Index of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Illustration of Sub Assemblies

P-438 RETURN TO MAIN INDEX

PARTS LIST FOR

POWER WAVE 455M & (CE)

POWER WAVE 455M & (CE)

P-438

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

P-438-A

3 2

ILLUSTRATION OF SUB-ASSEMBLIES

6 7 4 5

POWER WAVE 455M & (CE)

P-438-A

3-28-2003

Illustration of Sub Assemblies

P-438-A.1

Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed. Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine. Sub Assembly Item No. 1 2 3 4 5 6 7

For Codes: 10942, 11057, 11007, 11152, 11203, 11311 & 11312

POWER WAVE 455M & (CE)

RETURN TO MAIN INDEX

P-438-A.1

Illustration of Sub Assemblies

Control Box & Horizontal Plate

Base, Lift Bale & Fan Assembly

Optional Equipment

PAGE NO. CODE NO. 10942 (455M)

P-438-B.1 P-438-B.2 P-438-C P-438-D P-438-E P-438-F P-438-G P-438-H P-438-J

1 1 1 1 1 1 2

1 1 2 1 2 3 4

1 1 2 1 2 1 3

1 1 1 1 1 1 1

Input Assembly

1 2 3 4 3 4 5

1 1 2 1 2 1 1

1 1 1 1 1 1 1

Illustration of Sub Assemblies

11057 (455M) 11007 (455M) (CE) 11152 (455M) 11203 (455M) (CE) 11311 (Robotic) 11312 (455M)

Illustration of Sub Assemblies

POWER WAVE 455M & (CE)

07-21-2008

Covers Assembly 1 2 3 2 3 2 4

SUB ASSEMBLY PAGE NAME

Switch Board Heatsink Assembly

Case Front Assembly

Miscellaneous items

Transformer & Output Assembly

P-438-B.1 Index of Sub Assemblies

OPTIONAL EQUIPMENT LISTING

P-438-B.1

Miscellaneous Options Available for your machine are listed below: # Indicates a change this printing.
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PART NUMBER

Wire Drive Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2205-1 DeviceNet Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2206-1 EtherNet Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2207-1

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

02-06-2006 POWER WAVE 455M & (CE)

Index of Sub Assemblies

# Indicates a change this printing.

DESCRIPTION

P-438-B.2

(THESE ITEMS ARE NOT ILLUSTRATED)

MISCELLANEOUS ITEMS

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-438-B.2

Main Harness Assembly, Includes: Main Harness Assembly, Includes: Toroid LED Panel Mount Asbly Connector

G4215 G4215-3 S19316-3 S23740-3 S12021-73

QTY.

1 1 3 2 1

1 2 3 4 5 6 7 8 9 X X X X X X X X

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

POWER WAVE 455M & (CE)

07-21-2008

Index of Sub Assemblies

Part Numbers

Case Front Assembly

P-438-C

P-438-C

15A 1 3 4A
28A 30B 32B

Index of Sub Assemblies

10

Part Numbers

28

2A

29

15F 12 13 27
26A 26B

15B

15E

15C 15D

26C

32A

20

34A

33

33A

17A 16A

9
24F

16B

24E

14 23

19

Index of Sub Assemblies

2B

Part Numbers

30D 30E 30F

28B

Part of 30B

11

17B

5B 35

35A

31

5C

5A

25C

25A 25B

30G

30A

30C

Index of Sub Assemblies

Part Numbers

POWER WAVE 455M & (CE)

07-21-2008

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-438-C.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-438-C.1

Sub Assembly Illustration

Index of Sub Assemblies

1 2A 2B 3 4A 4B 4C 4D 5A 5B 5C 8 8 9 9 10 11 11 12 12 13 13 14 15A 15B 15C 15D 15E 15F 16A 16B 17A 17A 17B 17B 19 20 21 22 23 24A 24B 24C 24D 24E 24F 25A 25B 25C 26A 26A

