200612281037430

GDEPRI
Power Control & Protection
GD60 RTU
User's Guide
Document Number : ED-B-020-A1 Version : 1.10 Revision : 1 Date : 06.12.10
NOTICE OF COPYRIGHT & PROPRIETAR 2003, GDEPRI Power Control & Protection All rights reserved. Y RIGHTS The contents of this manual are the property of GDEPRI Power Control & Protection No part of this work may be reproduced or transmitted in any form or by any means, except as permitted in written license agreement with GDEPRI Power Control & Protection
GDEPRI Power Control & Protection has made every reasonable attempt to ensure the completeness and accuracy of this document. However, the information contained in this manual is subject to change without notice, and does not represent a commitment on the part of GDEPRI Power Control & Protection Any attached hardware schematics and technical descriptions, or software listings that disclose source code, are for information purposes only. Reproduction in whole or in part to create working hardware or software for other than GDEPRI Power Control & Protection products is strictly prohibited, except as permitted by written license agreement with GDEPRI Power Control & Protection
TRADEMARK
GD60, GD200, GD25, GD50 is a registered trademark of GDEPRI Power Control & Protection All
NOTICES
other brand and product names mentioned in this document are trademarks or registered trademarks of their respective companies.
GD60 USERS GUIDE ,V1 ,R1 ,NO. ED-B-020-A1
Classification :General Release : Full
Modification Record
VERSION 1.00 REVISION DATE 06.12.10 INITIALS EH COMMENT Created
Table of Contents
About This Document Overview ..................................................................................................................................1 Purpose of this Document.........................................................................................................2 Who is the Audience ...............................................................................................................3 Support Services and Training..................................................................................................4 Warranty.....................................................................................................................................5 Safety Precautions .....................................................................................................................6 Warning Symbols ......................................................................................................................7 Styles & Conventions Used in This Document .......................................................................8 1: What is a GD60? Overview................................................................................................................................ 1-1 Super RTU ........................................................................................................................... 1-2 Plug-in Options .................................................................................................................... 1-3 2: Technical Specifications Overview................................................................................................................................ 2-1 Electrical Specifications........................................................................................................ 2-2 Physical Specifications.......................................................................................................... 2-3 Compliance to Standards....................................................................................................... 2-4 3: Before Powering Up Overview................................................................................................................................ 3-1 Inspecration 3-2 GD60 compenent options ..3-3 Familiarization3-4 4: Installation Overview................................................................................................................................ 4-1 Physical Mounting................................................................................................................. 4-2 Back Panel Connections........................................................................................................ 4-3 Digital Input Configurations ............................................................................................... 4-4 Digital Output Configurations - General.............................................................................. 4-5 GD60DO Module - Digital Output Configurations .......................................................... 4-6
GD60DO Module - Digital Output Connections ............................................................... 4-7 GD60DO Module - Connection Diagrams ......................................................................... 4-8 GD60DO Module - Optional Control Configuration........................................................... 4-9 DC Analog Configurations .................................................................................................. 4-10 AC Analog Configurations .................................................................................................. 4-11 AC Configuration Options ................................................................................................. 4-12 Example 1: 1 Element Metering, 2 Separate Circuits ........................................................ 4-13 Example 2: 2 Element Metering, 2 Separate Circuits ........................................................ 4-14 5: Communications Overview................................................................................................................................. 5-1 Standard Serial Interfaces ...................................................................................................... 5-2 Optional Xcom communication cards................................................................................... 5-3 6: Functional Verification Overview................................................................................................................................. 6-1 Required System Components ............................................................................................. 6-2 Boot Test Verification............................................................................................................ 6-3 System Diagnostics .............................................................................................................. 6-4 Login to GD8Config .............................................................................................................. 6-5 Indicator LEDs ..................................................................................................................... 6-6 Controls Switch Operation..................................................................................................... 6-7 Digital Input Verification Test .............................................................................................. 6-8 Digital Output Verification Test .......................................................................................... 6-9 DC Analog Input Verification Test..................................................................................... 6-10 AC Voltage and Current Input Verification Test ............................................................... 6-11 7: Hardware Overview................................................................................................................................. 7-1 General Architecture ............................................................................................................ 7-2 GD80 Communication Module (Main Board) ................................................................... 7-3 GD60DIDO Digital Input and Control Output Module....................................................... 7-4 GD60I/O Digital Output configurations ............................................................................. 7-5 GD60ACI AC Analog Input Module.................................................................................... 7-6
GD60AI DC Analog Input Module .................................................................................. 7-7 GD60DI Digital Input Module .............................................................................................. 7-8 GD60PS Power Supply Module............................................................................................ 7-9 8: GD60 Software Overview................................................................................................................................. 8-1 System Software ..................................................................................................................... 8-2 Application Software.............................................................................................................. 8-3 Plant I/O Subsystem............................................................................................................... 8-4 9: Servicing the GD60 Overview................................................................................................................................. 9-1 General .................................................................................................................................. 9-2 Fuse Replacement ................................................................................................................. 9-3 Construction of the GD60 .................................................................................................... 9-4 Disassembling the GD60 ..................................................................................................... 9-5 10: Troubleshooting Run-time and Start-up Problems ......................................................................................... 10-1 Initialization Errors ............................................................................................................ 10-2 LAN-Based Errors................................................................................................................ 10-3 11: Upgrading the GD60 Overview ............................................................................................................................. 11-1 12: GD60 MVRTU Overview....................................................................................................................... ..12-1 GD60 MVRTU. ............................................................................................................ ..12-2 GD60 MVRTU Installation.....12-3 GD60 MVRTU Commissioning......12-4 GD60 MVRTU Maintenance...12-5 GD60 MVRTU FAT and Test Report.....12-6 GD60 MVRTU Commissioning Record.....12-7 GD60 MVRTU Maintenance Record......12-8 Warnings regarding use of gdepri products...12-9
About Thi s Document
1 Over view
Introduction
This section is designed to introduce the user to preliminary information that should be reviewed before a user proceeds with installation, configuration or maintenance of a GD60.
In this chapter
This chapter contains the following topics
Topic Purpose of this Document Who is the Audience Support Services and Training Warranty Safety Precautions Warning Symbols Styles & Conventions Used in This Document
See 2 3 4 5 6 7 8
2Purpose of this Document
What this document provides
This manual contains information needed to install and configure the hardware of a GD60 RTU. The Product Overview section describes the various components of the GD60. The remainder of this Users Guide describes: ? installing and configuring hardware, software, and communications components ? using, maintaining, and troubleshooting the GD60 The manual is formatted in a logical sequence that follows the recommended procedure for installing and configuring a GDEPRI Power Control & Protection GD60 RTU.
What this Document not provided
This manual does not provide any procedures for configuring the software of GD60 RTU. For topics related to the use of GD8Cfg configuration utility, or details of any software application used in a specific GD60RTU, refer to documentation provided by GDEPRI.
Training Tool
In addition to the primary purpose of this Users Guide, its secondary purpose is that of a Training Manual for customer training sessions provided by GDEPRI Power Control Systems, or its agents.
3Who is the Audience
Job Titles
This document is intended to be used by application specialists and/or SCADA system engineers who are responsible for installing, configuring and maintaining a SCADA system containing GD60 units.
Experience & Abilities
This Users Guide assumes that anyone working with a GD60 has some prior knowledge of: ? the electrical industry ? personal computer terminology ? GDEPRI Power Control Systems products ? other industry products such as protective relays, meters, and voltage regulators.
4Support Services and Training
General
GDEPRI Power Control & Protection provides professional assistance in the use of its software and hardware products.
Website
www.gdepri.com Unlimited access is available to a wide variety of information and company services including product, training and technical services.
Need Help?
If the GD60 RTU does not operate normally when the operating instructions in this Users Guide are followed, contact GDEPRI Power Control & Protection for assistance.
Problem resolution procedures not recommended by GDEPRI Power Control & Protection might result in damage or injury to persons and property.
Technical Support
Representatives are available Monday through Friday, 9:00 a.m. to 5:00 p.m. Beijing Standard Time.
Contacting
GDEPRI Power Control Systems . 1025 Gaopu Road, Software Park Tianhe, Guangzhou, PR. China 510630
Toll-Free: Phone: 86.20.8701.1087 Fax: 86.20.3702.0105 email: support@gdepri.com
C o n t in u e d o n n ex t p a g e
5Support Services and Training, Continued
Product Returns
A Return Merchandise Authorization (RMA) number must accompany all equipment being returned to GDEPRI for repair, servicing, or for any other reason. GDEPRI will not accept product returns unless accompanied by the Return Merchandise Authorization number. Please contact GDEPRI Power Control & Protection, to obtain a Return Merchandise Authorization number and for complete instructions for return shipments, before attempting to return any products.
6Warranty
Terms and Conditions
GDEPRI Power Control & Protection warrants each GD60 product to be free of defects in material and workmanship under normal use and service for a period of 24 months from the date of shipment from the factory. In the event of a failure covered by warranty, GDEPRI Power Control & Protection will undertake to repair or replace the unit without charge, providing that the warrantor has determined that it is defective. Warranty shall not apply to any unit which has been subject to: Misuse Negligence Accident Incorrect installation Use of this product in a manner not specified by GDEPRI Power Control & Protection in this Users Guide. Alterations by anyone other than GDEPRI Power Control & Protection, or an authorized representative.
GDEPRI Power Control & Protection is not liable for special, indirect or consequential damages, or for loss of profit or expenses sustained as a result of a product malfunction, incorrect application or adjustment.
NOTE:
The above terms are subject to change at any time, or as stipulated in contractual agreements.
7Safety Precautions
Important
Follow all safety precautions and instructions in this manual: ? Only qualified personnel should work on the GD60 RTU. Maintenance personnel should be familiar with the technology and the hazards associated with electrical equipment. ? Read and thoroughly understand this Users Guide before using the GD60 RTU. Save these instructions for later use and reference. ? All AC voltage and current terminals are protected from accidental contact by mechanical safety shields. The GD60 has been designed so that field wiring does not have to be touched or disconnected when removing printed circuit boards (PCBs). ? Modules that hold potentially hazardous voltages are designed to be removed with a PCB puller (located inside of GD60 front cover, on the edge of the Indicator Switch Card). Always use the puller provided. ? The Local/Remote switch (on the front panel of the GD60) has a mechanical protector to prevent accidental operation of the switch. The switch can be locked in either position. ? All electronic components within the GD60 are susceptible to damage from electrostatic discharge. Observe standard precautions for handling electronic components.
Hazardous Voltages can cause shock, burns or death.

