The Operation Manual

THE OPERATION MANUAL
CONTENTS 1. Main data 2. Structure and performance 3. Main assembly data 4. Heating and fastening bolts 5. Conditions and technical specifications 6. Start-up, operation and maintenance of turbine 7. Mark, package, storage and transport
8.
Criterion for turbine using oil
1. Main data 1.1 Model 1.2 Type 1.3 Governing mode 1.4 Rated power 1.5 Speed 1.6 Working grid frequency 1.7 Rated working conditions Initial pressure Initial temperature Exhaust pressure Cooling water temperature Feeding water temperature 1.9 Rotary direction 1.10 Critical speed of rotor 1.11 Number of stage 1.12 Total length of turbine 1.13 Extraction number 1.14 Heater quantity 1.15 Max. lifting weight When installing When overhaul 56 tcondenser 26 t (the upper casing with diaphragms) 8.83 MPa 535 0.0087MPa 30 219.3 119t/h Clockwise (viewing from turbine to generator) 1796r/min 19 stages 8.6mm 6after stage 5,8,10,13,15,17 2 HP heaters+1 deaerator +3 LP heaters N30-8.83/535 High pressure, single casing, impulse and condensing turbine Nozzle governing 30000kW 3000r/min 50HZ
1.8 Input steam flow under rated condition

1.16 Outline size (length width height) 8.604.893.49(m) 2. Structure and performance 2.1 Type N30-8.83/535 turbine is a high pressure, signal casing, impulse and condensing turbine. It drives generator through stiff coupling. 2.2 After passing through main stop valve, the initial steam shall be led to four regulating valves by four main steam pipes, and then enter into steam turbine. The regulating valves are controlled by oil-relay through rack and cam steam distribution device. The open degree of valves shall be regulated according to operation requirement so as to control steam intake and realize change of power. 2.3 The casing consists of front casing, intermediate casing and rear casing. The three casings are connected by vertical flanges. The material of front casing is alloy-steel ZG15Cr2Mo1. The front casing shall be supported on front bearing seat by upper paws and splits be connected by studs of which the material is 25Cr2Mo1V. The material of intermediate casing is ZG230-450 and rear casing is HT250. 2.4 The full three-dimension design shall be adopted for fixed blades, and radial spill strips shall be inserted in diaphragms to minimize steam leaking. Front gland, rear gland and diaphragm seal are comb-tooth type with spring strips installed on internal circle. The design of sealing clearance is reasonable and it can meet requirement of economy and safety and be convenient for examining and repairing. 2.5 The rotor is a combination of integral rotor and shrunk wheels. The material of integral rotor is 30Cr1Mo1V and that of the last

four stages of shrunk wheels is 34CrNi3Mo. The wheel shall be connected with rotor through end radial keys and axial keys to minimize stress centralized on wheel hole. 2.6 The full three-dimension design shall be adopted for pressure stage blade which has shroud band itself. The radial packing and axial packing shall be designed at shroud band and entrance edge separately to minimize steam leaking and improve internal efficiency. To prevent blade from water erosion, the last blade shall be treated with electric spark. 2.7 Make dynamic balance test of rotor before delivery so as to meet requirement of safe operation. 2.8 The front bearing of turbine is a thrust and supporting bearing which is set in bearing seat. The ellipse pads shall be the supporting of the bearing. The pads have spherical surface and can be self-located. There are ten working pads and locating pads separately. The pads are fan-shaped and can sway. The rear bearing is ellipse supporting bearing which is set in rear bearing box. The temperature measuring components shall be installed in thrust pads (Pt resistance type Pt100). 2.9 The dead center of heat expansion of steam turbine shall be set at rear casing which is located on rear frame by transverse slide pin. The vertical key and longitudinal key set at front bearing seat and front casing shall keep the center of turbine unchanged when casing expands forward. The rotor shall be located by thrust bearing and expands backward, the relative expansion of casing and rotor shall be measured by relative expansion indicator. 2.10 The turning gear shall be installed on rear bearing box. It is

