Cab

Catalogue
2011
Made in Italy
POWER DISTRIBUTION SOLUTIONS
TPR6 PLUS
Power Center Transformers
MV/LV
TPS
Low Voltage
TPR6
CAB_ed. 1101-In
Index
Introduction Standards and Quality Substation design Internal arrangement and operation type Enclosure design Decoration and finishingStandard conformity Information with enquires and orders Power transformer dimension Internal arc proof Walk-in type substation -Internal arc proof Non Walk-in type substation -Internal arc proof Type test list Routine tests WALK-IN TYPE 244 Series Overall dimensions CAV2416W0001 - 244x164x246 CAV2416W0002 - 244x164x266 CAV2420W0001 - 244x200x246 CAV2420W0002 - 244x200x266 CAV2425W0001 - 244x250x246 CAV2425W0002 - 244x250x266 CAV2430W0001 - 244x300x246 CAV2430W0002 - 244x300x266 CAV2432W0001 - 244x324x260 CAV2435W0001 - 244x330x246 CAV2435W0002 - 244x330x266 CAV2440W0001 - 244x400x246 CAV2440W0002 - 244x400x266 CAV2440W0003 - 244x400x260 CAV2445W0001 - 244x450x246 CAV2445W0002 - 244x450x266 CAV2450W0001 - 244x500x246 CAV2450W0002 - 244x500x266 CAV2455W0001 - 244/550x246 CAV2455W0002 - 244x550x266 CAV2460W0001 - 244x600x246 CAV2460W0002 - 244x600x266 CAV2465w0001 - 244x650x246 CAV2465W0002 - 244x650x266 CAV2470W0001 - 244x700x246 CAV2470W0002 - 244x700x266 CAV2475W0001 - 244x750x246 CAV2475W0002 - 244x750x266 6 7 8 9 10-11 12-13 14 15 16 17 18 19 19 20 20 21 21 22 22 23 24 24 25 25 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 Substation accessories Substation equipment Power transformers 48 - 49 50 51 Equipment installation Metal enclosure Prefabbricated metal substation Containerized transformer substation 40-41 42 42-43 44 - 47 4 5 NON WALK-IN TYPE 210 Series Overall dimensions CAV2124O0001 - 210x244x170 CAV2133O0001 - 210x330x170 CAV2133O0002 - 210x300x170 CAV2140O0001 - 210x400x170 34-35 36 37 38 39
CAB_ed. 1101-In
Power Plant
INTRODUCTION SEL supplies complete prefabricated MV/LV CAB substations made in concrete or in metal. Substations include MV equipment and they can be supplied with transformer and LV equipment. The operation of the substations can be done from inside (walk-in type) or from outside (non walk-in type). The general features of CAB substations are: Maximum safety and reliability Housing made of time resistant materials Personalized and flexible design Quick realization and easy installation
Distribution network
Commercial Centre Industrial plant
Sports villages
Infrastructure
Transport
Substations can be monobloc or panel type and in this way they can meet all the requirements of a versatile plant. They can be installed in the industrial area, generation and cogeneration plants, city distribution network etc. STANDARDS The substations are in compliance with IEC 62271-202 standard. QUALITY SYSTEM Our production is made in accordance with quality control system EN ISO 9001:2008 certificated by TUV.
Hydro electric generator plant
Wind generator plant
Substation design
INTERNAL ARRANGEMENT AND OPERATION TYPE
General CAB prefabricated substations are designed so that normal service, inspection and maintenance can be carried out safely. Additionally, the substations are designed and constructed in such a way that the risk of unauthorized access is minimized. Attention is paid to hinges, doors, louvers, locking mechanism, etc. Design criteria The definition of substation depends on several criteria; main of them are : Rated electrical characteristics Rated mechanical characteristics Operation from inside or outside Internal arrangement of HV and LV switchgear and control gear, power transformer, cables connection, etc. Type of material enclosure Prefabricated foundation or foundation made on site.
LONGITUDINAL
DIAGONAL
CAB_ed. 1101-In
WALK-IN TYPE
NON WALK-IN TYPE
FRONTAL
Substation design
ENCLOSURE DESIGN
PREFABRICATED FOUNDATION
SF6 Insulation
MV CUBICLE TYPE
GAS-INSULATED SWITCHGEAR
FOUNDATION MADE ON SITE
AIR-INSULATED SWITCHGEAR
TRANSFORMER TYPE OIL INSULATED
LV DEVICE
CIRCUIT BREAKER FUSE DISCONNECTOR 7
DRY
With oil retention tank
Other main criteria are : HV switchgear and control gear series: SF6-insulated (very compact) or air-insulated (easily extensible) Power transformer type and load factor LV switchgear and control gear: protection device type (fuses or automatic circuit-breaker). LV switchgear and control gear type assembly
CAB_ed. 1101-In
Substation design
Other main criteria are :
HV and LV cables connection Auxiliary circuits Remote control Internal lighting and service plant Earthing circuits Ventilation openings Internal arc capability: accessibility A, B or AB. Type of decoration, painting colour, coating surface treatment Roof shape
DECORATION & FINISHING
Many customized decorations and finishing are available on request to personalize the substation. CAB substations can also meet every painting and coating surface treatment requested. Particular kind of roof, louvers, doors, grid or other specific solutions can be studied together with the customer.
STANDARD CONFORMITY
CAB prefabricated substations meet all the main characteristics indicated in IEC 62271-202 standard. Roof load 2500 N/m External mechanical impact 20J Degree of protection IP23 Class of the enclosure up to 5K Temperature rise tested Internal Arc Capability
IN ACCORDANCE WITH IEC 62271-202
CAB_ed. 1101-In
Information with enquiries and orders

