Cutler-Hammer

January 2001
Vol. 1, Ref. No. [0507]

Molded Case Circuit Breakers 70 - 400 Amperes

K-Frame

12-41

Product Selection
Table 12-70. Types KD, HKD and KDC Thermal-Magnetic Circuit Breakers with Interchangeable Trip Units
Maximum Continuous Ampere Rating @40C Standard Interrupting Capacity 600V AC Rated 35 kAIC @ 480V AC Factory Assembled Circuit Consisting of Frame, Trip Unit and Terminals 3 Catalog Number Price High Interrupting Capacity 600V AC Rated 65 kAIC @ 480V AC Factory Assembled Circuit Consisting of Frame, Trip Unit and Terminals > Catalog Number Price Ultra High Interrupting Capacity Current Limiting 600V AC Rated 1 00 kAIC @ 480V AC Factory Assembled Circuit Consisting of Frame, Trip Unit and Terminals 3 Catalog Number Price U.S. $ 5,420.00 5,420.00 5,420.00 5,420.00 5,420.00 5,420.00 5,420.00 5,420.00 5,420.00 5,420.00 Thermal Magnetic Trip Unit Only For Use with Standard or High or Ultra High Interrupting Frames Standard Terminals Only See Page 12-50 for Optional Terminals

U.S. $
2,485.00 2,485.00 2,485.00 2,485.00 2,485.00 2,485.00 2,485.00 2,485.00 2,485.00 2,450.00

U.S. $
4,545.00 4,545.00 4,545.00 4,545.00 4,545.00 4,545.00 4,545.00 4,545.00 4,545.00 4,545.00

Catalog Number

Price U.S. S 495.00 495.00 495.00 495.00495.00 495.00 495.00 495.00 495.00 495.00

Catalog Number

Price U.S. $ 22.40 22.40 22.40 22.40 22.40 22.40 22.40 22.40 22.40 44.75

2-Pole
100 125 150 175 200 225 250 300 350 400
3-Pole KD2100 KD2125 KD2150 KD2175 KD2200 KD2225 KD2250 KD2300 KD2350 KD2400 HKD2100 HKD2125 HKD2150 HKD2175 HKD2200 HKD2225 HKD2250 HKD2300 HKD2350 HKD2400 KDC2100 KDC2125 KDC2150 KDC2175 KDC2200 KDC2225 KDC2250 KDC2300 KDC2350 KDC2400 KT2100T KT2125T KT2150T KT2175T KT2200T KT2225T KT2250T KT2300T KT2350T KT2400T TA300K TA300K TA300K TA300K TA300K TA300K TA350K TA350K TA350K I' 2TA400K

100 125 150 175 200 225 250 300 350 400
4-Pole

KD3100 KD3125 KD3150 KD3175 KD3200 KD3225 KD3250 KD3300 K03350 KD3400

2,980.00 2,980.00 2,980.00 2,980.00 2,980.00 2,980.00 2,980.00 2,980.00 2,980.00 2,980.00

HKD3100 HKD3125 HKD3150 HKD3175 HKD3200 HKD3225 HKD3250 HKD3300 HKD3350 HKD3400

5,060.00 5,060.00 5,060.00 5,060.00 5,060.00 5,040.00 5,060.00 5,060.00 5,060.00 5,060.00

KDC3100 KDC3125 KDC3150 KDC3175 KDC3200 KDC3225 KDC3250 KDC3300 KDC3350 KDC3400

6,540.00 6,540.00 6,540.00 6,540.00 6,540.00 6,540.00 6,540.00 6,540.00 6,540.00 6,540.00

KT3100T KT3125T KT3150T KT3175T KT3200T KT3225T KT3250T KT3300T KT3350T KT3400T

625.00 625.00 625.00 625.00 625.00 625.00 625.00 625.00 625.00 625.00

TA300K TA300K ! TA300K TA300K TA300K TA300K TA350K TA350K TA350K 3TA400K

22.40 22.40 22.40 22.40 22.40 22.40 22.40 22.40 22.40 66.00

100 125
150 175

200 225 250 300 350 400

KD4100 KD4125 KD4150 KD4175 KD4200 KD4225 KD4250 KD4300 KD4350 KD4400

4,765.00 4,765.00 4,765.00 4,765.00 4,765.00 4,765.00 4,765.00 4,765.00 4,765.00 4,765.00