1. Disconnect and lockout all power sources before servicing and removing components. 2. Short all current transformer primaries before servicing.
8Warning Symbols
Warning Symbols on Enclosure Back Panel
Caution (refer to accompanying documentation.)
Caution, risk of electric shock Earth Ground Terminal
Protective Ground Terminal
Power Supply Off (Stand-by Mode)
Power Supply On
Patent Protection Label
On the front panel of the GD60 enclosure, a label similar to the one shown below will be fixed. This label is displayed as a formal notification of the US patents that protect the product and the technology developed by GDEPRI Power Control & Protection
MAY BE PROTECTED BY ONE OR MORE OF THE FOLLOWING US PATENTS:
About This Document
St yle s & Co nv ent io n s Us ed in T his Doc u me nt
Document Standards
This manual uses the Microsoft Manual of Style as a basis for styles and conventions. The following is a list of some of the conventions used in this document: ? Lists of procedural instructions are numbered in the order they are to be performed. Other lists of information are bulleted. ? Field names, menu names or items, or output text that are displayed on a PC monitor are referred to in Bold text. Buttons to be clicked on dialog boxes are indicated the same way: OK, MOVE. ? Specific keyboard keys are indicated in SMALL CAPITAL letters like this:
ENTER, ALT, BACKSPACE.
? Throughout this manual, the word Click always refers to a user's choosing or selecting a command or option by pressing and releasing a mouse button (the primary mouse button, unless otherwise indicated). ? The word press is used when pressing a key initiates an action within the program or moves the user's position within a document or worksheet. For example, "press ENTER" or "press N. ? Select and Clear are used when a mouse button is used to turn on and off a function or option that is controlled by a check box. ? Use choose for command buttons, because command buttons actually carry out a command and are not options (or settings) ? Type directs a user to type information that will appear on the screen. For example, "type your name."
?
Words or instructions to be typed into your computer are indicated exactly as they should be typed, in italics. (For example, type in the command
diskcopy a: b: ENTER).
1:
What is a GD60?
1- 1 Overview
Introduction
The GD60 is GDEPRI Power Control Systems providing unmatched integration of a wide range of substation measurement, status, control and remote communications functions.
In this chapter This chapter contains the following topics
Topic Super RTU Plug-in Options
See 1-2 1-3
1-2 Super RTU
Integrated Functions
The GD60 can be function as a: ? Remote Terminal Unit ? Programmable logic controller ? Substation LAN node ? ? ? ? ? IED gateway bay level controller power quality monitor fault/event (waveform) recorder. Protection relays(future)
Scalable Architecture
The flexible and scalable architecture of the GD60 makes it an excellent option for: ? advanced substation monitoring and control ? automation applications. ? Protection application ? Communication gateway It can accommodate a variety of discrete interface module options, such as: ? digital input ? AC or DC analog inputs ? digital outputs
Flexible Communication
Communication flexibility optionally provides RS-232/485 serial communication ports or dual Ethernet LAN (DNP/UDP/IP, IEC870-5-104, IEC61850) ports. Eight RS-232/485 serial ports interface to legacy IEDs or Master stations. The extensive GDEPRI library of interfaces is available for the GD60 to interface with over 50 different Master Station, RTU, IEDs. Optional UTC port allows for global satellite time synchronization. Maintenance port support provides access to GD8Config. The GD60 offers all these features and meets with the robust requirements of the IEEE, IEC, GB
1-3 Plug-in Options
3 Components
The essential components of the GD60 can be broken into three groups: 1. Hardware 2. Software 3. Communications.
The GD60 Housing
The metal GD60 housing contains the fundamental hardware, base software, and communication facilities to operate as a fully functional stand-alone control system. Indicator LEDs on the front panel provide information about the operation and status of the GD60. The housing also has capacity to accept a variety of optional and expansion cards to increase the functionality of the GD60. The GD60 provides a wide range of configurations for communication module, digital inputs, digital outputs, and AC and DC analog inputs in a compact package. Or with chain rack mount enclosure for scalable RTU and control systems
Multi Processor Design
The GD60 utilizes an innovative multi-processor design to provide the large number of functions at best-in-class levels of performance. This allows communications response performance to far exceed that provided by most other RTU or IEDs even while concurrently executing: ? peer-to-peer and file transfer applications on the LAN ? ? ? ? waveform and event recording on up to 256 analog channels Up to 512 digital Output channel SOE monitoring on up to 1960 digital input channels PLC algorithms
? data polls from IEDs ? metering and power quality functions in real time.
C o n t in u e d o n n ex t p a g e
Plug-in Options, Continued
Communication Options
The GD60 architecture includes plug-in options for the substation LAN, serial, or other communications to a host system. This allows the device to interface to the GDEPRI iSCS Ethernet LAN with fiber optic, twisted-pair options. Serial interfaces are user selectable, to choose RS232 or RS485 options
iSCS Ethernet LAN Node
Functioning as a LAN node, the GD60 supports: peer-to-peer and client/server applications to other IEDs or nodes, such as the GDEPRI D200 and PowerNet graphical user interface. ? file transfer of code and configuration files ? virtual or loop through connection support for internal functions and connected IEDs.
Serial Options
When equipped with the serial port interfaces, the GD60 can function as a: ? standalone IED ? PLC ? RTU supporting the complete GDEPRI library of over 60 host protocols including DNP and MMS.
Co nt i nued o n n ext p age
Plug-in Options, Continued
Integrated System
Virtually any of the available interfaces and options can be combined into a unique combination of capabilities, tailored specifically for your application
2: Technical Specifications
2- 1 Overview
Introduction
This section outlines the electrical and physical specifications of the GD60 product. It also lists the many international standards that the product meets or exceeds.
Topic Electrical Specifications Physical Specifications Compliance to Standards
See Page 2-2 2-7 2-8
2-2 Electrical Specifications

Power Requirements Input Options 20-60 Vd c 70-150 Vd c Vac 50/60 Hz 250
/115
Vdc/220 Vac 50/60 Hz 55 Watts Power consumption (maximum)
CPU, Memory
Main Processor
Intel XSCAL @ 400/550 MHz 64M Flash 128M RAM
I/O Processor
ARM @ 44/60 MHz 64K Flash 16-256K RAM
Communication Maintenance Port Ports GD60 DisplayPort UTC Time Port Standard Serial Communication Ports(1-9) Ethernet Ports (2) USB Port
RJ45/ DB9-F, EIA232 DB9-F, EIA485 DB9-F, EIA232/422 RJ45/DB9-F, EIA232 up to 115000bps software configurable Ethernet/802.3 1 0/100BaseT or 1 /100BaseFL USB master/slave Interface
C o nt i n u e d o n n e xt p a g e
Electrical Specifications, Continued
AC Analog Measurement
Configuration Options Analog Inputs Sampling Rate A/D Resolution
Direct AC analog inputs from CTs and VTs Two 3-phase circuits 8 AC analog inputs organized in groups of two (2) inputs, Transformer isolated 64 samples per Power Line Cycle 16 bits plus sign
M AC Voltage Inputs Nominal VT input options 57.9 Vr m s , 69.3 Vr m s , 100 Vr m s , 120 Vrms, or 220 Vr m s , 0% to 250% depend on optional VT 250% of nominal continuous depend on optional VT
Measurement Range Overload Voltage
350% of nominal for one (1) minute depend on optional VT Burden Accuracy Less than 0.1 VA 0.2% FS at 25 C
AC Current Inputs
Nominal CT input options Measurement Range Overload Current
1 Arms or 5 Ar m s , 2% to 1600% depend on optional CT 4 times continuous optionalCT 30 times--10 seconds optionalCT 100 times 1 second optionalCT 0.01ohm 0.2% full scale up to 2 times nominal
Burden Accuracy Calculated Data
Electrical Power Supports 1, 2, 2 and 3 element metering providing active, reactive, and apparent power; power factor
AC Current Inputs, Continued
Electrical Energy
Accumulators for kWh, KVAh, KVARh; import and export Symmetrical component circuit unbalance detection method Measurement Range: 55 Hz to 65Hz (60 Hz) accuracy 0.1 Hz 45 Hz to 55Hz (50 Hz) accuracy 0.1 Hz Waveform and event recording on up to 15 AC analog channels simultaneously with concurrent capture of up to 96 digital input points Analog sample rate: 64 samples/cycle Record length: 240 cycles with programmable pre- and post-capture times
Fault Detection Line Frequency
Oscillography
DC Analog Value Measurement
Analog Inputs
16 DC analog optically isolated differential inputs 334 ms @ 60 Hz, 400 ms @ 50 Hz for each channel. 14 bits plus sign
Sampling Rate A/D Resolution
DC Voltage
Nominal Input Range Measurement Range Overload Voltage Input Impedance Accuracy Temperature Coefficient
5 Vd c 6 Vd c 30 Vdc (NM) continuous 200 Vdc (CM) continuous More than 10 Mohm 0.05% of full scale 15 ppm/C
DC Current
Nominal Input Range Options 10 mA, or 20 mA 5K to 250 ohm (1 to 20mA) 0.10% of full scale 30 ppm/C
1 mA 5 mA
Input Burden Accuracy Temperature Coefficient
Digital Input Module General Digital Input on Options
Up to 12-32 optically isolated (5000 Vr m s ) , organized in groups of 32 inputs One of: 12, 24, 48, 110, 125, 220, 250 Vd c 20%, bipolar inputs 120, 240 Va c (50/60 Hz) 25% 2 to 6 mA, maximum power dissipation is 0.5W per input Three-level programmable software filtering for debounce and chatter Digital input Sequence of Events with time-tagging accuracy of 1 ms Change of State Up to 32 digital inputs as Pulse Accumulator Groups of 4 digital inputs as BCD inputs
Burden Contact Debounce Configurable Input Types
On-Board Wetting Supply
+12 Vdc, isolated, external wetting optional

Digital Outputs Standard Digital Outputs 8 or 16 or 32 digital outputs with single component failure protection and detection, preventing false control of any coil driver output Latching (On/Off) Trip/Close Raise/Lower Programmable pulse duration from 5 to (232-1 )ms in 1 ms intervals 1 Form A 60 W (resistive) or 125 VA (resistive) 75 Vd c or 50 Va c GD60 ACI,DO modules - 5A GD60 IO module 1 .0A @ 50 Vac / 0.8A @ 75 Vdc GD60 ACI, DO -5A GD60 IO module 2A Breakdown Voltage Interposing Relay Option (GD60 DO only) 1500 V (coil to contact) Groups of 8 digital outputs can be directly interfaced to GD20KI module
Configurable Output Types
Output Relay Contacts Maximum Switching Power Maximum Switching Voltage Maximum Switching Current
Maximum Carrying Current
Auxiliary Auxiliary Digital Outputs Digital Input/Outputs Output Relay Contacts Maximum Switching Power Maximum Switching Voltage Maximum Switching Current Maximum Carrying Current Breakdown Voltage
4 single digital input/outputs for System Fail indication, Radio Keying and Auxiliary Digital output 1 Form A 60 W (resistive) 75 Vdc or 50 Vac 2A 2A 1500 V (coil to contact)
2-3 Physical Specifications

Size and Environment GD60 RTU Dimensions Width Height Depth Weight Operational Temperature Storage Temperature Humidity Rating Environmental Rating Installation/Overvoltage Category Pollution Degree . 20C to +70C 40C to +90C 0 to 95% relative humidity, non-condensing IP20 Class II 2
Field Terminations
Digital Outputs 300 Vd c rated compression terminal blocks suitable for #12 AWG (4 mm2) wire Power Supply Inputs AC Analog Inputs Digital Inputs, Auxiliary Digital Outputs and DC Analog Inputs: #6-32 - 600 Va c rated barrier blocks suitable for #12 AWG (4 mm2) wire #8-32 - 600 Vac rated barrier blocks suitable for #10 AWG (6 mm2) wire 300 Vdc rated compression terminal blocks suitable for #12 AWG (4 mm2) wire
2-4 Compliance to Standards

