORK IN PROGRESS PENDING FOR INSPECTION PENDING FOR REPAIR REPAIR DURING TA `