low speed turning gear and can be started in manual. When the speed of rotor is larger than the speed of turning gear, the turning gear shall withdraw from working position. The speed of turning gear is 5.6r/min. 2.11 The main oil pump shall be installed in front bearing seat and be driven by rotor through tooth-shaped coupling. When steam turbine operates normally, besides supplying oil for governing system, the main oil pump shall also supply oil for oil ejector. 2.12 Oil supplying device consists of oil tank, high pressure startup oil pump, AC and DC low pressure lube oil pump and oil ejector. 2.13 The smoke exhaust system consists of smoke exhaust device, valves and pipeline, and the smoke exhaust device consists of air door, elbow and oil and smoke separator. The smoke exhaust device shall be installed on oil tank. When operating, the open degree of air door can be regulated to form vacuum range from 9.8 to 19.610-6 MPa in oil tank. 2.14 The oil system adopts 32# or 46# turbine oil. To improve oil quality, the user shall prepare oil purification device. 2.15 The sound insulation cover shall be adopted in turbine, its structure is reasonable, and the profile is good looking. 2.16 Auxiliaries system refers to Auxiliaries Instruction. 2.17 Governing and safety system refers to Governing and Safety Instruction. 3. Main assembly data (see table 1)
4. Heating and tightening of bolts 4.1 To obtain lasting and reliable sealing performance, the method of heating and tightening bolts shall be adopted so that the nuts of high pressure part and main stop valve can be screwed tightly. The nuts and bolts shall be numbered; and the nut and bolt matching each other shall have the same number. Bolts of front casing M1204 M684 M564 20 pieces 14 pieces 16 pieces Bolts of intermediate casing Bolts of main stop valve
4.2 Explanation for electric heating type bolt heater Electric heating type bolt heater shall be adopted to heat and tighten bolts. When using, the heater shall be inserted into the heating hole in center of bolt. The length of resistance tube shall suit with the working length of bolt (tension part) and only the polish section of bolt shall be heated and extended. Then the temperature of thread part of two ends of bolt shall be lower so as to avoid threads occlusion tightly. The electric source, connection and operation of heater shall be supplied by manufacture of heater, and it is required to record the current, voltage, actual value and change law of the heater, and then summarize experience for comparison and reference in later usage. 4.3 Heating and tightening of bolt The requirement of heating and tightening bolt is to make the bolt obtain a preloaded tension which can ensure sealing performance of interface between casing and main stop valve after unit operates for a period and loosening of bolts occurs. The data about heating and tightening of bolt shall refer to table

2 and table 3; make operation according to the following procedure: 4.3.1 The nut shall be screwed down to the bottom by hand smoothly, and then check if the end face of nut contacts the flange well by feeler. The 0.04mm feeler shall not insert the interface along the whole circle. After overhaul and the nuts and bolts are changed newly, the nuts shall be screwed down to the bottom. Then check the top clearance of the nut, and the clearance value shall be more than 3mm. 4.3.2 The thread section of the nuts and bolts passed test shall be polished by high quality ceruse(black lead) repeatedly till the tooth root surface of threads are black and glossy, then blow the redundant lead away by compressed air to keep the surface clean. 4.3.3 Screw the nuts according to the serial number of bolts heated at the same time, then the nuts checked and put on black lead shall be tightened according to the moment value of table 2. Draw start line on nuts and flange, the rotating arc length of each nut shall refer to table 3.
Table 2 Thread diameter M120 M68
Data of cold tightening of nut People screwing wrench 2 2 Wrench length m 1 1 Moment of cold tightening (Nm) 1100980 600500
M56
Table3 Bolt Extended
Data of heating and tightening bolt Heating temp. 268 184 120 Rotating angle of nut 73.9 44.5 17.9 Rotating Outer arc length diameter of nut mm of nut mm 110 38.8 15 170 100 85
diameter value mm M120 M68 M56 1.37 0.56 0.24
ExplanationThe rotating angle and arc length of nut shown in table are value of calculation in theory. Considering casing distortion after operation and thickness reduced of internal sealing paint of flange when heating and tightening, the tightening force of bolt shall be increased when heating and tightening actually. The extra rotating arc length corresponding to the tightening force shall be decided by power plant according to actual condition, it shall not exceed 20% of the theory calculation value in the table. 4.3.4 Install bolt heaters of which the number is predetermined. Heat bolt according to operation procedure of heater and check end clearance of nut by feeler after heating for predetermined time. After the bolt extends to rated value, one people shall screw the nut tightly to the preloaded arc length value with one meter long wrench without sleeve, at that time the start line on nut shall coincide with the finish line on flange. Data of heating and tightening of bolt refer to table 3. If the nut could not be screwed tightly to rated arc length, it shows that the extension length of bolt is not enough. Then go on heating the bolt and screw the nut. The wrench shall not be screwed forcedly with sleeve to avoid extra distortion stress acting on bolt.

