Cs3000 Install - Guide

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Technical Information
TI 33Q01J10-01E
CENTUM CS 3000 Installation Guidance
Yokogawa Electric Corporation 2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan Tel.: 81-422-52-5634 Fax.: 81-422-52-9802
TI 33Q01J10-01E Copyright May 1998 6th Edition Dec. 2002
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Introduction
The CENTUM CS 3000 (abbreviated as CS 3000) is a distributed control system (abbreviated as DCS) for medium to large plants. This manual describes the requirements for installation (control room size and power supply requirements), storage and transportation, and wiring. I/O modules which can be installed to AFS10S/AFS10D, AFS20S/AFS20D, AFG10S/ AFG10D, AFG20S/AFG20D, and PFCS/PFCD are called RIOs; I/O modules installable to AFS30S/AFS30D, AFS40S/AFS40D, AFG30S/AFG30D and AFG40S/AFG40D are called FIOs.
IMPORTANT
In this document, 10BASE-5 and 10BASE-2, terminology of Ethernet, are use to describe the V net Cables for easier understanding. Actually, V net is different from Ethernet. Yokogawas YCB111 and YCB141 cables should be used instead of 10BASE-5 and 10BASE-2 cables.
Section 1 System Installation Requirements This section describes engineering specifications covering control room design/environment, power supply system, grounding and noise prevention. For power consumption specifications and list of consumable parts, see Section 4. Section 2 Transportation, Storage and Installation This section describes precautions in transit, unpacking and storage, such as humidity, temperature change, and how to install cabinets and 19-inch rack-mount devices. Section 3 Cabling This section describes how to connect power, ground, signal and bus cables to the installed devices, and how to connect optical fiber cables. Section 4 Installation Specifications This section covers power and ground wiring, power consumption and power dissipation, fuse and breaker ratings, and parts that need replacement within 10 years. Read this section when deciding power supply capacity. Section 5 Servicing Area This section describes the need of enough space around equipments for its operation and maintenance service.
Media No. TI 33Q01J10-01E (MO) 6th Edition : Dec. 2002 (YK) All Rights Reserved Copyright 1998, Yokogawa Electric Corporation
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Safety Precautions
Safety, Protection, and Modification of the Product
In order to protect the system controlled by the product and the product itself and ensure safe operation, observe the safety precautions described in this instruction manual. We assume no liability for safety if users fail to observe these instructions when operating the product. If any protection or safety circuit is required for the system controlled by the product or for the product itself, prepare it separately. Be sure to use the spare parts approved by Yokogawa Electric Corporation (hereafter simply referred to as YOKOGAWA) when replacing parts or consumables. Modification of the product is strictly prohibited. The following symbols are used in the product and instruction manual to indicate that there are precautions for safety:
Indicates that a caution must be given for operation. This symbol is placed on the product where the user is recommended to refer to the instruction manual in order to protect the operator and the equipment. In the instruction manuals you will find precautions to avoid physical injury or death to the operator, including electrical shocks.
Identifies a protective grounding terminal. Before using the product, ground the terminal.
Identifies a functional grounding terminal. Before using the product, ground the terminal.
Indicates an AC supply.
Indicates a DC supply.
Indicates that the main switch stays ON.
Indicates that the main switch stays OFF.
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Symbol Marks of Installation Guidance

Throughout this Technical Information, you will find several different types of symbols are used to identify different sections of text. This section describes these icons.
CAUTION
Identifies instructions that must be observed in order to avoid physical injury and electric shock or death to the operator.
IMPORTANT
Identifies important information required to understand operations or functions. TIP Identifies additional information. SEE ALSO Identifies a source to be referred to.
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Cautions for Safely Applying the Device

Wiring Power Cable
Connect the power cables according to the procedure in this document.
CAUTION
Power cables must conform to the safety standards of the country where the device is installed. SEE ALSO
For Wiring Power Cable, refer to 3.2, Connecting Power.
Earth Wiring
Ground the device following the procedure in this document to prevent from electric shock and to minimize the noise.
CAUTION
SEE ALSO
For Earth Wiring, refer to 3.3, Connecting Ground Cable.
Battery
Must use Yokogawa designated batteries.
CAUTION
Mounting and changing batteries must follow the procedure in the hardware instruction manual for each device. When changing batteries while the power supply is not shutdown, do not put hands inside of the device since it is danger of electric shock.
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Air Filter
Wash the air filters periodically (such as every three months). Use water and the neutral detergent to clean the filter then reuse it after drying.
CAUTION
Follow the procedure in the hardware instruction manual for each device to exchange the air filter at the specified period. SEE ALSO
For Air Filter, refer to 4, Installation Specification (data) Parts Durability.
Fan Unit
When changing fan unit while the power supply is not shutdown, be careful not to touch other parts so as to avoid electric shock.
CAUTION
SEE ALSO
For Fan Unit, refer to 4, Installation Specification (data) Parts Durability.
Wiring I/O Cables
Wiring I/O cables must follow the procedure in this document.
CAUTION
CSA 1010, CSA 950 (100-120V AC power) and EN 61010 (220-240V AC power) are recommended as the wiring material and wiring tools for wiring the I/O devices. SEE ALSO
For Wiring I/O Cables, refer to 3.5, Connecting Signal Cable.
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Power Distribution Board
Exchanging the fuses must follow the procedure in the hardware instruction manual for each device since it has danger of electric shock.
CAUTION
The fuse for exchange must be the Yokogawa designated fuses. Exchanging relay must follow the procedure in the hardware instruction manual for each device so as to avoid electric shock. SEE ALSO
For Power Distribution Board, refer to 3.4, Power and Ground Cable.
Exchanging Relay
Exchanging relay must follow the procedure in the hardware instruction manual for each device so as to avoid electric shock.
CAUTION
Exchanging Fuse
The fuses for exchange must be the Yokogawa designated fuses. Switch off the power supply before exchanging the fuses.
CAUTION
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Maintenance
The maintenance work for the devices described in this manual should be performed only by the educated experts.
CAUTION
When the device becomes dusty, use a vacuum cleaner or a soft cloth to clean it. During maintenance, put up wrist strap, and take other ESD (Electrostatic Discharge) measures. If the existing caution label is dirty and illegible, prepare a new label (part number:T9029BX) to replace it. SEE ALSO
For Maintenance, refer to 1.5.2, Countermeasures against Static Electricity.
Drawing Conventions
Some drawings may be partially emphasized, simplified, or omitted, for the convenience of description.
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Trademark
Trademark
CENTUM is a registered trademark of YOKOGAWA. All other company and product names mentioned in this manual are trademarks or registered trademarks of their respective companies. We do not use TM or mark to indicate those trademarks or registered trademarks in this manual. FOUNDATION in FOUNDATION Fieldbus is a registered trademark of Fieldbus Foundation.
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TI 33Q01J10-01E 6th Edition
CONTENTS
1. System Installation Requirements ......................................................... 1-1
1.1 1.2 1.3 1.4 1.5 Control Room Design ..................................................................................... 1-2 Control Room Environment ........................................................................... 1-5 Power Supply System ................................................................................... 1-14 Grounding ..................................................................................................... 1-20 Noise Countermeasures ............................................................................... 1-27 1.5.1 1.5.2 1.6 1.7 Noise Sources and Noise Countermeasures .................................. 1-28 Countermeasures against Static Electricity ..................................... 1-31
Cabling Requirements .................................................................................. 1-32 Non-Incendive Approval and Parameters .................................................... 1-34 1.7.1 1.7.2 1.7.3 Parameters for Connecting NI Products .......................................... 1-45 NI Products and Parameters ........................................................... 1-47 How to Compare Parameters .......................................................... 1-53
1.8
Corrosive-gas Environment Compatibility .................................................. 1-55
2.
Transportation, Storage and Installation ............................................... 2-1

2.1 2.2 2.3 2.4 Precautions for Transportation ...................................................................... 2-2 Unpacking ....................................................................................................... 2-6 Storage ............................................................................................................ 2-8 Installation ....................................................................................................... 2-9 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 2.4.6 2.4.7 2.4.8 2.4.9 Installation on Floor ........................................................................ 2-10 Installing the Console Type HIS Side-by-Side .................................. 2-14 Installing Cabinets in a Side-by-Side Arrangement .......................... 2-19 19-inch Rack Mount Devices ........................................................... 2-22 Desktop Equipment ........................................................................ 2-27 Desk (YAX101, YAX801) ................................................................. 2-28 Installing Control Bus Interface Card ............................................... 2-29 Post-installation Inspection ............................................................. 2-30 Post-installation Environment Preservation ..................................... 2-31
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Cables & Terminals ......................................................................................... 3-2 Connecting Power .......................................................................................... 3-5 Connecting Ground Cable ............................................................................. 3-11 Power and Ground Cabling .......................................................................... 3-12 Connecting Signal Cable .............................................................................. 3-27 Connecting Signal Cables with Fieldnetwork I/O (FIO) ............................... 3-46 3.6.1 3.6.2 3.6.3 3.6.4 Combination of Fieldnetwork I/O (FIO) and Terminal Blocks ............ 3-46 List of Signal Cables for Connection with FIO .................................. 3-48 Connecting Signal Cables with FIO ................................................. 3-50 Implementation and Cable Connection of Fieldbus Communication Module ALF111 .............................................................................. 3-56 Connecting Signal Cables with Analog I/O Modules ........................ 3-61 Connecting Signal Cables with Multipont Analog Control I/O Module AMC80 ......................................................................... 3-66 Connecting Signal Cables with Relay I/O Modules .......................... 3-68 Connecting Signal Cables with Multiplexer Modules (Terminal Type) ............................................................................... 3-69 Connecting Signal Cables with Multiplexer Modules (Connector Type) ............................................................................ 3-70 Connecting Signal Cables with Digital I/O Modules (Terminal Type) ............................................................................... 3-71 Connecting Signal Cables with Digital I/O Modules (Connector Type) ............................................................................ 3-72 Connecting Signal Cables with Communication Modules ................ 3-73 Connecting the Fieldbus Cable and Handling the Shield Mesh for Fieldbus Communication Module ACF11 ........................................ 3-80 Connecting Signal Cables with PROFIBUS Communication Module ACP71 ............................................................................................ 3-82
3.
Cabling .................................................................................................... 3-1

3.1 3.2 3.3 3.4 3.5 3.6
3.7
Connecting Signal Cables with Remote I/O (RIO) ....................................... 3-61 3.7.1 3.7.2 3.7.3 3.7.4 3.7.5 3.7.6 3.7.7 3.7.8 3.7.9 3.7.10
3.8 3.9 3.10
Connecting Bus Cable .................................................................................. 3-83 Connecting Optical Fiber Cable ................................................................... 3-97 Alarm & Contact I/O Cabling ........................................................................ 3-99
4. 5.
Installation Specifications ...................................................................... 4-1 Servicing Area ........................................................................................ 5-1
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1.
System Installation Requirements

This section describes installation requirements such as environmental conditions, required space and layout considerations, power consumption, cabling and grounding.
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1.1
Control Room Design

The control room, in which the system control equipment is to be installed, should be designed in accordance with the following conditions:
General
In designing a control room, ensure adequate floor strength and air conditioning including dust- and moisture-proofing. SEE ALSO
1.1 Control Room Design 1.2 Control Room Environment Air Conditioner Air Purity Applied Standards (Table JEIDA-63-2000 Classification of Installation Environment Specifications)
Floor Strength & Space