Information to be given with enquiries and orders a) Particulars of the system
Nominal voltage Highest voltage Rated Frequency Type of system neutral earthing
b) Service conditions
Minimum and maximum ambient temperature Any condition deviating from the normal service conditions such as altitudes higher than 1000m, winddriven sand or snow, unusual exposure to vapour, moisture, fumes, explosive gases, excessive dust or salt, risk of earth tremors, or other.
c) Characteristics of the prefabricated substation

Rated HV and LV voltages Rated maximum power of the prefabricated substation Rated frequency Rated insulation levels Rated short-time withstand currents Rated duration of short circuit (if it is different from 1s) Rated peak withstand currents Rated values of components (HV and LV switchgear and controlgear, transformer, interconnections) Number of phases Type of components (for example air or gas-insulated type switchgear and controlgear, liquidimmersed transformer,) Class of enclosure Circuit diagrams Degrees of protection of HV and LV switchgear, the enclosure of the substation and its partitions, if any Substation situated below ground level, partially below ground level or at ground level Operation from inside or outside Material and surface treatment of the enclosure Mechanical stress (for example snow loads, roof loads, wind pressure, etc.) Maximum admissible dimensions and special requirements affecting the layout of the prefabricated substation (general arrangement) Maximum expected value of earth-fault currents dependent upon the type of HV and LV systems neutral earthing employed or the short circuit current ratings applicable to the earthing circuit Internal arc classification (if any) value of the test current in kA and duration in second(s) Any particular design arrangement such as earthing circuit solution, acceptability of using, where applicable, the enclosure as part of the earthing system, type of locking devices, labels, etc.
CAB_ed. 1101-In
Power Transormer dimensions

CLASS OF THE ENCLOSURE GENERAL
The rated class of the enclosure is the class corresponding to the rated maximum power of the prefabricated substation. It is used to determine the transformer load factor without exceeding the temperature rise limits. CAB standard substation production offers the following six classes : 5, 10, 15, 20, 25 and 30. This means that the temperature rises of the transformer inside the enclosure do not exceed those measured on the same transformer outside the enclosure by more than the value which defines the class of enclosure, for example 5K,10 K, 15K, 20K, 25K or 30K.
ta1 is the ambient air temperature of the test room tt1 is the transformer temperatures ta1 is the temperature rise of the transformer outside an enclosure ta2 is the ambient air temperature of the test room tt2 is the transformer temperatures ta2 is the temperature rise of the transformer inside an enclosure
t = Class 5 : t 5 K Class 10 : t 10 K Class 15 : t 15 K
ta2 - ta1 Class 20 : t 20 K Class 25 : t 25 K Class 30 : t 30 K
10
CAB_ed. 1101-In
Power Transormer dimensions

TRANSFORMER ENCLOSURE RATINGS See annex D of IEC 622271-202
The transformer corresponding to the rated maximum power of the prefabricated substation can have a different load for a different enclosure classes and ambient temperatures. To verify the right transformer load factor follow the se instructions: 1. Choose the right diagram for the liquid-filled transformer or dry type. 2. Select the line for the class of enclosure. 3. Select the known average ambient temperature for the substation site on the vertical axis. 4. The intersection of the class of the enclosure line and the ambient temperature line gives the load factor of the transformer.
CAB_ed. 1101-In
11
Internal arc proof

