TechnicalDivision SRFDepartment

ASMEdesignonSSR1G3
2010ASMEBoilerandPressureCodesectionVIII,Division2 Part5 Designbyanalysismethodology Materialproperties DesignLoadparameter Protectionagainstplasticcollapse Coarseresults Protectionagainstcollapsefrombuckling Protection P i against i l local l f failure il Protectionagainstfailurefromcyclicloading

D.Passarelli,M.Merio,L.Ristori,B.Wands March13,2012

ConceptualDesign ofdressedSSR1SRFcavitywithTuner
HeliumVessel SS316L Cavity Nb Bellows LeverTuner Transitionring (underdeveloping)

Brazedjoint: Beampipes Coupler p p port Sidering

http://www-bdnew.fnal.gov/pxie/SRF/Meetings/2012/SSR1%20Tuner%20concept.pdf

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2010ASMEBoilerandPressureCode VIIIDivision2 Part5

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2010ASMEBoilerandPressureCode VIIIDivision2 Part5

TheDesignbyAnalysismethodology utilizestheresultsfrom finiteelementanalysis toassure: 1. Protectionagainstplasticcollapse
avoidunboundeddisplacementineachcrosssectionofthestructureduetotheplastichinge Elasticstressanalysismethod Elasticplasticstressanalysismethod

2. Protectionagainstcollapsefrombuckling
bucklingischaracterizedbyasuddenfailureofastructuralmembersubjectedtohigh compressive stress,where h the h actual lcompressive i stressatthe h point i of ffailure f il is i less l than h the h ultimate li compressive i stressesthatthematerialiscapableofwithstanding. Elasticplasticstressanalysis

3. Protectionagainstlocalfailure(i.e.joints)
Elasticanalysis Elasticplasticanalysis Elasticratchetinganalysismethod
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4. Protectionagainstfailurefromcyclicloading

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Materialproperties
ThemainpartsoftheHeliumVesselandCavityaremadeinSS316L andNiobium,respectively. Todescribethematerialmodelrequiredtoperformthedifferentkindofanalysis,byfiniteelement software, ,thefollowing gmechanicalandthermalp properties p forbothmaterialsareneeded. Mechanicalproperties(at293Kandat2K): LinearElasticproperties(E,) elasticplasticcurve NiobiumbyFESHMChapter5031.6 5031 6 DressedNiobiumSRFCavityPressureSafety.pdf Safety pdf andER10163SRF_Cavities_Spec SS316Lby2010ASMEBoilerandPressureVesselCodesectionII,PartD Thermalproperties:coefficientthermalexpansion(CTE)curvefrom293Kto2K.
SS316 Stress Strain Curve at RT
250 200 Stress [MP Pa] 150
Elastic Perfectly plastic Linear Elastic

Nb Stress Strain Curve at RT

100 Stress [M MPa] 80 60 40 20
Elastic Plastic Linear Elastic Elastic Plastic

100 50 0 0 0.01 0 01 Strain 0 02 0.02

0 0 0 005 0.005 Strain 0 01 0.01

Elastic y Perfectly Plastic

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DesignLoadparameter SSR1loadconditions
TherelevantloadsactingontheSSR1dressedcavityare: Ppressureintheheliumspaceunderfault condition PsstaticheadfromliquidHelium D D deadweightofthesystem T cooldownfrom293Kto2K T controlledaxialdisplacementof0.25mmatthe BeamPipe(tuningoperation) Foreachanalysisthecodeprovidestheloadcombination andfactoredloadcases

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DesignbyAnalysis Scheme
Elasticplasticstressanalysismethod
Result Mapofcritical zonesonthe model GlobalCriteria_1 2.4(P+Ps+D) materialprop@293K GlobalCriteria_2 2.1(P+Ps+D+T)materialprop@2K Conditiontosatisfy: Convergenceoftheanalysis Coarseresult MAWP @293K:2.2bar @2K:3bar(TbC)

Protectionagainst plasticcollapse

Elasticstressanalysis method

Protectionagainst localfailure
Elasticplasticstress analysismethod

Protectionagainst collapsefrom buckling

Elasticplasticstress analysismethod

Protectionagainst failurefromratcheting
Elasticstressanalysis method

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Protectionagainstplasticcollapse Elasticstressanalysis @293Kand2bar

50 MPa

200 MPa

Awayfromthepointofsingularitiesthe stressesareunder d the h li limit i

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Protectionagainstplasticcollapse Elasticstressanalysis @4Kand4bar

200MPa

390MPa

Awayfromthepointofsingularitiesthe stressesareunderthelimit
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Protectionagainstplasticcollapse Elasticplasticstressanalysis @293K

Elasticplasticmaterialproperty@T=293K Loadcombinationapplied:2.4(P+Ps+D) C Coarse mesh h

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Protectionagainstplasticcollapse Elasticplasticstressanalysis @4K

Elasticplasticmaterialproperty@T=4K Loadcombinationapplied:2.1(P+Ps+D+T) C Coarse mesh h

Simulation understudy
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Conclusion

Wehavedefinedaproceduretocheckthemechanicalperformancesofthe dressedSSR1cavityinagreementwithES&HFermilab manualand2010ASME BoilerandPressureVesselCode. Thesimulationstoassuretheprotectionagainstplasticcollapsearerunningand thefirstcoarseresultsareencouraging. In15daysweshouldbeabletoshowmorefinalizedresults.

THANKS!

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