PIPEMILL - Piping Engineering, Design and Analysis

Version: 3.01d Full Run

TECHNIP ENGINEERING THAILAND LTD.

FLANGE DESIGN TO ASME VIII Div. 1 Appendix 2 (2007)

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Calculation by: ____________________

Checked by: ______________________

Project / Description
Calculation Details

,.. 1,2555
API 6A Tp.6BX
15000 # 3-1/16 in. nominal
Weld neck, R. T. J. gasket

File name:

Load Case: Pressure Only

FLANGE GEOMETRY:
t = 56.64 mm.
A = 287.27 mm.
B = 78.49 mm.
C = 230.12 mm.
g0 = 21.84 mm.
g1 = 37.72 mm.

L = 23.11 mm.
h = 63.50 mm.
rf = 7.620 mm.
FD = 153.92 mm.
Corrosion allw:
ca = .000 mm.
E. Mod.= 199.95 GPa

BOLTING:
Number = 8
Hole dia. = 31.75 mm.

g1

Bolt Dia. = 28.58 mm.

Bolt area = 470.00 mm2.

GASKET DATA:
Pitch Circle = 104.44 mm.
Section Width = 12.40 mm.

g0

t
rf

FD
C
A

Factor 'm'
= 6.50
Seat Stress 'y' = 179.26 MPa

ALLOWABLE STRESSES:
IMPOSED LOADS:
Flange:
Bolts:
Int.pressure = 100.00 bar G
Equiv. pres. = 53873.53 bar G
Cold = 137.895 MPa
Cold = 172.370 MPa
Long. mom. = 1200.000 kN.m
Design pres. = 100.00 bar G
Oper.= 137.895 MPa
Oper.= 172.370 MPa
Ax. Force = 200.00 kN
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INTERMEDIATE DESIGN DATA:

Loads and Moment Arms:
b0 = 1.55 mm.
Wm1= 1.51761 e+5 N
b = 1.55 mm.
Wm2= 9.11303 e+4 N
G = 104.44 mm.
Am1 = 880.48 mm2.
HP = 6.6088 e+4 N
Am2 = 528.72 mm2.
H = 8.56727 e+4 N
Am = 880.48 mm2.
W = 3.9992 e+5 N
Ab = 3760.00 mm2.

hD = 56.96 mm.
hG = 62.84 mm.
hT = 69.33 mm.
HD = 4.83786 e+4 N
HG = 6.6088 e+4 N
HT = 3.72941 e+4 N

hDHD = 2.75562 e+6 N.mm.

hGHG = 4.15294 e+6 N.mm.
hTHT = 2.58558 e+6 N.mm.
M. Op.= 9.49414 e+6 N.mm.
M.Atm.= 2.51308 e+7 N.mm.

Shape Factors and Stress Factors:

K
= 3.66
T = 1.06749
F = .73538
d
= 1.94320 e+5
g1/g0 = 1.727
U = 1.71424
V = .17429
e
= 1.776 e-2
h0
= 41.406
Y = 1.55996
f = 1.
beta = 2.3413 e+0
h/h0 = 1.534
Z = 1.16133
lamda= 2.8143 e+0
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STRESSES:

Bolt-up

Allowable

Calc/Allw.

Design

Allowable

Calc/Allw.

Stress Category:
MPa
MPa
%
MPa
MPa
%
Hub Stress
79.972
206.843
38.7
30.213
206.843
14.6
Radial Stress
83.031
137.895
60.2
31.368
137.895
22.7
Tangent. Stress
59.268
137.895
43.0
22.391
137.895
16.2
Hub + Radial
81.502
137.895
59.1
30.790
137.895
22.3
Hub + Tangent.
69.620
137.895
50.5
26.302
137.895
19.1
Bolting
24.238
172.370
14.1
40.364
172.370
23.4
Axial Stress (Pressure at g0 end: Not Code req't.)
8.983
68.948
13.0
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NOTES AND WARNINGS:
Bolt area adaquate, Ab>=Am
Flange : Approx weight = 305. N (based on density of steel)
Flange thru' hub length = 150.9 mm.
Stud-bolts: Approx weight = 131. N (all bolts + nuts).
Approx. length = 194.2 mm.
One or more Shape Factors exceed limits provided by graphs in Code.
Ref. ASME VIII Div. 1,charts 2-7.1 to 2-7.6, equations provided used to obtain factors.
Equivalent pressure is greater than 50% of internal pressure.
Stresses within limits
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