EN 61010-1 Safety Requirements for Electrical Equipment IEC 255-4 Impulse/Electrical Stress: IEC 255-5 Insulation/Isolation: IEC 801-2 (EN 61000-4-2) Electrostatic Discharge: IEC 801-3 (EN 50140) (IEEE C37.90.2-1995) RFI/EMI Susceptibility: IEC 801-4 (EN-61000-4-4) Fast Transient: IEC 801-5 (IEC 1000-4-5) Surge Immunity: IEEE C37.90.1-1989 SWC and Fast Transient: IEC 1000-4-1 Ring Wave: IEC 1000-4-8 Power Frequency Magnetic Field: Power Frequency: Emissions: For Measurement, Control, and Laboratory Use. All SELV communication circuits are isolated from the ac mains and measured circuits by either Double or Reinforced insulation. 5 kV (1.2/50 s) 0.5 J 2500 VRMS (3500 Vdc); >10M OHM @ 500 Vd c 8 kV Contact Discharge, 15 kV Air discharge 10V/m (50KHz - 1GHz) 80%modulated (1 kHz) 35 V/m (25 MHz - 1 GHz) 4 kV (2.5 MHz/15 ms/300 ms) 2 kV (5.0 kHz/15 ms/300 ms) 4 kV (1.2/50 s) 2 kA (8/20 s) 2.5 kV (1MHz/60Hz) 5KV (10/1 50nsec/60Hz) 4 kV (100kHz) 100 A/m (continuous) 1 KA/m (1-3 s) 250 VR M S @ Normal Mode / 500 VR M S @ Common Mode CISPR 22 (EN 55022) Class A, FCC Part 15 Class A Radiated Emissions IEC 1000-4-3 Radiated Emissions IEC 68-2-1 Cold: IEC 68-2-2 Dry Heat: IEC 68-2-6 Vibration IEC 68-2-30 Damp Heat IEC 68-2-31 Drop and Topple IEEE C37.1-1994 Damp Heat: -20 C +70 C +40 C, 70%; RH; 85% RH non-condensing +70C@95% RH non-condensing
Environmental:
3:
Before Powering Up
3- 1 Overview
Introduction
This section of the manual will help a user visually check a GD60 for: ? possible shipping damage ? installed features and components This section will also help the new user become familiar with the location of the many connectors, indicators and switches externally accessible on the GD60. Lastly, this section provides information about the storage of a GD60.
Topic Inspection GD60 Component Options Familiarization
See 3-2 3-3 3-4
3-2 Inspection
Unpacking
Inspect package before opening to see if it has sustained any damage from impact or water. If it has, report it immediately without opening it. Carriers may not assume responsibility for damage after the customer accepts delivery. Carefully remove the GD60 from its packaging. Visually inspect the unit to ensure it has not sustained any visible damage during transit.
Product Identification
Before installing the unit, check the part number on the back of the unit is in agreement with the shipping and ordering documents. The diagram on the following page will help to identify the options present in your GD60.
g a p x d e u i t n o C
Inspection, Continued
Part Number
This chart represents the significance of each digit of the part number shown on the label on the rear of the GD60 enclosure. Or cabinet.
NOTES:
The part number label on the rear of the enclosure or cabinet will correctly identify the GD60 options at the time of delivery. If the GD60 has had option changes since delivery, the part number label may no longer represent the product options accurately. It is advised that the part number label be updated to match any option changes.
3-3 GD60 Component Options
Package Options:
Three options:
Ident. 1 2 3 4 5 Part #
Description 19 inch, 4U ,9 slot rack-mount enclosure, DIN 5 slot rack-mount enclosure DIN 7 slot rack-mount enclosure
Power Supply Options:
Three options:
Ident. 1 2 3 Part # 24V Wetting 24V Wetting
Description LVPS: 70 150 Vdc / 120 Vac, HVPS: 140 - 300Vdc / 240 Vac, 20 - 60 Vdc, 48V Wetting
Ethernet Options:
Two options:
Ident. 1 2 Part #
Description 100BaseFL Fiber-optic/ST/FC 10/100BaseT Unshielded Twisted-pair (UTP)
GD60 Component Options, Continued
DC Analog I/P Thirteen options: Options:

Ident. 0 1 2 3 4 5 6 7 8 9 A B C Description Option Not Installed DC Analog I/P 8 Chan. +/- 5V DC Analog I/P 16 Chan. +/- 5V DC Analog I/P 8 Chan. +/- 1mA DC Analog I/P 16 Chan. +/- 1mA DC Analog I/P 8 Chan. +/- 5mA DC Analog I/P 16 Chan. +/- 5mA DC Analog I/P 8 Chan. +/- 10mA DC Analog I/P 16 Chan. +/- 10mA DC Analog I/P 8 Chan. +/- 20mA DC Analog I/P 16 Chan. +/- 20mA DC Analog I/P 8 Chan. Scalable Adapter DC Analog I/P 16 Chan. Scalable Adapter Part #
S caling Adapters
Scaling Adapters for options B or C above: Note: Adapters are Not identified in the GD60 part number.
Description +/- 5 V +/- 1mA +/- 5mA +/- 10mA +/- 20mA Part #
GD60 Component Options, Continued
Digital O/P Options:
Five options:
Ident. 0 1 2 3 4 5 Digital Output (8 T/C or 4 R/L) FACE40 Digital Output (16 T/C or 8 R/L) FACE40 Digital Output 4Z (8 T/C or 4 R/L) FACE40 Part #
Description Option Not Installed
Digital I/P Options:
Twelve options:
Ident. 0 1 2 3 4 5 6 Part #
Description Option Not Installed 32 Chan. Digital Input Card, Wetting Option 12V 32 Chan. Digital Input Card, Wetting Option 24V 32 Chan. Digital Input Card, Wetting Option 48V 32 Chan. Digital Input Card, Wetting Option 5mA / 125V (special order) 32 Chan. Digital Input Card, Wetting Option 250V (special order) 32 Chan. Digital Input Card, Wetting Option 10mA / 24V 16/24 Chan. Digital Input Card, Wetting Option 12V 16/24 Chan. Digital Input Card, Wetting Option 12V 16/24 Chan. Digital Input Card, Wetting Option 48V 16/24 Chan. Digital Input Card, Wetting Option 5mA / 125V (special order) 16/24 Chan. Digital Input Card, Wetting Option 250V (special order)
7 8 9 A B
GD60 Co m pone nt O ptio ns, Continued
Memory Expansion:
Three options:
Ident. 0 1 2 Part #
Description Option Not Installed SD CARD 128-M1G CF Card 256M4G
AC Input Options:
Three subassembly options: Note: Subassemblies are Not identified in the GD60 part number.
Description VT CT Module Module Part #
GD60 Measurement
GD60 Protection VT CT
GD60 High Accuracy CT Module (special order)
VT Options
Six VT transformer options:

Ident. U C D E F G Description Option Not Installed 120 Volt PT 110 Volt PT 69.3 Volt PT 63.5 Volt PT 220 Volt PT Part #
CT Options
Two CT transformer options:

Ident. U A B H Description Option Not Installed 5 Amp CT, Short Leads 5 Amp CT, Long Leads 1 Amp CT 5 Amp CT, High Precision (special order) Part #
3-4 Familiarization
Front Panel
The front panel contains three user interface components: ? USB or Ethernet RJ45 connector for attaching the GD60 to a maintenance terminal or PC. ? LEDs for visual cues about status and operation of the GD60 and traffic on communication ports. ? LEDs for visual cues about digital input/output status , operation of the GD60 I/O modules and traffic on communication ports. ? Local/Remote control switch for setting local or remote operational state of the digital output module. ? Optional LCD Display allows a user to display selected data that is stored in the GD60 database. ? Keypad is used to navigate around the menus shown on the LCD display. Keypad is only present if LCD option is included.
Familiarization, Continued
Back Panel
Connectors are removable installed into the rear panel of the GD60 for communications, power supply, digital inputs, digital outputs, and AC inputs. The types and number of connectors are specified when the unit is ordered, but can be changed in the field if required.
4:
Installation
4- 1 Overview
Introduction
This section of the guide is designed to provide all the information necessary for a user to install, option and connect field wiring to a GD60.
Topic Physical Mounting GD60 Wiring Rod Installation Back Panel Connections Digital Input Configurations Digital Output Configurations GD60DO Module - Digital Output Connections GD60DO Module - Connection Diagrams GD60DO Module - Optional Control Configuration DC Analog Configurations AC Analog Configurations AC Configuration Options
See 4-2
4-2 Physical Mounting
19 Inch Rack
1. Align the GD60 in its proper position on the 19 inch mounting rack. Or DIN type panel rack mounting 2. Install and tighten the four rack screws, holding the GD60 firmly in place in the rails of the mounting rack. 3. Connect all power and field wiring to the back of the GD60, following the instructions in this Users Guide
Rack Spacing
When mounting multiple GD60s in a rack (or if mounting a GD60 in a rack with other equipment) verify that there is at least one rack unit space above and below the GD60 to allow for cooling air flow. (1 RU = 1.75 inches)
This sections documents have not available yet
5:
Communications
5- 1 Overview
Introduction This section outlines the features, capabilities and specifications of both the
standard communication interfaces of a GD60 as well as the optional XCOM interfaces.
Topic Standard Serial Interfaces Optional XCOM Communication Cards
See 5-2 5-3
6: Functional Verification
6-1 Overview
Introduction
This section describes specific systems checks that should be performed to verify that the installation and setup of the GD60 were successful.
Topic Required System Components Boot Test Verification System Diagnostics Indicator LEDs Controls Switch Operation Digital Input Verification Test Digital Output Verification Test DC Analog Input Verification Test AC Voltage and Current Input Verification Test
See
7:
Hardw are
7- 1 Overview
Introduction
This section provides a detailed look at all of the various modules, both standard and optional. Information includes: ? part numbers and their significance ? detailed jumper, battery and fuse locations ? connector pin outs and options ? indicator locations and their significance
Topic General Architecture GD80 Communication Module (Main Board) GD60IO Digital Input/Output Module GD60 ACI AC Analog Input Module GD60AI DC Analog Input Module GD60DI Digital Input Module GD60DO Digital Output Module Power Supply
See Page 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9
7-2 General Architecture
Block Diagram The GD60 contains the fundamental hardware and Base Software to operate the
GD60 as a fully functional stand-alone control system.
The GD60 also has capacity to accept a variety of optional and expansion cards to increase the functionality of the GD60. (Refer to Upgrading the GD60 in this Users Guide.)
Block Diagram Overview
The GD80 is the primary intelligent functional Module of the GD60 RTU, and contains all processing, storage, control, and communications of the system. Physical point count expansion of the GD60 is achieved through combinations of the GD60 ACI, AI, DI, DO, IO and AO Modules.
7-3 GD80M Communication Module (Main Board)
Part #: -504-0005 -504-0010
The GD60 Main Board contains the processing, storage, control, and core communications capabilities of the GD60. The two part numbers identify the Standard GD80M Module and Slim GD80M Module.
GD80 Hardware chapter

1.1 Introduction This chapter provide the brief introduction about the GD80 board. You can get the usage of each connector onboard. The definition of the cable which is connected to this board is also list in here. 1.2 Features Intel XScale PXA270 CPU 24-bit LCD controller support TFT LCD panels, with up to 640 x 480 resolution 100/10Base-T Ethernet interface 3 serial ports (two RS-485 and one RS-232) USB interface complies with USB Rev 2.0 1.3 GD80 Architecture
2.1 Locating connectors
Figure 1-1 Board layout 2.2 CPU board connector (CN11) This connector is used to port the Intel XScale CPU board.
2.3 Power connectors 2.3.1 Main power connector (CN1) This connector provides main power supply to CPU board and bottom board.
2.3.2 Backup power connector (CN2) This CN2 is a duplication of CN1 in GD80 to provide alternative power supply connector in case of failure.
2.5 COM port The GD80 provides three serial ports (COM1:RS-232; COM2,3: RS-232/485). The COM port connector is a 8-pin, RJ-45 header. It provides connections for serial devices (a mouse, etc.) or a communication network. You can find the pin assignments for the COM port connector in Table 1-1. Pin No. 1 2 3 4 5 6 7 8 COM1 DSR DCD DTR GND RXD TXD CTS RTS COM2 485B +5V 485A GND RXD TXD CTS RTS COM3 485B +5V 485A GND RXD TXD -----
Table 1-1 COM port pin assignments

