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SYSTEM PROCEDURE

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TITLE : STARTUP OF ID FAN

ISSUED BY : MR
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SYSTEM PROCEDURE

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INDEX
Sl.No 1 2 3 4 5 6 7 8 Topic Introduction Responsibilities Scope Procedure Start up steps ID Fan data Power supply Release & Protections Page 3 3 3 3 4 5 6 7

REV NO : DATE :

TITLE : STARTUP OF ID FAN

ISSUED BY : MR
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SYSTEM PROCEDURE

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1. Introduction
This describe the procedure for taking into service ID Fan.

2. Responsibilities
Shift charge engineer along with control room incharge and local area operator.

3. Scope
Both ID Fans, ID fans lubrication system, ID fans service water cooling water system.

4. Procedure
4.1 Pre-start up checks: i) ii) iii) iv) v) vi) Work permit on various boiler areas such as furnace, APH, ID, FD fans, ESP, ducts, damper, etc. cancelled and men material removed from these areas. Ensure the flue gas path is lined up & both APH are running. Ensure the 11 KV motor supply for ID fan to be taken in service is ready Boiler slag bath, seal trough filled with water Boiler man holes, peep holes are in closed condition, cooling water charged in Boiler access doors at 9 m Check ID Fan lub oil tank, oil level is normal.

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TITLE : STARTUP OF ID FAN

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4.2 Start up Steps i) ii) iii) iv) v) vi) vii) viii) ix) x) xi) xii) Charge the lub oil cooler with Cooling Water. Open the discharge valves for the lub oil pumps. Ensure the lub oil line from pump through filter and cooler up to the motor bearing is not open anywhere. Close the inlet gas damper to ID Fan to be taken in service. Make ID Fan inlet vane position minimum. Open the ID Fan outlet damper. Start any one lub oil pump, put the other pump in interlock position (auto standby mode) Ensure that inlet/Outlet dampers of other ID Fan are in closed condition Start Motor Cooling Fans 1 & 2 Start any one Fan Bearing Cooling Fan Start ID Fan. Within 60 sec inlet gas damper should OPEN. Check the motor winding, bearing temperature and vibrations are normal. Increase the fan loading as per requirement

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TITLE : STARTUP OF ID FAN

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5. Data ID fan Type model AN 35/V19+4 DESIGN FLOW: 2500128 M3/h Rpm=740 rpm Vane wheel dia=3550mm Efficiency=79% Blade adjustable extent:- -75% to +30%

ID fan motor Type:ZN 63-12 Power =6000 KW Current= 368 A Voltage =11 KV RPM=1440 rpm Full load current 368A ID fan bearing cooling fan Type-G9-19N05A, qty=2 Rpm-2960rpm, power 11 KW ID fan motor oil pump Type gear pump,rpm=1450 Voltage=415v, lub oil pr=0.4mpa Oil cooler water pr=0.35mpa Lub oil temp.=25-40C Oil tank= 630L Cooling water temp=38C

REV NO : DATE :

TITLE : STARTUP OF ID FAN

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SYSTEM PROCEDURE
6. Power Supply
S. No. 1 2 3 4 5 6 7 8 9 10

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Power Source Name of Equipment ID FAN MOTOR-A, 11KV UNIT SECTION-A ID FAN MOTOR-B, 11 KV UNIT SECTION-B LUBE OIL PUMP A OF ID FAN-A, 415V BOILER MCC-A LUBE OIL PUMP B OF ID FAN-A, 415V BOILER MCC-A LUBE OIL PUMP A OF ID FAN-B, 415V BOILER MCC-A LUBE OIL PUMP B OF ID FAN-B, 415V BOILER MCC-A COOL. FAN-A OF ID FAN-A BRG, 415V EMERGENCY MCC-A COOL. FAN-B OF ID FAN-A BRG, 415V EMERGENCY MCC-B COOL. FAN-A OF ID FAN-B BRG, 415V EMERGENCY MCC-A COOL. FAN-B OF ID FAN-B BRG, 415V EMERGENCY MCC-B

Feeder No. (BBA13) (BBB13) (BJD02-G) (BJE02-G) (BJD02-F) (BJE02-F) (BMA07-A1) (BMB08-H) (BMA07-C1) (BMB08-G)