Case Front Welded Assembly Control Panel Assembly Thread Forming Screw Insulator Thread Forming Screw 1/4 Plain Washer (Not Shown) Lock Washer (Not Shown) 1/4-20 HN (Not Shown) Output Terminal Thread Forming Screw Output Terminal Stud Nut Duplex Receptacle 220V Receptacle Speed Nut, #10-24 Plain Washer (Not Shown) Screwlock Kit Thread Forming Screw Self Tapping Screw LED Lens, Clear, Includes: (Item 13) LED Lens, Clear, Includes: (Item 13) Retaining O Ring Retaining O Ring MOV Assembly Resistor Resistor Mounting Bracket Set Thread Forming Screw 1/4 Plain Washer Lock Washer #10-24 HN Cover Plate Thread Forming Screw Adapter Plate Adapter Plate Self Tapping Screw Thread Forming Screw Plug Button Plug Button Plug Housing (Not Shown) Locking Post (Not Shown) Suppressor Assembly Plain Washer (Not Shown) Lock Washer (Not Shown) #10-24 HN (Not Shown) #10-24 x .375 RHS (Not Shown) Lock Washer #10-24 HN Terminal Screw Lock Washer Plain Washer Current Transducer (Codes 10942, 11057 & 11007) Current Transducer (Codes 11152, 11203 & 11311 & 11312)

POWER WAVE 455M & (CE)

L11890 L11889 S9225-61 S21094-1 S9225-66 S9262-98 E106A-2 CF000017 S16656-4 S9225-63 T3960 S20184 S19654-1 T11525-1 S9262-3 S18976-1 S9225-63 S8025-76 S23093-1 S23093-1 S23094-1 S23094-1 S19457-2 S10404-138 T15137-1 S9225-63 S9262-27 E106A-1 CF000010 S21150-1 S9225-61 S25437 S25610 S8025-96 S9225-61 T10397-20 T10397-23 S24017-6 S24019-6 S18858-2 S9262-27 E106A-1 CF000010 CF000061 T9695-1 CF000010 T8930-4 E106A-15 S9262-1 S18504-2 S18504-6

QTY.

2 2 2 3 3 2 3 3 3 1 1

1 1 2 2 2 2 2 4 1 1 2 4 1 1 1 1

1 1 8 1 1 3 2 2 2 4 2 1 1 2 4 1 2 4 2 3 2 3

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

As Req

Sub Assembly Illustration

Index of Sub Assemblies

As Req

07-21-2008

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-438-C.2

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-438-C.2

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

30A 30B 30C 30D 30E 30F 30G 31 32A 32B 33 33 33A 34 34A 35 35A 36A 37 37A 37B 38A 38B 39A 39B 40

26B 26C 27 28 28A 28B 28C 29

Thread Forming Screw Standoff Switch Decal Case Front Decal (L11907-2) (Part of L11907) Decal, Options (L11907-1) (Part of L11907) Close Doors Decal Decal (Not Shown) (L11907-3) (Part of L11907) Plug & Lead Assembly Stud Cover Assembly, Includes: Stud Cover Welded Assembly Door Spring Door Bumper Plain Washer Lock Washer #4-40 HN Thread Forming Screw Thread Forming Screw Thread Forming Screw Lock Washer Circuit Breaker (15.0 Amps) Circuit Breaker (15.0 Amps) Circuit Breaker (10.0 Amps) Thread Forming Screw (Not Shown) #10-24 HLN Adapter Cover #10-24 HLN Self Tapping Screw (Not Shown) Plain Washer (Not Shown) Lock Washer (Not Shown) #10-24 HN (Not Shown) Toroid Assembly (Not Shown) Toroid Assembly (Not Shown) Wire Drive Interface Assembly (Not Shown) #10-24 HLN (Not Shown) Neutral Bonded Decal (Not Shown)

S9225-36 S24042 S22753 NSS NSS T13086-137 NSS S18250-667 M18246 M18136 S22751 T14882-1 S9262-39 T4291-B CF000002 S9225-65 S9225-65 S9225-63 T9695-1 T12287-22 T12287-30 T12287-20 S9225-61 T9187-13 S25506 T9187-13 S8025-96 S9262-27 E106A-1 CF000010 S24194-2 S24194-1 M20072 T9187-13 S26027

QTY.