Note that: The pin which is beside the power supply connector is known as first pin (pin 0). 2.5.1 COM1 RS-232 port setting (P1) COM1 is only operated in RS-232 mode. 2.5.2 COM2/COM3 RS-485 port setting (P2, P3) COM2/COM3 can be configured to operate in RS-232, RS-485 mode. This is done via the system software. 2.6 LCD interface connections The GD80 LCD interface is capable of driving a wide range of flat panel displays. The board has two connectors to support this display features, one for one for flat panel displays output and one for LCD backlight. 2.6.1 LCD display connector (CN5) CN5 consists of a 30-pin, dual-inline header which can support a 24-bit LCD panel. Power supply (3.3 V) present on CN5 depends on the supply connected to the board. 2.6.2 LCD Backlight connector (CN4) 2.7 SD card connector (CN9) The GD80 can support a wide range of compatible SD card. 2.8 USB connectors (CN10) There is both USB slaver and USB master connector on the board. The pin assignments will show to you in the Figure 1-1.
Figure 1-2 USB connectors PIN definition: 9: GND 7: D+ 10: VCC 8: NC 5: D6: D3: NC 1: VCC 4: D+ 2: GND
2.9 COM R/T LED interface (L1) The GD80 provide six LED to indicate the receive/transmit status of each COM port. One COM port state is composed of a green LED and a red LED. The green one mean there is something been transmitting and the red one mean the COM port is receiving. The table 1-2 will show you the LED assignments. COM3 COM2 COM1 Red LED 3 Red LED 2 Red LED 1 Green LED 3 Green LED 2 Green LED 1
Table 1-2 LED assignments Note that: The LED which is beside the RJ-45 jack is known as first LED (LED 1). 2.10 Ethernet configuration
The GD80 is equipped with a high performance 32-bit Ethernet interface which is fully compliant with IEEE 802.3 10/100Mbps standards. 2.10.1 100Base-T connector (P4) For 100Base-T RJ-45 operation, a standard cable to a RJ-45 jack (P4) is required. 2.11 JTAG connector (CN7) Reserved. 2.12 Ext switch interface (S1) Reserved 2.13 Ext connector (CN6) It is reserved as a extend connector in future. 2.14 Ext connector (CN8) It is reserved as a extend connector in future. 2.15 Ext LED (L2) Reserved, defined by software.
7-4 GD60IO Digital Input/Output Module
overview
Introduction
This section outlines the electrical and physical specifications of the GD60 product. It also lists the many international standards that the product meets or exceeds.
Topic GD60-IO Architecture Electrical Specifications Physical Specifications Compliance to Standards Digital Input Configurations Digital Output Configurations Standard Serial Interfaces Indicator LEDs
See 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4
GD60-IO Architecture
24 DI
DI DISPLAY
RS232
CPU
GD.LINK
8 DO
DO DISPLAY
24V24V+
POWER DC/DC
+5V +5V +3.3V GND
F2.1 GD60-IO ModuleBlock Diagram
F2.2 GD60-IO Module Top View
JI4 JI1
VinVin+ Vin+ IN01 IN02 IN03 IN04 IN05 IN06 IN07 IN08 Vin+ Vin+ IN09 IN10 IN11 IN12 IN13 IN14 IN15 IN16 Vin+ Vin+ IN17 IN18 IN19 IN20 IN21 IN22 IN23 IN24 Vin+ OUTA OUTB OUT8A OUT8B OUT7A OUT7B OUT6A OUT6B OUT5A OUT5B OUT4A OUT4B OUT3A OUT3B OUT2A OUT2B OUT1A OUT1B 24V+ 24V-
JI2
GD60_IO
JI3
JO2 JO1
CB8 CB7 CB6 CB5 CB4 CB3 CB2 CB1 SYN+ SYNLINK+ LINKJSYN LINK J232
JPOW
F2.3 GD60-IO Module Layout

E l e ct ri ca l Sp ec i fi c a ti on s
Power Requirements
Input Options
20-60 Vdc 70-150 Vdc /115 Vac 50/60 Hz 250 Vdc/220 Vac 50/60 Hz 10
Power consumption
Watts (maximum)
CPU and Memory

I/O Processor ARM7-LPC2132 64K Flash 48K RAM
Electrical Specificatio ns, Continued
Digital Input Module General Digital Input on Options
Up to 24 optically isolated (5000 Vrm s ) , organized in groups of 8 inputs One of: 12, 24, 48, 110, 125, 220, 250 Vd c 20%, bipolar inputs 120, 240 Va c (50/60 Hz) 25% 2 to 6 mA, maximum power dissipation is 0.5W per input Three-level programmable software filtering for debounce and chatter Digital input Sequence of Events with time-tagging accuracy of 10 ms Change of State Up to 24 digital inputs as Pulse Accumulator Groups of 4 digital inputs as BCD inputs
Burden Contact Debounce Configurable Input Types
On-Board Wetting Supply
+24 Vdc , isolated, external wetting optional
Electrical Specifications , Continued
Digital Outputs Standard Digital Outputs
8 digital outputs with single component failure protection and detection, preventing false control of any coil driver output Latching (On/Off) Trip/Close Raise/Lower Programmable pulse duration from 5 to (216-1 )ms in 1 ms intervals 1 Form A 60 W (resistive) or 125 VA (resistive) 75 Vdc or 50 Vac GD60 ACI,DO modules - 5A GD60 IO module 1 .0A @ 50 Vac / 0.8A @ 75 Vdc GD60 ACI, DO -5A GD60 IO module 2A 1500 V (coil to contact) Groups of 8 digital outputs can be directly interfaced to GD20KI module
Configurable Output Types
Output Relay Contacts Maximum Switching Power Maximum Switching Voltage Maximum Switching Current
Maximum Carrying Current Breakdown Voltage Interposing Relay Option (GD60 DO only)
Physical Specifications
Size and Environment
GD60 MVRTU Dimensions
Width Height Depth
160mm 233mm 20mm
Weight Operational Temperature Storage Temperature Humidity Rating
.400g - 20C to +70C 40C to +90C 0 to 95% relative humidity, non-condensing
Field Terminations
Digital Inputs/Outputs
300 Vd c rated compression terminal blocks suitable for #12 AWG (4 mm2) wire
Co mplia nc e to St an dar ds
EN 61010-1 Safety Requirements for Electrical Equipment IEC 255-4 Impulse/Electrical Stress: IEC 255-5 Insulation/Isolation: IEC 801-2 (EN 61000-4-2) Electrostatic Discharge: IEC 801-3 (EN 50140) (IEEE C37.90.2-1995) RFI/EMI Susceptibility: IEC 801-4 (EN-61000-4-4) Fast Transient: IEC 801-5 (IEC 1000-4-5) Surge Immunity: IEEE C37.90.1-1989 SWC and Fast Transient: IEC 1000-4-1 Ring Wave: IEC 1000-4-8 Power Frequency Magnetic Field: Power Frequency: Emissions:
For Measurement, Control, and Laboratory Use. All SELV communication circuits are isolated from the ac mains and measured circuits by either Double or Reinforced insulation. 5 kV (1.2/50 s) 0.5 J 2500 VRMS (3500 Vdc); >10M OHM @ 500 Vd c 8 kV Contact Discharge, 15 kV Air discharge 10V/m (50KHz - 1GHz) 80%modulated (1 kHz) 35 V/m (25 MHz - 1 GHz) 4 kV (2.5 MHz/15 ms/300 ms) 2 kV (5.0 kHz/15 ms/300 ms) 4 kV (1.2/50 s) 2 kA (8/20 s) 2.5 kV (1MHz/60Hz) 5KV (10/1 50nsec/60Hz) 4 kV (100kHz) 100 A/m (continuous) 1 KA/m (1-3 s) 250 VR M S @ Normal Mode / 500 VR M S @ Common Mode CISPR 22 (EN 55022) Class A, FCC Part 15 Class A Radiated Emissions IEC 1000-4-3 Radiated Emissions IEC 68-2-1 Cold: IEC 68-2-2 Dry Heat: IEC 68-2-6 Vibration IEC 68-2-30 Damp Heat IEC 68-2-31 Drop and Topple IEEE C37.1-1994 Damp Heat: -20 C +70 C +40 C, 70%; RH; 85% RH non-condensing +70C@95% RH non-condensing
Environmental:
Digital Input Configurations
Digital Inputs
The GD60 can have up to 24 digital inputs in three groups of 8: ? Digital Inputs 1 to 8 are on connector JI1 ? Digital Inputs 9 to 16 are on connector JI2 ? Digital Inputs 17 to 24 are on connector JI3
Wetting Types All digital inputs require an input voltage signal large enough to turn on an optical
switch. The voltage required for each S Card option is outlined in the table on Page 4-9. The GD60 Digital Input cards can each be set to use: ? Internal wetting. ? External wetting.
Internal Wetting
Is the term used when the voltage applied to the inputs originates from the GD60s own power supply The digital input is turned-on simply by closing a contact across the two input termination points. This diagram shows the connections for digital input point number 1.
JI4 24V24V+ Vin Vin + Vin + IN01 IN02 JI1 IN03 IN04 IN05 IN06 IN07 IN08 Vin +
F2 .4 Internal wetting
JI4 24VVinVin+
Digital Input Configurations, Continued 24V+
External Wetting
Vin+ IN01 IN02 JI1 IN03 IN04 The operation IN05 of the digital inputs is essentially the same as for Internal Wetting, except IN06 that the voltage that is switched at the input terminals is supplied by an external source. IN07 This diagram IN08shows the connections for digital input point number 1. Vin+
JI4 24V24V+ 24V+ Vin Vin + Vin + IN01 IN02 JI1 IN03 IN04 IN05 IN06 IN07 IN08 Vin + Vin + IN09 IN10 IN11 JI2 IN12 IN13 IN14 IN15 IN16 Vin + Vin + IN17 IN18 IN19 JI3 IN20 IN21 IN22 IN23 IN24 Vin +
F2 .5 External wetting
Digital Input Configurations, Continued
Digital Input Thresholds
The following table shows the on and off state thresholds for each of the listed GD60 S card options. Use this information to determine the suitability of the installed option, before connecting field wiring. In particular, verify that inputs do not exceed the maximum overload voltage, or damage to the card may result.
Card Type 12V / 5mA 24V / 5mA 24V / 10mA 48V 120V / 5mA
Part Number 517-0427 517-0402 517-0425 517-0403 517-0426
On Threshold >8V >18V >18V >35V >80V
Off Threshold <4V <10V <10V <16V <40V
Overload Voltage 16.8V 33.6V 33.6V 67.2V 168V
Digital Input Connections
The following tables show the connector pinouts for each of the two Digital Input modules.
Digital Inputs Pinout: 1-8
The following table shows the pinouts for Digital Inputs 1 through 8.
Pin 1 2 3 4 5 6 7 8 9 10 Connector JI1 Wetting Voltage DI 1 DI 2 DI 3 DI 4 DI 5 DI 6 DI 7 DI 8 Wetting Voltage
Pin 1 2 3 4 5 6 7 8 9 10 Connector JI2 Wetting Voltage DI 9 DI 10 DI 11 DI12 DI 13 DI 14 DI 15 DI16 Wetting Voltage
Pin 1 2 3 4 5 6 7 8 9 10 Connector JI3 Wetting Voltage DI 17 DI 18 DI 19 DI20 DI 21 DI 22 DI 23 DI 24 Wetting Voltage
7-5 GD60_IO Module - Digit al Output Configur ations
Background
Note:
This section discusses the configuration of the GD60_IO control board option, only.
All control relays of the GD60_IO module use 4-pole momentary contacts so that both connections to an external load, or an interposer relay, may be switched for additional control security.
Output Options The GD60_IO control outputs are divided into 2 groups of 4.
Each of the 2 groups are independently configurable as Trip/Close pairs or Raise/Lower Digital Outputs. The following combinations are possible: ? 4 T/C pairs ? 8 Digital Outputs (4 R/L pairs), or ? 2 T/C pairs and 4 Digital Outputs (2 R/L pairs)
External Jumper Configuration
The configuration is done by inserting wire jumpers In this way the GD60_IO module can be configured without its removal from
the GD60.
GD60 _IO Mod ule - Dig ital O utp ut Co nf ig urat io ns
Background
Note:
This section discusses the configuration of the GD60_IO control board option, only.
GD60_IO Board Phoenix 16-pin terminal block:
Connector
Pin
Signal
JO2
JO1
1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Control Voltage Control Voltage Return DO 8A DO 8B DO 7A DO 7B DO 6A DO 6B DO 5A DO 5B DO 4A DO 4B DO 3A DO 3B DO 2A DO 2B DO 1A DO 1B
GD60_IO Module - Digital Output Conf igurat ions, Continued
JO2 OUTA OUTB OUT8A OUT8B OUT7A OUT7B OUT6A OUT6B OUT5A OUT5B OUT4A OUT4B OUT3A OUT3B OUT2A OUT2B OUT1A OUT1B JO1 K1 CB1 K2 CB2 K3 CB3 K4 CB4 K5 CB5 K6 CB6 K7 CB7 K8 CB8 K9
F2 .6 Output Block
Trip/Close Configuration
Through the use of jumpers, the 8 digital outputs can be configured as four Trip/Close pairs. The Control Voltage can be up to 75 Vdc or 50 Vac, at 2 Amps maximum. Use jumper wires
Raise/Lower Configuration
The 8 O/P option can be configured for four Raise/Lower pairs. The Control Voltage can be up to 75 Vdc or 50 Vac, at 2 Amps maximum. Don`t Use jumper wires:
Standard Ser ial Int erfaces

