UNIT-I Non-Conventional Machining

Objectives:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 21. Identify the Characteristics of Conventional Machining Methods. Identify the characteristics of Non-Conventional Machining Methods (New technology). Differentiate Methods. Identify the Need of Non-Conventional Machining Methods. Classification of Non-Conventional Machining Methods. Introduction to Mechanical Processes. Introduction to the basic principle of Abrasive jet machining. Describe the basic mechanism of metal removal in AJM. Identify the process parameters of AJM. Identify the Machining Characteristics of AJM. Tool design for AJM. Analyse the effect of process parameters on MRR in AJM. Drawing plots showing Variation of MRR with variation in Process parameters in AJM. Develop Mathematical model showing relation between MRR and Process parameters. List applications of AJM. Introduction to the basic principle of Ultrasonic Machining. Identify the Machining Characteristics of USM. Tool design for USM. Analyse the effect of process parameters on MRR in USM. Drawing plots showing Variation of MRR with variation in Process parameters in USM. Develop Mathematical model showing relation between MRR and Process parameters. List applications of USM. betweenConventional and Nonconventional Machining

16. 17. 18. 19. 20. 21. 21.

Introduction to the basic principle of Water Jet Machining. Identify the Machining Characteristics of WJM. Tool design for WJM. Analyse the effect of process parameters on MRR in WJM. Drawing plots showing Variation of MRR with variation in Process parameters in WJM. Develop Mathematical model showing relation between MRR and Process parameters. List applications of WJM.

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1.

Characteristics of Conventional Machining Methods.

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2.

Characteristics of Non-Conventional Machining Methods (New technology).

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3.

Conventional vs. Non- conventional Machining Methods.

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4.

Need of Non-Conventional Machining Methods.

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Classification of Non-Conventional Machining Methods.

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6.

Introduction to Mechanical Processes.

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7.

Basic principle of Abrasive jet machining(AJM).

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8.

Basic mechanism of metal removal in AJM.

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9.

Process parameters of AJM.

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10.

Machining Characteristics of AJM.

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11.

Tool design for AJM.

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12.

Effect of process parameters on MRR in AJM.

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13.

Drawing plots showing Variation of MRR with variation in Process parameters in AJM.

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Mathematical model showing relation between MRR and Process parameters.

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Applications of AJM.

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16. 17. 18. 19. 20. 21. 21. 16. 17. 18. 19. 20. 21. 21.

Basic principle of Ultra Sonic Machining(USM). Identify the Machining Characteristics of USM. Tool design for USM. Analyse the effect of process parameters on MRR in USM. Drawing plots showing Variation of MRR with variation in Process parameters in USM. Mathematical model showing relation between MRR and Process parameters. Applications of USM. Basic principle of Water Jet Machining. Machining Characteristics of WJM. Tool design for WJM. Effect of process parameters on MRR in WJM. Drawing plots showing Variation of MRR with variation in Process parameters in WJM. Develop Mathematical model showing relation between MRR and Process parameters. List applications of WJM.

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Characteristics of Conventional Machining Methods:

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16. 17. 18. 19. 20. 21. 21. 16. 17. 18. 19. 20. 21. 21.

Basic principle of Ultra Sonic Machining (USM). Identify the Machining Characteristics of USM. Tool design for USM. Analyse the effect of process parameters on MRR in USM. Drawing plots showing Variation of MRR with variation in Process parameters in USM. Mathematical model showing relation between MRR and Process parameters. Applications of USM. Basic principle of Water Jet Machining. Machining Characteristics of WJM. Tool design for WJM. Effect of process parameters on MRR in WJM. Drawing plots showing Variation of MRR with variation in Process parameters in WJM. Develop Mathematical model showing relation between MRR and Process parameters. List applications of WJM.

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