4.4 Bolt disassembly The bolt and nut heated and tightened shall be disassembled by heating according to the following procedure:
4.4.1 Clean around the nut, screw away the plug on the nut, then
clean and blow the heating hole. 4.4.2 Install heaters of which the number is predetermined, heat bolt according to data of table 3 and operation procedure of heater. When the bolt extends to the predetermined value, only one people can screw the bolt out easily. The predetermined extension value shall include extra heating value (see explanation of table 3). When disassembling nut, the bolt shall be heated when the temperature of casing flange drops to about 100. 4.4.3 Heating bolt shall be stopped immediately under the following condition: 4.4.3 When the time heating bolt is more than normal time, inspect the nut by feeler and the end face of nut shall not contact the flange, but the nut could not be screwed. 4.4.3.2 The nut is loosened and screwed for more than one circle, then stop heating whether the nut can be screwed smoothly or not. 4.4.4 If the nut could not be screwed out smoothly (item 4.4.3 of the above), it is forbidden to screw the nut forcedly with long sleeve to avoid damage of threads. Here the nut and bolt shall be cooled for 1-3 hours, then use two or three 6# or 7# flame welding torch to heat around the lower surface of nut uniformly. When the temperature is about 400, try to screw the nut. If the nut still could not be screwed, go on heating to achieve the following temperature according to material of nut
Nut M120 M68 M56
Material 25Cr2MoVA 45-5 45-5
Temperature 670 500 500
At that time the metal is wine in color. If the nut still could not be screwed, it shows that the threads are held by each other seriously. Then the nut shall be disassembled with long sleeve or by hammering forcedly, or at last by damage method. 4.4.5 After the nut is disassembled, it is necessary to check if the number of nut is the same with the bolt. If there is a washer under the nut, the washer shall be marked the same number with the bolt. 5. Assurance condition and technical specification 5.1 Assurance condition
0.3 5.1.1 Initial steam conditionPressure 8.83 + 0.2 MPa
5 Temperature 535 + 10
5.1.2 Temperature of cooling water
30
5.1.3 The main body and auxiliaries of turbine shall be in good state, the accumulated operating time of turbine shall not be more than 6500 hours since the first startup. 5.1.4 The steel tubes of condenser are clean, and sealing performance of condenser is good. When air ejector is stopped under rated condition, the drop speed of vacuum in condenser shall not be more than 266 Pa/min. 5.2 When the condition deviates as the following, the turbine shall be allowed to operate under rated power for a long period: 5.2.1 The initial steam pressure and temperature changes at the

