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Rev. 110214-1

OTHER CHALLANGES

Layers, thickness + surfaces measurement

TSL MEASUREMENT SOLUTIONS


LAYERS-WALLS-PINHOLES-INCLUSIONS-COLOUR-GLOSS-TOPOGRAPHY Applications PAINTS GLUE PAPER LAMINATE FILM SILICONE UV COMPENSATION NON DRIP PHOTO RESIST also: OFFSET PRINTING SOLAR CD + DVD LCD etc. In Google + video we present practical applications of the procedure
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Type of Materials/ Processes - Thin / thick films / general thickness / walls / sandwich-u. Multi Layer - Diffusion and surface layers, insulation

Background measurements, solution requirements within the meaning of - Influence of coating on the material properties: Optical / electrical / acoustic mechanical / chemical / thermal / porosity
APPLICATION TSLSYSTEMSERIES MATERIAL THICKNESS MT/QS/US/QW/EL/DF/AU/FI/US/FH1/FH 7 FILM THICKNESS PCI / delta / GA / RA / QS / DF COEX / DUPLEX THICKNESS MT / FI / EL / AU + DF THIN PCI / delta / GA / RA GLUE / LAMINATE PCI / delta SURFACE .- roughness / TOPOGRAPHY / PORE PCI / SU / PCT / TH / TY / FI / PO Color, luster, cleanliness / PURITY delta / PG / CC / PCI

SPECIAL APPLICATIONS RADII, INTERNAL PIPE, SMALL AREAS MT / EL / DF / AU / FI / PCI / FH Layers on wood + new materials QA / PCI / delta LayerMaterials PAINT / PAINT + CERAMIC other organic THICK QA / MT / DF / EL / AU / FI / RA / delta / PCI / CCS Order process Spraying, powder MT / QA / QW / EL / DF / AU / FI / PCI / delta

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-3 OrdereProcess,specifically Plating STAINLESS STEEL, MT / DF / QS / FH / MT / DF / EL / AU / POWDER SOLGEL, THERM.SPRITZEN, PVD, CVD QA / RA / EL / alpha / delta / PCI / CCS BASE-COAT + el.TAUCH PROCESS alpha / delta ONLINE MEASUREMENT It should be noted that most solutions as online versions, and more extensively for the 8-hour operation to date as budget systems are available.

To get nearer to your challenge, we ask for reasons of effectiveness initially, personal requests.

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NAVIGATION NOTE Dear reader of our Representations, in order to effectively and accurately find your desired Task Stellungn by TSL Solving strategies and systems please use the following 5 Choice of topic buttons, if you are :

>starting from Your material to be measured at Material >or Your Application starting >or the already knownn Procedure >or if you apply for a Commercial unit Interest >content / editorial Backgrounds- And on our problem-solving opportunities, Engineering and want to inform R & D.

-> -> -> ->

-> MATERIAL -> APPLICATION -> SYSTEMS -> SHOP -> SUPPORT

We give up the search word input, the experience shows very often user Expectations not responded. They are therefore our opportunities for your measuring task by image-navigation after the 3-th level. By Press Your right Choice of topics-Key to move from the 1st -,in the 2nd level where you to your Target . Approach From the 2. Level navigate by Image keyingUntil you are in der 4. Level

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Some measurement EXAMPLES + SOLUTIONS

Product: Makrolon, polycarbonate Application: <2 mm wall, - and 2-20m coating TSL System: delta 3.2 + PCI (scanning), Wall: delta 3.4 and FH

Product: BMW door shilding, rubber Application: <20m coating measurement TSL System: PCI
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GLASS, CARBON FIBER - Materials and others

Product: automotive interior, carbon Application: <100 micron coating measurement TSL System: PCI

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Product: Space, glass-fiber Application: 8-20 mm wall thickness TSL System: FH featuring convert

Product:

Glass-fiber Container

Application: 18 mm wall thickness measurement


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Product:

Wood,- Furnishing

Application: 20-200 micron multi-layer coating thicknesses TSL System: PCI non contact / contact U.S.

Product:

space, Carbon +foam

Application: up to 20mm wall thickness TSL System: FH 20


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Product:

Glue material on very thin substrates

Application: 2-50 micron coating thicknesses TSL System: PCI / HSL

Product: CDDVD Application: 0.2-10 micron coating TSL System: delta

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Product:

Injector, polacarbonate

Application: 0.1-2 micron coating thicknesses and online through wall TSL System: delta 3.9

Product:

Blister packaging

Application: 0.5-5 micron coating thicknesses on Hologram TSL System: HSL


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Product:

offset printing

Application: 0.5-5 micron multi-layer coating thicknesses TSL System: HSL

Product:

GlassContainers

Application: 2-5 mm wall thickness TSL System: PCI / delta online and offline FH
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Coex container, - 2 x wall thickness Delta plus PCI