The floor should have adequate strength, and you should design the layout in accordance with the weight and size of equipment to be installed. SEE ALSO
For the maintenance space required, refer to Section 5, Servicing Area. For the weight and dimensions of standard equipment, refer to External Dimensions (TI 33Q01J10-02E).
Floor Structure
To prevent damage to cables by operators and maintenance equipment, do not lay cables on the floor. Lay cables under the floor as follows: Provide an accessible floor which also facilitates maintenance work. Make cable pits under the floor if it is concrete.
Flooding- & Dust-proof Floor

To protect equipment and cables, design a flooding-proof floor. After the cabling is completed, seal all cable conduits using putty to prevent intrusion of dust, moisture, rats, and insects into the equipment.
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Clearance From The Wall

Cabinet (AFS40S/AFS40D, AFG40S/AFG40D, ACB41, AFS20S/AFS20D, AFG20S/ AFG20D, ACB21) or console type HIS (LPCKIT, YPCKIT (*1)) is equipped with fans in the cabinet (at the bottom of the front and rear doors) to cool the cabinet. Internal air is discharged through ventilation holes in the upper part of the front and rear doors of the cabinet. To ensure good air ventilation and easy maintenance, leave a clearance of at least 1000 mm between the wall surface and the front and rear doors of the cabinet (including the service space). Also allow a clearance of at least 2400 mm between the floor surface and the ceiling.
*1: A fan is not supplied for YPCKIT. However, to ensure easy maintenance and prevent from radiation, leave a clearance of at least 1000 mm between the wall surface and YPCKIT. Current flow Wall
Ceiling
Ventilation holes Side of Cabinet Filters (outside) and fans (inside) 1000 mm or more
2400 mm or more
Cabinet
Cabinet
Floor surface
F010101.EPS
Figure Wall Clearance and Ceiling Height
Illumination
The illumination level around a display unit should be 700 to 1,500 lux (target illumination level: 1,000 lux). The illumination level inside the control room should be reasonably uniform. Select proper light fixtures and install them in positions where they dont cause glare on the CRT displays and LCDs. TIP
REFERENCE (Illumination standards): For ultra-precision work: For precision work: For ordinary work: For non-detail work: Passages, warehouses: (Source: JIS Z9110) 1,500 to 3,000 lux (illumination level: 2,000) 700 to 1,500 lux (illumination level: 1,000) 300 to 700 lux (illumination level: 500) 150 to 300 lux (illumination level: 200) 30 to 150 lux (illumination level: 50 to 100)
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Outlets for Maintenance

Outlets (approx. 1.5 kVA) for measurement devices should be provided near the installed equipment for maintenance.
Telephone
Telephones should be installed for communications with related stations.
Air Conditioner
The air conditioner should be operated following the conditions below to prevent dew condensing on the installed equipment: Keep the change of temperatures within 10C/h. Install air conditioner away from equipment. Install substitute air conditioners to prevent dew condensing as a result of temperature rise or fall if an air conditioner fails.
Windows
Close the windows of the control room. If a draft comes in around the windows, seal around the windows. Opening the window while air conditioning is running may result in condensation forming, or let in dust or corrosive gas, adversely affecting the installed equipment. Windows on the sea side must be closed to keep out salt air. Install blinds, if necessary, to prevent sunlight reflecting from CRT displays and LCDs.
Side-by-Side Cabinet Installation

Note when Installing Cabinets next to Existing Cabinets
CS 3000 cabinets may be placed next to CENTUM CS cabinets, but they should not be placed next to CENTUM-XL cabinets. When installing CS 3000, CENTUM CS and CENTUM-XL in the same room, divide a group of CS 3000 and CS, and that of CENTUM-XL, and place a side board between the two groups, because of different ventilation systems. The CS 3000 and CENTUM CS cabinets get air from the bottom front and rear of the cabinet doors, and emit air from the top front and rear of the doors, using a fan pressurization system. On the other hand, the CENTUM-XL cabinets get air from rear of the doors, and emit air from the top of the cabinets, using an exhaust fan system. If you want to place the CS 3000 or CENTUM CS cabinets next to the CENTUM-XL cabinets without a side board, a special partition board is required. For the board, contact Yokogawa sales.
Precaution for Side-by-side Cabinet Installation with Same Series of Products

In the same series of products, some cabinets are installed with fans for ventilation (i.e., forced ventilation) and the others are not (i.e., natural ventilation). When installing cabinets belonging to the same series of products but having different ventilation systems, a special partition board needs to be inserted between them. To obtain the board, contact the nearest Yokogawa representative.
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1.2
Control Room Environment

This section describes environmental conditions of the control room to operate the system safely, and stably over a long period of time. It is recommended that user have the control room environment assessment. Consult Yokogawa sales for the assessment if necessary.
Temperatures & Humidity

SEE ALSO
See Table of Equipment Installation Specifications in this section, for the temperatures and humidity limits for operating and storing this equipment.
Under normal operation, the rate of change of ambient temperatures should be within 10 C/h. All the equipment should be kept out of direct sunlight.
Condensation
Prevent condensation. If condensation occurs, or its trace is found on the control room equipment, contact Yokogawa. SEE ALSO
See Section 2.3 Storage for more information.
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Vibration
Vibration in the control room should be limited as follows: For vibration frequency up to 14 Hz: Limit displacement amplitude to 0.25 mm or less. For vibration frequency over 14 Hz: Limit acceleration to 2 m/s2 or less. The following is the relationship of the vibration frequency, displacement amplitude, and acceleration:
Acceleration (m/s2) = 42 A F2 10-3 A: Displacement amplitude (mm) F: Frequency (Hz)
F010201.EPS
The allowable range of displacement amplitude is shown below. Consult our engineer if complex vibrations are involved.
mm
0.3
Displacement 0.2 amplitude Allowable range 0.1
10 11 12 13 14 15 16 17 18 19 20 21 Hz Vibration frequency
F010202.EPS
Figure
Range of Allowable Displacement Amplitude
Air Purity
The dust in the control room should be kept below 0.3 mg/m3. Minimize corrosive gas such as hydrogen sulfide (H2S), sulfur dioxide (SO2), chlorine, and conductive dust such as iron powder and carbon. The allowable content of H2S, SO2, or any other corrosive gas varies with temperatures, humidity, or existence of other corrosive gas. Consult Yokogawa if corrosive gas exists.
Magnetic Field
Do not install the CRT near cables with heavy current flowing or in the magnetic field of a power supply. If installed in such locations, the display may be distorted or its colors may be affected by the magnetic fields.
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Transceivers
The field strength must be 3 V/m or lower (26 MHz to 1 GHz). The relationship between transceiver output and distance is expressed as follows:
E= k P d E: k: P: d: Electric field strength (V/m) Coefficient (0.45 to 3.35; average 3.0) Radiation power (W) Distance (m)
F010203.EPS
When using transceivers with an output of up to 3 W, keep a distance of over 1 m away from the system; when using those with an output of up to 10 W, keep 2 m or more away. This expression shows theoretical values under ideal conditions. In actual usage, conditions are normally worse. Using transceivers close to the system may fail to meet the above requirements. When using transceivers, be sure to close the door of the nearby equipment. Keep cellular or cordless phones at least 1 m away from equipment. They must be at least 1 m away even when not in use because electromagnetic waves are radiated on power-up.
Installation Specification
Installable altitude: up to 2,000 m above sea level IEC 61010 installation category: II (*1) IEC 61010 pollution level: 2 (*2)
*1: *2: Also called overvoltage category. Covers impulse withstanding voltage. Class II applies to electrical equipment. Level of adhesion of solid, liquid, gas, and other foreign substances which reduce insulation resistance. Level 2 applies to ordinary indoor atmosphere.
SEE ALSO
See Installation Environment Specifications at the end of this Section 1.
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Applied Standards
The CS 3000 system complies with the standards shown below.
IMPORTANT
Different standards are applied according to the types of equipment. For details, refer to the hardware General Specifications (GS) for each equipment.
Safety Standards (*1)

[CSA] CSA C22.2 No.1010.1 for 100-120V AC and 24V DC power supply [CE Mark] Low Voltage Directive EN61010-1 for 220-240V AC and 24V DC power supply
EMC Conformity Standards (*1)

[CE Mark] EMC Directive EN 55011 Group1 Class A for 220-240V AC and 24V DC power supply EN 61000-6-2 for 220-240V AC and 24V DC power supply (*2) EN 61000-3-2 for 220-240V AC power supply (*3) EN 61000-3-3 for 220-240V AC power supply (*4) [C-Tick Mark] AS/NZS 2064 for 220-240V AC and 24V DC power supply
Standards for Hazardous Location Equipment

[Non-Incendive] (*5) Class I, Division 2, Groups A,B,C and D Temperature code T4 CSA Standard C22.2 No.157-92 CSA Standard C22.2 No.213-M1987 ISA Standard ISA-S12.12 1994 for 100-120V AC and 24V DC power supply [Type n] EN 50021:1999 [Intrinsic Safety] EN 50014:1997 +Corrigendum:1998 +A1 +A2:1999/IEC60079-0:1998 + Amendment 1:2000 EN 50020:1994 / IEC60079-11:1999 EN 50021:1999 / IEC60079-15 :2001
*1: *2: *3: *4: *5: To conform to the safety standards and the EMC conformity standards, install the 19-inch rack mountable type devices in a keyed metallic cabinet. A lightening arrester or the like is required to meet this surge immunity standard. An external device such as a power unit with harmonic current neutralizer and an active harmonics conditioner must be connected to meet this harmonic current emission standard. See Section 1.3 Power Supply System. The specified limits of voltage drop across wiring must be satisfied to meet this standard. For the selection of the power cables and their wiring, refer to Section 3.2 Connecting Power. To meet a standard for hazardous location equipment, the 19-inch rack mount devices must be approved by CSA in Canada, or must be installed in a keyed metallic cabinet approved by non-incendive regulator in user area.
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Installation Environment Specifications

The following table lists environmental requirements for the installation of the CS 3000 system: SEE ALSO
For details, refer to the hardware general specifications (GS) for each equipment.
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<1. System Installation Requirements> Table Equipment Installation Specifications (1/2)

