Commission on Higher Education

Office of Programs and Standards Cluster A Division Maritime Education Unit

ASSESSMENT INSTRUMENT FOR BS Marine Engineering (BSMarE) Cert. No. 2001 EQUIPMENT, MATERIALS, CHEMICALS & TEACHING AIDS REQUIREMENT

1 2 3 4 5 6 7

KEY AREA Mechanical Workshop Training Aids Diesel Engine Auxiliary Machineries Steam Plant Refrigeration and Air-conditioning Electrical Workshop and Laboratory QUANTITY REQUIRED 6 sets 3 sets 3 sets 3 units

COMPLIANCE

Note: Compliance: Fully Complied or Not Fully Complied

KEY AREA 1. Mechanical Workshop 1.1. Work benches fitted with vise on each end 1.2. Gas welding equipment or approved system installation 1.3. Electric, arc welding equipment or approved system installation 1.4. Pedestal grinding for sharpening tools with fine, medium coarse grinding wheels 1.5. Radial drilling machine (approx. 35 min. Diameter drill capacity) 1.6. Electric power hand drill with at least 10mm diameter drilling capacity 1.7. Electric power hand grinder/cutter

ACTUAL

REMARKS/COMMENTS

2 units 6 units

4 units

1.8. Furnace with blower for heat treating (may be oil fired, electric or manually operated) 1.9. Metal cutting shear (snip) 1.10. Moulding sand and box 1.11. Anvil 1.12. Internal and external vernier caliper 1.13. Inside and outside caliper 1.14. micrometers (preferably) 1.15. Depth gauge caliper 1.16. Dial micrometer with magnetic base 1.17. Steel ruler 1.18. Flat Chisel 1.19. Cross-out chisel 1.20. Diamond point chisel 1.21. Round nose chisel 1.22. Center punch, 60 mm 1.23. Center punch, 90mm 1.24. Hacksaw 1.25. Taps, stack and dies 1.26. Die nuts 1.27. Wrench, socket type 1.28. Wrench, open type (metric) 1.29. Wrench, open type (inches) 1.30. Wrench, adjustable, various sizes 1.31. Double-cut rough files 1.32. Second-cut smooth files 1.33. Single-cut smooth files

2 sets

6 sets 2 sets 6 pcs 6 pcs 6 pcs 6 pcs 4 pcs 4 pcs 6 pcs 12 pcs 12 pcs 12 pcs 12 pcs 12 pcs 12 pcs 6 pcs 3 sets 3 sets 3 sets 2 sets 2 sets 2 sets 6 pcs 12 pcs 12 pcs

1.34. Second cut files 1.35. Scribers 1.36. Machinists combination set 1.37. Try square (steel) 1.38. Protractor(steel) 1.39. Dividers (steel) 1.40. Goggles for gas welding 1.41. Mask for electric arc welding 1.42. Hand gloves, leather 1.43. Eyeshield, clear glass 1.44. Overall (boiler suit) 1.45. Gas welding igniter 1.46. Steel brush/chipping hammer for welding (set of each) 1.47. Sledge hammer (various sizes) 1.48. Ball peen hammer 1.49. Straight peen hammer (various sizes) 1.50. Tongs (various sizes) 1.51. Pliers, mechanical (various sizes) 1.52. Screw driver, Philips, various sizes 1.53. Screw driver, flat, various sizes 1.54. Vise grip 1.55. Feeler gauge (metric/inches) 1.56. Pitch gauge 1.57. Drill bit, 13-25 mm, tapered shank 1.58. Drill bit, 15-30 mm, cylinder shank 1.59. Drift punch

12 pcs 12 pcs 6 pcs 12 pcs 12 pcs 12 pcs 12 pcs 12 pcs 12 pcs 12 pcs 4 pcs 12 pcs 12 pcs

12 pcs 12 pcs 12 pcs 6 pcs 6 pcs 12 pcs 12 pcs 6 pcs 6 pcs 3 sets 3 sets 3 sets 2 sets

1.60. Small quenching tank 1.61. Lockers for storing personal belongings 1.62. Washing facility 1.63. Scrap disposal containers 1.64. Lockers for safety equipment and first aid equipment 1.65. 100 mm swing lathe machine (500 students) 1.66. 150 mm swing lathe machine (per 500 students) 1.67. 300 mm swing lathe machine (per 500 students) 1.68. Accessories for the lathe machine: a. three form jaws chucks b. face plates c. drills, arbouring tools, etc. d. tool holders e. straight knife-edge tool f. straight roughing tool g. facing roughing tool h. straight parting tool i. round-nose tool j. finishing tool k. boring tool 1.71 shaper (350mm travel) 1.72 Tool holder (accessory for shaper) 1.73 Milling machine (horizontal, vertical or universal) 1.74 Range cutting tool and arbors 1.75 Hydraulic pipe