Thermo Forming- Wall thickness, - delta / PCI

Plastic film, - wall-thickness, - PCI

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-13 Front windshield of aircraft, wall-thickness, - PCI

Silicone on paper / textile- Si-coating: PCI

Colour online measurement, Delta - spot, 0.5mm

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Examples of industrially applicable / unused measurement systems + technology

NAVIGATION within the TSL kathegorisierten materials / methods described in the direction of measurement system distribution in each case above TSL-operated working area. Other operations are u.U. very different. Some commercial areas require individual user information, so we ask you for your request-> aA

Ratings are the first orientation, of course, subject to individual review and if profitability analysis. Points 7, 9, 10 and 11, we respond to the knowledge of concrete Questions individually -> a.A.

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GLOSSARY SDM-> coating being measured WDM-> Walls/material being measured TSL-system-name in thickness Measuremnet technologies inductive Wiedycurrent ULTRAsonics Hall-sensor Optic Interferometer electricstat Coulommetric Tactile R xray Thermic 03 Area Measurementarea in m -> useful / border 04 prakt. Tolerance Tol in the above industries, operating range: under 100 micron in microns, / / About 100 micron-> in% of reading 05 USP- Efficiency and solution height such as: power Measure possible / Physics fits better than conventionally used procedures / simple / safer to use / less need for training .... other benefits 0 -> there is no 10 -> relevance in competition 06 measurement electronic data pratised 1 -> low 10 -> high 07 known Risk per Operator error 1 -> low 10 -> high 08 Knowledge needed: Responsible / Operator 1 -> Instruction 5 -> Training 10 -> education 09 known payback in months with device cuts, frequency / solvent storage 10 TestPart-Costs, under section 10 in the particular environment including staff / training / Test Preparation in EUR 1 -> low 10 -> high 11 possible Potential of Prevention, Returns /ComplianceCosts 0P USE 01 TYPE 02 Physics Abbreviations used as following

Details -> Systems

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APPLICATION / measurement of LAYER THICKNESS, MATERIAL THICKNESS MT/FH1QS/EL/DF/AU/FI/US/FH7/delta


u-tube> Video mode: Applications

TSL-SYSTEMS

Largely current EU standard. Built in or external probes. External probes often in the system 2 to about 20 000m Data transfer and / or internal statistics, Internal memory for data series (batches) and / or memory for spec. Adjustment settings (applications). Equipment portable / stationary, by radio, infrared, or via interface multiplexing / Mux. Accessory sets, tripod / handling, roll-additives, Mux, data, radio ... BUTTON > Systems> Hand Measuring-> Options BUTTON > Systems> hand-held> Options + programs Measuring and transfer programs for every need,

TSL-TYPE USE

PRINCIPLE OF MEASUREMENT TOLERANCE RANGE ALPHA DATA

FAILURE RISK

KNOWLEDGE InPlace. COSTS

PREV

OP 01 02 03

MT Series

04 05 06 07 08 09

10

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SDM / WDM MT IND / WI 2-10 000 2 / / 1-3 - 8 AA 10 / 5 aA aA aA

TSL-TYPE USE

PRINCIPLE OF MEASUREMENT TOLERANCE RANGE ALPHA DATA

FAILURE RISK

KNOWLEDGE Amort.

COSTS

PREV

OP 01 02 03

MT 700 Series

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08

09

10

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SDM / WDM MT IND / WI 4-10 000 3 / / 1-3 - 2 aA 10 / 5 a.a a.a a.A.

TSL-TYPE USE

PRINCIPLE OF MEASUREMENT TOLERANCE RANGE ALPHA DATA

FAILURE RISK

KNOWLEDGE Amort.

COSTS

PREV

OP

01 02

03

Sensors

04

05 06 07

08

09

10

11

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-17 SDM / WDM MT IND / WI 2-800 000 1 / / 1-5 4 - aA 10 / 6 a.a a.a a.A.
TSL-TYPE USE PRINCIPLE OF MEASUREMENT TOLERANCE RANGE ALPHA DATA FAILURE RISK KNOWLEDGE Amort. COSTS PREV

OP 01 02 03

FH 1 Series

04 05 06 07

08

09

10

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SDM / WDM FH1 BONDING force 5-20 000 3 / / 3-10 5 / 10 - aA 6 / 1 a.a a.a a.A.

A representative type-section of our extensive product range, - According to fitness, we offer you the system or even more suitable for your needs.

TSL-TYPE USE

PRINCIPLE OF MEASUREMENT TOLERANCE RANGE ALPHA DATA

FAILURE RISK KNOWLEDGE Amort.

COSTS

PREV

OP 01 02 03

FH 7 Series

04 05 06 07

08

09

10

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WDM FH7 HALL 20-18 000 3 / / 2-3 10 10 aA 5 / 2 a.a a.a a.A.

