Escolar Documentos
Profissional Documentos
Cultura Documentos
ROBERTO C. VilLAS-BOAS
Center for Mineral Technology
Rio de Janeiro, Brazil,
and
HELlO M. KOHLER
Catholic University of Rio de Janiero
Rio de Janeiro, Brazil
37
GOLD RECOVERY
38
GOLD RECOVERY
The three terms in the denominator of equation (2) give the individual metal, (m), recoveries, at time, t.~'t, origi-
respectively represent control by diffusion, chemical reaction, nating from the size particles, ;, localized at layer,j, when the
and mass transfer through the liquid boundary diffusion layer. recoveries at previous time (t-l.~'t), the leaching concentra-
In heap leaching, the large size of the particles and their rel- tion from layer,j-l, and the individual concentrations of the
atively low porosity cause a predominance of diffusive con- metal species are known.
trol, and this equation may thus be simplified:
a'3tjirn+btjirnaI2tjirn+ctjirna'tjirn+dtjirn= O (7)
da'tjim - ~im
(3) Physical constraints inhibit the diffusion of the leaching
dt (l-a' .. ) -1/3-1
solution through the ore particles and the complete dissolu-
tjlm
~im
(4) atjim = a'tjimem (8:
39
GOLD RECOVERY
Q/SHB [L h-l m-2] 5.0 5.0 5.0 5.0 5.0 5.0 5.0
Dl 20 5 50 20 20 20 20
respectively the concentration of the metal, m, in the solution sions,cases2 and 3; the apparentdiffusivity of cyanide,cases4
that enters and leaves layer,j, at time, t, aL~ and aLt-ljm are and 5; and the averageresidencetime of the solution in the
the recovery of the metal, m, in layer,j, at the present time heap,cases6 and 7. These resultsare shownin Figures 3 to 5.
and at the previous time, and MHB is the heap weight. Figure 3 shows that the number of subdivisions do not
substantially affect the results for gold recovery and gold
MHBYm ) nm concentration. Figure 4 shows the effect of the averageresi-
CCN . 1 = CCN .-
,-s;;; ~ L [lcm(a.Ltjm -aLt-ljm)] (12) dence time of the solution in the heap. As can be seen, the
tj+ tj
40
GOLD RECOVERY
100
80
~
~
~
2:' ~
0> 60
> C:'
0 Q)
>
~ o
'- 40 u
-0 ~
""6 1:1
(!J "'5
20 (9
Fig. 3. Sensitivity analysis results (effect of the number of subdivi. Fig. 4. Sensitivity analysis results (effect of the average residence
sions). time).
1 Tmax
processbehaviour; however, there are some inconsistencies
]c=- 1 L[(~u- C~nl+l)Au)2 + (a;~-a;HtAu)2]
(14) between the actual and simulated results that may be cred-
n t=l ited to the oversimplification already mentioned, i.e., no
consideration of the size distribution, the average surface
The model was tested with experimental data from an area, the averageheight, the radial and the axial dispersions
industrial heapsoperatedby Rio Salitre mine in the northeast of the flow, and the flow of the solution on the impervious
of the Stateof Bahia in Brazil. This mine utilizes the oxidized surface of the heap. Inconsistencies A and C correspond
part of the ore with gold content in the order of 2.5 parts per respectively to the rapid drainage of the pregnant solution
million, and sulphur, graphite, or other leachable metals and the spreadin the peak concentration of the gold caused
besidegold are not present. by the axial and radial dispersions of the solution flowing
Figure 6 showsthe minimization criterion, <Jc),surface through the heap. Inconsistency B is probably due to the
that was plotted as a function of the apparent diffusivity of lack of data for the size distribution of the ore particles.
cyanide, (DCN)' and the averageresidence.time of the liquid Inconsistency D is due to the recycling of the leach solution,
solution, (t), for the heap. In this figure, one can seea mini- after recovery in activated carbon columns, with a residual
mum, corresponding to the best values of the estimated gold concentration in the order of 0.5 to 1 part per million.
parameters.Using the simplex optimization method {Nelder
and Mead, 1965), the calibration of the model for the heap Conclusion
was obtained, as shown in Table 2, where the values for the
variablesused are described. The heap leaching process for gold ores may be
The results of the calibration are shown in Figure 7. described in an approximate manner by a model in which plug
As can be seen, simulated results reproduce the general flow and diffusion control kinetics are considered for the heap
41
GOLD RECOVERY
da' ..
