Escolar Documentos
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March 2009
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SAFC Hitech® and AWI 2008 in Review
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Contact Details
www.safchitech.com
Page 2 SAFC Hitech News
During the year several effective campaigns have emphasised our ongoing commitment to leadership in the compound
semiconductor market, expanded our presence in the silicon semiconductor area and also entered into numerous
emerging markets for ‘performance’ or ‘specialist’ chemicals where we see substantial future business opportunities.
Investment in production facilities has seen the opening of our $9 million 5000ft² cleanroom at
Sheboygan, Wisconsin along with commissioning of additional plant capacity at
Bromborough, Haverhill and Taiwan. These expansions enable us to produce, package and
analyse products in multiple locations in higher volumes, completing the total supply chain to
ensure our customers an uninterrupted supply of the highest quality materials globally.
We hosted extremely successful media visits to both the Sheboygan and Bromborough
facilities in 2008. These visits not only gave us a chance to update our friends in the editorial
community about our ongoing investment program but also an opportunity to qualify these
investments in tangible terms by actually showing them around the expanded facilities.
Furthermore product developments were highlighted to demonstrate the advances made in
precursor technologies by our highly active Research team. In particular novel materials for
Germanium Antimony Telluride (GexSbyTez or GST) for use in high volume manufacturing phase change memory (PCM)
applications generated significant interest from several very large customers.
In October we announced the availability of our portfolio of Crystal Growth Halides representing the first launch from the
‘Performance Materials’ range of SAFC Hitech. This new element of product offerings focuses on applications outside
the “standard” Compound and Silicon areas to enhance our ability to service a wider
range of customers in the electronics and related industries. The rapidly-developing
solar market falls into this category with sol-gel, chemical bath deposition (CBD) and
other techniques as well as CVD requiring HVM of high quality chemicals. We are
already seeing major requirements for materials for CBD CIGS (copper indium
gallium selenide) and CdTe/CdSe (cadmium telluride/selenide) to complement the
existing range of CVD precursors. III-V and Si CVD sources complete the SAFC
Hitech ability to supply precursors to all the conventional competing technologies and
future investment in the organic electronics area will ensure full coverage of future
fabrication methods.
In addition to expanding our product range we have developed our equipment offering to enhance the delivery of
precursors to the deposition equipment. The introduction of the OM700, a bubbler that offers customers a cost-efficient
migration path to controlled precursor delivery for larger lot sizes, and the EpiVapor™, a cost-effective metalorganic
vapour phase distribution system that eliminates the need for localised tool bubblers and TCUs by delivering vapours
from highly volatile and sensitive pyrophoric liquids directly to MOCVD systems, has been very well received in the
market place. These enabling technologies afford a reduction in process downtime and increased safety controls.
Looking forward to 2009, we aim to maintain our highest standards of service to an expanding compound and silicon
semiconductor industry, to invest in locations and technologies that we feel will enhance our capabilities in emerging
areas such as photovoltaics, and to provide a stable supply chain to all of our customers.
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SAFC Hitech would like to thank all of the respondees for their time and
comments which will be used to improve our performance. A prize draw
was held for all completed forms and this year’s winner of a state-of-the-
art iPod is Tom Katona in USA.
Overall this year the majority of responses were positive with an increased
ratio compared to negative items indicating the already excellent
perception of SAFC Hitech as a precursor supplier from previous years
has been improved upon. Last year’s issue relating to the communication Positive
of the change from Epichem to SAFC Hitech has been resolved and the Negative
development are planned for the coming months to address this lack of
communication. Again it should be stressed that those customers dealing
with the Technical team were highly appreciative of the support and this
service is to be further highlighted for new customers to access and
discuss alternative precursor strategies. In recent months the upgraded Are you satisfied with the level of service
from the customer service team?
website has improved the availability of technical data on standard
products and continuous assessment is performed to maintain and
update this database of precursor properties.
