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Design optimization of Wing Box Panel

Important Parts of Wing Box Upper Skin Ribs Spars C Section Spar: Supports Upper skin which carry loads Support Through out the span wise of the Wing Better and Light Weight section among entire Structural section

Design optimization of Wing Box Panel


PROJECT DETAILS:
Below are the project objectives for which the work is carried forward: ~ Computer Aided Designing of Geometric Model of the Skin and Spar assembly ~ Optimization of the Design: a) Optimization Based on loading b) Optimization based on dimensions ~ Engineering Validation of Results ~ FEM Validation of Results ~ Proposal of Optimum and better use Design for further work ~ Composite Design and Metallic Designing of the material Optimization

Design optimization of Wing Box Panel


GEOMETRIC MODELLING

Design optimization of Wing Box Panel

Optimization with respect to loads


Point Load at center (N) Moment of inertia (m4) Moment (N-m) Radius of curvature (m) Bending Stress F (N/m2) Bending Stress F (MN/m2) Length1 ( 0.1512062 m) 733.350070 1.01805E-10 27.721769 0.257068 273200179.91 27.320018 Length1 Min Max 40 50 1.46 1.83
0.00097 MPa 9700 N/m2

Length2 ( 0.2 m ) 969.99806 1.34657E-10 48.499806 0.1943517 361360358.9 36.13603589 Length2 Min Max 40 50 1.11 1.38

Ultimate Strength (MPA) Factor of saftey


Load : :

Design optimization of Wing Box Panel


OPTIMIZATION OF THE DESIGN Load Vs FOS
20.000 18.000 16.000

UTS: 50 GPA Load Length : 0.00097 MPa : 0.2 m UTS: 50 GPA

Factor of Safety

14.000 12.000

UTS: 40 GPA

10.000 8.000 6.000 4.000 2.000 0.000 0.00000 0.00020 0.00040 0.00060 0.00080 0.00100 0.00120
16.00

Load Vs FOS
14.00

UTS: 40 GPA

Load in MPA Load Length : 0.00097 MPa : 0.1512062 m


Factor of Safety

12.00
10.00

8.00 6.00
4.00 2.00

0.00 0 0.0002 0.0004 0.0006 0.0008 0.001 0.0012

Load in MPA

Design optimization of Wing Box Panel

Optimization with respect to Lengths


Point Load at center (N) Moment of inertia (m4) Moment (N-m) Radius of curvature (m) Bending Stress F (N/m2) Bending Stress F (MN/m2) Length (15m) 3810000.0 6.50362E-05 362902.500000 12.544778 354330708.66 35.433071 Length1 Min Max 40 50 1.13 1.41
20 MPa 20000000 N/m2 Length1: 15m Length2 : 15.3m

Length2 (15.3) 3886200.0 6.63369E-05 377563.761 12.29880174 361417322.8 36.14173228 Length2 Min Max 40 50 1.11 1.38

Ultimate Strength (MPA) Factor of saftey


Load Dimensions Depth : 5m : : :

Design optimization of Wing Box Panel


Load Vs FOS
1.4

UTS: 50 GPA UTS: 40 GPA

1.2

Factor of Safety

Load Length Depth

: 20 MPa : 15.3 m : 5m

0.8

0.6 0 5 10 15 20 25 30 1.4

Load Vs FOS

UTS: 50 GPA UTS: 40 GPA

Load in MPA Load Length Depth : 20 MPa : 15 m : 5m Factor of Safety


1.3

1.2
1.1

1 0.9
0.8

15

15.5

16

16.5

17

17.5

Load in MPA

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