1:25 students 1:5 students 1:8 students 1:25 students 1 for every class 1 unit 1 unit 2 units

1 ea 1 ea 1 ea 1 ea 1 ea 1 ea 1 pc 1 pc 1 pc 1 pc 1 pc 1 unit 1 pc 1 unit

2 sets 1 set

bender with accessories 1.76 Pipe wrench various sizes 1.77 Grease gun 1.78 Oil applicator 1.79 Wire gauge 1.80 Surface gauge 1.81 Blow torch 1.82 Reamer handset, assorted 1.83 Torque wrench 1.84 Pipe cutter 1.85 Pipe threading tools 2. Training Aids 2.1 Drawing of a marine diesel engine 2.2 Cut-out drawing or model showing parts of the engine 2.3 Drawing of a ships propulsion system 2.4 Drawings of various screws, locking devise, rivets and fasteners 2.5 Symbols for weld connection 2.6 Table of limits, fits and tolerances 2.7 Drawing of piping system as follows: a. S.W. cooling system b. F.W. cooling system c. Air starting system d. Lube-oil system e. Fuel oil system 2.8 Ship model showing cross-sectional parts or large scale drawings 2.9 Various types of blocks and tackles 2.10 Various types of ropes and ropeworks 2.11 Various types of wires

2 sets 2 pcs 2 pcs 2 pcs 1 pc 2 pcs 2 pcs 1 pc 2 pcs 2 pcs

1 pc 1 pc 1 pc 1 pc 1 pc 1 pc

1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 set 1 set 1 set

2.12 Table for strength of ropes and wires 2.13 Samples of ship certificates, documents and clearance papers 2.14 Samples for identification purposes of: plain carbon steel, grey cast iron, aluminum copper , zinc. Lead, tin, brass, bronze and white metal 2.15 Samples, sections or picture of the following welding defects: a. Overlap b. Undercutting c. Spatter d. Blowholes e. Inclusions f. Incomplete penetration and lack of fusion 3. Marine Diesel Engine 3.1 Marine Diesel engine (operational) 3.2 Marine Diesel enginecomplete for dismantling 3.3 Other engine components: exhaust valve cylinder lubricator (drawing) fuel valve/injector cylinder relief valve air-starting valve (drawing) cranckcase relief valve (drawing) jerk fuel valve pump oil-mist

1 pc 1 set 1 ea

1 pc 1 pc 1 pc 1 pc 1 pc 1 pc

1 set 1 set

1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc

detector (drawing) turbocharger bearing shells piston engine governor starting-air distributor (drawing) fuel &lube oil filters

1 pc 1 pc 1 pc ea

1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 set 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 set

4. AUXIILIARY MACHINERIES (non-operational units acceptable) 4.1 Reciprocating displacement pump 4.2 Gear pump 4.3 Rotary vane pump 4.4 Screw displacement pump 4.5 Centrifugal pump 4.6 Reciprocating air driven pump 4.7 Other parts/components: Gland Mechanical Seal Drain Cock globe valve gate valve relief valve quick closing valve change-over valve chest mud box (strainer) steam trap shell and tube cooler plate-type cooler 4.8 Freshwater evaporator /distilling unit (model drawing) 4.9 Reciprocating air

compressor (2 stage) Cylinder cover Piston relief valve fusible plug suction and
delivering valve

1 set

1 set

water-space safety valve bursting disc 4.10 Centrifugal air compressor, model drawing showing the: volute casing, gland and impeller 4.11 Ships steering gear, model drawing showing the: telemotor receiver, radial cylinder, hydraulic pump and swash plate 4.12 Centrifugal separator/Purifier 5. STEAM PLANT 5.1 Operational boiler composed of: condensate pump, cascade tank, reciprocating pump or any other equipment that uses steam energy, condenser and control system 5.2 Boiler water test kit for low pressure boiler 5.3 Boiler cleaner (tube cleaning) at least 20 ltrs 5.4 Piping diagram of a complete steam plant 5.5 Fire tube and water tube boiler diagram 5.6 Boiler safety valves (for dismantling) 6. REFRIGERATION AND AIRCONDITIONING 6.1 working model to demonstrate the basic

1 set

1 set 1 unit 1 pc 1 pc 2 pcs

1 set 1 pc 2 pcs 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 set

refrigeration processes 6.2 Used domestic refrigerator showing sectional components 6.3 Hydrometer suitable for brine densities 6.4 A brine pH indicator kit 6.5 Expansion valve 6.6 Gland seal 6.7 Oil separator 6.8 Thermostat 6.9 Pressure switch 6.10 Vacuum pump with service manifold and charging unit 7. ELECTRICAL WORKSHOP AND LABORATORY (includes
electronics eqpt.)