Methods for testing prefabricated substation under conditions of arcing due to an internal fault See annex A of IEC 62271-202
INTERNAL ARC CAPABILITY Prefabricated substations for which prescribed criteria for protection of persons are met in the event of an internal arc as demonstrated by the appropriate tests ACCESSIBILITY CLASSIFICATION IAC-A: for substation providing protection to the operators during normal operations at the HV side of substation. These substations meet the prescribed criteria for protection of the operators when they are performing normal operations inside or in the front of the substation. IAC-B: for substation providing protection to the general public in the vicinity of the substation on all its sides. These substations meet the prescribed criteria for the protection of the general public in the vicinity of the substation. IAC-AB: for substation providing protection to both operators and the general public. These substations meet the prescribed criteria for the protection of both the operators and the general public. IAC-A Criteria: Criterion no. 1: Barriers, obstacles or enclosures of HV interconnection, if any, are not moved or deformed further than the position of the indicators. Criterion no. 2: No material projections of an individual mass above 60g Criterion no. 3: Arcing does not cause holes in the accessible side of the envelope of the HV interconnection, if this side is completely closed. Criterion no. 4: Indicators do not ignite due to the effect of flames or hot gases Criterion no. 5: If the HV interconnection is protected by an enclosure connected to earth, it remains connected to its earthing point.
IAC-B Criteria: Criterion no. 1: Correctly secured doors and covers of the substation do not open. Criterion no. 2: No fragmentation of the enclosure occurs within the time specified for the test. Criterion no. 3: Arcing does not cause holes in the roof and in the accessible sides up to height of 2m. Criterion no. 4: Indicators do not ignite due to the effect of hot gases. Criterion no. 5: The enclosure remains connected to its earthing point.
12
CAB_ed. 1101-In
Internal arc proof

Walk-in type prefabricated substation Internal arc proof SELs solution with exhaust gas channel
EXHAUST GAS FLOW The exhaust gases flow in outside direction of the substation, through antivermin grid chamber or flap window opened by overpressure. The figure below shows the typical exhaust gas flow verified during the internal arc test.
PRESSURE RELIEF FLAP WINDOW This accessory guarantees the suitable thermal insulation with the external ambient. For a better thermal insulation it is possible to fill the pressure relief duct collar with glass wool.
Anti-vermin exhaust gas grid
The relevant arrangement is the canalization to direct the exhaust gases of the internal arc outside. The figure beside shows exhaust gas channel and the way how gases flow outside. The above photo is the valve which brings out the gases, this chamber prevents the incoming of any foreign materials, vermin or animals.
CAB_ed. 1101-In
13
Internal arc tested

Walk-in type prefabricated substation Internal arc proof
INTERNAL ARC WITHSTAND CAPABILITY Prefabricated substation operated from inside, internal arc proof accessibility classification IAC-AB: for substation providing protection to both operators and the general public. These substations meet the prescribed criteria for the protection of both the operators and the general public. Testing current : 16kA Duration of the internal arc : 1s Rated voltage : 24kV Criterion 1 up to 5 tested.
EXHAUST GAS FLOW In case of an internal fault in the MV Switchgear the exhaust gases are canalized to the bottom so that they loose their energy before going out through the grid doors.
The figure shows the typical exhaust gas course verified during the internal arc test.
14
CAB_ed. 1101-In
Internal arc tested