HKD4100 HKD4125 HKD4150 HKD4175 HKD4200 HKD4225 HKD4250 HKD4300 HKD4350 HKD4400

7,060.00 7,060.00 7,060.00 7,060.00 7,060.00 7,040.00 7,060.00 7,060.00 7,060.00 7,060.00

KDC4100 KDC4125 KDC4150 KDC4175 KDC4200 KDC4225 KDC4250 KDC4300 KDC4350 KDC4400

9,120.00 9,120.00 9,120.00 9,120.00 9,120.00 9,120.00 9,120.00 9,120.00 9,120.00 9,120.00

KT3100T KT3125T KT3150T KT3175T KT3200T KT3225T KT3250T KT3300T KT3350T KT3400T

625.00 625.00 625.00 625.00 625.00 625.00 625.00 625.00 625.00 625.00

TA300K TA300K TA300K i TA300K TA300K O TA300K 0 TA350K TA350K TA350K 4TA400K '?-'

22.40 22.40 22.40 22.40 22.40 22.40 22.40 22.40 22.40 85.00

Individually packed. 2TA400K, 3TA400K, and 4TA400K terminal kits contain one terminal for each pole and one terminal cover. Magnetic trip adjustable 5 - 1 0 times continuous ampere rating.

Table 12-71. Types KD, HKD and KDC Thermal-Magnetic Circuit Breakers Frame Only
Standard Interrupting Capacity 600V AC Rated 35 kAIC @ 480V AC Catalog Number 2-Pole KD2400F 3-Pole KD3400F 4-Pole KD4400F 3,965.00 HKD4400F 6,260.00 KDC4400F 8,320.00 2,215.00 HKD3400F 4,290.00 KDC3400F 5,760.00 1,860.00 HKD2400F 3,960.00 KDC2400F 4,820.00 Price High Interrupting Capacity 600V AC Rated 65 kAIC @ 480V AC Catalog Number Price U.S. S Ultra High Interrupting Capacity Current Limiting 600V AC Rated 100kAIC@480V AC Catalog Number Price U.S. S

U.S. $

Note: Instruction Leaflet/FRED Number 29C104 for Breaker; 29C603 for Thermal Magnetic Trip Unit

Discount Symbol.
CAT.200.01.T.E

CB-2

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12-2

Product Line Overview

January 2001
Vol. 1, Ref. No. [0468]

Product Line Description

Cutler-Hammer Molded Case Circuit Breakers are designed to provide circuit protection for low voltage distribution systems. They are described by NEMA as, . . . a device for closing and interrupting a circuit between separable contacts under both normal and abnormal conditions, and furthermore as, . . . a breaker assembled as an integral unit in a supporting and enclosing housing of insulating material. The NEC describes them as, A device designed to open and close a circuit by non-automatic means, and to open the circuit automatically on a predetermined overload of current, without injury to itself when properly applied within its rating. So designed, Cutler-Hammer circuit breakers protect conductors against overloads and conductors and connected apparatus, such as motors and motor starters, against short circuits. In low voltage distribution systems, there are many varied applications of molded case circuit breakers. Cutler-Hammer offers the most comprehensive family of molded case circuit breakers in the industry. This family of circuit breakers includes:
s s s s s s s

Moisture-Fungus Treatment
All circuit breaker cases are molded from glass-polyester which does not support the growth of fungus. Any parts which are susceptible to the growth of fungus will require special treatment.
Sufx J01 Fungus Treated $325. + 20% Adder

Standards and Certications

Molded case circuit breakers are designed to conform with the following standards:
s

Freeze-Tested Circuit Breakers

The circuit breakers may be ordered with freeze testing. This option uses special lubrication and mechanical operation is veried at -40C.
Sufx F01 Freeze Tested 20% Adder

s s

Marine Applications
F-Frame circuit breakers can be supplied to meet the following marine specications:
s