2 2 1 1 1 1 1 1 1 1 1 2 4 4 4 3 3 4 4 1 1 1 2 2 1 2 4 2 2 2 1 1 1 3 1

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

NSS - Not Sold Separately

POWER WAVE 455M & (CE)

07-21-2008

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

NOTES

POWER WAVE 455M & (CE)

Index of Sub Assemblies

Part Numbers

Control Box & Horizontal Divider Plate

18A

P-438-D

P-438-D

18C 18D

19 9B 9A 2 3A 3D

18B
18E 15A 15D 15E

3C 3B 16

4A

4B

13A

Index of Sub Assemblies

1A
Part Numbers

3E 1C 15C 15B 1B 8A 8D 5 8B
25C

13C 13B 20 21

Index of Sub Assemblies

Part Numbers

10E 10D

10C 10A

10B

8C 17B 17A
7H

6B 6D 7H 6A

Index of Sub Assemblies

7B
Part Numbers

7G

7J

7E

7D

7A

7C

POWER WAVE 455M & (CE)

07-21-2008

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-438-D.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-438-D.1

Sub Assembly Illustration

Index of Sub Assemblies

1A 1B 1C 2 2A 3A 3A 3A 3B 3C 3D 3E 4A 4B 4C 4D 4E 5 6A 6B 6C 6D 7A 7B 7C 7D 7E 7F 7G 7H 7J 8A 8B 8C 8D 9A 9B 10A 10B 10C 10D 10E 13A 13B 13C 14 15A 15B 15C

Front Control Box Thread Forming Screw Grommet Rear Control Box Thread Forming Screw (Not Shown) Control P.C. Board Assembly Control P.C. Board Assembly Control P.C. Board Assembly #10-24 x 1.50 RHS Lock Washer Serrated Nut #10-24 HLN Digital Power P.C. Board Assembly #10-24 x 1.50 RHS Lock Washer (Not Shown) Serrated Nut (Not Shown) #10-24 HLN (Not Shown) Bushing Rear Horizontal Divider Panel Bushing Thread Forming Screw (Not Shown) Front Divider Panel Capacitor Capacitor Bracket Assembly Capacitor Insulation Plain Washer Lock Washer Plug & Lead Assembly (P46) (Not Shown) Set Screw Thread Forming Screw 1/4-28 HN Vertical Divider Panel Bushing Grommet Thread Forming Screw Control Box Cover Thread Forming Screw Diode Bridge #8-32 x .75 RHS Plain Washer Lock Washer #8-32 HN 40 VDC Bus Heat Sink Assembly Plastic Expansion Nut Self Tapping Screw Twisted Lead Assembly (Not Shown) Resistor (10 Ohm, 25W) #10-24 x 3.00 RHS Lock Washer

L10039 S9225-8 S18543-4 L10040-2 S9225-8 S25436-[ ] S25614-[ ] S26462-[ ] CF000122 T9695-1 S25139-1 T9187-13 G5632-[ ] CF000122 T9695-1 S25139-1 T9187-13 T12380-2 L11020-2 T12380-10 S9225-8 L11021 S13490-157 S22747 M19278 S9262-23 E106A-2 S18250-850 S11604-65 S9225-8 CF000198 L9969 T12380-2 S18543-4 S9225-8 M18139 S9225-8 T13637-6 CF000096 S9262-3 T4291-A CF000042 L11745 S14020-10 S8025-98 S19222-26 S10404-132 CF000009 T9695-1

QTY.

1 4 2 1 2 1 1 1 4 4 4 4 1 4 4 4 4 2 1 3 7 1 1 1 1 2 2 1 2 1 2 1 1 2 4 1 4 1 1 1 1 1 1 6 4 1 1 1 1

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

POWER WAVE 455M & (CE)

07-21-2008

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-438-D.2

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-438-D.2

15D 15E 16 17A 17A 17B 17B 18A 18B 18C 18D 18E 19 20 21 25A 25B 25C 25D 25E 25F 26 27 28A 28B

Insulating Washer Serrated Flange Nut P.C. Board Panel Harmonic Filter Power Line Filter Thread Forming Screw Self Tapping Screw Solid State Relay #8-32 x .50 RHS Plain Washer Lock Washer MOV Assembly Static Decal Insulation Nut Retainer Energizer Asbly, Includes: Reed Switch Energizer (Not Shown) Energizer Mtg. Plate #10-24 x .875 RHS (Not Shown) #10-24 HN (Not Shown) Lock Washer (Not Shown) Energizer Spacer (Not Shown) Energizer Insulation (Not Shown) Reed Switch Asbly (Not Shown) Self Tapping Screw (Not Shown)

T4479-A S25139-1 M19838 L11566 M18784-1 S9225-8 S8025-91 S15317-5 CF000033 S9262-3 T4291-A T15120 T13086-124 S25251 T10097-3 S21990-1 M16216 M17681-1 CF000101 CF000010 T9695-1 M18209-1 M17680-1 S12334-57 S8025-13

QTY.