Non walk-in type prefabricated substation Internal arc proof
INTERNAL ARC CAPABILITY Prefabricated substation operated from outside, internal arc proof accessibility classification IAC-AB : for substation providing protection to both operators and the general public. These substations meet the prescribed criteria for the protection of both the operators and the general public. Testing current : 16kA Duration of the internal arc : 1s Rated voltage : 24kV Criterion 1 up to 5 tested.
EXHAUST GAS CANALIZATION In case of an internal fault in the MV Switchgear the exhaust gases are canalized to the bottom so that they loose their energy before going out through the grid doors.
The figure shows the typical exhaust gas flow verified during the internal arc test.
CAB_ed. 1101-In
15
Type tests
Type test list in accordance with IEC62271-202
Test
Power Frequency withstand voltage test Temperature rise test Mechanical impact test Short time and peak withstand current on earthing circuits Internal arc test Fire behaviour Electromagnetic compatibility tests
Notes
Insulation voltage 24kV Environmental class 10K 20 J 16 kA 1s IAC/AB - 16kA - 1s Up to R120 On secondary systems
16
CAB_ed. 1101-In
Routine tests
Routine tests
Can be carried out in SEL test room in accordance with IEC62271-202
All the routine tests required by standard IEC 62271-202 can be carried out in SEL test room: dielectric tests on HV and on LV apparatus, tests on auxiliary and control circuits, functional tests, verification of the correct wiring. In addition also the following tests can be carried out: temperature rise test for a wide range of rated power, lightning impulse voltage tests on HV and LV devices, partial discharge measurements on HV switchgear and controlgear.
These tests can be carried out in SEL test room: Item Test description
1 2 3 4 5 Power frequency voltage withstand test Lightning impulse voltage test Temperature rise test Functional test Verification of correct wiring
Note
Up to 36kV rated insulation voltage Up to 36kV rated insulation voltage Up to 630kVA rated power
Prefabricated substation equipped with MV switchboard, MV/LV transformer and LV switchboard during temperature rise test carried out in SEL Test Room and a relative test report.
CAB_ed. 1101-In
17
Walk-in type
L 244
OVERALL DIMENSIONS Code CAV2416W0001 CAV2420W0001 CAV2425W0001 CAV2430W0001 L [cm] 164 200 250 300 H[cm] 246 246 246 246 Code CAV2416W0002 CAV2420W0002 CAV2425W0002 CAV2430W0002 CAV2432W0002 CAV2435W0001 CAV2440W0001 350 400 246 246 CAV2435W0002 CAV2440W0002 CAV2440W0003 CAV2445W0001 CAV2450W0001 CAV2455W0001 CAV2460W0001 CAV2465W0001 CAV2470W0001 CAV2475W0001 450 500 550 600 650 700 750 246 246 246 246 246 246 246 CAV2445W0002 CAV2450W0002 CAV2455W0002 CAV2460W0002 CAV2465W0002 CAV2470W0002 CAV2475W0002 L [cm] 164 200 250 300 324 350 400 400 450 500 550 600 650 700 750 H[cm] 266 266 266 266 260 266 266 266 266 266 266 266 266 266 266
18
CAB_ed. 1101-In
Walk-in type
CAV2416W0001PREFABRICATED SUBSTATION 244 X 164 X 246 cm.
7
PROSPECTUS A PROSPECTUS D
PROSPECTUS B
1 3 8 8 3
PROSPECTUS C
2 5
3 8 9
AVAILABLE H=2660 Code: CAV2416W0002

1* Door dim. Nominal 1200x2150mm 2* Louver dim. Nom. 1200x500mm 3* Louver dim. Nom. 1200x500mm 4 5 6 7 8 9 Lifting hook Foundation Floor holes for MV and LV cable MV/LV Transformer
* - It is possible to install doors and louvers made in reinforced plastic with incorporated fiberglass, anodized or painted aluminium, galvanized or painted steel sheets.
CAB_ed. 1101-In
19
Walk-in type
CAV2420W0001
PREFABRICATED SUBSTATION 244 X 200 X 246 cm.
PROSPECTUS A PROSPECTUS D PROSPECTUS B
7 2
7 2
1 3 8 8 3
PROSPECTUS C
2 4
3 5 8
1* Door dim. Nominal 1200x2150mm 2* Louver dim. Nom. 1200x500mm 3* Louver dim. Nom. 1200x500mm 4 MV Switchgear 5 MV/LV Transformer 6 7 Lifting hook 8 Foundation
20
CAB_ed. 1101-In
Walk-in type
CAV2425W0001
PROSPECTUS A
PROSPECTUS D
PROSPECTUS B
1 3 8 8
PROSPECTUS C
2 4
3 6 8
1* Door dim. Nominal 1200x2150mm 2* Louver dim. Nom. 1200x500mm 3* Louver dim. Nom. 1200x500mm 4 5 6 7 8 MV Switchgear MV/LV Transformer LV Switchgear Lifting hook Foundation
CAB_ed. 1101-In
21
Walk-in type
CAV2430W0001
PROSPECTUS A
7 7
PROSPECTUS D
7 7
PROSPECTUS B
1 3 8
PROSPECTUS C
2 4 5 3 6 8
1* Door dim. Nominal 1200x2150mm 2* Louver dim. Nom. 1200x500mm 3* Louver dim. Nom. 1200x500mm 4 MV Switchgear 5 MV/LV Transformer 6 LV Switchgear 7 Lifting hook 8 Foundation
22
CAB_ed. 1101-In
Walk-in type
CAV2432W0001
PREFABRICATED SUBSTATION 244 X 324 X 260 cm. 7
PROSPECTUS A
7
PROSPECTUS B
7
PROSPECTUS C
7
PROSPECTUS D
2 8 8
1* Door dim. Nominal 1200x2150mm 2* Louver dim. Nom. 1200x500mm 3* Louver dim. Nom. 1200x500mm 4 5 6 7 8 9 MV Switchgear MV/LV Transfor LV Switchgear Lifting hook Foundation Floor hole for MV cable
5 9 4
CAB_ed. 1101-In
23
Walk-in type
CAV2435W0001
PROSPECTUS A
PROSPECTUS D
PROSPECTUS B
1 8
1 8 8
PROSPECTUS C
2 5 4