Item Normal operation Temperature Transportation/storage 20C to 60C Humidity Normal operation 10% to 90% RH Specifications (except for Console Type HIS and ANR10) 0C to 50C Specifications (ANR10) Remarks
1-10
0C to 50C (Temperature Avoid direct sunlight. option: 20C to 70C) 20C to 60C (Temperature Avoid direct sunlight. option: 40C to 85C) 5% to 95% RH 5% to 95% RH Within 10C/h Within 20C/h 100-120 V AC 10% 220-240 V AC 10% (including ripple) 50/60 3 Hz 10% or less 125 V or larger (for 100-120 V AC) 274 V or larger (for 220-240 V AC) 20 ms or less (for 100-120/220-240 V AC) 1500 V AC for 1 minute (for 100-120/220-240 V AC) No condensation No condensation
Transportation/storage 10% to 90% RH Within 10C/h Temperature Normal operation fluctuation Transportation/storage Within 20C/h Voltage range Frequency Power source Distortion factor Peak value 100-120 V AC 10% 220-240 V AC 10% 24 V DC 10% (including ripple) 50/60 3 Hz 10% or less 125 V or larger (for 100-120 V AC) 274 V or larger (for 220-240 V AC) 20 ms or less (for 100-120/220-240 V AC) 1500 V AC for 1 minute (for 100-120/220-240 V AC)
Momentary failure
With rated voltage supplied Between power & ground terminals Between power & ground terminals Independent grounding Earth magnetism not included in DC magnetic field
Withstanding voltage
Insulation resistance Grounding Electric field (excl. CRT) Magnetic field (excl. CRT)
20 megaohms at 500 V DC 20 megaohms at 500 V DC 100 ohms or less 3 V/m or less (26 MHz to 1 GHz) 30 A/m or less (AC), 400 A/m or less (DC) 4 kV or less (direct discharge) 8 kV or less (aerial discharge) Displacement amplitude: 0.25 mm or less (1 to 14 Hz) Acceleration: 2.0 m/s2 or less (14 to 100 Hz) 100 ohms or less 3 V/m or less (26 MHz to 1 GHz) 30 A/m or less (AC), 400 A/m or less (DC)
Noise
Static electricity
Vibration
4 kV or less (direct discharge) In accordance with 8 kV or less IEC 1000-4-2 (aerial discharge) Displacement amplitude: 0.25 mm or less (1 to 14 Hz) Acceleration: 2.0 m/s2 or less (14 to 100 Hz) Acceleration: 4.9 m/s2 or less
Vibration
Acceleration: 4.9 m/s2 or less For cabinets: Horizontal: 2.9 m/s2 or less Vibration during Vertical: 4.9 m/s2 or less transportation For others: Horizontal: 4.9 m/s2 or less Vertical: 9.8 m/s2 or less Horizontal: 50 m/s2 or less Transportation impact Vertical: 100 m/s2 or less Quake resistance 0.3 mg/m3 or less Ordinary office level (See TI34A01A41-03E.)
Horizontal: 4.9 m/s2 or less In packed condition Vertical: 9.8 m/s2 or less
Horizontal: 49 m/s2 or less In packed condition Vertical: 98 m/s2 or less 0.3 mg/m3 or less ISA S71.04 G2 (ISA G3 option: ISA S71.04 G3)
T010201.EPS
Dust Corrosive gas
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<1. System Installation Requirements> Table Equipment Installation Specifications (2/2)

Item Temperature Humidity Normal operation Normal operation
Specifications (LPCKIT) Specifications (YPCKIT and YAX801) Remarks
1-11
5C to 40C 20% to 80% RH
5C to 35C 20C to 60C 20% to 80% RH 20% to 80% RH Within 10C/h Within 20C/h 100-120 V AC 10% 220-240 V AC 10% 50/60 Hz 3 Hz 10% or less 125 V or more (100-120 V) 275 V or more (220-240 V) 20 ms or less 1500 V AC/min. 100 ohms or less 3 V/m or less 30 A/m or less (AC), 400 A/m or less (DC) 4 kV or less (direct discharge), 8 kV or less (aerial discharge)
Transportation/storage 20C to 60C Transportation/storage 20% to 80% RH
Avoid direct sunlight. No condensation No condensation
Within 10C/h Temperature Normal operation fluctuation Transportation/storage Within 20C/h Voltage range Frequency Distortion factor Power source Peak value 100-120 V AC 10% 220-240 V AC 10% 50/60 3 Hz 10% or less 125 V or more (100-120 V) 275 V or more (220-240 V) 20 ms or less 1500 V AC/min. 20 M ohms/500 V DC 100 ohms or less Electric field Magnetic field (*1) 3 V/m or less (26 MHz to 1 GHz) 30 A/m or less (AC), 400 A/m or less (DC) 4 kV or less (direct discharge), 8 kV or less (aerial discharge)
Momentary failure Withstanding voltage Insulation resistance Grounding
With rated voltage supplied Between power and ground terminals Between power and ground terminals Independent grounding
Noise
Earth magnetism not included in DC magnetic field In accordance with IEC 1000-4-2
Static electricity
Vibration
Displacement amplitude: Displacement amplitude: 0.25 mm or less (1 to 14 Hz) 0.25 mm or less (1 to 14 Hz) Acceleration: 2.0 m/s2 Acceleration: 2.0 m/s2 or less (14 to 100 Hz) or less (14 to 100 Hz) excl. LCD Acceleration: 4.9 m/s2 or less Horizontal: 2.9 m/s2 or less Vertical: 4.9 m/s2 or less Horizontal: 49 m/s2 or less Vertical: 98 m/s2 or less 0.3 mg/m3 or less Class A, JEIDA-63 Acceleration: 4.9 m/s2 or less excl. LCD Horizontal: 2.9 m/s2 or less Vertical: 4.9 m/s2 or less Horizontal: 49 m/s2 or less Vertical: 98 m/s2 or less 0.3 mg/m3 or less Class A, JEIDA-63 Normal office environment (see TI 34A01A41-03E)
T010202.EPS
Quake resistance Vibration Vibration during transportation
In packed condition
Transportation impact Dust Corrosive gas
In packed condition
*1:
Magnetic field for the CRT portion of the LPCKKIT using CRT: 3 A/m or less (AC), 8 A/m or less (DC). Earth magnetism is not included in DC magnetic field. Note: For the installation environment specifications for the built-in general-purpose PC, refer to the specifications of the general-purpose PC. The above specifications apply to a KIT only.
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REFERENCE: The following describes the concept of the installation environment standard used when a general-purpose PC is built in the console kit.
Table Installation Environment Standard Used When a General-Purpose PC Is Built in Console Kit Item Enclosed display style console assembly Open display style console assembly
The range including the console kit temperature The range including the console kit temperature range and the installed device temperature ranges range and the installed device temperature ranges Temperature (Subtract 5 C from the upper limit) is the standard is the standard for the installation environment. for the installation environment. Humidity The range including the console kit humidity range and the installed device humidity ranges is the standard for the installation environment.
Temperature The console kit temperature fluctuation or the installed device temperature fluctuation whichever is fluctuation severer is the standard for the installation environment. For the voltage range and frequency, the range including the console kit range and the PC range is the standard for the installation environment. Power source For the distortion factor, peak value, and instantaneous power failure, the console kit value or the PC value whichever is severer is the standard for the installation environment. Withstand voltage Insulation resistance 1500 V AC for 1 minutes for PC which has obtained IEC950-equivalent safety standard (EN 60950, CSA C22.2 No.950, UL1950). Note: Choose a PC which has obtained or conforms to the above safety standard. The console kit insulation resistance or the PC insulation resistance whichever is lower The console kit value or the PC value whichever is lower Note: Usually, PCs have obtained EN 50082-1 or equivalent as noise standard. The EN 50082-1 standard defines the electrical field, magnetic field, and static electricity as follows: Electrical field 3 V/m 80 to 1000 MHz Magnetic field 3 A/m (AC) No standard for DC Static electricity 4 KV or less (contact discharge), 8 KV or less (aerial discharge) The vibration characteristic depends on the specifications of the installed devices.
Noise
Vibration
Dust, The console kit environmental specification or the PC environmental specification whichever is severer corrosive gas is the standard for the installation environment.
T010204.EPS
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REFERENCE: JEIDA-63 classifications are shown below:

Table Classification of JEIDA-63 Environment Specifications
Class A Temperature Temperature Humidity and humidity Temperature fluctuation Voltage Frequency Power source Distortion factor Peak value reduction Instantaneous power failure Grounding Static electricity (*1) Electrical field Continuous wave transmission noise Noise Magnetic field Lightening surge Fast transient/ burst wave noise Continuous vibration Brief vibration (*2) Vibration 1 A/m or less 0.5 kV 0.5 kV (Repetitive ratio 5 kHz) 1.0 m/s2 or less 3 A/m or less 1.0 kV 1.0 kV (Repetitive ratio 5 kHz) 2.0 m/s2 or less 10 A/m or less 2.0 kV 2.0 kV (Repetitive ratio 5 kHz) 4.9 m/s2 or less 30 A/m or less 4.0 kV 4.0 kV (Repetitive ratio 2.5 kHz) 15 to 30 C 40 to 70%RH 5 C/hr 5 % 0.5 Hz 5 % or less 2 % or less 3 ms or less Dedicated class A or C 2 kV 1 V/m or less 1V Class B 5 to 40 C 20 to 80%RH 10 C/hr 10 % 1 Hz 10 % or less 5 % or less 10ms or less or 1/2 cycle or less Dedicated class D 4 kV 3 V/m or less 3V Class S (S1) 0 to 50 C 10 to 90%RH 15 C/hr +15 %, 20 % 3 Hz 20 % or less 10 % or less 200 ms or less Class D common (excl. power supply equipment) 6 kV 10 V/m or less 10 V Class S2 10 to 60 C 5 to 95%RH Class S3 (S4) 25 to 70 C 5 to 100%RH including condensation
8 kV (Special) (Special)
Open 100 A/m or less (Special) Special Special
2.0 m/s2 or less 4.9 m/s2 or less 9.8 m/s2 or less (Seismic intensity (Seismic intensity (Seismic intensity 4 or less) 5 Upper or less) 6 Lower or less) Vertical: 4.9 m/s2 or less Horizontal: 2.9 m/s2 or less Vertical: 49 m/s2 or less Horizontal: 29.4 m/s2 or less Vertical: 9.8 m/s2 or less Horizontal: 4.9 m/s2 or less Vertical: 19.6 m/s2 or less Horizontal: 9.8 m/s2 or less
Transportation vibration
Transportation impact Dust
Vertical: Vertical: 98.1 m/s2 or less 196.1 m/s2 or less Horizontal: Horizontal: 49.0 m/s2 or less 98.1 m/s2 or less 10 mg/m3 or less Slightly high humidity Little gas detected. (Evaluation point 36)
0.1 mg/m3 or less 0.3 mg/m3 or less Low temperature and humidity No gas detected. (Evaluation point 9) Relatively low humidity Little gas detected. (Evaluation point 25)
High temperature and humidity Some gases detected. (Evaluation point 50)
High temperature and humidity A lot of gases detected. (51 Evaluation point)
Corrosive gas
JEIDA-63-2000 : Industrial Information Processing and Control Equipment Installation Environment Standard (Japan Electronics and Information Technorogy Industries)
T010203.EPS
*1: *2:
Immunity level based on direct contact discharge system The value enclosed in ( ) indicates the Japan Meteorological Agency Seismic Intensity Scale (reference value) estimated from acceleration.
Class A: No effect on computer system (Difficult conditions for user to meet) Class B: Office Class S: Poor environment for computer system, worsening environment class S1S2S3
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1.3
Power Supply System

