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Introduction
Clad steel plate is a composite steel plate made by bonding stainless steel plate, etc. (cladding material) to either or both sides of a carbon steel or low alloy steel plate (base metal). Therefore, clad steel plate not only has sufficient strength required of structural materials (base metal) but provides other functions including resistance to heat and corrosion (cladding material) and is still lower in cost than similar products made entirely of the cladding material. Consequently, clad steel plate is used in a variety of industrial fields including shipbuilding, construction and manufacturing of various tanks.
Contents
JFE started commercial production of clad steel plate in 1983, by combining its production know-how for high-grade steel plates used in the past with the very latest achievements in research and development. Although the manufacturing method of clad steel plate comes in a variety of versions, JFE has been producing rolled clad steel. Its features include: (1) Excellent bonding characteristics (2) Stable performance (3) Availability of wider and longer steel plate (4) Excellent dimensional accuracy (5) Quicker and precise delivery JFE, ever since starting commercial production of its clad steel plate, has been meeting stringent customers requirements for a wide range of applications. We are confident you too will find JFE clad steel plate to be highly satisfactory in every respect.
Manufacturing
The manufacturing process for stainless clad steel is shown below as an example of JFEs clad steel plate production.
Base metal
Iron Making
Refining
Casting
Continuous Casting machine Base metal slab Hot metal Converter AP PI RH VOD Plate mill Surface finishing Base metal material
Ingot making
Stainless steel slab Reheating furnace Slabbing mill Plate mill Surface finishing
Rolling
Slab assembly
Reheating furnace
Separation
Conditioning
Heat treatment
Material test
Flattening
Shipment
Manufacturing 3
Manufacturing
Plate mill
Blast furnace
Surface finishing
Packaging
Converter (BOF)
Continuous Casting
Manufacturing 5
Manufacturing
Available Products
(1) Applicable standards for clad steel plate
The following standards are applicable as a rule. JIS G 3601 JIS G 3602 JIS G 3603 ASTM A263 ASME SA-263 ASTM A264 ASME SA-264 Stainless clad steels Nickel and nickel alloy clad steels Titanium Clad steels Standard Specification for Stainless Chromium Steel-Clad Plate SPECIFICATION FOR STAINLESS CHROMIUM STEEL-CLAD PLATE Specification for Stainless Chromium-Nickel Steel-Clad Plate SPECIFICATION FOR STAINLESS CHROMIUM-NICKEL STEELCLAD PLATE
0.030 0.75
11.5 0.030 0.60 13.5 0.030 0.030 0.030 8.0 18.0 10.5 20.0 8.0 18.0 12.0 20.0
Ferritic or Martensitic
10.0 16.0 2.0 14.0 18.0 3.0 10.0 16.0 2.0 14.0 18.0 3.0 11.0 18.0 3.0 15.0 20.0 4.0 11.0 18.0 3.0 15.0 20.0 4.0 9.0 17.0 13.0 19.0 9.0 17.0 13.0 19.0
317
Rolled steels for general structure SS400 Rolled steels for welded structure SM400, 490, etc. Carbon Steel and Molybdenum Alloy Steel Plates for Boilers and Other Pressure Vessels SB410 Steel plates for pressure vessels for intermediate temperature service SPV235, 315, 355 Carbon steel plates for pressure vessels for intermediate and moderate temperature service SGV410, 450, 480 Chromium-molybdenum alloy steel plates for boilers and pressure vessels SCMV2, 3, 4
ASTM Spec. No. B162 N02201 B127 B424 B443 N04400 N08825 N06625
99.0 63.0 38.0 46.0 58.0 0.25 28.0 34.0 1.5 3.0 - 19.5 23.5 20.0 23.0 0.4 2.5 22.0 5.0 317L 321 347
(Note) JIS and ASME specifications corresponding above specifications are also applicable. For ship clasification society specifications and other specifications, please consult with us.
G4109
Available Size Ti
0.6 1.2 0.40
Cu
0.25
Cr
Fe
0.4
Mn
0.35 0.35 2.0 1.0 0.50
C
0.15 0.02 0.3 0.05 0.10
Si
0.35 0.35 0.5 0.5
S
0.01 0.01 0.024 0.03
Al
0.2
Mo
2.5 3.5
Others
Table 2*
ASTM / ASME
Pressure vessel use carbon steel plate A516, A285, SA-516, SA-285, etc. Pressure vessel use low-alloy steel plate A387, SA-387, etc Structural carbon steel plate A36, A283, etc Other standards to which JFE currently produces steel plates, such as, BS, JIS, ASTM, ASME, various ship classification society standards and JFE specifications, are also applicable.
