GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

4. 4.1. ITEM 1. 1.1

MAIN INLET VALVE AND ACCESSORIES (SPHERICAL VALVE) Guaranteed Technical Particulars DESIGNATION General Manufacturer/ Type designation Voith /Fouress /TBHydro /Hongcheng During detailed engg. IS/DIN/Voith norms UNITS VALUE REMARKS

1.2 1.3 2. 2.1

Place of Manufacturer Applicable standards Main data Maximum leakage from main valve when fully closed against maximum head of 396.2 M (with new seal) through service seal through maintenance seal

L/min L/min

3 3 During detailed engg. Value - during detailed engg. (negligible being spherical valve)

Maximum leakage from bypass valve L/min at mentioned head of 396.2 M 2.2 Maximum head loss through the valve m at a flow required for rated turbine output at rated net head

2.3

Maximum torque required to close the valve with a flow corresponding to rated turbine output at rated net head specified turbine overload output at rated net head Rated turbine output at maximum head of 400.70 m Rated turbine over load at maximum head of 400.70 m. Nm Nm Nm Nm
1

During detailed engg. During detailed engg. During detailed engg. During detailed engg.

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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM 2.4

DESIGNATION Main dimensions of shut-off valve inside diameter length of valve body (excluding extensions) maximum distance from horizontal centreline of valve to lowest portion of assembly

UNITS

VALUE

REMARKS

mm mm mm

1200 ~1720 During detailed engg. 2 For operating load case

2.5

Lowest factor of safety (referred to design yield stress) for any hydraulically loaded part of the valve Valve operating oil pressure minimum maximum rated

2.6

Kg/cm2 Kg/cm2 Kg/cm2

~80 ~120 During detail engg

3. 3.1 3.2 3.3

Oil pressure unit(OPU) Number of main oil pumps Type of oil pumps Oil pump discharge capacity at pressure L/min Kg/cm2 kW ~85 120 ~22 Diaphragm Nos. 2 Fixed displacement

3.4 3.5 4. 4.1 4.2 4.3

Power rating of main pump motor Type of pressure switches Pressurised accumulator tank Total oil volume Design pressure

L Kg/cm2

~375 120 (close-open -close) MIV servomotor is single acting and closing by counter weight

Minimum possible operating cycles of shut-off valve(close-open) without recharging tank

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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM 4.4 5. 5.1 5.2

DESIGNATION Dimension of tank (Height X Dia.) Sump tank Total oil volume Size of sump (L X W X Depth)

UNITS mm mm X

VALUE During detail engg

REMARKS

L mm mm mm X X

~800 During detail engg

6. 6.1

Hydraulic oil Total quantity of Hydraulic oil required for complete system including servomotor Oil quantity Informative data DESIGNATION Servomotor Make Nominal design oil pressure Active volume Guaranteed closing time of MIV at rated load and rated head of 396.70m Guaranteed closing time of MIV at overload of (110%) and maximum head of 400.70m Guaranteed maximum opening time at rated head Guaranteed maximum opening time at maximum head of 400.70 m Kg/cm2 m3 Sec Reputed make 120 43.31 During detailed engg. UNITS VALUE REMARKS L ~800/unit

6.2 4.2. ITEM 1. 1.1 1.2 1.3 2.

~880/unit

With 10% margin

Sec During detailed engg. Sec During detailed engg. During detailed engg.

Sec

3.

Weights

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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM

DESIGNATION Weight of complete shut off valve Estimated shipping weight of valve

UNITS kg kg

VALUE ~25000 to 30000 ~15000 to 20000 During detailed engg. ~15000 to 20000

REMARKS

Weight of complete oil pressure unit kg with pump set equivalent Maximum weight of valve assembly kg to be handled by power house crane 4. Minimum floor opening required for mm valve installation/removal (L x W) mm Recommended additional spare parts

During detailed engg.

4.3.

List hereunder the spare parts which are recommended by the Bidder for purchase in addition to the specified spare parts. The purchase of any or all of the recommended spare parts will be at the option of HPPCL . The prices for recommended additional spare parts for five (5)years. -

ITEM 1. 2. 3. 4. 5. 6.

DESCRIPTION No additional spare recommended.

UNIT -

PRICE/ UNIT -

Note: Use additional sheet if required

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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

4.4.

Information to be supplied together with the bid At least the information listed hereunder shall be given by the Bidder. The Bidder may support advantages in his design of the delivery or special technical features of his offer by additional documents / descriptions 1. Indicate type of construction (cast steel or welded steel) for valve body and rotor [Reply] - Ref Technical Description of MIV - Bid clause 4.4.1. 2. Describe method of operation on closure of the valve (by oil pressure and counter weight) [Reply] - Refer Technical Description -Bid clause 4.4.1 & Hydraulic Schematic diagram attached - Bid clause 4.4.2. 3. Specify proposed type of by-pass valve. [Reply] Ref Technical Description of MIV 4. Describe method of operation of the automatic air inlet and vacuum release valve [Reply] - Self acting, movement due to air - water pressure difference. 5. Specify proposed type of service seal control valve. [Reply] - During Detail Engineering 6. Provide dimensional drawing with cross section showing the type of trunion seal, bearing, General Arrangement of major valve parts and main dimensions [Reply] - During Detail Engineering

7. Provide schematic and block diagram of complete shut-off valve system [Reply] - During Detail Engineering

8. Indicate expected maximum dynamic and static loads on foundation for the most unfavourable conditions (opening/closure) [Reply] - During Detail Engineering

9. Provide information on field performance tests performed on a shut-off valve, which is similar to the proposed valve. Indicate at least the following: [Reply] During Detail Engineering

place of field test year of field test size of valve design pressure
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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

10. Complete details of tools required for erection of MIV. [Reply] - During Detail Engineering

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