Due to the restriction of thermal energy that can be inputted to the InN system to avoid product evaporation during
growth, a novel chemical approach has been studied to enhance surface mobilities and allow high quality films to be
deposited. This technique involves modification of the gas phase chemistry to enhance lateral growth of InN by altering
the surface species and increasing their ability to move on a surface even at the low temperatures dictated for InN. In
detail CBrCl3 was co-injected during growth to form volatile halides that have proven successful in enhancing the final
deposited film quality significantly.
Combined with the use of low temperature buffer layer, this approach leads to a breakthrough in InN material quality.
Roughness values are now such that device fabrication is possible and further work is ongoing to develop this exciting
technology.
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Frequent meetings and conference calls between the research group in Matsumoto and the research groups in the USA
and the UK allow for recently achieved data to be discussed internally, commented upon and then made available to our
customer base on an individual and confidential basis.
Three ALD Reactors situated in a Class 1000 clean room are available to deposit thin films, layer by layer in a controlled
sequence cycle using specially designed and fit for purpose chemical precursors. Close by is situated a Rapid Thermal
Annealer (RTA) to stabilise the crystal structure of the thin film formed. Further microscopy equipment including a Scanning
Electron Microscope (SEM) and Transmission Electron Microscope (TEM) is used to examine the surface of the film in
extremely fine detail. Ellipsometry techniques are also available in-house to measure film thicknesses very accurately and
an X-ray Diffractometer (XRD) is used to measure not only chemical composition of the film but also its crystallographic
structure. Included in the characterisation tools available is also an Inductively Coupled Plasma Optical Emission
Spectrometer (ICP-OES) which measures extremely accurately the qualitative and quantitative components of the material
composition of the films deposited.
350
300 Ti Source
Assessment
250
Thickness (Å)
200
150
100
50
0
0 100 200 300 400 500
REACH Pre-registration
Successfully Accomplished
Sigma-Aldrich is proud to announce that the first hurdle of the REACH legislation
process has been successfully completed by the pre-registering of several hundred
chemical substances.
On December 1st, 2008 at 24:00 GMT the official REACH pre-registration period ended. During the 6-month period prior
to this date importers and manufacturers of chemicals or formulations in quantities >1000kg per year in the EU had the
opportunity to pre-register their substances at the European Chemicals Agency (ECHA) to benefit from longer transition
periods for final registration. According to the latest info from the ECHA more than 47,000 companies have made more
than 2.2 million (!) pre-registrations for around 54,000 different substances - much higher than expected.
Sigma-Aldrich pre-registered over 1000 entries for 10 different legal entities in Europe. This was only the first little step of
a long ongoing and challenging process of REACH implementation, however, Sigma-Aldrich is committed to complying
with the highest safety standards to assure customer confidence and provide comprehensive information for chemical
handling and usage.
will reduce paper usage in line with the corporate Green policy as well as
Common Processes - Seamless Integration - Outstanding Service
Claire Carmalt's group at University College London, in collaboration with the SAFC Hitech
research team in Bromborough, used chemical vapour deposition (CVD) to produce thin films
of tungsten carbonitride (WNxCy) from new precursors. WNxCy can be used as an effective
barrier layer to prevent Cu migration from circuit wires into semiconducting components and
the application of CVD to apply coherent films over reduced areas significantly helps scaling
efficiencies.
The precursors investigated included a range of tungsten imido complexes to produce Chemical vapour deposition
produces hard thin films of
compounds with ideal thermal properties for CVD. Careful tuning of the ligands surrounding
tungsten carbonitride
the tungsten centre was performed to optimise these thermal properties to enhance the
fabrication of tungsten carbonitride thin films in the parameter space necessary for devices. The decomposition
mechanism studies and explanation of observed thermal events for each precursor was key in determining storage stability,
transport properties and deposition temperature capabilities. A structured approach was followed to identify the highest
potential molecules in the shortest timeframe and then to demonstrate their effective use in CVD.