TSL-TYPE USE

PRINCIPLE OF MEASUREMENT TOLERANCE RANGE ALPHA DATA

FAILURE RISK KNOWLEDGE Amort.

COSTS

PREV

OP 01 02 03

QW Series

04 05

06

07

08

09

10

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SDM / WDM QW RF ultrasound 10-5000 2 / 5 10 7 10 10/10 aA aA 5

TSL-TYPE USE

PRINCIPLE OF MEASUREMENT TOLERANCE RANGE ALPHA DATA

FAILURE RISK KNOWLEDGE Amort.

COSTS

PREV

OP 01 02 03

SU Series

04 05

06

07

08

09

10

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Roughness SU button 0.02-160 5-10 1 3 5 10 / 3 aA aA 4


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TSL-TYPE USE

PRINCIPLE OF MEASUREMENT TOLERANCE RANGE ALPHA DATA

FAILURE RISK KNOWLEDGE Amort.

COSTS

PREV

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PG Series

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GLOSS SU button 0.02-160 5-10 1 3 5 10 / 3 aA aA 4

TSL-TYPE USE

PRINCIPLE OF MEASUREMENT TOLERANCE RANGE ALPHA DATA

FAILURE RISK KNOWLEDGE Amort.

COSTS

PREV

OP 01 02 03

PCT Series

04 05

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07

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TOPOGRAPHY PCT white light 1-90/14000 0.01/0.1 10 10 2 10 / 6 aA aA aA

TSL-TYPE USE

PRINCIPLE OF MEASUREMENT TOLERANCE RANGE ALPHA DATA

FAILURE RISK KNOWLEDGE Amort.

COSTS

PREV

OP 01 02 03

MI Series

04 05

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SDM / WDM PO pulse radar 10 000 10 10 10 3 10 10/10 aA aA

TSL-TYPE USE

PRINCIPLE OF MEASUREMENT TOLERANCE RANGE ALPHA DATA

FAILURE RISK KNOWLEDGE Amort.

COSTS

PREV

OP 01 02 03

PT Series

04 05

06

07

08

09

10

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SDMpulver / wet PT Photo-Thermic 6-25 10.5 10 10 2 10 / 2 aA aA 10

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TSL-TYPE USE

PRINCIPLE OF MEASUREMENT TOLERANCE RANGE ALPHA DATA

FAILURE RISK KNOWLEDGE Amort.

COSTS

PREV

OP 01 02 03

MF Series

04 05

06

07

08

09

10

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DEEP DEFECTS -waves visually AB10 000 10 10 2 10/10 10 aA aA

TSL-TYPE USE

PRINCIPLE OF MEASUREMENT TOLERANCE RANGE ALPHA DATA

FAILURE RISK KNOWLEDGE Amort.

COSTS

PREV

OP 01 02 03

STR Series

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WDM / SDM STR WI 5000-800 000 5 10 6 3 5 / 2 AA AA 5

TSL-TYPE USE

PRINCIPLE OF MEASUREMENT TOLERANCE RANGE ALPHA DATA

FAILURE RISK KNOWLEDGE Amort.

COSTS

PREV

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CC Series

04 05

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09

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COLORIMETRY WI CC 5000-800 000 5 10 6 3 5 / 2 AA AA 5

TSL-TYPE USE

PRINCIPLE OF MEASUREMENT TOLERANCE RANGE ALPHA DATA

FAILURE RISK KNOWLEDGE Amort.

COSTS

PREV

OP 01 02 03

OLxz Series

04

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06

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ONLINE OLyz IND / WI / WLI 20-8000 0.1 / 1 10 10 1 10 / 1 AA AA 10


TSL-TYPE USE PRINCIPLE OF MEASUREMENT TOLERANCE RANGE ALPHA DATA FAILURE RISK KNOWLEDGE Amort. COSTS PREV

OP 01 02 03

Delt-C Series

04 05

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COLORIMETRY CN WI 2400-6000 K 5 10 6 3 5 / 2 AA AA 5 contact


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TSL-TYPE USE

PRINCIPLE OF MEASUREMENT TOLERANCE RANGE ALPHA DATA

FAILURE RISK KNOWLEDGE Amort.

COSTS

PREV

OP 01 02

OLxyz Series

04

05

06

07

08

09

10

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ONLINE OLxyz IND / WI / WLI 1-12 000 0.1 / 1 10 10 1 10 / 1 aA aA 10 contact

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The following SELECTION of other implemented applications, also for new Solutions can be helpful.