same time, the pressure shall change within 9.13MPa8.63 MPa and the temperature change within 525540, the temperature of cooling water shall not be more than 33 . 5.2.2 The temperature of cooling water is 36 , the initial steam pressure and temperature shall not be lower than that of rated condition. 5.2.3 It is permitted that the limited condition of turbine is 9.8MPa and 545 for a short period, and the two limited condition shall not appear at the same time. The operating time under any limited condition shall not be more than 0.5 hour. If the operating time exceeds the limited time, the turbine shall be shutdown forcedly at once. The operating time of turbine under limited condition shall not be more than 20 hours in whole year. 5.3 When the initial steam condition and the back pressure are kept within the range of long-term operation, the over-speed test shall be done for governing and safety system. When speed is 111112 of rated speed, namely achieves 33303360r/min, the emergency governor shall act. The over speed test shall be done for three times. The difference of action speed between the first two tests shall be smaller than 0.6, the difference of action speed between the third test and the average of the first two tests shall be not more than 1, the two fly-balls can be tested separately. 6. Startup, operation and maintenance of turbine To assure safe and economical operation, we supply the following contents which shall be followed and noticed according to characteristic of turbine 6.1 Starting and loading

6.1.1 Starting mode According to starting conditions of steam, the starting mode is classified into two sorts, rated condition startup and slide condition startup. And slide condition startup is classified into two sorts, pressure-type slide condition startup and vacuum-type slide condition startup. Rated condition startup shall be adopted when two turbines operate in parallel and steam is supplied by main pipe generally. The mode shall not suit cold startup because heat stress during startup is large and start time is long. While hot start, it is convenient for loading to the required. When slide condition starting, turbine and boiler shall operate in unit system. Slide condition startup is adopted widely for the merits of small temperature difference of parts, economical performance and short start time during starting. When pressure-type slide condition startup is adopted, main stop valve and regulating valve shall be opened fully (if started by regulating valve, main stop valve shall be opened fully and regulating valve be opened gradually to control steam flow input to turbine), the turbine shall be vacuumed. When pressure of boiler rises to 0.20.4MPa and steam is overheated to 30, the turbine shall be started by bypass. When vacuum-type slide condition startup is adopted, main stop valve and regulating valve shall be opened fully. Boiler and turbine shall be vacuumed at the same time. After firing boiler, the turbine shall be started naturally. The mode to be adopted shall be decided according to actual experience of power plant. Besides that, the mode of startup is also classified into cold start and hot start according to temperature of turbine itself. Generally when

temperature of casing under velocity-compounded stage is lower than 200, we call it cold state; when temperature of casing under velocity-compounded stage is higher than 200, we call it hot state. When hot starting, the temperature of input steam shall be determined according to casing temperature. The turbine shall be loaded to corresponding value as soon as possible under allowed controlling condition to prevent casing from overcooling. 6.1.2 Slide condition cold startup Before startup, the units shall be inspected and tested. Then determine if start condition is provided according to general regulations. The points which shall be paid attention to are given as the following and are not the complete startup procedure: 6.1.2.1 Preparation a. Start high pressure AC electric oil pump and turn gear. b. When pressure-type slide condition startup is adopted, main stop valve and regulating valve shall be opened fully (if started by regulating valve, main stop valve shall be opened fully and regulating valve be opened gradually to control steam flow input to turbine). Considering the steam input portion of casing shall be heated uniformly, generally it is the best to start by bypass. When vacuum-type slide condition startup is adopted, main stop valve and regulating valve shall be opened fully. c. The water drain valves connecting each pipe and main body to flash tank shall be opened fully. d. The hot well of condenser shall be watered to achieve: about 1/23/4 of water level meter, then start condensate pump for recycle operation. e. High and low pressure heater, the valves at side of steam and