In practice four closely related precursors were established for growth trials and all yielded
WNxCy thin films on glass using Low pressure CVD at 550°C. The actual molecules were:
[W(µ-NtBu)(NtBu)Cl2(H2NtBu)]2, [W(NtBu)2Cl2(TMEDA)] (TMEDA = N,N,N',N'-
py
tetramethylethylenediamine), [W(NtBu)2Cl2(py)2] (py = pyridine) and
t Cl
[W(NtBu)2Cl(N{SiMe3}2)]. Grey mirror-like films were grown with a nitrogen or ammonia BuN
bleed gas and in all cases the chlorine content of the deposited films was less than 1 at%.
W
t
BuN Cl
Oxygen levels were decreased using ammonia and, surprisingly, this did not significantly
change the carbon content of the resulting films. The films were uniform, adhesive, abrasion py
resistant, conformal and hard, being resistant to scratching with a steel scalpel. X-ray powder
diffraction patterns of all the films showed the formation of ß-WNxCy. py = pyridine
To further expand the areas under investigation at SAFC Hitech, a study into coatings on glass was
proposed. A partnership with Liverpool University and Pilkington was developed to focus the
research direction and due to the highly relevant nature of this work funding support from the UK
government has been granted. In detail a successful application was made to the Technology
Steering Board (TSB) competition relating to Low Impact Building Innovation Platform and a three-year project
(PROMISE) will run to develop new technologies to enhance glazing performance.
Low emissivity glass is playing an increasing role in improving building energy efficiency with a key feature a thin coating
with appropriate refractive index to capture solar energy and reduce heat loss. Alternative precursors and deposition
technologies will be developed to enable next generation products to be brought to market for low impact buildings.
Each vessel is individually tested using robust protocols when it is fabricated and first
placed into service. With the increasing requirement to re-use containers and extend
their lifetime, the situation regarding retest of the bubblers has risen to a higher profile
and recent new regulations relating to the pressure testing of ampoules have
introduced a validity of 5 years for the certification.
SAFC Hitech must therefore fully re-test every container by the 5th anniversary of its construction to maintain its pressure
rating. The identification of bubblers globally that are at risk of having the pressure certificate expire is currently
underway and customers will be notified of their containers’ status if the time limit
is pressing. SAFC Hitech will offer a pressure re-test and certification service
to ensure customer owned ampoules remain in a transportable state
and issues of shipment blockage due to legislative and safety
concerns are avoided.
The launch at the show was highly successful from the perspectives of sales
performance and branding with many customers visiting our booth for information
on the new product range.
The crystal grade metal halides find applications as scintillation detectors in medical imaging, security detection and
astrophysical equipment. Our high purity products, manufactured at the AAPL facility in Urbana Il in the US, include iodide
salts of sodium, cesium and thallium with new halide salts of lanthanum, strontium and europium under development.
To further support our customers’ efforts, we offer key services that ease
processing, reduce waste disposal complexities and improve overall cost of
ownership. First SAFC Hitech can provide blended halides for doped crystal
growth with high accuracy and control to reduce handling necessities on site.
Secondly we will accept return of unused or scrap Na, Cs or Tl materials for
reprocessing to minimise hazardous waste disposal procedures and cost for the
customer.
In this exciting new area, new and existing SAFC Hitech customers have
approached us for material supply and invitations to participate in joint
development projects. For example, the new scintillator SrI2:Eu has gained significant interest due to its improved
properties. In 2009 our goal is to continue to deliver an exemplary service to our customers. Furthermore, we aim to
reinforce our manufacturing capabilities at Urbana through capital investment and to expand on our current offers to meet
future market demands.
Geoff joined Sigma-Aldrich Corporation in 2001 with responsibility for identifying and capitalising
on marketing opportunities to grow the organometallics product line revenue. Geoff’s
responsibilities quickly broadened to include new product development and overall product line
strategy. In early 2003, Geoff moved to the SAFC business unit segment that would subsequently
become SAFC Hitech and indeed was instrumental in the acquisition of the Epichem Group in
2007 and the subsequent integration with the traditional Hitech business to make a powerful force
in the electronics industry.