12

U.S. Coast Guard CFR 46 ABS American Bureau of Shipping IEEE 45

s s

These specications generally require molded case circuit breakers to be supplied with 50C ambient calibration, special nameplating, and plug-in adapter kits. When plug-in adapter kits are used, no terminals need be supplied. Circuit breakers can also be supplied to meet UL489 Supplement SA (Marine Use) and UL489 Supplement SB (Naval Use). UL489 Supplement SA applies to vessels over 65 feet in length. Requirements include 40C ambient calibration, special labeling, and no use of aluminum conductors or terminals.
Sufx H08 Marine 10% Adder

Thermal Magnetic Trip Breakers Electronic rms Trip Breakers Molded Case Switches Motor Circuit Protectors Current Limiting Breakers Special Application Breakers World Breakers

Special Calibration
Special non-UL-listed calibrations are available for certain ambient temperatures other than 40C and for frequencies other than 50/60 Hz or DC. Reduced interrupting ratings will apply for 400 Hz applications. Maximum thermal calibration is limited to 135A at 400 Hz.
Sufx H01 400 Hz 20% Adder

Underwriters Laboratories, Inc., Standard UL489, Molded Case Circuit Breakers and Circuit Breaker Enclosures National Electrical Manufacturers Association Standards Publication No. AB1-1993, Molded Case Circuit Breakers Australian Standard AS 2184, Molded Case Circuit Breakers British Standards Institution Standard BS 4752: Part 1, Switchgear and Control Gear Part 1: Circuit Breakers Canadian Standards Association Standard C22.2 No. 5, Service Entrance and Branch Circuit Breakers International Electrotechnical Commission Recommendations IEC 157-1, Circuit Breakers Japanese T-Mark Standard Molded Case Circuit Breakers South African Bureau of Standards, Standard SABS 156, Standard Specication for Molded Case Circuit Breakers Swiss Electro-Technical Association Standard SEV 157-1, Safety Regulations for Circuit Breakers Union Technique de lElectricite Standard NF C 63-120, Low Voltage Switchgear and Control Gear Circuit Breaker Requirements Verband Deutscher Elektrotechniker (Association of German Electrical Engineers) Standard VDE 0660, Low Voltage Switchgear and Control Gear, Circuit Breakers

UL 489 Supplement SB requires 50C ambient calibration, vibration testings, special nameplating and no use of aluminum conductors or terminals.
Sufx H09 Naval 10% Adder

Conformance with these standards satises most local and international codes, assuming user acceptability and simplied application. Molded case circuit breakers equal or exceed Federal Specication Classication W-C-375b requirements for the particular class associated with the circuit breaker frame being considered.
Note: For further information, see Circuit Breaker, CD-ROM SA.74A.01.T.E.

50C Calibration
Add sufx V to Catalog Number for complete breaker, listed above, when ordering listed ampere ratings for breakers to be used in 50C ambients.

For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog

CAT.200.01.T.E

Cutler-Hammer
January 2001
Vol. 1, Ref. No. [0503]

Molded Case Circuit Breakers 70 - 400 Amperes

K-Frame

12-37

Contents
Description Page Product Description ......... 12-37 Technical Data and Specifications . . . . , . . . 12-37 Dimensions/Weights . . . . . . . 12-39 Product Selection . . . . . . . . . . 12-40

K-Frame

Product Description
All K-Frame Circuit Breakers are HACR rated. K-Frame circuit breakers are available as individual components (Frame, Trip Unit, Terminals), or factory assembled complete breakers. K-Frame circuit breakers with noninterchangeable trip units are suitable for reverse feed use.

Typical K-Frame Circuit Breaker

Technical Data and Specifications

Table 12-62. NEMA/UL489/CSA Interrupting Capacity Ratings
Circuit Breaker Type
DK KDB KD HKD KDC CKD CHKD

Number of Poles

Interrupting Capacity (Symmetrical Amperes) (kA) Volts AC (50/60Hz)

240
277 480 600

Volts DC
250:?