COM0(RS232): The WESMAINT II+ DB9-F connector on the front panel is a standard
feature of the GD60_IO.

WESMAINT
Port
By attaching the 9-pin female jack of a WESMAINT II+ cable to the GD60_IO, and the other end of the WESMAINT II+ cable to a PC, the GD60_IO can: ? provide local maintenance and diagnostic functionality; ? download configuration data from the optional Config Pro software; ? upload diagnostic and operational information from the GD60_IO WESMAINT II+ supports RS-232 signaling, and operates at a fixed rate of 9600 BPS.
S erial WESMAINT Cable
To connect to a PC, use a WESMAINT II+ cable (GDEPRI Part # 977-0048/96), or equivalent. The schematic for this cable is shown below.
Terminal - DB9 Female N/C RXD TXD N/C COM N/C N/C N/C N/C 1 2 3 4 5 6 7 8 9
WESMAINT DB9 Male 1 2 3 4 5 6 7 8 9 N/C TXD RXD N/C GND N/C N/C N/C N/C
Standard Serial Interfaces, Continued
SYN and GD_LINK :
Two on-board communication ports are available on the back panel of the GD60, and use Phoenix 4-pin style connectors.
Both SYN and GD_LINK (for multi-drop applications) are supported on the IED1 and IED2 same physical connector.
Serial Ports The IED ports provide:
? Variable communication parameters ? Optional software flow control ? Optional hardware flow control ? Out-of-sequence transmission of one byte of data ? Support for several I/O timers ? Transmission of break characters
Connector
Pin
Signal
GD_LINK SYN
1 2 3 4
LINKLINK+ SYNSYN+
Indicat or LEDs
Front Panel Indicators
The front panel of the GD60 displays several indicators, providing visual clues as to the operational status of the unit. These indicators are labeled: ? Power ? Run ? Communications ? 24 Digital Input ? 8 Digital Output
LED Function Power Indicator A green indicator that illuminates when power supply is operating normally. Run Indicator A green LED on the front panel illuminates when the GD60 microprocessor system is running. Communication The green LEDs illuminate to indicate whether and when each Indicators The green LEDs illuminate to indicate whether and when each port is transmitting (TX) and/or receiving (RX). Digital Input The red indicators that illuminates when digital input is Indicator setting . Digital Output The red indicators that illuminates when digital Output is Indicator setting .
7-6
GD60 ACI AC Analog Input Module
7-7 GD60AI DC Analog Input Module
7-8 GD60DI Digital Input Module
7-9 Power Supply
8:
GD60 Software
8-1 Overview
Introduction
The GD60 is factory configured and tested, and contains all software required to be a fully functional basic SCADA system that is capable of uploading and downloading configuration databases.
Topic System Software Application Software Plant I/O Subsystem
See 8-2 8-3 8-4
8-2 System Software

The GD60 system software consists of two distinctive parts: Base System, and Applications.
B ase S ystem
The Base System Software resident in the GD60 provides a consistent, stable operating environment for the Applications that in turn provide specific functionality to the GD60. The Base System is made up of: OS Windows CE .net 4.2 core Base application
Windows CE .net 4.2

The Windows CE operation system is stored in the GD60M flash. It contains the necessary CE core and all hardware driver for CE system.
8-3 Application Software
Base Application
Base applications contain the following applications: CE side AcitveSync application Modem dialup network application Debug & dig
A pplication
Overview
The GD60 application is stored in the PSM folder. It consists of the following parts: Realtime database application Gd60 data collection application Calculator application Human Machine Interface application IEC101 data process applicatiton Tools
RealTime Database application

RTDB , an acronym for RealTime DatatBase, is the database manager for the GD60s system point database. The System Point Database is the heart of the GD60 software system, where all data flowing through the unit is stored before passing on to its destination
GD60 DCA application

The GD60 DCA applications collect data from GD60 modules. It contain GD60DI, GD60DO, GD60IO, GD60AI, GD60ACI modules.
Calculator application
The GD60 Calculator application make new data by calculator formula and build control logic to execute user defined automatic control.
HMI application
HMI , an acronym for Human Machine Interface, is an application for display the pic, state in the local monitor if exists. Single line diagram, communication topologic diagram , and other Plant I/Oused define picture can be show in the monitor with real time state. It can also list all the Overview current DI/AI/Counter state list, event list, alarm list etc.
IEC101 protocol application

GD60 can talk with master station using most popular protocol. such as IEC870-5-101 protocol. By using IEC101 protocol, GD60 can exchange data with master station.
Tools application
GD60RTU has some tools software for diagnosing, remote controlling, and configuration,
8-4 Plant I/O Subsystem

The set of applications which will be present in almost all GD60s is the Plant I/O Subsystem. (P097) The GD60 Plant I/O Subsystem is responsible for collecting, processing, and storing all data related to physical inputs and outputs. Part of the subsystem, the Plant I/O Data Collection Application (DCA) interfaces with the I/O processors to gather their data and to update the system database. Through the system database, the DCA maintains an interface that allows other applications to access the data associated with the GD60 I/O points.
Main Roles of the Plant I/O
? The Plant I/O is responsible for the timely scanning of all physical I/O points available on the GD60. ? For input type points (digital, analog, and accumulator), the data of each scan is compared to previous known data. ? Any changes are recorded in the system database and then reported to other applications as needed.
? Output requests for digital outputs are accepted and processed as soon as they arrive.
Fixed Number The Plant I/O DCA always has a fixed number of points in the System Point of Points Database.
The actual number of points is determined by the version of the P097 Plant I/O Subsystem that is used in the GD60 firmware. The hardware options available in the GD60, and the users software configuration, will determine whether specific system features and data points will be available or disabled.
C o n t in u e d o n n e x t p a g e
Plant I/O Subsystem, Continued
Plant I/O Functions
The GD60 Plant I/O Subsystem performs the following functions: Scanning and processing up to 96 digital inputs. ? Scanning and processing up to 15 AC analog inputs and associated calculated analogs and accumulators. ? Controlling up to 16 digital outputs, two Master Trip/Close relays and an auxiliary digital output.
9:
Servicing the GD60
9- 1 Overview
Introduction
This section describes how to maintain the GD60, and describes how to disassemble and reassemble the unit.
Topic General Fuse Replacement
See Page 9-2 9-3
9-2 General
Low Maintenance
All of GDEPRI Power Control & Protection products are designed to not require any scheduled maintenance routines. Periodic inspection, however, is suggested to ensure that: Unit has sustained no accidental physical damage Airflow is not obstructed Connectors and cables are intact and firmly attached
9-3 Disassembling the GD60 IED

? Always disconnect the power source before servicing and removing components. ? Use puller (located inside of GD60 front cover, on the edge of the Indicator Switch Card) to remove and replace components. Always use the puller provided.
? Field wiring connections for the Digital Input, Digital output, and DC Analog input cards are compression type connectors that are permanently installed into the rear panel of the GD60. ? PCBs have edge card type connectors, and are inserted into or removed from the front of the unit. ? Connectors on the CT/VT transformers are permanently installed into the rear panel. ? The CT/VT primaries are connected to the connectors by quick disconnect type of connectors.
10:
Troubleshooting
11:
Purpose
Upgrading the GD60
11-1 Overview
The purpose of this section is to outline a procedure that illustrates how to replace a GD60 unit, while leaving as much of the field wiring intact as possible.
Equipment Needed
Standard electricians tools (screwdrivers and flashlight) Replacement GD60 IED
Before Installing
Verify that the replacement GD60 unit is fitted with the same options and connectors as the original unit, before proceeding. Refer To: Chapter 3: Before Powering Up for detailed information.
CT INPUT WIRING MUST BE SHORTED

EXTERNALLY BEFORE DISCONNECTING O R SERVICING THE
GD60
? Open circuiting a Feeder CT will result in feeder voltage being present at the secondary of the CT. ? These Hazardous Voltages may result in equipment damage, shock, burns or death
12: GD60 MV RTU
12-1 Overview
1. Introduction
This document is a chapter of the GD-60 documentation binder. It describes the safety, handling, packing and unpacking procedures applicable to GD-60 MVRTU series and associated equipment's and software tools.
In this chapter
Topic
See 12-1 12-1 12-1 12-1 12-1 12-1 12-1 12-1
Safety Decommissioning and disposal Specifications on device/people protection Handling of electronic equipments Packing and unpacking Guaranties Copyrights & trademarks Warnings regarding use of gdepri products
2. SAFETY
Warning: this safety section should be read before commencing any work on the equipment. 2.1 Health and Safety The information in the Safety Section of the product documentation is intended to ensure that products are properly installed and handled in order to maintain them in a safe condition. It is assumed that everyone who will be associated with the equipment will be familiar with the contents of the Safety Section. 2.2 Earth The term earth used throughout the product documentation is the direct equivalent of the Chinese and North American term ground. 2.3 Installing, Commissioning and Servicing Equipment connections Personnel undertaking installation, commissioning or servicing work on this equipment should be aware of the correct working procedures to ensure safety. The produce documentation should be consulted before installing,commissioning or servicing the equipment. Terminals exposed during installation, commissioning and maintenance may present a hazardous voltage unless the equipment is electrically isolated. If there is unlocked access to the rear of the equipment, care should be taken by all personnel to avoid electrical shock or energy hazards. Voltage and current connections should be made using insulated crimp terminations to ensure that terminal block insulation requirements are maintained for safety. To ensure that wires are correctly terminated the correct crimp terminal and tool for the wire size should be used. Before energising the equipment it must be earthed using the protective earth terminal, or the appropriate termination of the supply plug in the case of plug connected equipment. Omitting or disconnecting the equipment earth may cause a safety hazard. The recommended minimum earth wire size is 2.5mm2, unless otherwise stated in the technical data section of the product documentation. Before energising the equipment, the following should be checked: . Voltage rating and polarity; . CT circuit rating and integrity of connections;
Integrity of earth connection (where applicable)
Equipment operating conditions The equipment should be operated within the specified electrical and environmental limits. Current transformer circuits Do not open the secondary circuit of a live CT since the high level voltage produced may be lethal to personnel and could damage insulation.
External resistors
Where external resistors are fitted to RTU, these may present a risk of electric shock or burns, if touched. Insulation and dielectric strength testing Insulation testing may leave capacitors charged up to a hazardous voltage. At the end of each part of the test, the voltage should be gradually reduced to zero, to discharge capacitors, before the test leads are disconnected. Insertion of modules and boards These must not be inserted into or withdrawn from equipment whist it is energised since this may result in damage. Fibre optic communication Where fibre optic communication devices are fitted, these should not be viewed directly. Optical power meters should be used to determine the operation or signal level of the device.
3. DECOMMISSIONING AND DISPOSAL