For stable operation, a high quality power supply is required. The following conditions should be met: Voltage and frequency fluctuations are within the limits specified for each system component. Waveform distortion is within limits. High-frequency noise is not at a level that affects system operation. Use an UPS (uninterruptible power supply) if necessary.
AC Power Specification
AC power used for the system must be within 10 % of specified rated voltage and the peak value must be greater than the minimum specified (see below). DC power must be within 10 % of specified 24 V DC at the power supply terminals.
IMPORTANT
If the power unit has high output impedance or high wiring impedance, the resulting voltage drop flattens the input voltage wave, forming a distorted waveform with a low peak value (B in the chart below).
Even if the effective value of the distorted input voltage wave is the same as that specified for a non-distorted input voltage wave, the voltage across the terminals of the smoothing capacitor in the power circuit may be so low that the system detects power failure. If input voltage waves A and B shown below, have the same effective value of 100 AC, wave B will have a lower smoothing capacitor terminal voltage.
A: Ideal, non-distorted input voltage wave B: Distorted input voltage wave Peak A
Peak B
F010301.EPS
Figure Distorted Input Voltage Waveform
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The system operating voltage range is shown below based on the relationship between effective and peak values at the power input terminal of each system. Apply AC power within these ranges to operate the system. TIP
Average-value measuring instruments such as digital voltmeters and testers cannot measure effective values accurately. Use Yokogawas digital oscilloscope DL708E or comparable device, which can measure effective values, peak values, and waveform distortion.
V 132 120 Effective value (V rms) 110 100 90 V op= 2 V rms System operating voltage range
264 240 Effective value (V rms) 220 200 198 187 V 274 System operating voltage range
V op= 2 V rms
125 127 120 130
140
150
160
170
180
280
310
340
374 370
Peak value (V op)
Peak value (V op)

F010302.EPS
Figure System Operating Voltage Range
The DC stabilized power supply of the CS 3000 (except General purpose PC) uses a compact and efficient switching regulator circuit. In this circuit, output voltage cannot be maintained if the energy (terminal potential) of the smoothing capacitor falls below a predetermined value. The circuit monitors the capacitor terminal voltage and regards it as power failure if the voltage falls in the danger zone, causing the system to enter power fail mode (non-detected momentary power failure: up to 20 ms). Current flows to the capacitor in this circuit when AC input voltage is higher than the capacitor terminal voltage. Since the capacitor is charged by the peak value of the input waveform, it is required that both the effective voltage value and the peak value conform to specifications.
Smoothing capacitor terminal voltage DC/AC Rectification Output (DC) PWM
ACRDY
Rectification, smoothing, power factor correction Input (AC)
Power/failure control (Waveform monitoring) Input voltage monitoring Insulation
DCRDY
System control signal
Output voltage monitoring

F010303.EPS
Figure FCU Power Circuit Diagram
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Selecting a Power System

The CS 3000 system requires a power supply that satisfies power requirements in accordance with EMC regulations. It is recommended that an external power supply unit is employed in order to prevent disruptions due to momentary or extended power failure, line noise, or lightening surges, as well as to suppress harmonic current from various devices. For selection of the power supply unit, consult with a power unit manufacturer taking the following points into consideration.
Source Output Capacity

Take the following items into consideration when consulting with a power unit manufacturer to determine the output capacity. Power consumption: Device crest factor: Device in-rush current: Backup ready time after failure: Reserve capacity: Both volt-ampere and watt data should be studied (refer to Section 4). Ratio of the peak value to the effective value of the device input current. See Table In-rush Current. The method of turning on the power should also be studied. Time period required to backup the devices when power fails. An extra power capacity should be determined as reserve to meet any device additions.
Crest factor The crest factor is the ratio of the peak value to the effective value of the device input current.
Input voltage waveform
Input current waveform
Approx. 5 ms Peak value
Effective value
Crest factor =
Peak value Effective value

F010304.EPS
Figure Input Voltage and Input Current Waveforms
Crest factor = Peak value of device input current/Effective value of device input current The crest factor must be considered for the input current supplied to every device connected to the system when estimating the power output capacity in selecting the power unit. Approximate device crest factors should be as follows: 100-120 V supply voltage: Crest factor About 3. 220-240 V supply voltage: Crest factor About 6.
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Common Method to Determine Power Unit Capacity The following shows the commonly used method used to determine the power unit capacity taking the crest factor into consideration - the final determination should be made in consultation with a power unit manufacturer: 1. If the specification of power unit crest factor (the peak current value allowable for the effective current value) is larger than the above device crest factor, the power unit can be used for up to full rated capacity. However, in-rush current, backup time, reserve capacity, etc., must be separately taken into consideration. If the power unit crest factor is smaller than the device crest factor, the power unit capacity needs to be calculated in the expression shown below. Rush current, backup time, reserve capacity, etc., must be separately taken into consideration.
2.
Power unit output capacity = Total device power consumption Capacity coefficient Capacity coefficient = Device crest factor / Power unit crest factor specification In-Rush Current When the equipment is turned on, a large in-rush current flows as the capacitor is instantaneously charged and the transformer is excited. When any equipment is turned on or shut down, this should not cause any voltage fluctuation that could adversely affect other equipment. Do not turn on all equipment at the same time. Start equipment one by one. Power may be switched to backup or AC line power if in-rush current activates the overload protection circuit on power-up. After such an overload, select an uninterruptible power unit, with automatic-recovery.
Suppressing Harmonic Current

In order to suppress harmonic current supplied to a low-voltage distribution system, it is necessary to install a power unit or an active harmonic suppressor, such as indicated below, between a device and the distribution system: Power unit equipped with the harmonic suppression function (a high power-factor inverter-type uninterruptible power unit, etc.) Active harmonic suppressor In Europe, a power unit should be selected so that harmonic current emissions are within the limits specified by EMC regulations. The capacity of the harmonic suppression unit should be determined in consultation with a power unit manufacturer in the same manner as the selection of power unit's output capacity previously discussed.
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Actual Power-On In-Rush Current of Each Component

Actual in-rush current data measured for each component is listed below:
Table System Equipment Power-On In-Rush Current
In-Rush current (A) Model 100 VAC Primary Secondary In-Rush current (A) 220 VAC Primary Secondary In-Rush current (A) 24 VDC Primary Secondary
AFS10S AFS10D AFG10S AFG10D AFS20S
FCU (19-inch rack mount type) Duplexed FCU (19-inch rack mount type) FCU (19-inch rack mount type) Duplexed FCU (19-inch rack mount type) FCU (with cabinet) (with maximum no. of nodes installated) Duplexed FCU (with cabinet) (with maximum no. of nodes installated) FCU (with Cabinet) (with maximum no. of nodes installed) Duplexed FCU (with Cabinet) (with maximum no. of nodes installed) FCU (for FIO, 19-inch rack mount type) Duplexed FCU (for FIO, 19-inch rack mount type) FCU (for FIO, 19-inch rack mount type) Duplexed FCU (for FIO, 19-inch rack mount type) Field Control Unit (for FIO, with cabinet) (with maximum no. of 10 node units installated) Duplexed Field Control Unit (for FIO, with cabinet) (with maximum no. of 10 node units installated) FCU (with Cabinet) (with maximum no. of 10 node units installed) Duplexed FCU (with Cabinet) (with maximum no. of 10 node units installed) Field Control Station (incl. 5 I/O units) Node interface unit (duplexed) (with 5 I/O units loaded) I/O expansion cabinet (with maximum no. of nodes installated) Optical bus repeater (dual-redundant) Bus repeater (dual-redundant) Communication gateway unit Bus converter (dual-redundant) I/O expansion cabinet (with maximum no. of nodes installated) Node unit for dual-redundant ER bus
32 56 32 56 133
38 58 38 58 118
103 208 103 208 418
45 67 45 67 267
17 32 17 32 67
21 39 21 39 59
AFS20D
133
118
418
267
67
59
AFG20S AFG20D AFS30S AFS30D AFG30S AFG30D AFS40S
133 133 32 56 32 56 190
118 118 38 58 38 58 80
418 418 103 208 103 208 180
267 267 45 67 45 67 80
67 67 17 32 17 32 67
59 59 21 39 21 39 59
AFS40D
220
140
260
120
67
59
AFG40S
190
80
180
80
67
59
AFG40D PFCS/PFCD AND20/ AND50 ACB21 YNT511D, YNT521D YNT512D ACG10S ABC11D ACB41 ANR10D
220 24 31 117 48 48 27 56 117 31
140 17 66 117 5 5 4 58 117 66
260 36 173 440 112 112 29 208 440 173
120 19 88 256 12 12 8 67 256 88
67 25 18 64 40 40 33 64 18
59 24 12 63 4 4 37 63 12
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Input current peak values and waveforms, influenced by input impedance, varies with system configurations, line sharing with other systems, and other factors. The rush current data shown above were measured under predetermined conditions (see below). Please note that the values are subject to change. The power input circuit, with an in-rush current limiting circuit, restrains primary in-rush current, turning any current exceeding the limit to secondary and successive rush current.
Measurement Conditions
Input voltage: 132/264 V AC, 50 Hz and 24 V DC Power line impedance: Approx. 0.4 ohms (external line and internal impedance) Turn-on timing: At 50 Hz, 90 or 5 ms after the AC zero-crossing point (60 Hz data are almost identical to the 50 Hz data shown above.)
Note
The timing of the maximum primary/secondary rush current varies with devices. The restart in-rush current after a momentary power failure exceeds the above data and its timing is also different. For a system composed of multiple pieces of equipment, the in-rush current is normally smaller than the total of the in-rush currents by individual pieces of equipment.
Cabling
Observe the following when cabling the power unit to the CS 3000 system equipment: Protect signal cables from induced noise. Protect signal cables from induction from high-voltage power lines. Separate the CS 3000 system power supply from other equipment power suppliesuse a separate power distribution board. Provide a dedicated breaker for each power supply. Install breakers and devices they control they control in the same room. As far as possible install power supply cables and high-voltage power lines in metallic conduits. Use shielded cables if metallic conduits cannot be provided.
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1.4
Grounding
To avoid shock hazards and minimize the effects of external noise, the installed devices must be grounded with a ground resistance of 100 ohms or less and a grounding bus of 22 mm2 or thicker. Do not ground the CS 3000 system to the same ground as devices of other systems. In the CS 3000 field control station (FCS), expansion I/O cabinets, and console type human interface station (console type HIS), grounding bars are provided. When the power supply is plug-in rather than hard-wired, use the power cable for grounding. The reference-grounding bar or the concatenation grounding bus, which is for equipotential and is compliant with any related-standard, can be selected to satisfy the specification of 100 ohms or less.
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Grounding
Cabinet
In the AFS40S/AFS40D, AFG40S/AFG40D, ACB41, AFS20S/AFS20D, AFG20S/ AFG20D and ACB21, the channel base is isolated from the cabinet by a Bakelite sheet (t=5 mm) to allow one point grounding. The grounding bar (1) for connecting a grounding cable is on the bottom of the cabinet near the front panel, which is not isolated from the cabinet. The grounding bar (2) for shielding the inside of the cabinet is on the bottom of the cabinet near the back panel, which is isolated from the cabinet. Another grounding bar (3) for shielding the inside of the cabinet is on the bottom of the cabinet near the front panel. The grounding bars (2) and (3) are connected to the grounding bar (1) by a cable of 5.5 mm2 (This is used for grounding shields of input cables). When the grounding bars must be grounded separately depending on the purpose (for shielding and for connecting a grounding cable), disconnect the cable between the grounding bar (1) and (3) or (1) and (2), then ground separately.
Enclosed Display Style Console Type HIS (LPCKIT)