2,3 2,3,4 2,3,4 2,3,4 2,3,4 3 3

65 65 65 100 200 65 100

35 35 65 100 35 65

25

25
35 50 25 35

10 10 10
22 22

10
22

2-pole circuit breaker or two outside poles of 3-pole circuit breaker. Time constant is 3 milliseconds minimum at 10 kA and 8 milliseconds minimum at 22 kA.

Table 12-63. IEC157-1 (PI) Interrupting Capacity Ratings

Circuit Breaker Type Number of Poles Interrupting Capacity (Symmetrical Amperes) (kA) Volts AC (50/60Hz)
240 2,3
2,3,4 2,3,4 2,3,4 2,3,4

Volts DC
440 | 500

380

415

600

250 i> 10 10 10 22 22

DK
KDB KD HKD KDC

65
65

65
100 200

40 40 65 100

40 40 65 100

2-pole circuit breaker or two outside poles of 3-pole circuit breaker. Time constant is 3 milliseconds minimum at 10 kA and 8 milliseconds minimum at 22 kA.

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<Tir'
**' ,i-i

>

CAT.200.01.T.E

For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog

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Cutler-Hammer
January 2001
Vol. 1, Ref. No. [0505]

Molded Case Circuit Breakers 70 - 400 Amperes

K-Frame

12-39

Dimensions/Weights
Table 12-65. Dimensions in Inches (mm)
Number of Poles
2,3 4

Width

Height

Depth

5.5 (140) 7.219(183)

10.125(257) 10.125 (257)

4.063(103) 4.063(103)

Table 12-66. Approximate Shipping Weight, Lbs. (Kg)

Breaker Type Complete Breaker Number of Poles | Frame Only
2 3

Trip Unit i!J

2 DK KDB KD HKD KDC

10 (4.536) 10 (4.536) 10 (4.536) 10 (4.536) 10 (4.536)

11.5(5.216) 11.5(5.216) 11.5(5.216) 11.5(5.216) 11.5(5.216)

7.5 (3.402) 7.5 (3.402) 7.5 (3.402)

8.5 (3.856) 8.5 (3.856) 8.5 (3.856)

1.51.680) 1.5 (.680) 1.51.680)

1.51.680) 1.5 (.680) 1.51.680)

Weights shown are for thermal magnetic trip units. 3-pole electronic trip units weigh 2.5 Ibs. (1.134kg)

CAT.200.01.T.E

For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog

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12-40

Molded Case Circuit Breakers 70 - 400 Amperes

K-Frame

Cutler-Hammer
January 2001
Vol. 1, Ref. No. [0506]

Product Selection
This information is presented only as an aid to understanding Catalog Numbers. It is not to be used to build Catalog Numbers for circuit breakers or trip units. Table 12-67. Circuit Breaker/Frame Catalog Numbering System ___ ____ ____ _________ ___ __

KD 3 400 F

J
Circuit Breaker/ Frame Ampere Rating Suffix C = Copper Terminals E = 50% Protected Neutral Pole (4-Pole Electronic Trip Circuit Breaker Only) F = Frame Only K = High Magnetic Molded Case Switch V = 50C Calibration (ThermalMagnetic Trip Units Only) W = Without Terminals X = Load Side Terminals Only Y = Line Side Terminals Only No Suffix Number Indicates Standard Load and Lineside Terminals

350
400

Table 12-68. Trip Unit Catalog Numbering System

KT 3 400 T
I
Trip Unit Type KT = Thermal-Magnetic KES = Electronic Trip Unit Rating/ Plug Ampere Rating 070 090 100 125 150 175 200 225 250 300
350 400

I
LS

Suffix

= Electronic Trip Unit Adjustable Short Time Delay with I2t Short Delay Ramp LSI = Electronic Trip Unit Independently Adjustable Short Time Pickup and Delay LSG = Electronic Trip Unit Adjustable Short Time Pickup with I2t Short Delay and Ground Fault Protection LSIG = Electronic Trip Unit Independently Adjustable Short Time Pickup and Delay and Ground Fault Protection V = 50C Calibration (Thermal-Magnetic Trip Units Only) E = 50% Protected Neutral Pole (4-Pole Electronic Trip Unit Only) Terminals Only T = Trip Unit Only

Ampere rating available with electronic trip unit only.

