DRIVE CABLE SIZING CALCULATION

J H G F E D C B A 0 Rev.

18.08.2011 New Calculations DATE MODIFICATIONS

SK Written

HSY Check.

SRR Approv.

Approved by SRR Checked by HSY Written by SK

Client CITY CEMENT Project ROLLER PRESS-1 Department CEMENT MILL Plan:

Site:

MARAT, SAUDI
Line: Line 1 Process Stage ROLLER PRESS

DRIVE CABLE SIZING CALCULATIONS

Num:

3BYN4611003-SAC

Form. A4

Indice 0

Folio Last Folio

1 4

CITY CEMENT ROLLER PRESS-1

Note: 1 2 3 The Cable requirement calculations were carried out based on the Latest Feeder/ Load list furnished by LNVT Length of cables are tentively considered as per the Layout Derating factor considered for the cable Net Derating factor = Derating factor due to change in Amb.Temp (50oC) x Derating factor for method of cable laying Net Derating factor = 0.82 x 0.76 = 0.623 4 Min. cross section required for Cable to withstand short circuit withstand capacity of the system = Where, K Ik t -

Ik t K

Material Constant of the Conductor with insulation (=143 for Cu.XLPE cable) Short circuit withstand capcity of the system Duration of Short circuit withstand capacity of the system

Current (IRMS) calculation is given by IRMS Where, =

(
-

(Icont2 x Tcont) + (Imax2 x Tmax) Tcont + Tmax

Icont Tcont Imax Tmax

Continous current that flows through the cable Duration of flow of continous current in the scale of 600sec Maximum current that flows through the cable Duration of flow of maximum current in the scale of 600sec

Steady state voltage drop for the cable connecting the Loads from MCC is given Percentage voltage drop =

3x I x L x (RcosF + XsinF) x 100 n x V x 1000

Cable length (estimated) Max. in meter Conductor resistance /Km per run Conductor Reactance /Km per run Power factor of the system

Where,

Cos F Sin F
I

L R X

1-cos2F Full load current

No of runs of cable System Voltage

n V 7

Maximum Length of Cable upto which the voltage drop is less than the specified value (i.e 3%) is given by Prep.by:PA-CP/HSY Appr.by:PA-CP/SRR

Doc.No.:3BYN4611003-SAA Rev. No. A

Page 2 of 12

CITY CEMENT ROLLER PRESS-1

Max. Length of Cable

n x V x (%V) x1000 3x I x (RcosF + XsinF) x 100

Maximum percentage voltage permissible (3%)

Where,

%V

Doc.No.:3BYN4611003-SAA Rev. No. A

Page 3 of 12

Prep.by:PA-CP/HSY Appr.by:PA-CP/SRR

Drive Cable Sizing

Current in Amps S.No Drive Description Motor kW Drive rating 1 2 3 Roller Press Motor-1 VFD (552RP1M01) Roller Press Motor-2 VFD (552RP1M02) Recirculation Fan VFD (552FN3M01) Seperator Fan VFD (552SR2M01) Bagfilter Fan VFD (552FN4M01) 1200 1200 900 ACS-800-07-2320-7 ACS-800-07-2320-7 ACS-800-07-1500-7 690 690 690 Supply Voltage ICont 1810 1810 911 Imax 2370 2370 1366.5 TCont Tmax 690V Motor 540 540 585 440V Motor 4 5 200 75 ACS-800-07-0260-5 ACS-800-07-0100-5 440 440 310 124 465 186 585 585 15 15 314.80649 125.9226 Power Power 3C x 240 3C x 95 426 240 265.398 149.52 1.186 0.842 2 1 Cu XLPE Armoured Cable Cu XLPE Armoured Cable 60 60 15 1873.5474 1873.5474 925.12487 Power Power Power Duration in Secs IRMS Purpose Derating Factor = 0.623 Derated Current Cable current carrying Selected carrying capacity capacity No.of Round Runs off Remarks 6.265 6.265 3.486 7 7 4 Cu XLPE Armoured Cable Cu XLPE Armoured Cable Cu XLPE Armoured Cable

3C x 300 3C x 300 3C x 240

480 480 426

299.04 299.04 265.398