2 1 1 1 1 4 4 1 2 2 2 1 1 1 2 1 1 1 4 4 4 1 1 1 1

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates.

POWER WAVE 455M & (CE)

07-21-2008

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

NOTES

POWER WAVE 455M & (CE)

Index of Sub Assemblies Part Numbers Part Numbers Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

2B 1 13

P-438-E

11 3A 5G 8A 5A 5C

Base, Lift Bale, & Fan Assembly

2A

8B

4B

POWER WAVE 455M & (CE)

5D 5E

5B

5F

3B 7A

12A12B 12C

7B
P-438-E

3-28-2003

4A

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-438-E.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-438-E.1

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

1 1A 2A 2B 3A 3B 3C 4A 4B 5A 5B 5C 5D 5E 5F 5G 7A 7B 8A 8B 9A 9B 11 11 12A 12B 12C 13 15

Lower Base Bushing (Not Shown) Strain Relief Thread Forming Screw Upper Base Thread Forming Screw Thread Forming Screw (Not Shown) Lift Bale Welded Assembly Thread Forming Screw Fan Bracket Thread Forming Screw Fan Motor Plain Washer Lock Washer #10-32 HN Fan Blade Aux. Transformer Assembly Thread Forming Screw Aux. Transformer Assembly Thread Forming Screw Plug & Lead Assembly (P52, S8) (Not Shown) Self Tapping Screw (Not Shown) Receptacle Decal (10 Amp Only) Receptacle Decal (15 Amp Only) Thread Forming Screw #10-24 HN Lock Washer Wire Feeder Decal Rubber Channel (Not Shown)

G2970 T12380-4 S22431 S9225-65 L9964 S9225-8 S9225-53 L10027 S9225-53 M18030 S9225-8 M7468-3 S9262-27 E106A-1 CF000011 M6819-4A L10030-5 S9225-8 L10033-4 S9225-8 S18250-849 S8025-96 T13086-140 T13086-139 S9225-63 CF000010 T9695-1 T13086-141 T11019-3

QTY.

1 1 1 2 1 4 1 1 4 1 4 1 4 4 4 1 1 2 1 2 1 2 1 1 1 2 1 1 1

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

POWER WAVE 455M & (CE)

07-21-2008

Index of Sub Assemblies Part Numbers Part Numbers Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

Input Assembly

1B 1A 6C 12 2A 12 11 5B 6B 6A 7M 7K 6C 7L 12 13 7B 7C 1C 2B 7J 7E

P-438-F

10

POWER WAVE 455M & (CE)

7G 7D 3C 3A 7A

5A 18

P-438-F

4B 4C

7N

03-21-2006

4A

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-438-F.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-438-F.1

1A 1A 1B 1C 2A 2B 3A 3C 4A 4B 4C 5A 5B 5C 6A 6B 6C

Sub Assembly Illustration

Index of Sub Assemblies

7A 7B 7C 7D 7E 7F 7G 7H 7J 7K 7L 7M 7N 7P 10 11

Sub Assembly Illustration

Index of Sub Assemblies

NSS - Not Sold Separately

Input Assembly, Includes: Input Assembly, Includes: Input Assembly, Includes: Input Assembly, Includes: Fan Shroud Welded Assembly Fan Shroud Welded Assembly Thread Forming Screw Set Screw Reconnect Shell Self Tapping Screw Contactor Self Tapping Screw Diode Bridge 1/4-20 x .88 Torx Cap Screw Spring Washer Input Rectifier Heatsink Machining 1/4-20 x .50 HHCS Lock Washer (Not Shown) Input P.C. Board Assembly Plastic Expansion Nut Thread Forming Screw Line Switch & Lead Assembly (Not Shown) Line Switch & Lead Assembly (Not Shown) Line Switch & Lead Assembly (Not Shown) Reconnect Panel Assembly, Includes: Reconnect Panel Assembly, Includes: Reconnect Panel Assembly, Includes: Reconnect Panel Assembly, Includes: Reconnect Bracket Reconnect Panel Silkscreened Reconnect Panel Silkscreened Reconnect Panel Silkscreened Receptacle Line Switch Switch Pin Reconnect Bus Bar (Not Shown) Carriage Bolt Label (Not Shown) Bus Bar #10-24 HN Circuit Breaker (10A.) Circuit Breaker (3.5A.) Circuit Breaker (3.5A.) Circuit Breaker (6A.) Circuit Breaker (10A.) Fuse (10A Slow Blow) (Not Shown) Fuse Holder (Not Shown) #6-32 x .50 PPHS Self Tapping Screw (Not Shown) Grommet Bushing