--t}1tn = ~
dt (l-a'tjim' )-1/3-]
By separatingthe variablesand integrating for the aver-
age residencetime of the solution in the layer, equation (A2)
is obtained (De Andrade Lima, 1992).
a
tjim
tA-r
= J~imdt
J[<l-af tji~
(t-l)~-r
(Xt-ljim
JIm
tjlm tjlm
42
GOLD RECOVERY
[g cm-3] 2.7
p
[g kg-l] 0.292
l~
[g t-l] 2.60
'YAu
[%] 75.1
eAu
[m] 4.5*
HHB
[t] 14726
MHB
[m2] 2616*
SHB
7.60**
't [day]
C [g L -1] 1.0
~
[L h-l m-2] 4.8
Q/SHB
R [mm] 9.525*
nl 25
*nominal values.
**calibrated parameters.
where:
b ..= ( 3Z ..27+ -
--t11ffi )
t)lm 2 8
( 3Z 2 00 -27
= --tllm -0
Ctjirn
4
H HE Averageheap height.
I Z3 ..+ 27 , JC
Minimization criteria.
! -tl1ffi .-.
and
kT
Totallixiviant consumption.
dtjirn
l 8 ) Lixiviant consumption by the metal, m.
km
MHE Heap weight.
z ..= 2K ..~'t-3 (l-a'
t)1lD -'"t!1lD t-
I .. ) 2/3-2a'
Jim t-
I ..
Jim nf
Number of size fractions.
nl Number of subdivisionJ.
nm Number of leachablemetals in the ore.
Notation
Q Rate of irrigation in the heap.
AW m Atomic weight of the leachable metal, m. R.I Average radius of the ore particles of size frac-
CCN tj Concentration of the free cyanide in the solution tion, i.
that enters layer,j, at time, t. s;;;
Averageheap area.
CM!fm Concentration of the metal, m, in the solution t Time.
that enters layer,j, at time, t. Maximum time for the leaching simulation.
Tmax
CMRt(nt+l)m Actual concentration of the metal, m, in the w. Weight of layer,j.
j
pregnant solution at time, t. w.. Weight of the ore particles of size fraction, i,
j'
D CN Apparent diffusivity of the cYanide in the ore located in layer,j.
particles.
Frequency of the particles in the size fraction, i. Greek Letters
ii
Stoichiometric factor for the cyanidation of the <Xtjim Corrected recovery of the metal, m, contained
F",
in size fraction, i, of layer,j, at time, t.
metal, m.
43
GOLD RECOVERY
Recoveryof the metal, m, contained in size frac- CASSA, J.C. and DE ANDRADE LIMA, L.RP., 1997.
tion, i, of layer,j, at time, t. Screeningvariablesin complex systems:A comparative
Real global recovery of the metal, m, at time, t. study. Proceedings,XX International Mineral Process-
(X~
Recoveryof the metal, m, containedin layer,j at ing Congress, 1, p. 433-444.
aLtjm
time, t. CHAR, D.G. and WADSWORTH, M.E., 1980.Modeling of
Global recovery of the metal, m, at time, t. the leaching of oxide copper ores. Bureau of Mines,
CtRtrn
A't Averageresidencetime of the solution in a layer OFR 52-80, 59 p.
of the heap. DE ANDRADE LIMA, L.R.P, 1992. Simulation of Gold
Ores Heap Leaching. M.Sc. thesis, Federal University
ERE Heap porosity.
Concentration of the metal, m, contained in the of Rio de Janeiro, Brazil, 235 p. (in Portuguese).
'Yjirn
size fraction, i, of layer,j. DIXON, D.G. and HENDRIX,J.L., 1993. A mathematical
Concentration of the metal, m, contained in the model for heap leaching of one or more solid reactants
Yjm
from porous ore pellets. Metallurgical Transactions,
layer,j.
Averageinitial concentration of the metal, m, in 24B, p. 1087-1102.
'Ym
the ore. FROMENT, G.F. and BISCHOFF, K.B., 1979. Chemical
Residual concentration of the metal, m, con- Reactor Analysis and Design. John Wiley and Sons,
tained in the layer,j, at time, t. New York, 765 p.
em Maximal recovery by leaching of the metal, m, NELDER,J.A. and MEAD, R, 1965. A simplex method for
contained in the ore. function minimization. Comput.Joumal, 7, p. 308-313.
