Company profile: Welding and special equipment

Company profile
Welding and special equipments

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

Company profile: Welding and special equipment

History
Diesse was established in 1971 with engineering and production high pressure hydraulic equipments as core business. The know-how allows Diesse to develop two different business unit: Foundry and Welding. 1982 Establishing in a new headquarter of 2000sqm During 80 has been realized the first special equipments 1995 Establishing in a new headquarter of 3000sqm At the beginning of 90: development of the first robotized cells, in foundry and in welding business unit. Since 2006 establishing in the last headquarter of 6000sqm At the present time is involved in 3 business unit: Aluminium foundry for gravity and low pressure machines Welding (positioners or robotized cells) Special equipments

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

Company profile: Welding and special equipment

All the manufactured products are built and machined by ourself

PLANNING CARPENTRY MANUFACTURING ASSEMBLING PAINTING TESTING

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

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Company profile: Welding and special equipment

WELDING AND SPECIAL EQUIPMENT

FIAT-HITACHI ESCAVATOR - CNH - ITALY CO-VER INDUSTRIAL SRL - ITALY ATB RIVA CALZONI GRUPPO TROMBINI - ITALY MAC - MOTER - ITALY BOXY - ITALY COOPERATIVA BILANCIAI - ITALY FAI COMPACT - ITALY CATERPILLAR BELGIUM CATERPILLAR FRANCE CATERPILLAR HUNGARY CATERPILLAR ITALY KUKA ROBOTER - GERMANY OFFICINA MECCANICA MICHIELETTO - ITALY INSO - ITALY OFFICINE MECCANICHE CINEL - ITALY ZUCCHINI - ITALY GENERAL ELECTRIC - NUOVO PIGNONE SPA ITALY ANSALDO INDUSTRIE - ITALY BREDA FERROVIE - ITALY PROCOMAC - ITALY PARIBAT- FRANCE LAVERDA AGCO GROUP- ITALY TECNICA EXPORT - LIBYA DELLA TOFFOLA - ITALY SAMPIERANA - EUROCOMACH - ITALY

REFERENCES

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

Company profile: Welding and special equipment

ALL THE EQUIPMENTS, IF REQUIRED ARE COMPLETE OF CE CERTIFICATION

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

Company profile: Welding and special equipment

Core of competence
Production of equipments dedicated to movement, locking and forcing based on hydraulic high pressure applications Foundry BU

The competence has been developed in

Welding BU

Special equipment

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

Company profile: Welding and special equipment

Welding BU

POSITIONERS (slide 8 18)

AUTOMATIC WELDING (slide 19 22)

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

Company profile: Welding and special equipment

WELDING POSITIONERS

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

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Company profile: Welding and special equipment

SPECIAL POSITIONER 60Tonn

Plant dedicated to manual welding of bottom part of pressure vessel in nuclear/oil&gas business unit

The positioner let the piece to move in 2 directions: orizontal axis for tilting and vertical axis for rotation

The positioning mask let to lock the single sector of the bottom with diameter between 2500 and 6500mm
Diesse srl Via Cavicchione di Sopra 88 I-25011 Calcinato (BS) www.diessesrl.com

Company profile: Welding and special equipment

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

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Company profile: Welding and special equipment

RAISABLE POSITIONER

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

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11

Company profile: Welding and special equipment

Positioner which allows the raising and overturning of the frame.

The capacity is 10Tonn

If necessary Diesse supplies also the footstep to let the operator ergonomic working.

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

12

Company profile: Welding and special equipment

SINGLE POSITIONER
Dedicated to pick up different pieces fed by a shuttle movable on rail. The mask is an adjustable centering, which slides on rails just to lock the different pieces with the same machine. Capacity 5 Tonn

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

13

Company profile: Welding and special equipment

SINGLE POSITIONER

Positioner which allows the overturning of the piece. The mask is realized for handling of different size of the same piece. The positioner is completed of foundation ad a sliding and raisable footstep to let the operator reach all the most impervious areas 14

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

Company profile: Welding and special equipment

OPPOSED POSITIONERS

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Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

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Company profile: Welding and special equipment

OPPOSED POSITIONERS
Positioners with 6Tonn capacity for the overturning of the pieces. A sliding press behind the positioners is dedicated to bushing operations

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

16

Company profile: Welding and special equipment

L-SHAPED POSITIONER
Capacity 6 Tonn. 3 different movement: Raising Table turning End of L-shaped arm rotation

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

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17

Company profile: Welding and special equipment

L-SHAPED POSITIONER for buckets locking

Used for welding in construction equipments Movements are: up and down, rotation of the table and adjustment for the differents buckets size

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

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Company profile: Welding and special equipment

AUTOMATIC WELDING CELLS

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

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Company profile: Welding and special equipment

ROBOTIZED WELDING PLANT

Dedicated to automatic welding parts in construction equipment.