DESTRUCTIVE / LOSE TRACK MEASUREMENT TECHNOLOGIES AND STRATEGIES

industrial ProductionAreas / concepts

Anodizing - Automobile-accumulators - Aerodynamics Agriculture - Home - Architecture - Antenna - Autobahn


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Avionics - Automation - Boats - Railways - Buildings Lighting - Concrete - display - floor coverings - oil rigs Cards - Cardan Castor nukl. - Surgery - Chrome - container Coextrusion - Wire - Design - Anodising - Electricity - Electronics Nutrition - cycling - color - walls - fire protection Filter - Movies - mold - gas supply Electroplating - Dangerous

Health - Foundry - Cross - glass - sliding Rubber - port crane - Semiconductors - Adhesive - holography med skins - Wood - High Voltage - Hydraulic - Implants Instruments Catalysts - Tank - Necklaces - Coal - Construction Adhesive Air - Components - Beauty - Kitchen - Copper - Patent - Storage Laminates - Leather - Aviation Luxuries - tape - Machines Marine - Poles - medical tubing - Models - Motors - Military Walls - microphones - Multi Layer - garbage trucks - Musical Instruments Wet Test - nickel - non-ferrous - Nuclear - Offset - Optics Paper - Paleontology Pharma - Pipeline - Polycarbonate China - powder coatings - rocket - space - Tyres Corrugating Rolls-ray Roles - Sandwich - Headlight - Tubes - Locks Snow - Screens - Screen Printing - safety glass - signaling
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Switch - Toys - Storage - sheet piling Dams - Teflon - Wings Transformers - Fuel-caking agent - animal skins - Turbines Carpets Textile tec .- U-boat watches valves Connector Package - Rolls-water supply - water slides Tools - living - heat exchanger - Elect. Toothbrushes Cement - zinc - cylinder

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NOTE

In the SD measurement GEpreliminary Terms that in communication can confuse: Calibration a measuring instrument: Repatriation on a national / international deposited Standard mass and timed De Documentations Target-state durch a Calibration with certificate and seal. Adjustment/ Setting the meter: Electrical preparation and adjustment of the instrument for the current Messaufgabe.durch the user by means of zero and any film standard.

The Adjustment is often Manuals in more than >Calibration, 'Or' calibration < and on keyboards with> KAL <button called!

, or micron-> microns?
At this point the opportunity to emphasize that according to DIN EN ISO throughout the issue is not the Greek term (micron), but binding of the metrological term microns,Micrometer, Is utilized. m 1 m 1 x 10-6 M 1: 1000 000 meters 0, 000 001Meter 0,001 mm 1mm 1 x 10-3 M 1 Meter: 1000 1mm -> 1000 m

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- Helpful Links to standards and regulations

DIN 50976

Hot dip galvanizing of components (hot dip galvanizing); requirements and testing,

DIN EN ISO 1461 (draft) hot-dip galvanizing of individual pieces

DIN EN ISO 2064 / DIN 50 928 for replacement-1 Metallic and other organic layers, definitions and Provisions relating to the measurement of film thickness: 1987-08) DIN EN ISO 2178 / Replacement for DIN 50 981: 1979-05) Non-magnetic coatings on magnetic substrates; Measurement of coating thickness, Magnetverfah, Ren DIN EN ISO 2360 / Replacement for DIN 50 984: 1978-08 Non-conductive coatings on non-magnetic substrates; Measurement of coating thickness, eddy currentprocess

DIN 1319-1 Fundamentals of Metrology, Basic concepts,


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-26 Quality System-Directive FORD Q-101 or the manuals of the German Society for Quality (DGQ) as a further indication for the calculation of control limits.

DIN 1319-2 Foundations of measurement; definitions for the application of Gauges

DIN 1319-3

Foundations of measurement; evaluation of measurements A single measure, measurement uncertainty

DIN EN ISO 2808 Paints and varnishes-Determination of film thickness

includes: DIN 50 981, DIN 50 984, ISO 2178, 2360, 2808, BS 5411 (3,11) 3900 (c, 5) and ASTM B499, DI 400th

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NAVIGATION NOTE Dear reader of our Representations, in order to effectively and accurately find your desired Task Stellungn by TSL Solving strategies and systems please use the following 5 Choice of topic buttons, if you are :

>starting from Your material to be measured at Material >or Your Application starting >or the already knownn Procedure >or if you apply for a Commercial unit Interest >content / editorial Backgrounds- And on our problem-solving opportunities, Engineering and want to inform R & D.

-> -> -> ->

-> MATERIAL -> APPLICATION -> SYSTEMS -> SHOP -> SUPPORT

We give up the search word input, the experience shows very often user Expectations not responded. They are therefore our opportunities for your measuring task by image-navigation after the 3-th level. By Press Your right Choice of topics-Key to move from the 1st -,in the 2nd level where you to your Target . Approach From the 2. Level navigate by Image keyingUntil you are in der 4. Level

Phone> 0049 - (0) - 9841 - 40-1189

TV Conference> -1197

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