N02200
(Note) JIS and ASME specifications corresponding above specifications are also applicable. *) Except for B443. For detailed information, please contact JFE Steel.
Titanium
ASTM Spec. No. Type Grade 1 Grade 2 B265 Grade 11 Grade 7 0.08 0.08 0.015 0.015 0.18 0.25 0.03 0.03 0.20 0.30 C 0.08 0.08 H 0.015 0.015 Chemical Composition % Residuals O 0.18 0.25 N 0.03 0.03 Fe 0.20 0.30 Pd
Ti balance balance balance balance each 0.1 total 0.4 each 0.1 total 0.4 each 0.1 total 0.4 each 0.1 total 0.4
Available size
Table 3
(Note) JIS and ASME specifications corresponding above specifications are also applicable.
Available Products 7
Available Sizes
Stainless clad steel plate
Table 1 Maximum length of non-heat treated ferritic and austenitic stainless (One side cladding)
Thickness Total (mm) 6.0 8.1 10.1 12.1 16.1 18.1 20.1 22.1 24.1 26.1 28.1 30.1 32.1 34.1 36.1 38.1 40.1 50.1 60.1 70.1 80.1 8.0 10.0 12.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 30.0 32.0 34.0 36.0 38.0 40.0 50.0 60.0 70.0 80.0 90.0 Cladding material (mm) 1.5 3.0 1.5 4.0 1.5 5.0 1.5 6.0 2.0 6.0 2.0 6.0 2.0 6.0 2.0 6.0 2.0 7.0 2.0 7.0 2.0 7.0 2.0 8.0 2.0 8.0 2.0 8.0 2.0 8.0 2.5 8.0 3.0 8.0 3.0 9.0 3.0 10.0 3.5 10.0 4.0 12.0 4.0 12.0 4.0 12.0 4.0 12.0 14 13 11.5 10.5 9 14 13 11 12 10.5 9.5 8.5 7 14 13 11 9.5 8.5 7.5 6.5 12 10 9 7.5 7 6 14 13 11 9.5 8 7 6.5 5.5 12 10 8.5 7.5 6.5 6 5 11 9.5 8 7 6 5.5 4.5 5 14 13 10.5 9 7.5 6.5 5.5 4.5 4 17 16 15 14 13 12 10 8 7 6 17 17 16 15 14 14 17 16 15 14 13 12.5 12 11 10.5 8 7 5.5 5 4.5 17 16 15 14 Range to be consulted 15 14 17 16 17 16 15 14 15 14 17 17 16 15 14 1000 1500 1501 1800 1801 2000 2001 2200 2201 2400 2401 2600 2601 2800 13 15 16 16 14 15 15 Width (mm) 2801 3000 3001 3200 3201 3400 3401 3600 3601 3800 3801 4000 4001 4180 4181 4200 N.A. 4201 5000 (Maximum plate length , m)
Table 2 Maximum length of heat treated austenitic stainless (One side cladding)
Thickness Total (mm) 6.0 8.0 Cladding material (mm) 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 3.0 3.0 3.0 4.0 5.0 6.0 6.0 6.0 6.0 6.0 7.0 Range to be consulted 7.0 7.0 8.0 8.0 8.0 8.0 8.0 8.0 9.0 12.7 12.3 10.9 9.8 8.9 8.2 11.1 9.9 8.8 8.0 7.4 11.6 10.1 9.0 8.0 7.3 6.7 12.4 10.6 9.3 8.2 7.3 6.6 6.1 11.4 9.8 8.5 7.6 6.8 6.1 5.6 12.8 10.6 9.1 7.9 7.0 6.3 5.7 5.2 11.9 9.9 8.5 7.4 6.5 5.8 5.3 4.8 11.2 9.3 7.9 6.9 6.1 5.4 4.9 4.5 13.1 10.5 8.7 7.4 6.5 5.7 5.1 4.6 4.2 13.0 12.4 9.9 8.2 7.0 6.1 5.4 4.8 4.3 4.0 13.0 12.3 11.7 9.4 7.8 6.6 5.8 5.1 4.5 4.1 3.7 13.0 12.3 11.7 11.1 8.9 7.3 6.3 5.4 4.8 4.3 3.8 3.5 13.5 Width (mm) 1000 1501 1801 2001 2201 2401 2601 2801 3001 3201 3401 3601 3801 4011 4171 1500 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4010 4170 (Maximum plate length , m)
8.1 10.0 10.1 12.0 12.1 16.0 16.1 18.0 18.1 20.0 20.1 22.0 22.1 24.0 24.1 26.0 26.1 28.0 28.1 30.0 30.1 32.0 32.1 34.0 34.1 36.0 36.1 38.0 38.1 40.0 40.1 50.0 50.1 60.0 60.1 70.0 70.1 80.0 80.1 90.0 90.1 100.0 100.1 110.0 110.1 119.0 119.1 150.0
3.0 10.0 3.5 10.0 4.0 12.0 13.1 4.0 12.0 11.8 4.0 12.0 10.7 4.0 12.0 4.0 12.0 9.8
Range to be consulted
(Notes) 1. Total thickness means overall thickness (base metal + cladding material) 2. Minimum size is 1m wide X 3m long. 3. Delivery time and quantity of clad plate in the range to be consulted are restricted. 4. Plate size exceeding 12m in length is to be consulted.