The antropomorphic robot follows the welding path moving on a beam.

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

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Company profile: Welding and special equipment

ROBOTIZED WELDING PLANT

Dedicated to trailer frames welding. Two opposed positioners connected by a mask. The mask is adjustable in order to carry differents models of the frame.

The robot, sliding on a beam connected to the ground, follows the welding path.

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

21

Company profile: Welding and special equipment

WELDING PLANTS
The plant is composed of two adjustables welding arm, suitables to do in automatic mode the welding of the beam for cranes applications

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

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Company profile: Welding and special equipment

STANDARD POSITIONERS
Diesse srl Via Cavicchione di Sopra 88 I-25011 Calcinato (BS) www.diessesrl.com

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Company profile: Welding and special equipment

The standard positioners are concept machines. Usually we start from these concepts to develop a customized plant. We start the cooperation with our customer following his technical specifications, studing the right mask and choosing the right structure for his needs, proposing a turn-key installation.

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

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Company profile: Welding and special equipment

Standard positioners examples

Positioner mod. AVSA 400

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

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Company profile: Welding and special equipment

Cartesian axis manipulator with welding head.

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

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Company profile: Welding and special equipment

Roller positioners

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

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Company profile: Welding and special equipment

Raisable (or fix) positioner with turning table

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

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Company profile: Welding and special equipment

Opposed and raisable positioners Movable unit (on rails)

with raising function (option) and turning table rotation

Fixed unit with raising function (option) and turning table rotation
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Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

Company profile: Welding and special equipment

L-shaped positioners
The characteristic are the same of a raisable positioner with turning table. Moreover it is possible to rotate the end arm.

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

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Company profile: Welding and special equipment

U-shaped positioners
Its a positioner composed of 2 opposed rotating support. Inside is placed a cradle. On the cradle basis could be placed a turning table

That kind of positioner allows the maximum flexibility for positioning, and is suitable for manual as well as automatic welding.

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

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Company profile: Welding and special equipment

SPECIAL EQUIPMENTS

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

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Company profile: Welding and special equipment

Special application:
In the next slides we show examples of special equipments built thanks to our experience. Machines like: Locking equipments for machining operations Jig for qualification Washing equipments Bushing stations Piping assembling machines Preloader machines for differential case

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

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Company profile: Welding and special equipment

Locking equipments
Shuttles for locking of different pieces in construction equipments (for machining operations)

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

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Company profile: Welding and special equipment

Jig for qualification

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

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Company profile: Welding and special equipment

Washing machines

The machine is composed of a positioner with a locking mask. The positioner table rotation allows the manual cleaning of the piece. The cell is completed of paper filter and conveyor belt for the collection of the scrap.
Diesse srl Via Cavicchione di Sopra 88 I-25011 Calcinato (BS) www.diessesrl.com

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Company profile: Welding and special equipment

Bushing equipment
Equipment composed of a press with pushing force of 20Tonn connected to a manipulator. The bushing is realized by a pressing force towards a fix plate of the press.

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

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Company profile: Welding and special equipment

Piping assembling machines

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

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Company profile: Welding and special equipment

Press for specific applications

Making the most of competence in trimming press in foundry business unit, Diesse has developed different equipments which requires applications of pressure for assembling of mechanical part. These equipment has been complitely engineered by our technicians.

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

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Company profile: Welding and special equipment

What do all these equipments share?

Applications of hydraulic pressure for locking, forcing and movement

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

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Company profile: Welding and special equipment

Conclusion
Why Diesse: Flexibility for engineering of customized machines Total internal control of operations When Diesse: Engineering and production of prototype for the specific applications in welding as well as special equipments business unit.

Via Cavicchione di sopra 88/90 25011 Calcinato (BS) ITALY www.diessesrl.com Info@diessesrl.com

Diesse srl

Via Cavicchione di Sopra 88 I-25011 Calcinato (BS)

www.diessesrl.com

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