water shall be opened fully. f. Start hydraulic air pump, when vacuum pressure is -0.0399MPa, inform firing of boiler. g. Operate sealing heater and sealing pressure regulator h. Start water cycling system 6.1.2.2 Raising speed and loading a. When pressure-type slide condition startup is adopted and the condition of initial steam before isolating valve is 0.1960.392MPa and superheat degree is 3050, the turbine shall be impulserotated. b. Monitor data of relative expansion, temperature rise and temperature difference to be in allowable range. C. Inspect when speed is 400500r/min, then the speed shall be raised continuously. When speed is 1300 1400r/min and warming-up time of turbine is about 30min, raise speed and pass through critical speed rapidly. d. When passing through critical speed, steps can be adopted as the following: a)The open degree of isolating valveor regulating valvecan be increased; b) Exhaust vacuum can be increased; c) The open degree of bypass valve connecting to condenser before main valve can be reduced gradually; e. When speed is 21002300r/min, go on warming up of turbine; F. Raising speed to 2850r/minpay attention to action of speed regulator and oil-relay, stop auxiliary oil pump; g. During process of raising speed, the oil pressure of governing

system shall be regulated primarily. When rated speed is obtained, all tests for governing and safety system shall be done, then the unit shall parallel in grind and load. h. When paralleling in grind and loading, the turbine shall be supplied steam. 6.1.3 Rated condition cold startup 6.1.3.1 Preparation a. Start AC high pressure oil pump, operate tuning gear device; b. Main stop valve and regulating valve shall be opened fully. Bypass valve or main stop valve can be used for starting. c. The water drain valves connecting each pipe and main body to flash tank shall be opened fully; d. The condenser shall be filled with water, then start condensate pump for recycle operation; e. Start air ejector; f. Operate sealing heater and sealing pressure regulator. 6.1.3.2 Raising speed and loading: a. When pressure of condenser achieves 0.04 0.0533MPa, impulse rotor can be started. Keep speed to be 400500r/min and inspect. b. Monitor data of relative expansion, temperature rise and temperature difference to be in allowable range; c. Warming up turbine when speed is 1300 1400r/min and the warming time shall not be too long, and then pass through critical speed rapidly; d. When speed is 21002300r/mingo no warming up turbine. e. Raising speed to 2850r/minpat attention to action of oil-relay, stop auxiliary oil pump;

f. During process of raising speed, the oil pressure of governing system shall be regulated primarily. When rated speed is obtained, all tests for governing and safety system shall be done, then the unit shall parallel in grind and load. 6.1.4 Hot start When the temperature of casing under velocity-compounded stage is more than 200, we call it hot state. Because the change range of temperature is very large, here we could not give rules concretely and mechanically. So we only give some general rules and the operation unit shall take corresponding measures base on actual conditions. The key point of hot start is to prevent high temperature parts from overcool and control negative expansion difference of unit. 6.1.4.1 Preparation a. The turning gear device shall be put into operation before impulse-rotating to prevent the rotor from bending. Measure bending degree of the rotor and when the measurement data is 0.03mm more than the initial data, impulse rotor is forbidden. The temperature difference between the upper and lower half of casing shall be less than 50. b. Strengthen drainage and increase temperature of main steam. When the temperature is increased to be 50 higher than that of velocity-compounded stage, impulse rotor is allowed. c. Input high temperature steam to front gland so as to increase heat expansion of the rotor. d. Others refer to explanation for cold start 6.1.4.2 Impulse rotor, raising speed and loading a. When the pressure of condenser achieves 0.03 0.05MPa,

impulse rotor can be started. Pay attention to the sound of friction from the inside. b. Try to raise speed to the rated value quickly, and parallel in grind after doing required tests for governing and safety system. It is required to increase the vacuum to reduce the negative expansion difference. c. The loading speed shall be decided by corresponding load according to the casing temperature. Try to make the casing be cooled to the least. When obtaining the pre-determined load, the turbine shall be warmed up for about 20 minutes. Then load the turbine according to the explanation for cold start. 6.2 Maintenance during operation 6.2.1 Criterion for steam condition 6.2.1.1 Change range of steam before main stop valve Steam pressure Steam temperature
0.3 8.83 + 0.2 MPa
5 535 + 10
6.2.1.2 When the pressure of initial steam is high to 9.8MPa or the temperature is high to 545, the operating time shall be not more than 0.5h every time, the accumulative total time in whole year shall be less than 20h. 6.2.1.3 When the pressure and temperature of steam exceed the above value and can not be lowered, it shall be treated as emergency stop. 6.2.2 Load limiting criterion When the load is decreased because the initial parameters drop or exhaust vacuum drops or other reasons, the pressure of monitoring section shall be controlled not to exceed 10 of allowance.