Table 12-69. OPTIM Circuit Breaker/Frame Catalog Numbering System

^ T '
Circuit Breaker / Frame Type
KD HKD KDC CKD CHKD

KD 3 1 2 5 T5 7 W

I LbT
Trip Model T5 - Model 550 T 1 0 = Model 1050 Trip Type
2 -LSI 6= LSIG 7 = LSIA

Number of Poles 3 = 3 Poles

Circuit Breaker/Frame Ampere Rating

125 250 400

Suffix W - Without Terminals

\
f

"" -

E:TN

For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog

CAT.200.01.T.E

12-50

Molded Case Circuit Breakers 70 - 400 Amperes

K-Frame

Cutler-Hammer
January 2001
Vol. 1. Ref. No. [0516]

Line and Load Terminals

Line and Load Terminals provide wire connecting capabilities for specific ranges of continuous current ratings and wire types. All terminals comply with Underwriters Laboratories Standards UL486A and UL486B and CSA Standard C22.2 No. 65, or Table 12-82. Line and Load Terminals
Maximum Breaker Amperes Terminal Body Material Wire Type AWG Wire Range/No. Conductors Metric Wire Range mm^ Terminal Catalog Number Price Figure Terminals with Control Wire Termination Catalog Number
2TA400KCW @ 3TA400KCW 3 4TA400KCW !?' 2T400KCW s" 3T400KCW .??; 4T400KCW 3 ! 2TA401KCW 3" 3TA401KCWS 4TA401KCW4

Electrical Bulletin 1165. Unless otherwise specified, K-Frame circuit breaker line and load terminals are shipped separately for field installation.

Ordering Information K-Frame circuit breakers use Cu/AI terminals as standard. When optional copper or Cu/AI terminals are required, order by Catalog Number. Specify if factory installation is required.

Figure

U.S. $
22.40 22.40 44.75 66.00 85.00
12-12 12-11 12-10 12-10 12-10

Price U.S. $

Standard Cu/AI Pressure Terminals

225 350

400

Aluminum Aluminum Aluminum

Cu/AI Cu/AI Cu/AI

3-350/d) 250-500/d) 3/0-250/I2)

35-185 120-240 95-120

TA300K TA350K 2TA400K <&) 3TA400K 3X5) 4TA400K

42.50 66.00 85.00

_ 47.00 76.00 100.00 42.50 66.00 76.00

12-13 12-13 12-13 _ 12-13 12-13 12-13 12-13 12-13 12-13

Optional Capper and Cu/AI Pressure Type Terminals

225

350 400

Copper Copper Copper

Cu Cu Cu

3-350/d) 250-500/(1) 3/0-250A2)

35-185 120-240 95-120

400

Aluminum

Cu/AI

400

Aluminum

Cu/AI

2/0 - 250/12) or 2/0- 500/1 1) 500- 750/( 1)

70-120 70 - 240 70 - 240 300 - 400

T300K T350K 2T400K 3T400K 4T400K 2TA401K<3 3TA401K 4TA401K'? 2TA402K ?'?) 3TA402K f 4TA402K*

29.50 29.50 49.50 66.00 100.00 44.75 66.00 76.00 44.75 66.00 76.00

12-12 12-11 12-10 12-10 12-10 12-9 12-9 12-9 12-14 12-14 12-14

Individually packed. Terminal kits contain one terminal for each pole and one terminal cover. Terminal kits contain one terminal for each pole and three interphase barriers. 2-Pole Kit. 3-Pole Kit. 4-Pole Kit.

Figure 12-9. TA401K

Figure 12-10. TA400K, T400K

Figure 12-11. TA350K, T350K

Figure 12-12. TA300K, T300K

Figure 12-13. T400KCW, TA400KCW, TA401KCW

Figure 12-14. TA402K Discount Symbol......

CB-2

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CAT.200.01.T.E