POWER WAVE 455M & (CE)

G3012-4 G3012-6 G3366-2 G3012-12 S22437 S22437-1 S9225-8 S11604-48 L9967 S8025-92 M20150 S8025-92 M15454-8 S25930-1 T12735-4 M18134 CF000012 T9860-6 L11396-[ ] S14020-7 S8025-97 M19587 M20218 M20288 L10051-4 L10051-7 L10051-8 L10051-10 M18052 S20321-7 S20321-5 S20321-9 T14530-1 S20456 S20322-1 S20360 T11827-46 NSS S11012-50 CF000010 T12287-20 T12287-2 T12287-39 T12287-1 T12287-20 T10728-44 T12386-2 CF000338 S8025-92 S18543-4 T12380-4

QTY.

1 1 1 1 1 1 3 1 1 5 1 3 1 2 2 1 2 2 1 4 6 1 1 1 1 1 1 1 1 1 1 1 1 3 1 6 6 2 2 6 1 1 1 1 1 1 1 6 2 5 2

1 2 3 4 5 6 7 8 9
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

07-21-2008

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-438-F.2

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-438-F.2

12 13 14 15 18 19

Bushing Ground Decal Thread Forming Screw (Not Shown) P50 Jumper Plug (Not Shown) Switch Lead Filter Assembly Toroid Core (Not Shown)

T12380-10 T13260-4 S9225-8 S18250-74 M18790 S19316-1

QTY.

5 1 6 1 1 1

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates.

POWER WAVE 455M & (CE)

07-21-2008

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

NOTES

POWER WAVE 455M & (CE)

P-438-G Index of Sub Assemblies

P-438-G

Part Numbers

Transformer & Output Rectifier Assembly

9C 9A 10B 4C 10A 2 11B 11D 3A 14D 14E 4A 3B 3C 3D 14C 14B 11D 11C 11A 1 1A 6 9B 4B 4D 14A

Index of Sub Assemblies Index of Sub Assemblies

Part Numbers

Part Numbers

11E

13B 13A 12B

Index of Sub Assemblies

Part Numbers

12A
POWER WAVE 455M & (CE) 3-28-2003

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-438-G.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-438-G.1

1 1 1A 2 3A 3B 3C 3D 4A 4B 4C 4D 6 9A 9B 9C 10A 10B 11A 11B 11C 11D 11E 12A 12B 13A 13B 14A 14B 14C 14D 14E 15 16 16 16

Transformer & Output Rectifier Asbly, Includes: Transformer & Output Rectifier Asbly, Includes: Main Transformer Assembly Main Transformer Assembly Thread Forming Screw Output Rectifier Heatsink 1/4-20 x .75 HHCS Plain Washer Lock Washer 1/4-20 HN Diode Module 1/4 x .625 HHCS Plain Washer Spring Washer Socket Head Cap Screw 1/4-20 HJN Lock Washer Plain Washer Thermostat Self Tapping Screw Cable Assembly 3/8-16 x 1.25 HHCS Lock Washer Plain Washer 3/8-16 HN Choke Assembly Thread Forming Screw 3/8-16 x 1.25 HHCS 3/8-16 HN Snubber Assembly MOV Assembly Nylon Screw Insulating Tube Lock Washer Terminal (Not Shown) Twisted Lead Assembly (Not Shown) Twisted Lead Assembly (Not Shown) Twisted Lead Assembly (Not Shown)

G4011 G4011-1 G2971 G2971-1 S9225-45 L9980 CF000014 S9262-98 E106A-2 CF000017 S25520-2 CF000013 S9262-98 T12735-4 T9447-91 CF000060 E106A-2 S9262-98 T13359-12 S8025-80 M5906-209 CF000105 E106A-16 S9262-4 CF000067 L10052-1 S9225-8 CF000105 CF000067 S24444 S19457-3 T11545-1 T7028-52 T9695-1 S8053-36 S19222-25 S19222-18 S19222-26

QTY.