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TITLE : STARTUP OF ID FAN

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SYSTEM PROCEDURE
7. Release & Protection ID Fan Start Permissives

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1. Any Oil pump run & Lub Oil Pr. (0.2-0.4) Not Low 2. Inlet Guide vanes Minimum. 3. Inlet gas Damper Closed 4. One APH running 5. ID Fan Motor Cooling Fan 1 Running 6. ID Fan Motor Cooling Fan 2 Running 7. ID Fan motor DE Brg Temp. T1<75 8. ID Fan motor NDE Brg Temp. T2<75 9. ID Fan Brg Temp NDE Side T1<85 10. ID Fan Brg Temp NDE Side T2<85 11. ID Fan Brg Temp DE Side T1<85 12. ID Fan Brg Temp DE Side T2<85 13. ID Fan Middle Brg Temp T1 <85 14. ID Fan Middle Brg Temp T2 <85 15. ID Fan Motor Winding A Temp T1 <120 16. ID Fan Motor Winding A Temp T2 <120 17. ID Fan Motor Winding B Temp T1 < 120 18. ID Fan Motor Winding B Temp T2 < 120 19. ID Fan Motor Winding C Temp T1 < 120 20. ID Fan Motor Winding C Temp T2 < 120 Tripping Condition 1. Fan Run 60s I/L Damper closed 2. No Oil pump running or oil pressure low low for 5s 3. Both APH stopped For 60s 4. Motor Brg DE side vib > 7.1 mm/s 5. Motor Brg NDE side vib > 7.1 mm/s 6. FSSS stop ID Fan command 7. ID Fan Brg NDE side Temp T1>95 8. ID Fan Brg NDE side Temp T2>95 9. ID Fan Brg DE side Temp T1> 95 10. ID Fan Brg DE side Temp T2> 95 11. ID Fan Middle Brg Temp T1>95 12. ID Fan Middle Brg Temp T2>95 13. ID Fan Motor DE Brg Temp T1>80 14. ID Fan Motor NDE Brg Temp T2>80

REV NO : DATE :

TITLE : STARTUP OF ID FAN

ISSUED BY : MR
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Isolation SHUT DOWN OF AIR AND FLUE GAS SYSTEM SHUT DOWN STEPS: 1. Check the plant status with boiler in tripped condition and purging carried out. 2. In manual mode reduce the FD fan blade pitch to 0 %. Check that the air flow reduces and generates an alarm below 30 %. 3. Check that first cause of trip red flags comes on FSSS console as air flow is less than 30 %. Both the MFR trip and red lamp comes on. 4. Stop the FD fan by switching motor OFF. 5. Check that the fan current drops down to zero and discharge pressure starts dropping down. 6. Check that discharge dampers of both the fans open fully. 7. Stop the ID fan by turning the motor OFF. 9. Check that the fan amp drops down to zero and inlet/outlet pressure decreases. 10. Ensure that the dampers for other fan opens fully on interlock. 11. Keep the lube oil pumps of all the fan running till the bearing temp. of the fans come down. 12. Check that the flue gas temp. entering the air heater goes less than 120o C. Stop sec. RAPH A and B motor from HMI manually. [ Note that air motor will not take auto start.] 13. Similarly stop the standby motors of RAPH A and B. 14. Keep open all the flue gas inlet/outlet dampers on air side as well as flue gas side in order to allow the natural air circulation for cooling. 15. Check and close all air preheater cold end temp. controllers. 16. Close the steam inlet valves to RAPH A and B. 17. Stop the ash slurry pumps and bottom ash transport pumps. 18. Ensure that ESP fields are not charged. 19. Stop the DC scanner air fan from FSSS console, once the furnace is sufficiently cooled.

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TITLE : STARTUP OF ID FAN

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SYSTEM PROCEDURE

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S. No. 1 2 3 4 5 6 7 8 9 10

Gates and Dampers Name of Equipment ID FAN A INLET GATE ID FAN A INLET GATE INTERCONNECTING DAMPER ID FAN B INLET GATE ID FAN B OUTLET GATE

Feeder No. (xxx) (xxx) (xxx) (XXX) (XXX)

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TITLE : STARTUP OF ID FAN

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