Range to be consulted
(Notes) 1. Total thickness means overall thickness (base metal + cladding material) 2. Minimum size is 1m wide X 3m long. 3. Delivery time and quantity of clad plate in the range to be consulted are restricted. 4. Plate size exceeding 12m in length is to be consulted.
Available Sizes 9
Available Sizes
Width (mm) 1000 1501 1801 2001 2201 2401 2601 2801 3001 3201 3401 3601 3801 4011 4171 1500 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4010 4170
13.5
22.1 24.0 24.1 26.0 26.1 28.0 28.1 30.0 30.1 35.0 35.1 40.0 40.1 50.0 50.1 60.0 60.1 70.0
N.A.
(Notes) 1. Total thickness means overall thickness (base metal + cladding material) 2. Minimum size is 1m wide X 3m long. 3. Plate size is further limited depending on thickness of cladding material.
3.0 10.0 3.5 10.0 4.0 12.0 13.1 4.0 12.0 11.8 4.0 12.0 10.7 4.0 12.0 4.0 12.0 9.8
Range to be consulted
(Notes) 1. Total thickness means overall thickness (base metal + cladding material) 2. Minimum size is 1m wide X 3m long. 3. Delivery time and quantity of clad plate in the range to be consulted are restricted. 4. Plate size exceeding 12m in length is to be consulted.
10
Available Sizes 11
Available Sizes
Examples of Use
Titanium Clad Steel Plate
Table 5-1 Available size (For Tube plate)
Thickness Total (mm) 6.0 8.0 8.1 10.0 10.1 12.0 12.1 16.0 16.1 20.0 20.1 24.0 24.1 28.0 28.1 30.0 30.1 32.0 32.1 34.0 34.1 36.0 36.1 38.0 38.1 40.0 40.1 46.0 Cladding material (mm) 1.5 2.5 2.0 3.0 2.0 3.0 2.0 4.0 2.0 5.0 2.0 5.0 2.0 6.0 2.0 6.0 2.0 6.0 2.0 6.5 2.0 6.5 2.5 7.0 2.5 7.0 3.0 7.0 10 10 10 10 8 Range to be consulted 10 10 10 9 9 8 7.5 10 9 8 8 8 8 11 11 11 10 9 8 7.5 7.5 6 6 5.5 5.5 1000 2000 2001 2500 10 10 9 10 10 2501 3000 Width (mm) 3001 3200 3201 3400 3401 3600 3601 3800 N.A. 9 9 9 7 6 6 6 5.5 5.5 Range to be consulted 3801 3900 (Maximum plate length , m)
Pressure vessel
(Notes) 1. Total thickness means overall thickness (base metal + cladding material) 2. Minimum size is 1m wide X 3m long.
(Maximum plate length , m) Width (mm) Cladding material (mm) 1.5 2.5 2.0 3.0 2.0 3.0 2.0 4.0 2.0 5.0 2.0 5.0 2.0 6.0 2.0 6.0 2.0 6.0 2.0 6.5 2.0 6.5 2.5 7.0 2.5 7.0 10 10 10 10 8 10 10 10 9 9 8 7.5 10 9 8 8 8 8 11 11 11 10 9 8 7.5 7.5 6 6 5.5 5.5 1000 2000 2001 2500 10 10 9 10 10 2501 3000 3001 3200 3201 3400 3401 3600 N.A. 9 9 9 7 6 6 6 5.5 Range to be consulted 3601 3800
Paper-making plant Chemical tanker
(Notes) 1. Total thickness means overall thickness (base metal + cladding material) 2. Minimum size is 1m wide X 3m long.
Desalination plant Head plate
12
Examples of Use 13
Available Sizes
Quality
(1) Dimensional accuracy
Given below is an example of plate thickness accuracy of a stainless clad steel plate Histogram of plate thickness measurement values (Overall thickness, 6mm)
6.0 6.5 193 150 N = 878 X = 6.74mm = 0.187mm Plate thickness tolerance Overall thickness : -0 Cladding material thickness : -0 Base metal thickness : -0 199 40 7.0 7.5
Number of tests
100
100
50
20
50
250
300
400
450
10
(4) Weldablility
Quality Quality
The result of a cruciform joint welding test is given below. It was confirmed that the cladding material did not separate after fillet welding.
