6/29/2010

Spur Gears Component Generator

Spur Gears Component Generator (Version: 2011 (Build 150239000, 239))

6/29/2010

Project Info Guide

Design Guide - Number of Teeth Unit Corrections Guide - User Type of Load Calculation - Torque calculation for the specified power and speed Type of Strength Calculation - Check Calculation Method of Strength Calculation - ISO 6336:1996

Common Parameters
Gear Ratio Desired Gear Ratio Module Helix Angle Pressure Angle Center Distance Product Center Distance Total Unit Correction Circular Pitch Base Circular Pitch Operating Pressure Angle Contact Ratio i iin m a x p 10.2308 ul 10.0000 ul 5.000 mm 0.0000 deg 20.0000 deg 300.000 mm -0.0000 ul 15.708 mm

aw 300.000 mm

ptb 14.761 mm w 20.0000 deg 1.5319 ul 0.0140 mm 0.0070 mm

Limit Deviation of Axis Parallelity fx Limit Deviation of Axis Parallelity fy

Gears
Gear 1 Type of model Number of Teeth Unit Correction Pitch Diameter Outside Diameter Root Diameter Base Circle Diameter Work Pitch Diameter Facewidth Facewidth Ratio Addendum z x d da df db b br a* Component 13 ul 0.1000 ul Gear 2 No Model 133 ul 0.1000 ul

65.000 mm 665.000 mm 76.000 mm 657.728 mm 53.500 mm 678.500 mm 61.080 mm 624.896 mm 50.000 mm 50.000 mm 0.7692 ul 1.0000 ul 0.0752 ul 1.0000 ul
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dw 65.000 mm 665.000 mm

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Spur Gears Component Generator

Clearance Root Fillet Tooth Thickness Tangential Tooth Thickness Chordal Thickness Chordal Addendum Chordal Dimension Chordal Dimension Teeth Wire Diameter Limit Deviation of Helix Angle Limit Circumferential Run-out Limit Deviation of Axial Pitch Limit Deviation of Basic Pitch Virtual Number of Teeth Virtual Pitch Diameter Virtual Outside Diameter Virtual Base Circle Diameter

c* rf * s st tc ac W zw dM F Fr fpt zv dn

0.2500 ul 0.3500 ul 8.218 mm 8.218 mm 7.257 mm 4.179 mm 2.000 ul 9.000 mm

0.2500 ul 0.3500 ul 7.490 mm 7.490 mm 6.614 mm 2.432 mm 16.000 ul 8.000 mm

23.393 mm 237.762 mm 78.184 mm 656.138 mm 0.0140 mm 0.0170 mm 0.0220 mm 0.0480 mm 0.0090 mm 0.0120 mm 13.000 ul 133.000 ul

Dimension Over (Between) Wires M

fpb 0.0085 mm 0.0110 mm 65.000 mm 665.000 mm

dan 76.000 mm 657.728 mm dbn 61.080 mm 624.896 mm 0.6844 ul 0.2594 ul 0.0894 ul -0.0000 ul 0.5815 ul 0.1728 ul 0.4538 ul

Unit Correction without Tapering xz Unit Correction without Undercut xp Unit Correction Allowed Undercut xd Addendum Truncation Unit Outside Tooth Thickness Tip Pressure Angle k sa

a 36.5166 deg 18.1799 deg

Loads
Gear 1 Power Speed Torque Efficiency Radial Force Tangential Force Axial Force Normal Force P n T Fr Ft Fa Fn 0.250 kW 8.00 rpm Gear 2 0.245 kW 0.78 rpm

298.416 N m 2991.960 N m 0.980 ul 3341.980 N 9182.016 N 0.000 N 9771.297 N

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Spur Gears Component Generator

Circumferential Speed v Resonance Speed

0.027 mps

nE1 26862.148 rpm

Material
Gear 1 Ultimate Tensile Strength Yield Strength Modulus of Elasticity Poisson's Ratio Bending Fatigue Limit Contact Fatigue Limit Hardness in Tooth Core Hardness in Tooth Side Su Sy E 785 MPa 588 MPa 0.300 ul Gear 2 785 MPa 588 MPa 0.300 ul 700.0 MPa 1270.0 MPa 210 ul 650 ul 3000000 ul 9.0 ul 10.0 ul 4 ul DIN 16MnCr5 DIN 16MnCr5

206000 MPa 206000 MPa

Flim 700.0 MPa Hlim 1270.0 MPa JHV VHV 210 ul 650 ul

Base Number of Load Cycles in Bending NFlim 3000000 ul W?hler Curve Exponent for Bending W?hler Curve Exponent for Contact Type of Treatment qF qH type 9.0 ul 10.0 ul 4 ul

Base Number of Load Cycles in Contact NHlim 100000000 ul 100000000 ul

Strength Calculation
Factors of Additional Load

Application Factor Dynamic Factor Face Load Factor Transverse Load Factor

KA

1.200 ul

KHv 1.000 ul 1.000 ul KH 1.352 ul 1.232 ul KH 1.000 ul 1.000 ul 1.000 ul

One-time Overloading Factor KAS

Factors for Contact

Elasticity Factor Zone Factor Contact Ratio Factor Life Factor Lubricant Factor Roughness Factor Speed Factor Helix Angle Factor Size Factor Work Hardening Factor

ZE ZH Z

189.812 ul 2.495 ul 0.907 ul

Single Pair Tooth Contact Factor ZB 1.000 ul 1.000 ul ZN 1.355 ul 1.600 ul ZL ZR Zv Z ZW 0.967 ul 1.000 ul 0.934 ul 1.000 ul 1.000 ul
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ZX 1.000 ul 1.000 ul

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Factors for Bending

Spur Gears Component Generator

Form Factor Stress Correction Factor Helix Angle Factor Contact Ratio Factor Alternating Load Factor Production Technology Factor Life Factor Notch Sensitivity Factor Size Factor Tooth Root Surface Factor
Results

YFa 3.070 ul 1.852 ul YSa 1.530 ul 2.670 ul Y Y YA YT YN Y YX YR 1.000 ul 0.740 ul 1.000 ul 1.000 ul 1.000 ul 1.000 ul 1.000 ul 1.229 ul 1.175 ul 1.324 ul 1.000 ul 1.000 ul 1.000 ul

Teeth with Grinding Notches Factor YSag 1.000 ul 1.000 ul

Factor of Safety from Pitting Static Safety in Contact Static Safety in Bending Check Calculation

SH

1.779 ul 2.101 ul 4.359 ul 5.734 ul

Factor of Safety from Tooth Breakage S F

S Hst 2.976 ul 2.976 ul S Fst 9.275 ul 10.825 ul Positive

Summary of Messages
7:05:01 PM Design: Gear 1: The Unit Correction (x) is less than the Unit Correction without Undercut (xp) 7:05:01 PM Calculation: Calculation indicates design compliance!

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