1* Door dim. Nominal 1200x2150mm 2* Louver dim. Nom. 1200x500mm 3* Louver dim. Nom. 1200x500mm 4 MV Switchgear 5 MV/LV Transformer
6 LV Switchgear 7 Lifting hook
8 Foundation
24
CAB_ed. 1101-In
Walk-in type
CAV2440W0001
PROSPECTUS A
PROSPECTUS D
PROSPECTUS B
1 3 8 8 8
PROSPECTUS C
2 4 3 8 5 6

1* Door dim. Nominal 1200x2150mm 2* Louver dim. Nom. 1200x500mm 3* Louver dim. Nom. 1200x500mm 4 MV Switchgear 5 MV/LV Transformer 6 LV Switchgear 7 Lifting hook
8 Foundation
CAB_ed. 1101-In
25
Walk-in type
CAV2440W0003
PROSPECTUS A PROSPECTUS B
8 8
7
PROSPECTUS C
7
PROSPECTUS D
2 8 8
1* Door dim. Nominal 1200x2150mm 2* Louver dim. Nom. 1200x500mm 3* Louver dim. Nom. 1200x500mm 4 5 6 MV Switchgear MV/LV Transformer LV Switchgear
6 4
5 9
7 Lifting hook 8 Foundation 9 Floor hole for MV cable
26
CAB_ed. 1101-In
Walk-in type
CAV2445W0001
PREFABRICATED SUBSTATION 244 X 450 X 246 cm. 7 2 7
PROSPECTUS A
PROSPECTUS D
PROSPECTUS B
AVAILABLE ALSO H=2660 7

PROSPECTUS C
3 8
1* 2* 3* 4 5 6 7 8
Door dim. Nominal 1200x2150mm Louver dim. Nom. 1200x500mm Louver dim. Nom. 1200x500mm MV Switchgear MV/LV Transformer LV Switchgear Lifting hook Foundation
4 5
6 5
CAB_ed. 1101-In
27
Walk-in type
CAV2445W0001
PREFABRICATED SUBSTATION 244 X 500 X 246 cm. 7 2 7
PROSPECTUS A
PROSPECTUS D
PROSPECTUS B

PROSPECTUS C
3 8
1* 2* 3* 4 5 6 7 8 9 10
Door dim. Nominal 1200x2150mm Louver dim. Nom. 1200x500mm Louver dim. Nom. 1200x500mm MV Switchgear MV/LV Transformer LV Switchgear Lifting hook Foundation Door dim. Nominal 600x2150mm Door dim. Nominal 900x2150mm
4 5
6 5
28
CAB_ed. 1101-In
Walk-in type
CAV2455W0001
PPREFABRICATED SUBSTATION 244 X 550 X 246 cm. 7 7 2 3 9 9 3
PROSPECTUS A
PROSPECTUS D
PROSPECTUS B

PROSPECTUS C
1* 2* 3* 4 5 6 7 8 9 10
Door dim. Nominal 1200x2150mm Louver dim. Nom. 1200x500mm Louver dim. Nom. 1200x500mm MV Switchgear MV measuring LV Switchgear Lifting hook Foundation Door dim. Nominal 600x2150mm Door dim. Nominal 900x2150mm
CAB_ed. 1101-In
29
Walk-in type
CAV2460W0001
PREFABRICATED SUBSTATION 244 X 600 X 246 cm. 7 7
1 9
PROSPECTUS A
PROSPECTUS D
PROSPECTUS B
7
PROSPECTUS C
AVAILABLE ALSO H=2660
1* 2* 3* 4 5 6 7 8 9 10
Door dim. Nominal 1200x2150mm Louver dim. Nom. 1200x500mm Louver dim. Nom. 1200x500mm MV Switchgear MV Measuring
Lifting hook Foundation Door dim. Nominal 600x2150mm Door dim.Nominal 900x2150mm
5 4 4
30
CAB_ed. 1101-In
Walk-in type
CAV2465W0001
8
PROSPECTUS A
8
PROSPECTUS D
8
PROSPECTUS B