5 pcs 1 set 1 set 1 set 1 set 1 set 5 each 2 pcs 2 pcs 5 pcs 1 set 10 pcs 1 set

7.1 Soldering gun/iron 7.2 Overcurrent protection safety 7.3 Reverse power 7.4 Undervoltage protection relay 7.5 High-rupturing capacity fuses and housing 7.6 Instrument and relay transformer 7.7 Transformer step up/step down (or at least = or > 100 watts) 7.8 Transformer, w/ 50% taps in both primary and secondary windings 7.9 Transformer, w/ 86.6% taps in both primary and secondary windings 7.10 Audio transformer, w/ c. tap 7.11Emergency switchboard (transparency/drawing w/ block diagrams) 7.12 Breadboard 7.13Operational three-phase alternator with synchronizing equipment & main switchboard

1 set 1 set 1 pc 1 pc 1 set 1 set 1 set 2 pcs 2 pcs 2 pcs

7.14 Automatic voltage regulator 7.15 D.C. Generator 7.16 Signal Generator 7.17 Function generator w/ sine, square and sawtooth wave output 7.18 Circuit breaker 7.19 Induction motors with direct-on-line and star delta starters 7.20 D.C. motors 7.21 DC series motor 7.22 DC shunt motor 7.23 DC compound motor 7.24 Squirrel Cage Induction motor 7.25 Universal motor 7.26 Motor/DC generator set w/ series and shunt field wedges or 7.27 Motor-Generator, synchronous, 3 phase 7.28 Synchronizing switch module or synchroscope 7.29 Motor-Generator, synchronous, 1 phase 7.30 Ammeter 7.31 Voltmeter/AC & DC 7.32 Digital Voltmeter (DVM) 7.33 Power meter 7.34 Multi-meter 7.35 Galvanometer, zerocenter 7.36 Wattmeter 7.37 Wattmeter, DC 7.38 Wattmeter, AC singlephase 7.39 Potentiometer 7.40 Power factor meter 7.41 Dynamometer/ prony brake machine 7.42 Tachometer or strobe light 7.43 Millammeter, DC 7.44 Phase angle meter 7.45 Air circuit breaker

2 pcs 2 pcs 2 pcs 1 set 1 pc 2 sets 6 sets 6 sets each 5 pcs 1 set 6 sets 5 pcs 5 pcs 5 pcs 5 pcs 10 pcs 5 pcs 2 pcs 2 pcs 6 sets 2 pcs 1 set 2 set 6 sets 1 pc 1 pc 5 pcs 15 pcs 5 pcs 10 pcs 5 pcs 5 pcs 10 pcs

(model or drawing) 7.46 Insulation tester 7.47 Connecting wires (12 pcs/set) 7.48 Oscilloscope 7.49 Oscilloscope, Dual Trace 7.50 Regulated, variable DC power supply 7.51 Resistor 7.52 Resistor, 10 w or more 7.53 Transistor 7.54 Transistor, NPN 7.55 Transistor, PNP 7.56 Silicon Controlled Rectifier (SCR) 7.57 SPST switch 7.58 Variac 7.59 Triac 7.60 Capacitor 7.61 Capacitor, 4 uF or higher 7.62 Capacitor, variable 7.63 Capacitor-run split phase motor 7.64 Capacitor-start motor 7.65 Diode 7.66 Junction Diode 7.67 Field Effect Transistor (FET) 7.68 Multi tester 7.69 Inductor 7.70 Inductor, 200 mH or more 7.71 Inductor, variable 7.72 Single phase inverter 7.73 DC Power Supply, 12V, 5 amps 7.74 DC Supply, fixed (6, 9, 12, 24, 30, VDC) 7.75 Switch 7.76 Switches 7.77 Resistive load, 10 w or more 7.78 Inductive load, 200 mH or more 7.79 Capacitive load, 4 uF or

10 pcs 6 pcs 5 pcs 5 pcs 5 pcs 5 pcs 2 pcs 2 pcs 5 pcs 5 pcs 5 pcs 6 pcs 5 pcs 5 pcs 5 pcs 5 pcs 5 pcs 5 pcs 5 pcs 2 sets 15 pcs 15 pcs 15 pcs 10 pcs 2 pcs 6 pcs 6 pcs 5 pcs 5 pcs 5 sets 2 sets 2 pcs 2 pcs

higher 7.80 Lamp loads 7.81 Loading Capacitors, 220V 7.82 Loading Inductors, 30220V 7.83 Loading Resistors, 20100W

7.84 JFET 7.85 Operational Amplifier, IC 7.86 TTL or CMOS Ics, variety 7.87 Fuses 7.88 Series field rheostat (h.c) 7.89 Shunt field rheostat (h.r.)