The grounding bar for connecting a grounding cable is on the bottom of the console near the front panel, and is isolated from the HIS.
Cabinet (FCS) Enclosed Display Style Console Style HIS
(1) Isolating plate Front Cabinet shielding ground bar (isolated from the cabinet) Grounding conductor (3) Isolating plate (Bakelite) Channel base Ground conductor connection to grounding bar (not isolated from cabinet)
F010401.EPS
Channel base
(2) (1)
Grounding conductor terminal: M8 hexagon head bolt
Junction terminal: M5 screw
Figure Grounding Bars
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Open Display Style Console Type HIS (YPCKIT)

The grounding bar for connecting a grounding cable is on the bottom of the console near the front panel, and is isolated from the HIS.
Open Display Style Console Type HIS
Isolating plate Channel base Example Dual Stacked 15-inch LCD
Ground wiring bar (Non Isolated from case) Ground terminal: M8 hex bolt
Terminals: M5 screw
F010409.EPS
Figure Open Display Style Console Kit Grounding Bar
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Grounding Circuit
It is recommended that you ground each cabinet and console type HIS separately. If separate grounding is not feasible, refer to Grounding Grouped Cabinets, or Grounding sideby-side Cabinets. When providing lightning arresters on power and signal lines, those arresters need to be grounded to the same bus. For details, see Section 1.5, Noise Countermeasures.
Separate Grounding
Each cabinet should be grounded as shown below: Grounding with a ground resistance of 100 ohms or less and a grounding bus of 22 mm2 or thicker.
Cabinet /Console Type HIS G
Printer Unit
Ground bus
Ground bus
Ground bus
Ground bus 100 ohms or less
100 ohms or less "G" indicates the ground bar.
100 ohms or less
100 ohms or less
F010402.EPS
Figure Separate Cabinet/Console Type HIS Grounding
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Grounding Grouped Cabinets

When Ground Bus Inlet is Provided in Control Room
When installing multiple cabinets/console type HIS in the same room, the ground cables of those cabinets/console type HIS may be connected to one ground bus inlet as illustrated below. A ground cable of at least 5.5 mm2 should be used to connect each cabinet and the inlet.
Cabinet /Console Type HIS In same control room G
Ground bus inlet

F010403.EPS
Figure Grounding Through Ground Bus Inlet
Providing Ground Bus in Cabinet/Console Type HIS

When installing multiple cabinets in the same room but no ground bus inlet is provided in the room, the ground bus may be connected directly to the ground bars inside the individual cabinets as illustrated below. A ground cable of at least 5.5 mm2 should be used to connect the cabinet/console type HIS with the ground bus to others.
Cabinet /Console Type HIS In same location G

F010404.EPS
Figure Grounding Via Cabinet/Console Type HIS with Ground Bus
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Grounding with Other System

As far as possible, avoid mounting CS 3000 in contact with an other system. If this cannot be avoided, either provide insulating sheets and separate grounding-or insulate the other system from the floor, and ground both CS 3000 and the other system via a common ground bar.
IMPORTANT
Do not install the following systems side-by-side with CS 3000: Systems using power supply voltages over 300 V AC. Systems with current consumption over 50 A. System containing high frequency sources.
CS 3000
Other system
Insulating sheet material: Thickness:
PVC or PL-PEV Bakelite 5-10 mm
Cabinet Insulating sheet
Insulating sheet Ground bus 100 ohms or less

F010405.EPS
Figure Grounding Using Insulating Sheets

CS 3000 Other system
Cabinet
G Insulating sheet
F010406.EPS
Figure Grounding by Insulation from Floor
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Grounding Side-by-side Cabinets

When cabinets/console type HIS are installed side-by-side, their grounding is electrically combined. Use ground cables of at least 5.5 mm2 for intercabinet connections.
Cabinet Cabinet Cabinet Cabinet /Console Type /Console Type /Console Type /Console Type HIS HIS HIS HIS In same location G G G G

F010407.EPS
Figure Grounding Side-by-side Cabinets
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1.5
Noise Countermeasures
Noise may be induced by electromagnetic induction, electrostatic induction, or from radio waves, lightning, inductive loads, static electricity and ground potential differences. It can be picked up by power, signal and ground cables, and devices. With computerized control systems, noise-induced errors in A/D conversion or in an instruction word may lead to malfunction. To prevent noise and electrostatic buildup, take the measures described in this section in deciding cable type, cable routing, and grounding.
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1.5.1
Noise Sources and Noise Countermeasures

It is not easy to identify the cause of any noise-triggered errors or failures due to their lack of reproducibility. If noise problems occur, take the following countermeasures. The following table lists typical noise sources, symptoms of noise problems, and preventive countermeasures:
Table Noise Sources & Countermeasures
Noise sources Effects Countermeasures
Maintain separation from magnetic-field source. Shield power cables with metallic conduits. CRT display instability, distortion, Electromagnetic induction Shield magnetic field using ferromagnetic substance color shift, color fringing. (magnetic field) Destroys magnetic/flexible disk data. (e.g. Permalloy). Or use LCD. Use twisted-pair cables. Equipment maloperation. Interference with signals. Use shielded signal cables. Electrically separate power and signal cables using metallic conduits and separators. Lay power and signal cables which intersect at right angles. Lay cables underground. Use optical fiber cables. Lay cables as close to ground as possible if the cables cannot be laid underground. Install and ground arresters on field and system. Discharge static electricity from operators. Provide proper humidity. Ground equipment properly. Use antistatic floor material and clothing. Add spark-killer to noise source. Separate laying of cables. Keep at least 1 m away from devices to use a transceiver or a PHS or a cellular phone (max. output is 1W). Avoid multipoint grounding of signal cable.
T010501.EPS
Electrostatic induction
Lightning
Interference with signals. Equipment maloperation. Component damage. Equipment maloperation. Electronic component deterioration, damage. Paper jam. Spike noise interference to power andsignal lines. CRT display disruption. Equipment maloperation. Interference with signals. Equipment Maloperation (noise imposed on signal lines)
Electrostatic discharge
Inductive load open/close Radio (electric field) Ground potential difference
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Grounding with Lightning Arresters

Connect the grounding terminals of arresters and CS 3000 equipment to the grounding pole as shown in the diagram below. Leading the ground cable from an arrester to equipment or grounding them to separate buses may result in loss of protection capability. Be sure to connect the ground cable from equipment to an arrester and connect the arrester to a ground bus. Use type 10 ohms or less or type 100 ohms or less. Concatenation grounding a lightning arrester and other equipment may cause high-tension in each equipment by the product of lightning current from arrester and grounding resistance. To prevent from electrification, overall connection should be equipotential including the floor and the case of other equipment.
Shield the cable Cabinet internal shield ground bar (with an insulated board) Connection to grounding bar Grounding bar for connecting grounding conductor
Arrester
FCU To FCU grounding bar
Grounding bus
10 ohms or less recommended or 100 ohms or less

F010504.EPS
Figure Grounding with Lightning Arresters
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Examples of Arrester
The following shows how to install an arrester as a countermeasure against lightninginduced noise :
: Induced lightning strike point 2-wire transmitter/analyzer + 2-wire transmitter GND Field wiring System side Field wiring System side AR AR I/O module + AR I/O module
GND
AR: Arrester
Thermocouple
Resistance temperature detector A AR AR I/O module GND Field wiring System side
Power supply
B B
AR
System
GND Field wiring

F010501.EPS
Figure Examples of Arrester Installation
Examples of Spark-killer Installation

The following shows how to install a spark-killer as a countermeasure against inductive load-caused noise:
Relay contact 24 V DC The diode protects the output transistor from noise occurring during on-to-off transitions of the relay. The spark killer protects the output relay contact.
Controller control signal Tr
Diode
Relay
Spark killer
Example R: 120 ohms C: 0.1 to 0.3 F
Power supply
CS 3000
100 V AC
Spark killer
Fluorescent lamp or fan
Example R: 120 ohms C: 0.1 F
The spark killer prevents noisecaused equipment failure when a fluorescent lamp or fan is turned on or off.
F010502.EPS
Figure Examples of Spark-killer Installation
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1.5.2
Countermeasures against Static Electricity

Take countermeasures against electrostatic damage when handling cards with semi-conductor IC components, for maintenance or to change settings. Observe the following to prevent electrostatic damage: When storing or carrying maintenance parts, keep them in a conductive bag (when delivered from the factory, they are packed in such bags with labels warning about static electricity). When doing maintenance work, wear a wrist strap connected to a ground wire with a grounding resistance of 1 M ohm. Be sure to ground the wrist strap.
Wrist strap Conductive sheet
1 M ohm
Wrist strap
Terminal or un-coated part of cabinet which is grounded

F010503.EPS
Figure Example of Use of A Wrist Strap and Conductive Sheet
When working on cards: keep conductive sheets, grounded via a resistance of 1 M ohm, on the work bench. Wear a grounded wrist strap. Remove electrostatic plastics from the work bench. Be sure to wear a wrist strap and use a conductive sheet when handling maintenance parts. Wrist straps and conductive sheets are available from Yokogawa.
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1.6
Cabling Requirements
The following requirements must be fulfilled when laying power and signal cables (These are shielded cables unless specified). Any signal cable used for high-voltage, high-frequency signals (inductive load ON/ OFF) must be separated from other signal cables.
Separator
Provide a separator between power and signal cables as illustrated below:
Separator (steel plate) Signal cables Power cables
100 ohms or less; separate from CS 1000 system grounding

F010601.EPS
Figure Separator Used in Duct/Pit
Distance between Cables

If a separator cannot be used, keep a distance of at least 150 mm between signal cables and power cables with up to 240 V and up to 10 A supply. Keep at least 600 mm when current exceeds 10 A and voltage is up to 240 V.
Signal cables Signal cables Power cables 150 mm or more
150 mm or more
Power cables
F010602.EPS
Figure Distance between Cables under Pit/Free-access Floor Table Required Distance between Power & Shielded Signal Cables
Operating voltage 240 VAC max. 240 VAC max. 240 VAC min. 240 VAC min. Operating current 10 A max. 10 A min. 10 A max. 10 A min. Distance 150 mm min. 600 mm min. 600 mm min. Cannot be laid together.
T010601.EPS
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Intersecting Cables
With unshielded power cables, place a grounded steel plate with a thickness of at least 1.6 mm over the cables where they intersect with signal cables.
Signal cables
Steel plate (1.6 mm or thicker, grounded)
Unshielded power cables

F010603.EPS
Figure Intersecting Cables under Pit/Free-access Floor
Ambient Temperature
The ambient temperature where signal and bus cables are laid must be within the range 10 C to 60 C. When using ER bus node units (ANR10S/ANR10D) to conform to the temperature specification, the ambient temperature where the cables are laid must be within the range 20 C to 70 C.
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1.7
Non-Incendive Approval and Parameters