6.2.3 Main monitoring data during operation Grind cycle Oil pressure of governing system Lubricating oil pressure Oil pressure of main oil pump inlet Oil temperature of bearing inlet Oil return temperature of bearing Pressure drop of oil filter Pressure after seal pressure regulator Pressure after seal air ejector 48.550.5 HZ 1.96MPa 0.0780.118MPa 0.0981MPa 3545 less than 65 0.01960.0392MPa 0.10090.1274MPa 0.09310.097MPa
Exhaust temperature of rear casing With load Without load Axial displacement Relative expansion Bearing vibration Exhaust vacuum less than 65 less than 120 not more than 1.2mm within the range from +3 to -1 not more than 0.03mm higher than -0.087MPa
Under the condition similar to the first start after installation or overhaul, if the pressure measured after velocity-compounded stage is 10% higher than the normal, cleaning shall be done. Or decrease load according to the limited pressure value of monitoring section, then clean the turbine while slide condition shutdown. 6.2.4 Main tests during operation 6.2.4.1 Oil ejecting test of emergency governor, testing once every 2-4 weeks the best; 6.2.4.2 Action test of main stop valveOnce a day

6.2.4.3 Electric auxiliary oil pumpOnce a week 6.2.4.4 Action test of extraction valveOnce a week 6.3 Shutdown 6.3.1 Rated condition shutdown 6.3.1.1 The hot load and electric load shall be decreased uniformly. The targets such as temperature drop and temperature difference shall be monitored and controlled strictly. Pay attention to the relative expansion value not to exceed -1mm. 6.3.1.2 Strengthen controlling for seal system 6.3.1.3 After parallel off and shutoff of main stop valve, measure idling curve. 6.3.1.4 During shutdown, the heaters and circulating water pump shall be cutoff. Then start auxiliary oil pump to do tests. 6.3.1.5 Put the tuning gear device into operation. After turning gear continuously, then turn 180 per 15 minutes; after 2 hours turn 180 per 30 minutes. If the temperature difference between the upper and lower casing is 50, then turn 180 per 4 hours till cooling down completely. To reduce operation, it can be changed to turn gear continuously till cooling down completely. The suggestion that turn gear continuously shall be adopted if needing start again in short time after shutdown. 6.3.2 Slide condition shutdown To cool down the turbine quickly for overhaul early, slide condition shutdown shall be adopted when operating under unit system mode. The key points are proposed as the following: 6.3.2.1 Decrease the load properly to about 20000kW, then cutoff hot load gradually. 6.3.2.2 The temperature and pressure of boiler shall be decreased,

and then the load shall drop correspondingly. The regulating valve shall be made in state of full-open, the decreasing speed of temperature and the temperature difference shall be controlled within the allowed range. 6.3.2.3 Keep the temperature before the main stop valve to be 30 lower than that of the casing. 6.3.2.4 When the temperature of steam drops below 250, the boiler can be put out of the fire. Make use of the waste heat of boiler to decrease the load to zero and the generator shall parallel off. To prevent the temperature of steam from dropping rapidly due to decreasing temperature in boiler at the moment of flameout, covering fire shall be adopted after putting out of the fire. Make use of flue baffle to keep the decreasing speed of steam temperature. When the speed is near 2000r/min, the open degree of regulating valve shall be decreased to make the speed drop to 1000r/min ( the shutdown method that stop the turbine in manual and put out of the fire of the boiler at the same time and then parallel off for the generator can also be adopted.) 6.4 Maintenance while shutdown It is important to maintain the turbine while shutdown, which shall affect the life-span of the turbine. Some key points are proposed as the following: 6.4.1 Shutdown within 10 days; 6.4.1.1 Close tightly the steam pipeline and drainage system; 6.4.1.2 Input hot air or use air extractor regularly to make the inside of turbine be dry. 6.4.1.3 The outer machined surface shall be coated with rust-proof oil.