PROSPECTUS C
3 8
1* 2* 3* 4 5 6 7 8 9 10
Door dim. Nominal 1200x2150mm Louver dim. Nom. 1200x500mm Louver dim. Nom. 1200x500mm MV Switchgear MV/LV Transformer LV Switchgear Lifting hook Foundation Door dim. Nominal 600x2150mm MV Measuring
10 4 5 4 6
CAB_ed. 1101-In
31
Walk-in type
CAV2470W0001
3 8 8
PROSPECTUS D
8
PROSPECTUS B
PROSPECTUS A
8
PROSPECTUS C 1* 2* 3* 4 5 6 7 8 9 10 Door dim. Nominal 1200x2150mm Louver dim. Nom. 1200x500mm Louver dim. Nom. 1200x500mm MV Switchgear MV/LV Transformer LV Switchgear Lifting hook Foundation Door dim. Nominal 600x2150mm MV Measuring
AVAILABLE ALSO H=2660
5 4 10 6
32
CAB_ed. 1101-In
Walk-in type
CAV2475W0001
1 9
10
3 8 8 8
PROSPECTUS A
PROSPECTUS D
PROSPECTUS B
2 AVAILABLE ALSO H=2660 3
8
PROSPECTUS C
1* 2* 3* 4 5 6 7 8 9 10 11
Door dim. Nominal 1200x2150mm Louver dim. Nom. 1200x500mm Louver dim. Nom. 1200x500mm MV Switchgear MV/LV Transformer LV Switchgear Lifting hook Foundation Door dim.Nominal 600x2150mm Door dim.Nominal 900x2150mm MV Measuring
11 4
CAB_ed. 1101-In
33
No Walk-in type
L P
OVERALL DIMENSIONS Code CAV2124O0001 CAV2133O0001 CAV2133O0002 CAV2140O0001 L[mm] 2440 3300 3300 4000 P[mm] 2100 2100 2100 2100 H[mm] (*) 1700 1700 1700 1700
(*) Nominal height is measured from the ground level
34
CAB_ed. 1101-In
750
No Walk-in type
L 750 850
CAB_ed. 1101-In
35
No Walk-in type
CAV2124O0001
PREFABRICATED SUBSTATION 210X244X170 cm For one transformer from 100 to 630KVA
PROSPECTUS B+D PROSPECTUS A
7
PROSPECTUS C SECTION B - D
5 7
Double opening louver Opening louver Ground level MV Switchgear MV/LV Transformer LV Switchgear
2 3 4
5 6
7 8
Lifting hook Foundation
36
CAB_ed. 1101-In
No Walk-in type
CAV2133O0001
PREFABRICATED SUBSTATION 210X330X170 cm For one transformer from 630 to 1250KVA
3 8
PROSPECTUS C
PROSPECTUS D
Double opening louver
2 3 4 Ground level MV Switchgear MV/LV Transformer LV Switchgear
5 6
6
7 8 Lifting hook Foundation
CAB_ed. 1101-In
37
No Walk-in type
CAV2133O0002
PREFABRICATED SUBSTATION 210X300X170 cm For two transformers from 100 to 630KVA
1 1 3
7
PROSPECTUS C PROSPECTUS D
1 1 3
7
1 2 3 4 5 Double opening louver Opening louver Ground level MV Switchgear MV/LV Transformer LV Switchgear Lifting hook Foundation
6 7
38
CAB_ed. 1101-In
No Walk-in type
CAV2140O0001
PREFABRICATED SUBSTATION 210X400X170 cm For two transformers 630800 KVA
2 3
PROSPECTUS C
PROSPECTUS D
2 1 3
7
1 2 3 4 5 Double opening louver Opening louver Ground level MV Switchgear MV/LV Transformer LV Switchgear Lifting hook Foundation
6 7 8
CAB_ed. 1101-In
39
Equipment installation
Some equipment can be installed inside the non walk-in type substation from the upper side. The roof can be handled by means of the lifting hooks. Fixing of the roof is made by means of the brackets situated in the corners.
40
CAB_ed. 1101-In
Power transformer installation
Power Transformer installation facilities for non walk-in type substation. The photos below show the main steps of power transformer installation.
CAB_ed. 1101-In
41
Metal Enclosure Solution

Prefabricated metal substation
Medium Voltage - Low Voltage prefabricated substation built in metal structure box are also available. Here below there are some applications pictures of metallic shelter. Each one is composed by a power transformer compartment and LV and MV switchboard rooms. Moreover they can be equipped with various accessories such as auxiliary and service plants, conditioning plant, etc.
42
CAB_ed. 1101-In
Metal structure prefabricated substation It is possible to choose the customized characteristics in the same way with the concrete substation. SEL can propose walk-in or non walk-in type prefabricated substation, with or without prefabricated foundation built in concrete or in metal structure. The photos show typical installation in the wind farm.
CAB_ed. 1101-In
43