Decommissioning: The auxiliary supply circuit in the RTU may include capacitors across the supply or to earth. To avoid electric shock or energy hazards, after completely isolating the supplies to the RTU (both poles of any dc supply), the capacitors should be safely discharged via the external terminals prior to decommissioning. Disposal: It is recommended that incineration and disposal to watercourses be avoided. The product should be disposed of in a safe manner. Any products containing batteries should have them removed before disposal, in order to avoid short circuits. Particular regulations within the country of operation may apply to the disposal of lithium batteries.
5. HANDLING OF ELECTRONIC EQUIPMENTS A person's normal movements can easily generate electrostatic potentials of several thousand volts. Discharge of these voltages into semiconductor devices when handling circuits can cause serious damage, which often may not be immediately apparent but the reliability of the circuit will have been reduced. The electronic circuits of GDEPRI Power Automation & Protection products are immune to the relevant levels of electrostatic discharge when housed in their cases. Do not expose them to the risk of damage by withdrawing modules unnecessarily. Each module incorporates the highest practicable protection for its semiconductor devices. However, if it becomes necessary to withdraw a module, the following precautions should be taken in order to preserve the high reliability and long life for which the equipment has been designed and manufactured. 1. Before removing a module, ensure that you are a same electrostatic potential as the equipment by touching the case. 2. Handle the module by its front-plate, frame, or edges of the printed circuit board. Avoid touching the electronic components, printed circuit track or connectors. 3. Do not pass the module to any person without first ensuring that you are both at the same electrostatic potential. Shaking hands achieves equipotential. 4. Place the module on an antistatic surface, or on a conducting surface, which is at the same potential as you. 5. Store or transport the module in a conductive bag. More information on safe working procedures for all electronic equipment can be found in IEC 60147-0F and BS5783. If you are making measurements on the internal electronic circuitry of any equipment in service, it is preferable that you are earthen to the case with a conductive wrist strap.
Wrist straps should have a resistance to ground between 500k C 10M
Ohms. If a wrist strap is not available you should maintain regular contact with the case to prevent the build up of static. Instrumentation which may be used for making measurements should be earthen to the case whenever possible. GDEPRI Power Automation & Protection strongly recommends that detailed investigations on the electronic circuitry, or modification work, should be carr ied out in a Special Handling Area such as described in IEC 60147-0F or BS5783.
6. PACKING AND UNPACKING All GD-60 RTU modules are packaged separately in their own cartons or GD-60 RTU cabinet are packaged in wood trunk.. Use special care when opening the cartons or wood trunk and unpacking the device, and do not use force. In addition, make sure to remove from the inside carton the supporting documents supplied with each individual device and the type identification label. The design revision level of each module included with the device in its as-delivered condition can be determined from the list of components. This list should be carefully saved. After unpacking the device, inspect it visually to make sure it is in proper mechanical condition. If the GD-60 needs to be shipped, both inner and outer packaging must be used. If the original packaging is no longer available, make sure that packaging conforms to ISO 2248 specifications for a drop
height
7. GUARANTIES
The media on which you received GDEPRI software are guaranteed not to fail executing programming instructions, due to defects in materials and workmanship, for a period of 90 days from date of shipment, as evidenced by receipts or other documentation. GDEPRI will, at its option, repair or replace software media that do not execute programming instructions if GDEPRI receive notice of such defects during the guaranty period. GDEPRI does not guaranty that the operation of the software shall be uninterrupted or error free. A Return Material Authorisation (RMA) number must be obtained from the factory and clearly marked on the package before any equipment acceptance for guaranty work. GDEPRI will pay the shipping costs of returning to the owner parts, which are covered by warranty. GDEPRI believe that the information in this document is accurate. The document has been carefully reviewed for technical accuracy. In the event that technical or typographical errors exist, GDEPRI reserves the right to make changes to subsequent editions of this document without prior notice to holders of this edition. The reader should consult GDEPRI if errors are suspected. In no event shall GDEPRI be liable for any damages arising out of or related to this document or the information contained in it. Expect as specified herein, GDEPRI makes no guaranties, express or implied and specifically disclaims and guaranties of merchantability or fitness for a particular purpose. Customer's rights to recover damages caused by fault or negligence on the part GDEPRI shall be limited to the amount therefore paid by the customer. GDEPRI will not be liable for damages resulting from loss of data, profits, use of products or incidental or consequential damages even if advised of the possibility thereof. This limitation of the liability of GDEPRI will apply regardless of the form of action, whether in contract or tort, including negligence. Any action against GDEPRI must be brought within one year after the cause of action accrues. GDEPRI shall not be liable for any delay in performance due to causes beyond its reasonable control. The warranty provided herein does not cover damages, defects, malfunctions, or service failures caused by owner's failure to follow the GDEPRI installation, operation, or maintenance instructions. Owner's modification of the product; owner's abuse, misuse, or negligent acts; and power failure or surges, fire, flood, accident, actions of third parties, or other events outside reasonable control.
9. WARNINGS REGARDING USE OF GDEPRI PRODUCTS GDEPRI products are not designed with components and testing for a level of reliability suitable for use in connection with surgical implants or as critical components in any life support systems whose failure to perform can reasonably be expected to cause significant injuries to a human. In any application, including the above reliability of operation of the software products can be impaired by adverse factors, including - but not limited - to fluctuations in electrical power supply, RTU hardware malfunctions, RTU operating system, software fitness, fitness of compilers and development software used to develop an application, installation errors, software and hardware compatibility problems, malfunctions or failures of electronic monitoring or control devices, transient failures of electronic systems (hardware and/or software), unanticipated uses or misuses, or errors from the user or applications designer (adverse factors such as these are collectively termed "System failures"). Any application where a system failure would create a risk of harm to property or persons (including the risk of bodily injuries and death) should not be reliant solely upon one form of electronic system due to the risk of system failure to avoid damage, injury or death, the user or application designer must take reasonably steps to protect against system failure, including - but not limited - to back-up or shut-down mechanisms, not because end-user system is customised and differs from GDEPRI testing platforms but also a user or application designer may use GDEPRI products in combination with other products. Thes e actions cannot be evaluated or contemplated by GDEPRI; Thus, the user or application designer is ultimately responsible for verifying and validating the suitability of GDEPRI products whenever they are incorporated in a system or application, even without limitation of the appropriate design, process and safety levels of such system or application.
12-2 GD60 MV RTU
Ov erview
Introduction
The section provides the details of all devices in the GD60 MVRTU cabinet. it contains device location, power supply, terminal and wiring.
In this chapter
Topic General information
See 12-2
Cabinet and installation GD60 RTU Rack DCS3000 Battery Charger Terminal block Local and Remote switch Power supply
12-2 12-2 12-2 12-2 12-2 12-2 12-2
1. GD60 MVRTU General information
Physical Specifications
Size and Environment
GD60 MVRTU Dimensions
Width :600mm Height:850mm Depth:300mm
Weight Operational Temperature Storage Temperature Humidity Rating Environmental Rating Installation/Overvoltage Category
55KG 20C to +70C 40C to +90C 0 to 95% relative humidity, non-condensing IP52 Class 2
Digital Outputs Terminations: 300 Vdc rated compression terminal blocks suitable for #12 AWG (4 mm2) wire Power Supply Inputs: #6-32 - 600 Va c rated barrier blocks suitable for #12 AWG (4 mm2) wire Digital Inputs, Auxiliary Digital Outputs and DC Analog Inputs: 300 Vdc rated compression terminal blocks suitable for #12 AWG (4 mm2) wire
1.2Electrical Specifications
Power Requirements Input
c
185~250VAC 50 Hz
Power consumption Vac 50 Hz 55 Watts (maximum)
CPU, Memory
Main Processor
Intel XSCAL @ 400/550 MHz 64M Flash 128M RAM
I/O Processor
ARM @ 44/60 MHz 64K Flash 16K RAM
Communication Maintenance Port Ports

GD60 DisplayPort UTC Time Port Standard Serial Communication Ports(1-9) Ethernet Ports (2)
RJ45/ DB9-F, EIA232 DB9-F, EIA485 DB9-F, EIA232/422 RJ45/DB9-F, EIA232/485 up to 115000bps software configurable Ethernet/802.3 1 0/100BaseT or 1 /100BaseFL USB Interface
2.Cabinet and installation

2.1. General Structure of Cabinet
The GD60 MVRTU cabinets are to be installed indoors or outdoors and arranged for i wall-mounting as specified. The cabinets are made from fabricated mild steel 2mm thick.. The Floor standing type cabinets are optional as specified. Cabinets are dust-proof and vermin-proof. Four Louvres are provided at the both side of the cabinets to provide adequate ventilation. Floor standing type cabinets have rear double door openings, hinged to lie back flat to avoid restricted areas. Hinges are of the lift-off type. Doors are secured by integral handles provided with either barrel locks, or provision made for padlocking. Where cubicles are specified for wall mounting or for the rear of the cubicle against a wall, the front are provided with lockable front door with non-lift-off hinges and have a transparent plastic to view secondary front door. the secondary front panel door are provided with lockable with non-lift- hinges. Equipment mounted on the secondary front panel door are connected to the fixed portion by flexible wiring runs in non-rustable flexible conduits. Stays are provided on the door to ensure the connection to the fixed portion is below its flexibility limit but not more than 140 degree swing is permitted.
2.2 The GD60 MVRTU cabinet general layout is as below:
Devices List:
2.3 installation
3. GD60 RTU rack enclosure