6.4.1.4 Rotate 1/3 cycle of the rotor every day, first start electric lubricating oil pump when rotating. 6.4.2 Shutdown within three months (except the above mentioned, some key points shall be added as the following): 6.4.2.1 Block up the end seal 6.4.2.2 Disassemble the parts of governing and safety system, coat them with rust-proof oil. 6.4.2.3 When the speed is low (about 100r/min), coat the flow section of turbine with Vaseline flowing with the steam. 6.4.3 Shutdown over three months It is required to remove the cover of casing and coat the surface of flow section with protective oil. 6.5 Criterion for control of temperature raising and temperature difference During the process of starting, loading, decreasing load and shutdown, the temperature difference of metal shall be controlled strictly. The heat stress shall be out of the allowed range and results in cracks due to the overlarge difference in temperature. It shall also result in serious distortion under which the unit operates unsafely. The difference in temperature is relative to the rate of temperature rise.
Item Rate of temperature rise of steam before main stop valve main stop valve (/min) (/min) Rate of temperature drop of steam before Rate of temperature rise of outer wall of main stop valve (/min) Rate of temperature rise of outer wall of main steam pipe Rate of (/min) rise of steam temperature
Control criterion 2.83.2 2 4.65 7
chamber outer wall of regulating valve (/min) Rate of temperature rise of inner wall of casing flange (/min) Rate of temperature rise of outer wall of casing flange (/min) Temperature difference between the inner and outer wall of casing flange () Temperature Temperature difference difference between between () the the
4.65
4 3 Temperature rise120 Temperature drop80 3550 3550 Temperature rise80 Temperature drop40
center of casing flange and bolts () upper and lower casing and outer wall of casing ()
Temperature difference between the inner

6.6 Dealing with accident 6.6.1 The vacuum shall be damaged to shut down the steam turbine emergently under the following conditions: 6.6.1.1 Strong vibration or bumping voice of metal in turbine occurs; 6.6.1.2 The speed rises to 3360r/min but the emergency governor does not act; 6.6.1.3 Serious impact of water occurs and could not be eliminated at once; 6.6.1.4 Seal at shaft end fires; 6.6.1.5 The oil of bearing breaks off or the temperature of return oil is more than 75 or the bearing smokes; 6.6.1.6 The oil system is on fire and there is no time to put out of the fire; 6.6.1.7 The oil level in oil tank drops below the allowed value suddenly; 6.6.1.8 The pressure of lubricating oil drops below 0.078MPa; 6.6.1.9 High pressure main steam pipe or other pipes break; 6.6.1.10The axial displacement of rotor is more than 1.2mm; 6.6.1.11 The generator smokes. 6.6.2 The steam turbine shall be shut down not damaging the vacuum under the following conditions: 6.6.2.1 The temperature of main steam is higher than 545 or the steam pressure is higher than 9.8MPa and it could not be lowered at once; 6.6.2.2 When the condenser operates normally, the pressure is lower than 0.0387MPa and could not be recovered; 6.6.2.3 The valve rod of main stop valve is locked and could not move;