1 1 1 1 4 1 4 4 4 4 4 8 8 8 4 8 8 8 1 2 1 1 1 2 1 1 2 1 1 1 1 2 2 2 4 1 1 1

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

POWER WAVE 455M & (CE)

07-21-2008

P-438-H Index of Sub Assemblies

P-438-H

Part Numbers

Switch Board Heatsink Assembly

14D

14E

Index of Sub Assemblies

14C
Part Numbers

1 5A 2 14B 14A 3A 7A 9C 9B 9A
10

Index of Sub Assemblies

3C 7B

Part Numbers

3B 12A 7C 8C 5C 8B 4A 4D 4C 4B 8A 5B 5D 5E 7D

Index of Sub Assemblies

11
Part Numbers

POWER WAVE 455M & (CE)

8-4-2003

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-438-H.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-438-H.1

1 2 3A 3B 3C 4A 4B 4C 4D 5A 5B 5C 5D 5E 7A 7B 7C 7D 8A 8B 8C 9A 9B 9C 10 11 12A 12B 12B 12C 12D 12E 14A 14B 14C 14D 14E

Switch Board Heatsink Assembly, Includes: (2 reqd) Heat Sink Capacitor Bracket Switch P.C. Board Assembly, (See Note 2) Socket Head Cap Screw Lock Washer Heat Sink Holder 1/4-20 x 1.00 HHCS Lock Washer Plain Washer Capacitor Plain Washer Lock Washer Set Screw 1/4-28 HN 1/4-20 x 1.00 HHCS Plain Washer (Brass) Lock Washer 1/4-20 Br HN Nylon Screw Lock Washer Insulating Tube 1/4-20 x .625 HHCS Lock Washer Plain Washer Insulation Danger Decal Insulator Nut Retainer (Not Shown) (Codes 10942, 11007 & 11057) Nut Retainer (Not Shown) (Codes 11203, 11152,11311 & 11312) Heat Sink Holder (Not Shown) Thread Forming Screw (Not Shown) Plain Washer (Not Shown) 1/4-20 x 1.00 HHCS External Tooth Lock Washer Plain Washer Lock Washer 1/4-20 HN

G3010-3 M18037 M16737 G3734-[ ] T9447-9 E106A-2 S22168 CF000015 E106A-2 S9262-98 S13490-185 S9262-98 E106A-2 S11604-65 CF000198 CF000015 S9262-98 E106A-2 CF000300 T11545-5 T9695-1 T7028-52 CF000013 E106A-2 S9262-98 S16139-5 S18469 S25118 T10097-3 T10097-4 S22168 S9225-45 S9262-27 CF000015 T9860-6 S9262-98 E106A-2 CF000017

QTY.

1 1 1 1 4 4 4 4 4 4 1 2 2 2 2 1 1 1 1 2 2 1 1 1 1 1 2 2 2 2 2 2 2 4 4 4 4 4

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates. Note 2: Switch P.C. Boards in a machine must have matching base numbers and dash numbers. POWER WAVE 455M & (CE) 07-21-2008

Index of Sub Assemblies Part Numbers Part Numbers Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

Cover Assembly

4A 1B

P-438-J

5A
15

1C

6 1A

5B

POWER WAVE 455M & (CE)

8 3A 12 10 2A 14A 1D
P-438-J

3B 11

3-28-2003

13

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-438-J.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-438-J.1

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

1A 1B 1C 1D 2A 2B 3A 3B 4A 4B 5A 5B 6 8 9

Roof Welded Assembly Thread Forming Screw Cover Seal Warning Decal Case Back Welded Assembly Thread Forming Screw (Not Shown) Access Door Thread Forming Screw Left Case Side Thread Forming Screw (Not Shown) Right Case Side Thread Forming Screw Warranty Decal Warning Decal Wiring Diagram Wiring Diagram Wiring Diagram 10 Warning Decal (220 V.) 11 Warning Decal 12 Reconnect Diagram 12 Reconnect Diagram 13 Reconnect Volt Decal 14A Rating Plate 14A Rating Plate 15 Right & Left Side Decals

S22433 S9225-65 S12934 S20900 S22426 S9225-65 M18240 S9225-65 L9983 S9225-65 L9982 S9225-65 S22127-2 L8064-1 G4420 G4212 G5570 T13086-95 T13259 S25198 S24190 S25315 S22752-13 S22752-14 G4253

QTY.

1 10 1 1 1 4 1 2 1 6 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

POWER WAVE 455M & (CE)

07-21-2008

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

NOTES

POWER WAVE 455M & (CE)