The nodes for FIO, I/O modules for FIO, nodes for RIO, I/O modules for RIO and optical repeaters used in the CENTUM CS 3000 system have been approved that the products meet the Non-Incendive (NI) (*1) requirements of the CSA Standards. By this approval, these devices can be installed in Class I Division 2 (*2) hazardous areas, but for compliance with the standard, the devices must be installed in a cabinet approved by the CSA or local explosion-proof testing organization. In addition to that, the I/O modules can be directly connected to non-incendive local devices installed in hazardous areas, and the remote nodes installed in non-hazardous areas can be connected to non-incendive local devices installed in hazardous areas. Before connecting the non-incendive CENTUM CS 3000 devices to the nonincendive local devices, both parameters are compared and must satisfy the proper conditions.
*1: *2: Non-Incendive (NI): NI is one of the explosion-proof systems of electrical products used in hazardous areas, particularly, in North America. NI devices can be used in Class I Division 2 areas. In Japan, there are no NI-related standards. Class I Division 2: This is an area where gaseous/ vaporous explosive atmospheres are not generated under normal conditions; if generated, they exist for a short period of time only.
Compliance
Class I, Division 2, Groups A, B, C and D Temperature code T4 CSA Standard C22.2-No.157-92 CSA Standard C22.2-No.213-M1987 CSA Standard C22.2-No.1010.1-92 ISA Standard ISA-S12.12 1994
Note: For compliance with these standards and directives, devices must be installed in a metal cabinet with a key. Use a cabinet approved by the CSA or local explosion-proof testing organization.
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NI Products and Their Configuration <FIO>

The figure below shows how to configure NI products for FIO installed in Class I Division 2 Hazardous Areas. For NI products for FIO, see next page.
<Class I Division 2 Hazardous Area> <Non-Hazardous Area> 9
ANB10S/ANB10D
Cabinet ER Bus 1 ANR10S/ANR10D 7
4, 5
2 3 8 6 AEA4D etc.
Field wiring terminal for NI (*1)
Fieldbus
F010709.EPS
*1: Use a barrier (such as Model MTL 791) for Fieldbus as the field wiring terminal for NI. Note: The numbers in Figure correspond to the numbers in Table NI products <FIO>.
TI 33Q01J10-01E
Dec.25,2002-00
<1. System Installation Requirements> Table NI products <FIO> (1/3)

No. Type Model ANR10S-31 ANR10S-34 1 Node Unit ANR10S-41 ANR10S-44 ANR10D-41 ANR10D-44 2 3 Power Supply Module Bus Interface Module PW481-1 PW484-1 EB501 AAI141 AAV141 AAV142 AAI841 AAB841 AAV542 AAI143 AAI543 AAT141 AAR181 AAI135 4 I/O Module AAI835 AAP135 AAT145 AAR145 ADV151 ADV551 (*1) ADV141 ADV157 ADV557 ADV161 ADV561 (*1) ADR541 ALF111 Description Node Unit for Single ER Bus (100 to 120 V AC single power supply) Node Unit for Single ER Bus (24 V DC single power supply) Node Unit for Single ER Bus (100 to 120 V AC dual-redundant power supply) Node Unit for Single ER Bus (24 V DC dual-redundant power supply)
1-36
Node Unit for dual-redundant ER Bus (100 to 120 V AC dual-redundant power supply) Node Unit for dual-redundant ER Bus (24 V DC dual-redundant power supply) 100 to 120 V AC Power Supply Module 24 V DC Power Supply Module ER Bus Interface Slave module Analog Input Module (4 to 20 mA, 16-channel, Non-Isolated) Analog Input Module (1 to 5 V, 16-channel, Non-Isolated) Analog Input Module (-10 to +10 V, 16-channel, Non-Isolated) Analog I/O Module (4 to 20 mA, 8-channel Input/8-channel Output, Non-Isolated) Analog I/O Module (1 to 5 V Input, 4 to 20 mA Output, 8-channel Input/8-channel Output, Non-Isolated) Analog Output Module (-10 to +10 V, 16-channel, Non-Isolated) Analog Input Module (4 to 20 mA, 16-Channel, Isolated) Analog Output Module (4 to 20 mA, 16-Channel, Isolated) TC/mV Input Module (16-channel, Isolated) RTD Input Module (12-channel, Isolated) Analog Input Module (4 to 20 mA, 8-channel, Isolated channels) Analog I/O Module (4 to 20 mA, 4-channel Input/4-channels Output, Isolated channels) Pulse Input Module (0 to 10 kHz, 8-channel, Isolated channels) TC/mV Input Module (16-channel, Isolated channels) RTD/POT Input Module (16-channel, Isolated channels) Digital Input Module (32-channel, with pulse count) Digital Output Module (32-channel, with pulse width output function) Digital Input Module (16-channel, 100 V AC, with pulse count) Digital Input Module (32-channel, Pressure Clamp Terminal support only) Digital Output Module (32-channel, Pressure Clamp Terminal support only) Digital Input Module (64-channel, with pulse count) Digital Output Module (64-channel, with Pulse width output function) Relay Output Module (16-channel, with pulse width output function) Foundation Fieldbus (FF-H1) Communication Module
T010707.EPS
TI 33Q01J10-01E
Dec.25,2002-00

No. Type Model ATA4D ATT4D ATR8D ATB5D ATD5D ATI3D ATA4S ATT4S ATR8S ATB5S 5 Terminal Block ATD5S ATI3S ATC4S-5 ATC4S-7 ATC5S ATF9S ATK4A ATM4A ATV4A ATI3A ATB3A ATD5A AEA3D AEA4D AET4D AER4D AED5D (*1) AEC4D-5 6 Terminal Board AEC4D-7 AEF9D MRT TERT MUB MCM TE16 YCB141 (*2) 7 Bus Cable YCB311 (*2) YCB147 (*2) Description Dual-redundant Pressure Clamp Terminal Block for Analog Dual-redundant Pressure Clamp Terminal Block for TC/mV Dual-redundant Pressure Clamp Terminal Block for RTD Dual-redundant Pressure Clamp Terminal Block for Digtal Input Dual-redundant Pressure Clamp Terminal Block for Digital Output Dual-redundant Pressure Clamp Terminal Block for Isolated Analog Pressure Clamp Terminal Block for Analog Pressure Clamp Terminal Block for TC/mV Pressure Clamp Terminal Block for RTD Pressure Clamp Terminal Block for Digital Input Pressure Clamp Terminal Block for Digital Output Pressure Clamp Terminal Block for Isolated Analog Pressure Clamp Terminal Block for Digital (for ADV141) Pressure Clamp Terminal Block for Digital (for ADR541) Pressure Clamp Terminal Block for Digital (for ADV157 and ADV557) Pressure Clamp Terminal Block for Fieldbus KS Cable Interface Adaptor (for Analog) KS Cable Interface Adaptor (for Compatible MAC2) KS Cable Interface Adaptor (for Compatible VM2) KS Cable Interface Adaptor (for AAI35, AAP135) KS Cable Interface Adaptor (for AAI835) KS Cable Interface Adaptor (for Digital) Terminal Board for Analog (8-channel4) Terminal Board for Analog (16-channel2 or 8-channel2) Terminal Board for TC (16-channel2) Terminal Board for RTD/POT (16-channel, Single and Dual-Redundant) Terminal Board for Digital (32-channel2) Terminal Board for Digital (for 100 V AC Input) Terminal Board for Digital (for Relay Output) Terminal Board for Fieldbus Terminal Board for RTD (for 32-channel (162)) Terminal Block for RTD (16-channel) General-Purpose Terminal Board (for 32-channel (162)) Terminal Board for Control I/O 16-Point Terminal Block ER Bus Cable ER Bus Extention Cable ER Bus Adaptor
1-37
T010708.EPS
TI 33Q01J10-01E
Dec.25,2002-00

No. Type Model AKB331 (*2) AKB332 (*2) AKB334 (*2) AKB335 (*2) 8 Signal Cable AKB336 (*2) AKB337 (*2) KS1 (*2) KS2 (*2) KS8 (*2) 9 I/O Module
*1:
1-38
Description Signal Cable (for Connection between ADV151/ADV551 and Terminal Board) Signal Cable (for Connection between ADV141 and Terminal Board) Signal Cable (for Connection between ADR541 and Terminal Board) Signal Cable for Connection between AAR145 and AER4D) Signal Cable (for Connection between ALF111 and Terminal Board) Signal Cable (for Connection between ADV161/ADV561 and Terminal Board) Signal Cable (40-40pin) Signal Cable (40-40pin) Signal Cable (50-50pin) ER Bus Interface Master Module
T010712.EPS
EB401
For combinations such as ADV551 and AED5D, or ADV561 and AED5D, when using ADV551 or ADV561 in the voltage output mode (namely, when supplying the power from AED5D to the external load), the field wiring for NI cannot be made. *2: Specify as /NL (option code) for Non-Incendive bus cables or signal cables. Note: Some indications of suffix code are omitted, but all existing suffix codes of the models in Table NI products <FIO> are NI products.
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NI Products and Their Configuration <RIO>

The figure below shows how to configure NI products installed in Class I Division 2 Hazardous Areas. For NI products for RIO, see next page.
<Class I Division 2 Hazardous Area> Cabinet
<Non-Hazardous Area>
6 RIO Bus YNT51 1 AN50
YNT51
FCS
NI compliance is not required for optical cables because they can not supply energy.
Terminal Board
Fieldbus Converter
F010706.EPS
Note: The numbers in Figure correspond to the numbers in Table NI Products <RIO>.
TI 33Q01J10-01E
Dec.25,2002-00
<1. System Installation Requirements> Table NI Products <RIO> (1/2)

No. Type Model ANS50-51 1 Node Interface Unit ANS50-54 AND50-51 AND50-54 YNT511-R41 2 Optical Bus Repeater YNT511-R44 YNT521-R11 YNT521-R14 AMN11 AMN12 AMN21 3 I/O Module Nest AMN31 AMN32 AMN33 AMN34 AAM10 AAM11 AAM11B AAM21 AAM21J APM11 AAM50 AAM51 AMM12T AMM12C AMM22M 4 I/O Module AMM22T AMM22TJ AMM22C AMM32T AMM32TJ AMM32C AMM32CJ AMM42T AMM52T ADM11T ADM11C ADM12T Description Node Interface Unit for Single RIO Bus (for 100 V AC power supply) Node Interface Unit for Single RIO Bus (for 24 V DC power supply) Node Interface Unit for Dual-Redundant RIO Bus (for 100 V AC power supply) Node Interface Unit for Dual-Redundant RIO Bus (for 24 V DC power supply) Optical Bus Repeater (for RIO Bus, 100 V AC power supply, and up to 4 km) Optical Bus Repeater (for RIO Bus, 24 V DC power supply, and up to 4 km) Optical Bus Repeater (for RIO Bus, 100 V AC power supply, and up to 15 km) Optical Bus Repeater (for RIO Bus, 24 V DC power supply, and up to 15 km) Nest for Analog I/O Modules High Speed Nest for Analog I/O Modules Nest for Relay I/O Modules Nest for I/O Terminal Modules Nest for I/O Connector Modules Nest for Communication Modules Nest for Multipoint Control Analog I/O Modules Current / Voltage Input Module Current / Voltage Input Module Current/Voltage Input Module (Supports BRAIN) mV, Thermocouple and RTS Input Module
1-40
mV, Thermocouple and RTS Input Module (conforms to IEC584-1995, IEC751-1995) Pulse Input Module Current Output Module Current / Voltage Output Module Voltage Input Multiplexer Module (16 Points, Terminal type) Voltage Input Multiplexer Module (16 Points, Connector Type) mV Input Multiplexer Module (16 Points, Terminal Type) Thermocouple Input Multiplexer Module (16 Points, Terminal Type) Thermocouple Input Multiplexer Module (16 Points, Terminal Type, conforms to IEC584-1995) mV Input Multiplexer Module (16 Points, Connector Type) RTS Input Multiplexer Module (16 Points, Terminal Type) RTS Input Multiplexer Module (16 Points, Terminal Type, conforms to IEC751-1995) RTS Input Multiplexer Module (16 Points, Connector Type) RTS Input Multiplexer Module (16 Points, Connector Type, conforms to IEC751-1995) 2-Wire Transmitter Input Multiplexer Module (16 Points, Terminal Type) Current Output Multiplexer Module (16 Points, Terminal Type) Contact Input Module (16 Points, Terminal Type) Contact Input Module (16 Points, Connector Type) Contact Input Module (32 Points, Terminal Type)
T010702.EPS
TI 33Q01J10-01E
Dec.25,2002-00
<1. System Installation Requirements> Table NI Products <RIO> (2/2)