6.6.2.4 The generator drives the steam turbine to rotate for 3 minutes in electromotor operation mode; 6.6.2.5 The rear casing exhausts to air. 7. Mark, package, storage and transportation 7.1 The nameplates shall be installed on obvious position of steam turbine and its auxiliaries, and the manufacturer, product type, main technical specifications and production date shall be marked on the nameplates. 7.2 The operating parts and directing parts all have obvious and distinguishable direction marks. 7.3 Painting and packing of steam turbine and its auxiliaries refer to relative specifications of the factory. 7.4 The general packing list shall be set in the file box purpose made in the first case. All equipment cases have file box with its own packing list in it for inspection and acceptance. The attached drawings and quality certificate shall be submitted to the user delegate directly. 7.5 The manufacturer shall be responsible for the quality of oil seal of steam turbine parts packed during the period of six months dating from the production date. During the period the cases shall not be damaged or destroyed accidentally in process of transportation or storage, for example the damage due to collision or water soaking. 7.6 The cases shall not move freely and collide with each other during transportation, it is forbidden that large cases weight on little cases. 7.7 When packing in manual, it is forbidden to roll the case and prize the case plate with crowbar, only slide wood can be prized. It

is forbidden to push or pull the case down from high position to low position.
8. Criterion for turbine using oil 8.1 The oil adopted in governing and lubricating system shall be in accordance with the quality target 32 or 46 in national standard GB/T11120-1989 L-TSA turbine oil, the details see the following table: No. Item Viscosity grade Movement viscosity 40 mm /s Viscosity index, not less than Pour point no higher than Flash point(open) than Density20 kg/m3 no lower
2
Quality target 32 28.8 35.2 90 7 180 Report 46 41.4 50.6 90 7 180 Report Report None None 15 450% 100% 450% Report
Testing method GB265 GB1995 GB3535 GB3536 GB1884 GB1885 GB264 GB4945 GB511 GB260 GB7305
2 3 4 5 6 7 8 9 10
Acid valuemg KOH/g, not more than Neutralization valuemg KOH/g Report not more than Machine impurity None Moisture None Destroy emulsification(40373) 15 ml54, min not more than At 24 not more 450% than Bubbling test At 93 not more 100% ml/ml than At 24 again not 450% more than a. Total oxide % Report
11
SY2669
12
GB8119

stability 12 b. Deposit % c. When acid value reaches 2.0mgKOH/g after oxidationh not less than 13 Liquid phase rust corrosion test Without synthesize sea water Copper plate testing100,3h grade not larger than Releasing value of air 50 min not more than 5 6 rust 1 Without rust 1 GB11143 Report 3000 Report 9000 SY2680
14
GB5096
15
SY2693

8.2 The oil adopted for high temperature friction part of turbine regulating lever will be in accordance with the national standard GB/T447-1994 oil used for steam cylinder, mineral oil, the viscidity grade is 1000, and the details see the following table: Item No. Category Viscidity grade 1 2 3 4 Movement viscidity (100) mm2 /s Flash point(open),, not less than Pour point, not higher than Remnant ash, not more than Quality target Mineral oil 1000 3040 260 20 2.5 0.03 0.03 GB/T265 GB/T267 GB/T3536 GB/T3535 GB/T268 GB/T508 GB/T511 Testing method
5 Ash, not more than 6 Machine impurity, not more than Asphalt content, not more than
0.013 0.05 None
SH/T0266 GB/T260 GB/T259
8 Moisture, not more than 9 Water-solubility alkali acid or

8.3 The oil used for instruments of rotating part shall be in accordance with regulation SH/T0138-1994, the details see the following table: No. 1 2 3 4 5 Item Movement viscidity (40) mm2 /s Acid valuemg KOH/g not more than Ash not more than Water-solubility acid or alkali Machine impurity, not more than Moisture not more than Flash point(open),, no lower than Solidifying point, no higher than Target 911 Testing method GB/T265-1988 GB/T264-1983 GB/T508-1985 GB/T259-1988 GB/T511-1988
0.05 0.005 None None
6 7 8
None 125 60
GB/T260-1977 GB/T267-1983 GB/T510-1983

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THE OPERATION MANUAL

Criterion for turbine using oil