3.1 GD60 RACK enclosure 6U rack with 5 slot . Two GD60I, one GD60M,Two spare.
3.2 GD60I/O 24 digital input and 8 digital output. DC 24V power supply from terminal block JPOW1 and JPOW2 supplied.
24 digital input connecting scheme as below:
8 Digital output scheme as below:
IED table: IED IO1 I02 I03 I04 I05 I06 I07 I08 I09 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 I21 I22 I23 I24 O1 O2 O3 O4 O5 O6 O7 O8 STA POW TXD RXD SYN indicate DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 DI12 DI13 DI14 DI15 DI16 DI17 DI18 DI19 DI20 DI21 DI22 DI23 DI24 DO1 DO2 DO3 DO4 DO5 DO6 DO7 D08 RUN STATUS POWER STATUS transmitation receive synchronization GD60I/O TERMINAL JI1-2 JI1-3 JI1-4 JI1-5 JI1-6 JI1-7 JI1-8 JI1-9 JI2-2 JI2-3 JI2-4 JI2-5 JI2-6 JI2-7 JI2-8 JI2-9 JI3-2 JI3-3 JI3-4 JI3-5 JI3-6 JI3-7 JI3-8 JI3-9 JO1-1/2 JO1-3/4 JO1-5/6 JO1-7/8 JO1-9/10 JO1-11/12 JO1-13/14 JO1-15/16
JPOW-1/2
Warning: if you want to plug out the GD60I/O module, first, you must separate rear terminal block
connecting, then pull the handle.
3.3 GD60M The cable detail for connecting GD60M to GD60I/O as below:
GD60M Communication as below:
GD60M power supply as below:
4. DCS3000 Communicate with GD80 COM1 port
The Cable detail for connecting GD60M COM1 port to DCS3000 BU unit as below:
Power supply: DC24V From F1
More technical specifications must read the DCS3000 users guide.
5.Battery charger
5.1 Function and Alarm l Intelligent current distributing l Constant current charge, automatic floating charge l Battery low voltage protection and alarm l Battery over voltage protection and alarm l AC power supply fault protection and alarm l Automatic uniformity charge after batteries have been extremely discharge l Auto switch between floating charge and uniformity charge l Dual over current protection and alarm l Battery polarity protection and alarm l Over temperature protection and alarm l Output voltage restrict 5.2 specification Item Input voltage Power on surge Input current Output voltage Output current Load adjusting ratio Input over voltage Charge current Stable current precision Over current protection Setting uniformity charging voltage Battery low voltage alarm Battery over voltage alarm Battery over discharge protetion Transient reaction efficiency specification 160~265Vac <8A <5A 21~27Vdc 0~20A 0.3% 280+/-5Vac 1~16A 1% 21.5A 28V 29+/-0.5V 22+/-0.5V 21+/-0.5V <0.1ms 85% remark
5.3 Charger battery rear panel and Wiring.
5.4 Battery charger front Panel
6.GD60 MVRTU Terminal block
6.1 X0:220V AC external supply.
6.2 X10:24VDC output for external use.
6.3 X3\X4\F1~6:24VDC output for the device in the cabinet and digital input and output voltage.
6.4 X5: Control Relay contact output.
6.5 X6\X7\X9: Digital input.
7. Local/remote switch 7.1 Type: LW21-16.2202.2 7.2 Contact table and panel as below:
7.3 the local position as digital input is input ,to latch the remote operate.
8. power supply
8.1 DEMENSION
85mm
17 8
mm
20
mm
FIGURE 1 GEP-24020 MODULE DEMENSION
276 mm 296 mm
8.2 PRINCIPLES DIAGRAM
FIG 2 RECTIFING PRINCIPLE DIAGRAM FOR GEP-24020LA
8.3 SPECIFICATION
TECHNICAL ITEMS SPECIFICATION MIN INPUT VOLTAGE 165 VAC SURGE TYP MAX 275 VAC 24VDC/20A INPUT 220VAC FULL LOAD INPUT CURRENT 265 VAC OVERVOLTAGE PROTECTION 275 VAC UNDERVOLTAGE Alarm UNDERVOLTAGE
NOTES
8A
4A
INPUT 160VAC FULL LOAD
OVERVOLTAGE Alarm
175 VAC 165
PROTECTION OUTPUT VOLTAGE 22 VDC
VAC 27 VDC 31 VDC CONTINOUS LOAD CURRENT+BATTER
OUTPUT CURRENT
0A
20 A
21.5 A Y CHARGING CURRENT OF BATTERY
LOAD ADJUSMENT RATE VOLTAGE ADJUSMENT RATE
0.1% 0.05%
0.4% 10%~100% LOAD 0.1% INPUT 160V~265VAC OUTPUT 24VDC/20A SELF-RESTORATION
OVER CURRENT PRETECTION
21.5 A
FOR CONSTANT CURRRENT TYPE
NOISE 2 mVrms OUTPUT OVERVOLTAGE Alarm OUTPUT OVERVOLTAGEOROTECTION OUTPUT UNDERVOLTAGE Alarm OUTPUT UNDERVOLTAGE PROTECTION WORKING TEMP WORKING HUMIDITY DIELECTRIC INPUT STRENGTH OUTPUT INPUT--CABIN 1500VA
C
1% VOUT
0~20MH.P-P
RIPPLE 29.2 VDC
5 mVrms
31 VDC
23 VDC 21.5 VDC -15 +45 FULL LOAD 95% NON-DENSIBLE 1650VAC HUMIDITY65% 1Min
1500VA
C
1650VAC
OUTPUT--CABI N
500 VDC
750 VDC 220VAC /50Hz
LEAKING CURRENT
1 mA between input and unearthed cabin
8.4 OPERATING INTERFACE

GEP-24020LA module has a display panel with a 3.5 digits meter,two pushbutton, ten signal indication and rotation knob for voltage adjustment, as figure 3 shows
FIGURE 3 FRONT PANEL FOR GEP-24020LA
8.4.1 LED DIGITAL METER Display output voltage, output current and battery bank charging current
8.4.2 PUSHBUTTONS l Switch pushbutton: used for rotating display ( output voltage, output current, battery bank charging current). After initiation, it display output voltage , press the button once to see the next scree OUTPUT VOLTAGE OUTPUT CURRENT CHARGING CURRENT
FIG 4 ROTATING DISPLAY
l power supply pushbuttonon/off Use it to cycle on and off module. E.g when module is off press the button once to turn on the module and once more turn off the module.
FIG 5 INTERFACE DEFINITION FOR GEP-24020LA
8.5 INTERFACE
8.5.1 AC INPUT CONTACT lac input line nac input neutrl eearth 8.5.2 DC OUTPUT CONTACT output+dc output + outputdc output-
8.5.3 BATTERY CONTACTS batt+ used to connectted to battery input+ batt- used to connectted to battery input8.5.4 ALARM CONTACTS 1dry contactnormal closed 3common 5dry contactnormal open
8.6 OPERATING GUIDE

8.6.1 WIRING l AC INPUT As shown in figure 5, connect terminal end of cable (3 lines, provided) to AC input of module, and power end of cable to power input. l DC OUTPUT Link cable ( 6 lines, provided) could be prolonged through 6mm2 cable. And the extension end is connected to use load end (BROWN+,BLUE-), and the other end is connected to DC output refer to figure 5. l INPUT TO BATTERY link cable(4 lines,provided) could be prolonged through 6mm2 cable. and the extension end is connected to battery bank terminal(brown+,blue-),and the other end is connected to modules battery bank contact refer to figure 5. l ALARM CONTACTS Refer to figure 5using #24 awg to extend pin 13 5 of the 9 pin plugprovidedalarm contact of 9 pin plug is connected to alarm contact of moduleand extension is connected to a monitoring device.
8.6.2 INITIATION Verify that wiring is correctswitch on powerpower supplyledrunning ledbalance charging led is onin 5 secondsbalance charging ledac over-voltage led and ac under-voltage led will be off and power supply will provide output to complete starting procedure automaticallyand system is in balance charging mode.
8.6.3 SETTING l ON/OFF CONTROL Pressing power switch to turn on/off the module if ac power is cut off and then ac power is on the device will auto-start to go into running mode. l SET OUTPUT VOLTAGE 27 v dc is default factory value for gep-24002lato raise voltage you may use a flat screw driver to slowly rotate voltage ajustment knob clockwise.
8.6.4 BATTERY BANK MAINTENANCE verify that wiring of both rectifing module and batteries is correct before switch on the power to put battery bank into system rectifing module can choose working mode by judging current state of battery bankthe module will automatically choose floating-charging mode if battery bank terminal voltage is over-voltage the module will automatically choose balance-charging mode if battery bank terminal voltage is under-voltage10a is default factory battery charging current for gep-24020la.
8.7 CAUTION
l verify that ac input voltage ranges between 160~265 v ac to avoied pamanent damage to device. l verify that the device is grounded to avoid electric shock causing personnel injury or death. l rectifing modules output and battery input are independent to each other. wrong wiring will cause batteries over-charged,over-discharging or damage to device. l keep rectifing module ventilated to avoid overheating causing permanent damage to device. l it is recommended that devices output voltage is set between 26.8~27.5v dc for effective maintenance to battery bank. l gep-24020la rectifing module outputs a max. current of 21.5 a. normal woring current is load current plus battery charging current.10 a is factroy default charging current for battery bank.
conventional load current should be less than 11.5a. l press power pushubutton will turn off power when device is running. l verify that ac power is cut off and battery bank exits power system before service or out of use for a long period. l when device is removed from a cold place to a warm placeshould device be kept dry before switch on the power.
12-3 GD60 MVRTU Installation

12-4 GD60 MVRTU Commissioning

12-5 GD60 MVRTU Maintenance
12-6 GD60 MVRTU FAT and Test Report

1. General check
The surface of the cabinet is well; The devices and accessories of the RTU is right assembled and tight according to the drawings; The lines connection is all right according to the drawings.
2. Insulation Test
Item AC Power Supply Performance 5M Test Procedure Conclusion Close MCB1, use insulation meter to connect the power supply terminal X0-1 and GND terminal inside cabinet, scaling the meter to 2500V, power on the meter and start test, the test timer 1min. Warming: Do not touch any parts of MVRTU while test meter Power On Close MCB1, use insulation meter to connect the power supply terminal X3-1 and GND terminal inside cabinet, scaling the meter to 250V, power on the meter and start test, the test timer 1min. Warming: Do not touch any parts of MVRTU while test meter Power On Plug out the back plane terminals of two GD60IO modules, short connect the terminals: X7-1~8, X7-9~16,X7-18~25,X7-26~33,X6-1~8, X9-1~8 use insulation meter to connect the X7-1 terminal and GND terminal inside cabinet, scaling the meter to 250V, power on the meter and start test, the test timer 1min. Warming: Do not touch any parts of MVRTU while test meter Power On Plug out the back plan terminals of two GD60IO modules, short connect the terminals: X5-1~8,use insulation meter to connect the X5-1 terminal and GND terminal inside cabinet, scaling the meter to 250V, power on the meter and start test, the test timer 1min. Warming: Do not touch any parts of MVRTU while test meter Power On
DC Power Supply
5 M
Digital Input Terminal
5 M
Digital Output Terminal
5 M
3. Battery Charger Test(One of FAT Test Items 10% sampling test for production of each project)
3.1 Input Output and alarming test l AC220V power supply are connected to the terminal: X0-1 and X0-3 via a single phase voltage regulator. A volt meter are connected for output voltage monitoring. l close MCB1 l Tuning the regulator output from AC165V to 265V, the charger DC output should be DC 24V 5%. l The LED AC.UV will be lighting on if input voltage are below 175V. l The LED AC.OV will be lighting on if input voltage are over 265V. 3.2 Function test Adjust the output of the voltage regulator to AC220V, Push the DISPLAY button, switch the display to Vo, the voltage between the terminal X3-1 and X4-1 should be 27V1%, otherwise adjust the V.ADJ; Push the on/off button ,charger should turn on and turn off. Push the DISPLAY button , the display should circle from Vo,Io and IB
4. Power On Test
l Connect the AC220V to terminal X0-1(L)and X0-3(N), Connect the earth ground to GND of cabinet. l Close MCB1 l The LED LINE and OPER are lighting on front panel of battery charger. l The LED PWN are lighting on front panel GD60IO modules.
5. Configuration and download

l l l Use GD80 Config software to configure a default configuration according to the hardware of MVRTU, download to GD60M(refer to GD60 RTU configuration specification). The LED TXD/RXD/STA of two GD60IO module are flash. Connect the remote communication cable of GD60M to a simulate master(SM) station.
6. Digital (counter) input test( Simulate Master refer as SM)