Page 10 SAFC Hitech News
CVD is particularly attractive for TCO synthesis because of its use in conformal, large volume, thin film manufacturing
processes. A key prerequisite for CVD is a volatile precursor and at present only a limited number of examples are
available. Historically, CdO films have been grown via CVD using the combination of dimethylcadmium as a precursor
and butanol as an oxygen source [2]. This dual-source approach leads, naturally, to speculation as to the likelihood of
organocadmium alkoxides as intermediates in this process, and thus such species would be potential single-source
precursors (SSP) in their own right. Indeed, work on the analogous ZnO process identified MeZn(OiPr) as just such an
SSP. [3]
The focus of interest at Bath has been to exploit donor-functionalised alkoxides and so exploration of a series of
reactions between Me2Cd and the requisite alcohol have been performed, and the resulting materials assessed for use
as CVD precursors. In detail the compounds studied involved the ligands in Figure 1.
NMe2
OH OH OH
I: Hdmae II: Hbdmap III: Htdmap
Figure 1 Functionalised alcohols employed to react with Me2Cd to form MeCd(L) compounds
References
[1] Yan, M. L. M.; Kannewurf, C. R.; Chang, R. P. H. Appl. Phys. Lett. 2001, 78, 234
[2] Irvine, S. J. C.; Ellis, D. M. J. Mater. Sci. 2004, 15, 369
[3] Auld, J., Houlton, D. J., Jones, A.C., Rushworth, S.A., Malik, M. A., O'Brien, P.,
Critchlow, G.W., J. Mater. Chem., 1994, 4(8), 1249-1253
[4] Horley, G. A.; Mahon, M. F.; Molloy, K. C.; Haycock, P. W.; Myers, C. P., Inorg.
Chem. 2002, 41, 5052–5058.
[5] Johnson, A. L., Hollingsworth, N., Kociok-Kohn, G., Molloy, K. C., Inorg. Chem.
Figure 4 XRD of the as deposited film. The
2008, 47, 9706-9715
film is indexed to cubic cadmium
oxide (PDF 75-1529)
Details of events that SAFC Hitech will be attending during the year are detailed on our
website www.safchitech.com and it is updated regularly to be sure the latest information is
available to our customers
Page 12 SAFC Hitech News
United Kingdom
SAFC Hitech, Power Road, Bromborough, Wirral,
CH62 3QF
Tel: +44 (0) 151 334 2774
Fax: +44 (0) 151 334 6422
United States
SAFC Hitech, 1429 Hilldale Ave, Haverhill,
Massachusetts, 01832-1300, USA
Tel: 610 706 0606
Fax: 610 706 0888
Japan
Daido Air Products Electronics Inc, 6-17-17,
Shinbashi, Minato-Ku, Tokyo, 105 0004 Japan
Tel: +81 3 3432 7032
Fax: +81 3 3578 7827
China
SAFC Hitech, Block 8, Room 803, Mandarine City,
HongXu Road, No 788, Shanghai, China, 201103
Tel: +86 21 6446 1686
Fax: +86 21 6405 4343
Korea
Doje Corporation, 211-2 SongJeong-Dong,
GwangJu, GyungGi-do 464-903 Korea
Tel: +82 31 764 4907
Fax: +82 31 764 4961
Singapore
DNIV, 10 Ang Mo Kio Street 65, #03-04,
TECHPOINT, 569059, Singapore
Tel: +65 6 483 3386
Fax: +65 6 483 2698
Taiwan
SAFC Hitech, 10F No.28 Sec 3, Nan King East
Road, Taipei 104, Taiwan
Tel: +88 62 2509 1399
Fax: +88 62 2501 6279
Europe
Fab Support AB, Dovregatan 18, SE-164 36 Kista,
Sweden
Tel: +46 (0) 8 5620 3330
Fax: +46 (0) 8 5716 2850
LHV
05340 - 508590
0039
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All rights reserved. Reproduction forbidden without permission.
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