No. Type Model ADM12C ADM51T-1, ADM51T-2 ADM51C-1, ADM51C-2 ADM52T-1, ADM52T-2 4 I/O Module ADM52C-1, ADM52C-2 ADM15R ADM55R-1, ADM55R-2 ACM11 ACM12 ACF11 AMC80 MCM MUB 5 Terminals MUD MRT 6 Cable YCB121 KS1 KS2 7 Cable KS8 KS9 Description Contact Input Module (32 Points, Connector Type) Contact Output Module (16 Points, Terminal Type) Contact Output Module (16 Points, Connector Type) Contact Output Module (32 Points, Terminal Type) Contact Output Module (32 Points, Connector Type) Relay Input Module (16 Points, Terminal Type) Relay Output Module (16 Points, Terminal Type) RS-232C Communication Module RS-422/RS-485 Communication Module Fieldbus Communication Module Multipoint Control Analog I/O Module Terminal Board for Control input (8 input, 8 output) General-Purpose Terminal Board (16-point Board) General-Purpose Terminal Board (32-point Board) Terminal Board for RTS input RIO Bus Cable Signal Cable (40-40 pin) Signal Cable (40-40 pin) Signal Cable (50-50 pin) Signal Cable (50-50 pin)
1-41
T010703.EPS
Note: The spares and replacement parts for the above products are also non-incendive.
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Power Cable
The power cables of node units (FIO), node interface units (RIO) and optical repeaters must be passed through a metal conduit, and wired from a non-hazardous area without applying stress to the end of the cables. In addition, connect cables according to the Canadian Electrical Code (CEC) or local electrical codes.
Other Cables
Connect cables according to the Canadian Electrical Code (CEC) or local electrical codes. For the wiring, the followings are especially important. The conduit wiring is required for the cable (AKB332) and field wiring to be connected to ADV141. When using AAP135 in the voltage output mode, the conduit wiring is required for the cable (KS1) and field wiring to be connected to AAP135. For combination of ADV551 and AED5D, or ADV561 and AED5D, when using ADV551 or ADV561 in the voltage output mode, the conduit wiring is required for the field wiring to be connected to AED5D. For ALF111, use a barrier (such as Model MTL 791) for Fieldbus as the field wiring terminal for NI.
WARNING EXPLOSION HAZARD

DO NOT DISCONNECT CABLES, FUSES AND CARDS WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS.
AVERTISSEMENT-RISQUE DEXPLOSION
NE PAS DE BRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION, A MOINS QU'IL NE S'AGISSE D'UN EMPLACEMENT NON DANGEREUX.
IMPORTANT
(1) During Operation While the system is on, never connect or disconnect cables, or attach or remove fuses, or insert or remove cards in explosive atmospheres. (2) During Maintenance When doing maintenance on a system in operation, never connect or disconnect products in explosive atmospheres.
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Cabinet for FIO

Node units must be installed in a metal cabinet with a key. Use a cabinet approved by the CSA or local explosion-proof testing organization, and which is at least 600 mm (W) 760 mm (H) 350 mm (D) to install one node unit.
F010710.EPS
Figure Explosion-proof Cabinet Installation Example
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Cabinet for RIO

Node interface units and optical repeaters must be installed in a metal cabinet with a key. Use a cabinet approved by the CSA or local explosion-proof testing organization, and which is at least 600 mm (W) 1,610 mm (H) 600 mm (D) to install one node interface unit and one optical repeater.
3UNIT or more
F010705.EPS
Figure Explosion-proof Cabinet Installation Example
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1.7.1
Parameters for Connecting NI Products

Supplying or receiving energy to/from circuits affects NI characteristics. Parameters must be displayed for circuit protection when connecting NI products. NI products are classified into source devices and load devices.
NI Product Connection and Parameters

Parameters in Connecting NI-compliant Devices Source devices Load devices
+ Power Supply -
Lc Cc
A Ci B Parameters Vmax: Maximum input voltage Imax: Maximum input current Ci: Maximum internal capacitance Li: Maximum internal inductance Li
Parameters Voc: Maximum open circuit output voltage Isc: Maximum short circuit output current Ca: Maximum allowable capacitance La: Maximum allowable connected inductance Cn: Maximum allowable connected capacitance based upon the normal circuit voltage Vn Vn: Normal circuit voltage Ln: Maximum allowable inductance based upon the normal circuit current In In: Normal circuit current Cc: External wiring (circuit) cable capacitance Lc: External wiring (circuit) cable inductance
F010703.EPS
Figure Parameters in Connecting NI-compliant Devices
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Source Device Parameters

Voc: Maximum open circuit output voltage Maximum voltage generated at the open terminal (part) when an NI-circuit is an open circuit Maximum short circuit output current Maximum current running when making a short NI-circuit or grounding an NI circuit Maximum allowable capacitance Maximum capacitance connectable to an NI circuit Maximum allowable inductance Maximum inductance connectable to an NI circuit Maximum allowable capacitance (at normal circuit voltage Vn) Maximum capacitance connectable when normal circuit voltage Vn is applied to an NI circuit (circuit current running where a circuit is not open, shorted, or grounded) Normal circuit voltage Circuit voltage generated where a circuit is not open, shorted, or grounded Maximum allowable inductance (at normal circuit current In) Maximum inductance connectable when normal circuit current In is applied to an NI circuit (circuit current running where a circuit is not open, shorted, or grounded) Normal circuit current Circuit current running where a circuit is not open, shorted, or grounded Capacitance of external wiring (circuit) cable
Isc:
Ca: La: Cn:
Vn: Ln:
In: Cc:
Lc:Inductance of external wiring (circuit) cable
Load Device Parameters

Vmax: Imax: Ci: Maximum input voltage Maximum input voltage to maintain NI characteristics of the relevant device Maximum input current Maximum input current to maintain NI characteristics of the relevant device Maximum internal capacitance Maximum internal capacitance of a device which can be connected to an NI circuit (external wiring) when the device is connected to the NI circuit Maximum internal inductance Maximum internal inductance of a device which can be connected to an NI circuit (external wiring) when the device is connected to the NI circuit
Li:
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1.7.2
FIO
NI Products and Parameters

The applicable I/O modules and their parameters are listed below. The energy source products for the NI devices are shown in the table below.
Table FIO Parameters (for Energy Source Products for the NI Devices) (*1) (1/2)
Modules
AAI141 Dual Single Dual Single Dual Single Dual Single Dual Single Dual AAI543 Single Dual Single AAI835 Output Dual Single Dual AAI135 Single AAP135 AAV542 Dual Single Dual AAR181 EB501 EB401 AAT145 Dual Single Dual Single Dual AAT145 Single AAR145 Dual Single Dual AAR145 Single 26.4 26.4 0.3 0.8 26.4 2.0 0.3 0.8 16.5 5.0 5.0 26.4 16.5 1.1 1.1 52.8 0.3 1.0 1.0 0.3 0.8 20.0 20.0 0.8 16.5 5.0 5.0 26.4 2.2 1.1 1.1 4.0 0.3 1.0 1.0 0.3 0.8 Single 31.0 11.0 11.0 5.25 5.25 9.4 9.4 5.0 5.0 16.5 16.5 16.5 31.0 11.7 11.7 1.0 1.0 45.0 45.0 0.5 0.5 33.4 16.5 33.0 0.12 0.27 0.4 1.0 1.0 0.39 0.39 1.0 1.0 0.3 0.3 0.3 15.4 20 20 20 20 0.46 0.46 20.0 20.0 0.8 0.8 0.8 31.0 11.0 11.0 5.25 5.25 1.2 1.2 1.25 1.25 16.5 16.5 16.5 24.0 11.7 11.7 1.0 1.0 45.0 45.0 0.125 0.125 5.0 5.0 4.4 0.12 0.27 0.4 5.0 5.0 0.39 0.39 1.0 1.0 0.3 0.3 0.3 100 100 100 100 10 10 100
Voc (V)
27.6 27.6 25.5 25.5 27.6 27.6 27.6 27.6 27.6 27.6 24.3 24.3 31.0 31.0 31.0 31.0 31.0
Isc (mA)
54.0 27.0 26.3 26.3 54.0 27.0 23.0 23.0 23.0 23.0 23.0 23.0 31.0 31.0 23.0 23.0 31.0
Ca (F)
La (mH)
Vn (V)
In (mA)
Cn (F)
Ln (mH)
Remarks
0.12 0.19 0.22 0.22 0.12 0.19 0.12 0.19 0.12 0.19 0.33 0.33 0.25 0.12 0.15 0.12 0.25
2.7 2.7 21.9 21.9 2.7 2.7 19.0 19.0 19.0 19.0 21.9 21.9 15.4 15.4 40.0 40.0 15.4
27.6 27.6 25.5 25.5 27.6 27.6 27.6 27.6 27.6 27.6 24.3 24.3 31.0 31.0 31.0 31.0 31.0
24.0 24.0 23.0 23.0 24.0 24.0 23.0 23.0 23.0 23.0 23.0 23.0 24.0 24.0 23.0 23.0 24.0
0.12 0.19 0.22 0.22 0.12 0.19 0.12 0.19 0.12 0.19 0.33 0.33 0.25 0.12 0.15 0.12 0.25
100 2-wire transmitter 100 2-wire transmitter 100 2-wire transmitter 100 2-wire transmitter 100 2-wire transmitter 100 2-wire transmitter 100 100 100 100 100 100 100 100 100 100 100
AAI143 AAI841 Input AAI841 Output AAB841 Output
AAI835 Input
When connecting 2-wire transmitter When connecting 2-wire transmitter
When connecting 2-wire transmitter When connecting 2-wire transmitter Not applicable (*3)
With terminator resister (50 ohm)(*2) With terminator resister (50 ohm)(*2)
100 RJC input 100 RJC input 0.8 Power Supply for RJC 0.8 Power Supply for RJC 0.8
AAT145
Cable coming out Detection Cable coming out Detection
100 RTD/POT input 100 RTD/POT input 0.8
Cable coming out Detection Cable coming out Detection

T010709.EPS
TI 33Q01J10-01E
Dec.25,2002-00
<1. System Installation Requirements> Table FIO Parameters (for Energy Source Products for the NI Devices) (*1) (2/2)
Modules
Dual
1-48
Voc (V)
Isc (mA)
Ca (F)
La (mH)
Vn (V)
In (mA)
Cn (F)
Ln (mH)
Remarks
ADV551
Single Dual
When connecting the terminal board, the current cannot be limited in the energy supply to the external wiring of NI devices. Therefore, the field wiring for NI cannot be made. When connecting the terminal board, the current cannot be limited in the energy supply to the external wiring of NI devices. Therefore, the field wiring for NI cannot be made.
Voltage output mode
ADV561
Single
Voltage output mode

T010713.EPS
*1: *2: *3:
If the mode is not specified in the remarks column, these parameters apply to all modes of each module (Model). EB401 and EB501 can be only connected to EB401 and/or EB501 at random in parallel. The maximum units of these modules which can be connected each other are 9 units and the maximum length of the cable is 500 m. The conduit wiring is required for the cable to be connected to AAP135.
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The energy sink products are shown in the table below.