Item Inputs 1 1-DI1 Procedure Short connect X7-17 & X7-1 Short connect X7-17 X7-2 Short connect X7-17 X7-3 Short connect X7-17 X7-4 Short connect X7-17 X7-5 Short connect X7-17 X7-6 Performance LED I01 light on; on the SM ,SP info address 01 DI on LED I02 light on; on the SM ,SP info address 02 DI on LED I03 light on; on the SM ,SP info address 03 DI on LED I04 light on; on the SM ,SP info address 04 DI on LED I05 light on; on the SM ,SP info address 05 DI on LED I06 light on; on the SM ,SP info address 06 DI on Conclusion
1-DI2
1-DI3
1-DI4
1-DI5
1-DI6
1-DI7
Short connect X7-17 X7-7 Short connect X7-17 X7-8 Short connect X7-17 X7-9
1-DI8
1-DI9
10
1-DI10 Short connect X7-17 X7-10 1-DI11 Short connect X7-17 X7-11 1-DI12 Short connect X7-17 X7-12 1-DI13 Short connect X7-17 X7-13 1-DI14 Short connect X7-17 X7-14 1-DI15 Short connect X7-17 X7-15 1-DI16 Short connect X7-17 X7-16 1-DI17 Short connect X7-17 X7-18 1-DI18 Short connect X7-17 X7-19 1-DI19 Short connect X7-17 X7-20 1-DI20 Short connect X7-17 X7-21 1-DI21 Short connect X7-17 X7-22 1-DI22 Short connect X7-17 X7-23 1-DI23 Short connect X7-17 X7-24
11
12
13
14
15
16
17
18
19
20
21
22
23
LED I07 light on; on the SM ,SP info address 07 DI on LED I08 light on; on the SM ,SP info address 08 DI on LED I09 light on; on the SM ,SP info address 09 DI on LED I10 light on; on the SM ,SP info address 10 DI on LED I11 light on; on the SM ,SP info address 11 DI on LED I12 light on; on the SM ,SP info address 12 DI on LED I13 light on; on the SM ,SP info address 13 DI on LED I14 light on; on the SM ,SP info address 14 DI on LED I15 light on; on the SM ,SP info address 15 DI on LED I16 light on; on the SM ,SP info address 16 DI on LED I17 light on; on the SM ,SP info address 17 DI on LED I18 light on; on the SM ,SP info address 18 DI on LED I19 light on; on the SM ,SP info address 19 DI on LED I20 light on; on the SM ,SP info address 20 DI on LED I22 light on; on the SM ,SP info address 21 DI on LED I23 light on; on the SM ,SP info address 22 DI on LED I24 light on; on the SM ,SP info address 23 DI on
24
1-DI24 Short connect X7-17 X7-25 2-DI1 Fast short connect and disconnect X6-9 and X6-1 ten times Fast short connect and disconnect X6-9 and X6-2 ten times Short connect X6-9X6-3 Short connect X6-9X6-4 Short connect X6-9X6-5 Short connect X6-9X6-6 Short connect X6-9X6-7 Short connect X6-9X6-8 Short connect X9-17 X9-1
25
26
2-DI2
27
2-DI3
28
2-DI4
29
2-DI5
30
2-DI6
31
2-DI7
32
2-DI8
33
2-DI9
34
2-DI10 Short connect X9-17 X9-2 2-DI11 Short connect X9-17 X9-3 2-DI12 Short connect X9-17 X9-4 2-DI13 Short connect X9-17 X9-5 2-DI14 Short connect X9-17 X9-6 2-DI15 Short connect X9-17 X9-7
35
36
37
38
39
LED I01 light on; on the SM ,SP info address 24 DI on LED I01 flashon the SM ,counter address 3025 passed LED I02 flashon the SM ,counter address 3026 passed LED I03 light on; on the SM ,SP info address 27 DI on LED I04 light on; on the SM ,SP info address 28 DI on LED I05 light on; on the SM ,SP info address 29 DI on LED I06 light on; on the SM ,SP info address 30 DI on LED I07 light on; on the SM ,SP info address 31 DI on LED I08 light on; on the SM ,SP info address 32 DI on LED I09 light on; on the SM ,SP info address 33 DI on LED I10 light on; on the SM ,SP info address 34 DI on LED I11 light on; on the SM ,SP info address 35 DI on LED I12 light on; on the SM ,SP info address 36 DI on LED I13 light on; on the SM ,SP info address 37 DI on LED I14 light on; on the SM ,SP info address 38 DI on LED I15 light on; on the SM ,SP info address 39 DI on
40
2-DI16 Short connect X9-17 X9-8 1-DI17 Short connect X7-17 X7-26 2-DI18 Short connect X7-17 X7-27 2-DI19 Short connect X7-17 X7-28 2-DI20 Short connect X7-17 X7-29 2-DI21 Short connect X7-17 X7-30 2-DI22 Short connect X7-17 X7-31 2-DI23 Open/Close MCB1 auxiliary contact 2-DI24 Switch Local/Remote to Local position
41
42
43
44
45
46
47
48
LED I16 light on; on the SM ,SP info address 40 DI on LED I17 light on; on the SM ,SP info address 41 DI on LED I18 light on; on the SM ,SP info address 42 DI on LED I19 light on; on the SM ,SP info address 43 DI on LED I20 light on; on the SM ,SP info address 44 DI on LED I21 light on; on the SM ,SP info address 45 DI on LED I22 light on; on the SM ,SP info address 46 DI on LED I23 light on; on the SM ,SP info address 47 DI on LED I24 light on; on the SM ,SP info address 48 DI on
7. Control output test Put Local/Remote switch to Remote position

Item 1 Outputs 1-DO1 Procedure Issue address 2101 control command from SM Issue address 2102 control command from SM Issue address 2103 control command from SM Issue address 2104 control command from SM Performance LED D01 and RY1 flash once, Use a multimeter to monitor the status of Terminal X5-9 and X5-1,shoul be connected LED D02 and RY1 flash once, Use a multimeter to monitor the status of Terminal X5-9 and X5-2,shoul be connected LED D03 and RY1 flash once, Use a multimeter to monitor the status of Terminal X5-9 and X5-3,shoul be connected LED D04 and RY1 flash once, Use a multimeter to monitor the status of Terminal X5-9 and X5-4,shoul be connected Conclusion
1-DO2
1-DO3
1-DO4
1-DO5
Issue address 2105 control command from SM Issue address 2106 control command from SM Issue address 2107 control command from SM Issue address 2108 control command from SM Issue address 2109 control command from SM Issue address 2110 control command from SM Issue address 2111 control command from SM Issue address 2112 control command from SM Issue address 2113 control command from SM Issue address 2114 control command from SM Issue address 2115 control command from SM Issue address 2116 control command from SM
1-DO6
1-DO7
1-DO8
2-DO1
LED D05 and RY1 flash once, Use a multimeter to monitor the status of Terminal X5-9 and X5-5,shoul be connected LED D06 and RY1 flash once, Use a multimeter to monitor the status of Terminal X5-9 and X5-6,shoul be connected LED D07 and RY1 flash once, Use a multimeter to monitor the status of Terminal X5-9 and X5-7,shoul be connected LED D08 and RY1 flash once, Use a multimeter to monitor the status of Terminal X5-9 and X5-8,shoul be connected Led DO1 flashJO1-1 will be in connection with JO1-2 for a moment on GD60I-2 Led DO2 flashJO1-3 will be in connection with JO1-4 for a moment on GD60I-2 Led DO3 flashJO1-5 will be in connection with JO1-6 for a moment on GD60I-2 Led DO4 flashJO1-7 will be in connection with JO1-8 for a moment on GD60I-2 Led DO5 flashJO1-9 will be in connection with JO1-10 for a moment on GD60I-2 Led DO6 flashJO1-11 will be in connection with JO1-12 for a moment on GD60I-2 Led DO7 flashJO1-13 will be in connection with JO1-14 for a moment on GD60I-2 Led DO8 flashJO1-15 will be in connection with JO1-16 for a moment on GD60I-2
10
2-DO2
11
2-DO3
12
2-DO4
2-DO5 13
2-DO6 14
2-DO7 15
2-DO8 16
8 Function and performance test. (One of FAT Test Items 10% sampling test for production of each project)
8.1 SOE Resolution Test Short connect the terminal X7-17X7-1/2/3/4/5/6/7/8 simultaneously, the resolution of each SOE are less 10ms 8.2 Blocking test for control output Put the Local/Remote switch to Local position, issue Trip/Close command for each of DO1/2/3/4/5/6/7/8 from SM, No output are released. 8.3 Digital input threshold test Disconnect AC220V power supply from terminal, Open MCB1, MCB2, MCB3. l Connect a DC Power supply to terminal X3-5(+) and X4-5(-), adjust the output to DC 19V. l Short connect the terminals : X7-1/2/3/4/5/6/7/8/9/10/11/12/13/14/15/16/18/19/20/21/22/23/24 l All of LEDs I0 I24 are lighting on
12-7 GD60 MVRTU Commissioning Record
12-8 GD60 MVRTU Maintenance Record

12-9 Warnings regarding use of gdepri products

200612281037430

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GDEPRI

Power Control & Protection

Document Number : ED-B-020-A1 Version : 1.10 Revision : 1 Date : 06.12.10

GD60 USERS GUIDE ,V1 ,R1 ,NO. ED-B-020-A1

Classification :General Release : Full

GD60 USERS GUIDE ,V1 ,R1 ,NO. ED-B-020-A1

GD60 USERS GUIDE ,V1 ,R1 ,NO. ED-B-020-A1

GD60 USERS GUIDE ,V1 ,R1 ,NO. ED-B-020-A1

GD60 USERS GUIDE ,V1 ,R1 ,NO. ED-B-020-A1

About Thi s Document

This chapter contains the following topics

GD60 USERS GUIDE ,V1 ,R1 ,NO. ED-B-020-A1

2Purpose of this Document

What this document provides

What this Document not provided

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3Who is the Audience

Experience & Abilities

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4Support Services and Training

Toll-Free: Phone: 86.20.8701.1087 Fax: 86.20.3702.0105 email: support@gdepri.com

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5Support Services and Training, Continued

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Terms and Conditions

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Hazardous Voltages can cause shock, burns or death.

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Warning Symbols on Enclosure Back Panel

Caution (refer to accompanying documentation.)

Caution, risk of electric shock Earth Ground Terminal

Protective Ground Terminal

Power Supply Off (Stand-by Mode)

Patent Protection Label

GD60 USERS GUIDE ,V1 ,R1 ,NO. ED-B-020-A1

About This Document

St yle s & Co nv ent io n s Us ed in T his Doc u me nt

GD60 USERS GUIDE ,V1 ,R1 ,NO. ED-B-020-A1

In this chapter This chapter contains the following topics

Topic Super RTU Plug-in Options

See 1-2 1-3

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1-2 Super RTU

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1-3 Plug-in Options

The GD60 Housing

Multi Processor Design

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Plug-in Options, Continued

iSCS Ethernet LAN Node

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Plug-in Options, Continued

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In this chapter This chapter contains the following topics

Topic Electrical Specifications Physical Specifications Compliance to Standards

See Page 2-2 2-7 2-8

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2-2 Electrical Specifications

Vdc/220 Vac 50/60 Hz 55 Watts Power consumption (maximum)

Intel XSCAL @ 400/550 MHz 64M Flash 128M RAM

ARM @ 44/60 MHz 64K Flash 16-256K RAM

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