Containerized transformer substation
MV/LV Outdoor Containerized Substation: a good solution against concreted transformer Substations - Manufactured tor outdoor and yard Installations; - Its a free standing containerized unit, easily movable, turnke y installed - Provided with MV switchgear, transformer and LV switcthgear and eventually APFC.- Equipped with safety equipment; - Designed to suit Customer requirements: - It doesn't need building permits
Transformer substations are designed to be in compliance with European and international Standards (CEI/IEC).
Technical solutions are in compliance with necessary requirements like: - Personnel and operations safety. in order to protect from contact with live parts. - Fire safety - Effective electrical and thermic insulation - Service continuity
44
CAB_ed. 1101-In

Service and environmental conditions
External temperature (min / Max.) Irradiation Maximum wind speed Maximum snow load on the orizzonta projection at 1000m Severe seismic activity External protection class IP C w/mq Km/h Kg/mq
-20 50
500 140 220 AF5 54
The containerized transformer substation is composed by one transformer compartment and one MV and LV switchgear compartment. The cabin is made with a stand alone structure made of normalized protected steel UNP electro - welded profiles and external panel realized with folded ribbed sheet wile the floor is made of an antiskid metal sheet. External stand alone layout profiles are drawn tube and theyve at each edge twist lock corner as for ISO standards, useful for handling and lifting. The cabin is designed to have best service condition, security and lasting performance of installed equipment, and it have: The roof and walls made with thermo-insulated material that do not spread fire. Access door are made with one or two swings where one of them is with panic bar. Access to transformer and switchgear compartment on the heads of the cabinet through safety key lock doors with limit switch unlock. Natural ventilation of switchgears compartment made with anti-insect slits while transformer compartment has forced ventilation with a remote control thermostat installed in switchgear compartment. The electrical power and auxiliary equipments are interconnected and tested in our factory, ready to be used.
CAB_ed. 1101-In
45

Cabin layout Internal cabin layout is defined with executive project and it is based on equipment functional main features. The containers standard configuration is divided by a wall in two segregated compartment.
Example
Wall of segregation MV Switchgear
Electrical plant for service
MV/LV Transformer
LV Switchgear
Standard dimensions (ISO) - other dimensions on request

Container (Feet) 10 15 20 25 30 40 Lenght (mm) 2.990 4.560 6.055 7.500 9.125 12.190 Height mm 2.635 2.635 2.635 2.635 2.635 2.635 Width mm 2.435 2.435 2.435 2.435 2.435 2.435
46
CAB_ed. 1101-In

Coating: Coating internal finish system is: Solvent degreasing Application of one epoxy coating Finishing with poly-acrylic Coating external finish system is: Solvent degreasing Application of two epoxy coating Finishing with poly-acrylic Our standard coating is RAL 1023, other color on request.
Aeration and climatization Container compartment are designed to ease natural air exchange, and it happens with air aspiration and expulsion through slits protected by a sand trap grid. Fun or air conditioner are provided when natural air expulsion isnt sufficient inside container. In particular environmental conditions, extremely hot or cold, container is provided with cooling or heating conditioning system that ensure equipment functioning.
Handling Containerized substation is suitable for transport, tanks to CCS (container safety convention) for ISO standard dimensions - 10 - 20 - 30 - 40. Handling and lifting is possible with edges blocks of same dimensions and design located in the corners of the container. This edges blocks allow the floor fixing, handling and lifting. Is possible to have cabinet designed with runners for Fork Lift lifting.
CAB_ed. 1101-In
47
Substation Accessories
Internal service plant
Transformer protection against accidental contact
Short Circuit & Earth fault indicator
Warning labels - Insulating gloves Emergency lamp - Fire extinguisher Earthing circuit
48
CAB_ed. 1101-In
Substation Accessories
Stainless Steel Louvers
Fiberglass
Aluminium
Doors
Earth bonding point
Ventilation
Cables and pipes entry system
CAB_ed. 1101-In
49
Equipment
Substation equipment
Prefabricated concrete enclosure Reinforced concrete monobloc enclosure Reinforced concrete panel type enclosure
MV switchgear and control gear TPS air insulated or TPR6 gas insulated Internal arc proof 16kA 1s Insulated voltage up to 36kV Rated current 630A Short circuit withstand current 20kA
MV/LV power transformer Oil Cast resin
LV switchgear and control gear LV-rack Rated insulation voltage 690V Degree of protection IP3X Rated busbar current up to 1500A Rated short circuit current up to 25kA
MV/LV cable connection MV cable Type RG7H1R 12/20kV LV cable type FG7OR 0,6/1kV MV suitable termination cable MV cable Plug-in termination (on request)
50
CAB_ed. 1101-In
Equipment
Power transformer
Dry-Type Power Transformer
Rated Insulation Voltage [kV] Short Circuit voltage (%) Rated Height Depth Lenght Weig Powe [mm] [mm] [mm] ht r Kg. [kVA ] 100 160 250 315 400 500 6 24 630 800 1000 1250 1600 2000 2500 7 3150 1150 1200 1250 1270 1380 1460 1580 1660 1860 2030 2120 2300 2370 2450 700 700 700 800 800 800 800 800 1000 1000 1000 1300 1300 1300 1100 1120 1260 1330 1350 1370 1440 1470 1560 1660 1770 1890 2020 2230 550 650 1000 1100 1250 1400 1700 2000 2300 2900 3500 4400 5250 6200
Dry-Type Power Transformer Environmental class E2 Climatic class C2 Fire behaviour F1 Standard or low losses Equipped with Pt100 thermoresistences
Oil-insulated Power Transformer

