Introduction

In SWATYCOMET grinding wheels for grinding of new rolls and renewal of rolls in usage are produced. Our technology and production facilities enable us production of grinding wheels in vitrifid and resinoid bond up to the diameter of 1300 mm. For final grinding of new rolls we recommend two different granulations, a rough and a fine one, whereby the grits used depend on the size of the grinding wheel. Due to different types of bonds implemented grinding wheels can be used at peripheral speeds from 25 to 63 m/s. For special materials such as ASP and WIDIA we produce tools with CBN and DIAMOND abrasives up to the diameter of 600 mm. To achieve targeted grinding results we suggest the usage of dressing tools from our production programme. The shape of ordered grinding wheel is adjusted to the design of the machine or to the specific requirements of the customer.

External cyilindrical grinding

The range of grinding wheel specification
P ro d u c t i o n o f ro l l s Casting Steel Rough grinding Final grinding Rough grinding Final grinding 51C16/4R4B18 C80/3H9V60 8A54/3IJ7V835 C120/1H11V60

Surface grinding and thread center grinding

The range of grinding wheel specification
Sketch of type 36 Sketch of shape SGY

Shape types and dimensions for individual types of grinding machines.

T1 DxTxH T5 DxTxH-PxF T7 DxTxH-PxF/G

Steel production
H o t m i l l i n g - r e n ewa l o f ro l l s Standard Working rolls Casting High stock removal Standard Fine High stock removal Rough grinding Rough grinding Final grinding C o l d m i l l i n g r e n ewa l o f ro l l s Working rolls Back up rolls Standard High stock removal Standard S2A46/3K7BM03 S68C36-60 J-B S2A46/3K7BM03
Type / Dimension 36-DxTxH-PxF Quality 8A36/2J8V835

S29GC36/2J7BX03 S29GC36/2J7BX03 S9C36-60K7BX03 S29GC36-60J7BX03 S2A46/3K7BM03 S2A60/3J7BM03 C80/2I7V60 Grinding of threaded cent er bores in rolls
Type / Dimension SGY / DxTxH-V 18x35 26x38 50x39 Quality 8A120/2L9V835 8A120/2L9V835 8A120/2L9V835

Rough

Forged rolls

S e n d z i m i r ro l l s Thrust bearings Back up rolls Drive rolls Di me ns i on s : D (mm) 350 600 700 750 762 800 900 920 1000 1065 T (mm) 38 50/60/70/100/125 60/80/100/125 80/100/125 80/100/125 80/100/125 80/100/150 80/100/127/150 60/75/80/100/127/150 80/100/127 H (mm) 127 203.2/304.8 304.8 304.8 304.8 304.8/381 304.8/355/457.2 304.8/355/457.2/508 304.8/355/457.2/508 406.4 Machines: Waldrich, Herkules, Landis, Schaudt, Churchill, Fortuna, Farrel, ... Intermediate rolls Working rolls Working rolls fine grinding
Chromium cast rolls

68C60J-B 68C60J-B 68C60J-B 68C60J-B S29GC100/1F10BX03 9C180/9E11BX50/300

2A60/3J7V

Useful suggestions
Grinding wheel peripheral s peed
Material Casting Type of Grinding Rough production grinding Fine Renewal grinding Steel Rough production grinding Fine renewal grinding m/sec 45-63 35-50 35-40 35-63 25-30 Infeed mm/feed 0.25 0.010-0.020 0.010-0.030 0.020-0.030 0.002-0.005 Longitudinal feed 1000 mm/min 5000 mm/min 3000 mm/min 5000 mm/min 3000 mm/min

ASP working rolls WIDIA working rolls

102B 46-151R100B47S 101D 46-151R100B40S G r i n d i n g o f r u b b ered rolls

Hard rubber Hard rubber fine grinding 8A54-60I7V835 (high stock removal) Soft rubber Soft rubber fine grinding Calender rolls 2A30/1G13/1V 2A54/1G13/1V 1A24/1I7+V C60/1G13/1V 8A60/1H8/6V

Copper and aluminium mills

Plate Sheet 2A60-80 H10/3V35 (standard) 9C150-180G-H10/3V35

Cooling: Quantity in l/h Pressure Nozzle 200-600 l/min (depending on the D of the grinding wheel) 3-5 bar Minimal T of grinding wheel x 3 mm

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Dressing of Grinding Wheels

Useful suggestions
PDE Single point dresser PDM Multicrystal diamond PDM-Rolette Diamond rolette (Rotating diamond dresser)

Ty pe of dressing t ool Casting Steel Rough production grinding Repair grinding Rough production grinding Final production grinding Single point dresser Multicrystal Multicrystal Multicrystal

D r essing of grinding wheel Grinding wheel peripheral speed Infeed Longitudinal feed Number of feeds 25-30 m/sec 0,05-0,01 mm 300-500 mm/min 3-5

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