Ore density. PROSSER, A.P., 1989. Simulation of gold heap leaching as
p
Heap saturation. an aid to ore-process development. Proceedings,Pre-
(JHB
't Averageresidencetime of the solution in the bed cious Metals '89, p. 121-135.
of the heap. PROSSER, A.P., and BOX, J.C., 1983. Simulation of the
mineralogical and chemical aspectsof heap and dump
leaching as an aid to ore-processevaluation. Proceed-
Subscripts
t Index of time. ings, Computers in Mining Symposium,p. 171-178.
Index of layer. ROMAN, R.J., BENNER, B.R. and BECKER, G.W, 1974.
J
Index of size fraction. Diffusion model for heapleaching and its application to
m Index of the leachable metal. scale-up,Transactions,AIME, 256, p. 247-256.
SANCHEZ-CHAC6N, A.E. and LAPIDUS, G.T., 1997.
Model for heap leaching of gold ores by cyanidation.
Acknowledgments
Hydrometallurgy, 44, p. 1-20.
One of the authors (L.R.P. De Andrade Lima) thanks SHAFER, J .L., WHITE, M.L. and CAENEPEEL, C.L.,
the ConselhoNacional de DesenvolvimentoCientffico e Tec- 1975.Application of the shrinking core model for cop-
nologico of the Brazil (CNPq) for the scholarshipgranted to per oxide leaching. Mining Engineering, p. 165-171.
fund this project. WADSWORTH, M.E., 1979.Hydrometallurgical processes.
In Rate Processesof Extractive Metallurgy. Edited by
References H.Y. Sohn and M.E. Wadsworth. Plenum Press,New
York, p. 133-197.
BOX, ] .C. and PROSSER, A.P., 1986. A general model for WEN, C.Y., 1968. Noncathalitic heterogeneoussolid fluid
the reaction of severalminerals and severalreagentsin reaction models.Industrial and Engineering Chemistry,
heap and dump leaching. Hydrometallurgy, 16, p. 77- 60, p. 34-54.
92.
BOx, ].C. and YUSUF, R., 1984. Simulation of heap and
dump leaching process. Proceedings, Symposium on
Extractive Metallurgy, p. 117-124.
44
Edited by
Andre Laplante
McCILL UNIVERSITY
ISBN 1-894475-32-1
Printed in Canada
Preface Part 1 -Grinding, Gravity, and Flotation
iii
The H.R.A.
Effect EXELBY,
of Comminution
P.I. GUERNEYandHistory
I.D.R. MACKINNON
on Leach Liberation
3
Part 2 -Cyanidation
Mathematical Modelling of Gold Ore Heap Leaching 37
L.R.P.DE ANDRADE LIMA, R.C. VJLLAS-BOAS
and H.M. KOHLER
A Comparison of Empirical and Phenomenological Approaches to the Analysis
of Gold Cyanidation Plant Performance 45
L.R.P.DE ANDRADE LIMA, D. HODOUIN and A. BAX
The Modelling of Competition During Adsorption and Elution in
Carbon-in-Pulp Recovery of Gold 57
I.S.I. VAN DEVENTERand S.P.LlEBENBERG
Improving Cyanidation of a Sulphide Ore by Pre-Ieaching with Lead Nitrate 63
G. DESCHENESand M. FULTON
Characterization of Carbonaceous Preg-robbers and Abraded Carbon in
Gold Residues 71
M.D. ADAMS and A.M. BURGER
Effect of Sulphide Minerals and Dissolved Ions on Gold Dissolution Rate
in Oxygenated Cyanide Solution 79
W.-T. YEN and M.M. AGHAMIRIAN
Electrochemical Study of the Mechanism of the Accelerating Effect
of Lead Nitrate on Gold Cyanidation 87
S. IIN, E. GHALI and G. DESCHENES
Pilot Plant Testing of a Novel Bio-oxidation Process for Refractory
Gold Treatment in Remote Mexico 93
T.I. HARVEYand A.W. FLEMMING
Recent Advances in the Recovery of Cyanide from Gold and Silver Leach
Plant Tailings 107
C.A. FLEMING and C.V. TRANG
Cyanide Recovery for Merrill-Crowe Circuits 119
M.M. BOTZ and T.I. MUDDER
An Assessment of Depyritized Tailings as Cover Material to Prevent
Acid Mine Drainage 123
M.G. LI, L.I.I. CATALAN,I. McLAUGHLIN, I. NESSETand L. ST-ARNAUD