Rated Insulation Voltage [kV] Short Circuit voltage (%) Rated Height Depth Lenght Weigh Powe [mm] [mm] [mm] t r Kg. [kVA ] 100 160 4 250 400 630 24 800 1000 1250 6 1600 2000 2500 1520 1570 1680 1750 1870 1940 2080 2240 2240 2600 2600 740 830 910 1020 1140 1170 1190 1500 1500 1750 1950 1100 1200 1600 1620 1790 1830 1990 2350 2350 2650 2780 790 1050 1400 1750 2400 2900 3400 3600 4500 4700 5000
Oil-insulated Power Transformer Oil tank retention Available also sealed solution Buchholz and thermometer equipped
CAB_ed. 1101-In
51
Our policy is one of continuous development. Accordingly we reserve the right to change the design of our products at any time. Whilst every effort is made to produce up to date information this brochure should only be regarded as a guide and is intended for information purposes only. Its contents do not constitute an offer for sale or advise on the application of any product referred to in it. We cannot be held responsible for any reliance on any decisions taken on its contents without specific advice.
SEL S.p.A.
Via Amendola - 51035 LAMPORECCHIO (PT) - ITALY Tel. +39-0573/80051 Fax: +39-0573/803110 Website: www.sel-electric.com e-mail: info@sel-electric.com

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POWER DISTRIBUTION SOLUTIONS

Power Center Transformers

Commercial Centre Industrial plant

Hydro electric generator plant

Wind generator plant

NON WALK-IN TYPE

FOUNDATION MADE ON SITE

TRANSFORMER TYPE OIL INSULATED

DECORATION & FINISHING

IN ACCORDANCE WITH IEC 62271-202

Information with enquiries and orders

c) Characteristics of the prefabricated substation

Power Transormer dimensions

t = Class 5 : t 5 K Class 10 : t 10 K Class 15 : t 15 K

ta2 - ta1 Class 20 : t 20 K Class 25 : t 25 K Class 30 : t 30 K

Power Transormer dimensions

Internal arc proof

Internal arc proof

Anti-vermin exhaust gas grid

Internal arc tested

Internal arc tested

AVAILABLE H=2660 Code: CAV2416W0002

AVAILABLE H=2660 Code: CAV2420W0002

AVAILABLE H=2660 Code: CAV2425W0002

AVAILABLE H=2660 Code: CAV2430W0002

AVAILABLE H=2660 Code: CAV2430W0002

6 LV Switchgear 7 Lifting hook

AVAILABLE H=2660 Code: CAV2440W0002

7 Lifting hook 8 Foundation 9 Floor hole for MV cable

AVAILABLE ALSO H=2660 7

AVAILABLE ALSO H=2660 7

AVAILABLE ALSO H=2660 7

AVAILABLE ALSO H=2660

AVAILABLE ALSO H=2660 7

AVAILABLE ALSO H=2660

2 AVAILABLE ALSO H=2660 3

(*) Nominal height is measured from the ground level

Lifting hook Foundation

Double opening louver

2 3 4 Ground level MV Switchgear MV/LV Transformer LV Switchgear

Metal Enclosure Solution

Metal Enclosure Solution

Metal Enclosure Solution

Metal Enclosure Solution

Metal Enclosure Solution

Electrical plant for service

Standard dimensions (ISO) - other dimensions on request

Metal Enclosure Solution

Internal service plant

Transformer protection against accidental contact

Short Circuit & Earth fault indicator

Stainless Steel Louvers

Cables and pipes entry system

MV/LV power transformer Oil Cast resin

Oil-insulated Power Transformer

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