SM400
Joint shape
0 6.0 6.5 7.0 7.5 0 16.0 16.5 17.0 17.5 18.0
(3)
SM400
SM490
22
(1)
100m
Macrostructure
Microstructure
Conditions
14
Quality 15
Quality
40
(5) Workability
In order to examine separation of a clad steel plate due to working or a change in its shear strength, a test was made by actually shaping a head plate, the working conditions of which are considered the severest of all. After the test, no separation was observed as shown below and absence of deterioration in its shear strength was also confirmed.
Cold-shaping test of head plate using nickel-copper alloy clad steel plate
Type and Size of Head Plate
Material SS400+N04400 Plate thickness (mm) 13+ 2 Shaping method Cold-press Type Regular half-ellipse Inner diameter (mm) 1,100 Flange length (mm) 38.0 Height (mm) 318
A1 A2 B1
After shaping Center 350 365 Crown 345 356 Knuckle 330 358 Flange 330 352
Shear strength and ultrasonic flaw detection result of each section of the head plate N/mm2
After shaping Code shaping method Before shaping Crown Cold-press Cold-spinning Cold-press 338 338 352 340 363 357 Knuckle 365 368 364 Flange 366 373 372 UST result (JIS G 0601)
337
16
Quality 17
Quality
SCC test U-bend method 8R bending after 500h immersion in boiling 20% NaCl solution No crack No crack
(8) Marking
Appearance after SCC test
The standard, size, plate No., company logomark, etc. are marked on the base metal by stencil or die-stamp.
(9) Packaging
Unless otherwise specified, the cladding material side is protected by cardboard paper with water proof.
18
Quality
Preheating
Depending
Clad steel plate can be sheared by shearing or punching, cut Shearing can be applied to a plate thickness of up to 12mm. eliminating the possibility of damage. Put the plate so as to show its cladding material side, thereby the case of plasma cutting, the plate is usually positioned both gas cutting and plasma cutting, automatic cutting is by a planer, etc. or cut thermally by using gas or plasma.
The
ing. (LPG, LNG, kerosene, etc. containing less than 0.01% of scope of hot-working temperature is as given below.
for welding base metal and boundary sections. The preheating and 300C as a rule if the welding material is of chromiumwelding material is of austenitic stainless steel. Welding and Welding materials Welding of base metal
In
temperature for welding cladding material is between 100 base stainless steel. Preheating is not required as a rule if the
In
For
such that the cladding material side is showing. recommended to improve cutting accuracy.
(2) Shaping
Shaping To
rule, followed by welding the cladding material. For the base metal, welding materials must be selected that meet require-
recommended to the maximum extent possible. However, in the stainless steel or if the base metal is a high tensile steel or Cr-Mo
ments of the welded joint to match the material quality, plate should be paid during welding to prevent the cladding material from fusing into the weld metal on the base metal. Welding of cladding material
Welded
If
During
low sensitivity (SUS304L, SUSS316L, for example) or stabisteel with SUS304 or SUS316 used as the cladding material. lized steel (SUS347, for example). Avoid hot working of clad
ding material. Therefore, welding materials must be used that ter than those of the cladding material. deposit weld metal exhibiting properties comparable to or bet-
material is of austenitic stainless steel, this temperature range ment phenomena, such as deposition of Cr carbides, and the
presents such problems as sigma-phase deposition, embrittledeterioration of resistance to corrosion. In the case of austen-
Cold working
Generally,
cause cementation during welding or heat treatment, resulting terial, they should be removed completely after working.
Depending
a grinder, etc.
terial with higher contents of alloying elements, such as Cr and Ni, in consideration of dilution by the base metal.
in the deterioration of corrosion resistance of the cladding maon the surface of cladding material impair its resis-
In
Typical In
stainless steel welding material is occasionally used to elimicombinations of welding materials are shown in the
type or a stabilized type is recommended. If the cladding maperformance by heat treatment after welding. terial is chromium-base stainless steel, it is common to restore
Scratches
Inside Groove
and the base metal, use a low electric current to minimize di-
Attention should be paid to avoid the impact on steel plates to prevent the separation of bonded interface.
be required during shaping to restore ductility and toughness. Conditions of heat treatment are as given below.
20
(3) Welding
Edge preparation
As
For
itic stainless clad steel, therefore, it is desirable to eliminate heat treatment after welding as much as possible. If post heat
Cat.No.C1E-009-03
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