Table FIO Parameters (for Energy Sink Products) (*1) (1/2)
Modules
AAI141 Dual Single AAI143 AAI841 Input Dual Single Dual Single Dual Single Dual AAI135 Single AAP135 Dual Single Dual Single AAV142 Dual Single Dual Single Dual Single Dual Single Single Dual Single Dual Single 8.2 25.0 25.0 25.0 25.0 13.0 13.0 7.5 7.5 7.5 7.5 0.18 0.18 30.0 30.0 30.0 30.0 30.0 Single Dual Single ADV561 Dual Single Dual ADR541 Single 26.4 26.4 26.4 26.4 26.4 26.4 110 26.4 110 100 100 100 100 100 100 14 100 14 31.0 72.0 36.0 96.0 48.0 26 A 13 A 3.8 A 7.5 A 3.8 A 7.5 A 60.2 nA 30.1 nA 5.5 10.9 5.5 6.7 3.4 5300 pF 2.21 1.11 2.21 1.11 0.057 0.03 0.146 0.074 0.146 0.074 2.43 2.43 0.11 0.23 0.12 0.22 0.11 0.138 0.28 0.14 0.275 0.138 160 pF 160 pF 80 pF 80 pF 0 0 4.0
Vmax (V)
20.0 12.0 25.5 25.5 20.0 12.0 8.2 8.2 8.2
Imax (mA)
60.0 30.0 26.3 26.3 60.0 30.0 31.0 31.0 31.0
Ci (F)
4200 pF 3100 pF 3500 pF 7000 pF 4200 pF 3100 pF 8600 pF 5300 pF 8600 pF
Li (H)
Remarks (mode, terminals)
3.6 4-wire transmitter input 4.8 4-wire transmitter input 10.0 4-wire transmitter input 10.0 4-wire transmitter input 3.6 4-wire transmitter input 4.8 4-wire transmitter input 2.0 4.0 2.0
AAI835 Input
When connecting 4-wire transmitter When connecting 4-wire transmitter When connecting 4-wire transmitter When connecting 4-wire transmitter
0 Power supply 24 V DC 0 Power supply 24 V DC 0 Power supply 12 V DC 0 Power supply 12 V DC 0.438 0.880 2.4 4.8 2.4 4.8 2.1 1.05 0 0 0 0 0
AAP135
AAV141 AAB841 Input AAT141 ADV157 ADV151
ADV161 ADV141 ADV557 ADV551
Not applicable (*3) Without surge absorber Contact output mode
0 Contact output mode 0 Contact output mode 0 Contact output mode 0 0 0 0

T010710.EPS
TI 33Q01J10-01E
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<1. System Installation Requirements> Table FIO Parameters (for Energy Sink Products) (*1) (2/2)
Modules
AAT145 Dual Single ALF111 Dual Single EB401 10.0
1-50
Vmax (V)
5.0 5.0
Imax (mA)
1.0 1.0 90 A
Ci (F)
0.0015 0.0010 8 pF
Li (H)
Remarks (mode, terminals)
12.6 TC/mV input 12.6 TC/mV input 0.1
(*2) (*2) With the terminating resistor (50 )

T010714.EPS
*1: *2: *3:
If the mode is not specified in the remarks column, these parameters apply to all modes of each module (Model). Use a barrier (such as Model MTL 791) for Fieldbus as the field wiring terminal for NI. The conduit wiring is required for the cable to be connected to ADV141.
Table Cable Parameter for FIO

Model
YCB141 YCB311 KS1 KS2 KS8 KS9 AKB331 AKB332 AKB334 AKB335 AKB336 AKB337
L (H/m)
0.25 0.22 1.50 1.50 1.50 1.50 1.50 2.20 2.20 1.50 0.67 1.50
C (pF/m)
100 85 110 110 110 110 110 100 100 110 55 110
T010711.EPS
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RIO
The applicable I/O modules, electrical transceiver and optical transceivers and their parameters are listed below. The energy source products for the NI devices are shown in the table below.
Table RIO Parameters (for Energy Source Products for the NI Devices) (*1)
Modules AAM10 AAM11 AAM11B AAM21 /AAM21J APM11 AAM50 AAM51 AAM51 AMC80 AMC80 AMM12 AMM22 /AMM22J AMM32 /AMM32J AMM42 AMM52 ADM11 /ADM12 ADM51 /ADM52 ADM15R ADM55R ACM11 ACM12 ACF11 RB401 AIP511 AIP512 AIP581 Voc (V) 25.5 25.5 25.5 3.0 26.4 25.5 25.5 10.3 25.5 14.0 14.0 14.0 6.0 24.5 25.5 6.0 Isc (mA) 35.0 60.0 60.0 1.5 40.0 21.5 21.5 60.0 21.5 0.1 0.1 0.1 1.5 60.0 21.5 20.0 Ca (F) 0.20 0.27 0.27 1.00 0.15 0.20 0.20 0.20 0.20 1.00 1.00 1.00 1.00 0.27 0.27 1.00 La (mH) 4.0 5.0 5.0 20.0 2.0 2.0 4.0 4.0 1.6 20.0 20.0 20.0 20.0 0.8 1.6 10.0 Vn (V) 25.5 25.5 25.5 1.5 26.4 25.5 25.5 10.3 25.5 14.0 14.0 14.0 1.5 24.5 25.5 6.0 In (mA) 22.0 22.0 22.0 1.0 35.0 21.5 21.5 10.0 21.5 0.1 0.1 0.1 1.5 22.0 21.5 20.0 Cn (F) 0.20 0.27 0.27 1.00 0.15 0.20 0.20 0.20 0.20 1.00 1.00 1.00 1.00 0.27 0.27 1.00 Ln (mH) 100 100 100 100 RTD input 50 100 100 Current Output Mode 100 Voltage Output Mode 100 Current Output 100 Voltage Input 100 100 TC/mV input 100 RTD input 100 100 100 Remarks
Not applicable (No supplying energy to Non-Incendive Field Circuits.) 25.5 8.5 0.20 2.0 25.5 8.5 0.20 100
Not applicable (No supplying energy to Non-Incendive Field Circuits.) 22.0 4.7 20.0 13.0 13.0 13.0 13.0 40.0 67.0 150.0 140.0 140.0 140.0 140.0 0.05 1.00 0.18 0.27 0.27 0.27 0.27 0.5 0.8 0.1 10.0 10.0 10.0 10.0 19.5 4.7 20.0 5.0 5.0 5.0 5.0 15.0 40.0 80.0 90.0 90.0 90.0 90.0 0.10 1.00 0.18 1.00 1.00 1.00 1.00 10 V input 10 5 1 1 1 1
T010704.EPS
With terminal resistors (107 ohms) (*2)
*1: *2:
If the mode is not specified in the remarks column, these parameters apply to all modes of each module (Model). RB401, AIP511, AIP512, and AIP581 can be only connected to RB401, AIP511, AIP512 and/or AIP581 at random in parallel. The maximum units of these modules which can be connected each other are 9 units and the maximum length of the cable is 750 m.
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The energy sink products are shown in the table below.

Table RIO Parameters (for Energy Sink Products) (*1)
Modules AAM10 AAM10 AAM11 AAM11 AAM11B AAM11B AAM21 /AAM21J APM11 AMC80 AMM12 AMM22 /AMM22J AMM32 /AMM32J ADM11 /ADM12 ADM51 /ADM52 ADM55R ACM11 ACM12 RB401 AIP511 AIP512 AIP581 Vmax (V) 11.0 30.0 11.0 30.0 11.0 30.0 4.0 26.4 30.0 30.0 4.0 5.2 25.0 30.0 25.0 130.0 15.0 14.0 20.0 20.0 20.0 20.0 Imax (mA) 40.0 1.0 40.0 1.0 40.0 1.0 1.0 24.0 1.0 1.0 1.0 1.1 1.0 100.0 100.0 12.0 5.0 5.0 80.0 70.0 80.0 80.0 Ci (F) 0.015 0.015 0.015 0.015 0.015 0.015 0.150 0.010 0.001 0.010 0.010 0.010 0.001 0.001 0.001 0.001 0.010 0.010 0.001 0.001 0.001 0.001 Li (H) Remarks (mode, terminals)
10.0 Current input mode, B-C 10.0 Voltage input mode, B-C 10.0 Current input mode, B-C 10.0 Voltage input mode, B-C 10.0 Current input mode, B-C 10.0 Voltage input mode, B-C 10.0 TC/mV input mode, B-C 10.0 Contact input mode, B-C 10.0 Voltage input 10.0 Voltage input mode 10.0 TC/mV input mode 10.0 RTD input mode 100.0 Contact input mode, A-B 10.0 Transistor contact output mode 10.0 10.0 100.0 100.0 8.0 mH 8.0 mH With terminal 8.0 mH resistors (107 ohms) (*2) 8.0 mH
T010705.EPS
Relay output mode
*1: *2:
If the mode is not specified in the remarks column, these parameters apply to all modes of each module (Model). RB401, AIP511, AIP512, and AIP581 can be only connected to RB401, AIP511, AIP512 and/or AIP581 at random in parallel. The maximum units of these modules which can be connected each other are 9 units and the maximum length of the cable is 750 m.
Table Cable Parameters

Cable YCB121 KS1 KS2 KS8 KS9 L (H/m) 0.92 1.50 1.50 1.50 1.50 C (pF/m) 85 110 110 110 110
T010706.EPS
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1.7.3
How to Compare Parameters

Before connecting the CENTUM CS 3000 I/O modules to NI products, both source and sink parameters must be compared. There are following two ways to compare the parameters for the combination of the energy source and sink devices. For the both ways, the wiring must conform to National Electrical Code (NEC) or local wiring work standards.
Case 1: Field Wiring Performed in accordance with Specific Wiring Works of Division 2
Energy source devices Vn In Cn Ln
*1: *2:
Energy sink devices Vmax Imax Total Ci of source devices + total capacitance Cc (*1) of external wiring Total Li of source devices + total inductance Lc (*2) of external wiring
If the value is unknown, calculate using 200 pF/m. If the value is unknown, calculate using 0.66 H/m.
Case 2: Field Wiring Performed in accordance with General-Purpose Wiring Works

Energy source devices Voc Isc Ca La
*1: *2:
Energy sink devices Vmax Imax Total Ci of source devices + total capacitance Cc (*1) of external wiring Total Li of source devices + total inductance Lc (*2) of external wiring
If the value is unknown, calculate using 200 pF/m. If the value is unknown, calculate using 0.66 H/m.
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Example
Consider how to connect the AAM11 Current/Voltage Input Module, one of the CENTUM CS 3000 I/O modules, to Yokogawa's EJA Differential Pressure Transmitter. One EJA is connected to one circuit of the AAM11 module via a 100 m cable, which is located in a Class I Division 2 Hazardous Area.
Hazardous location (Class I, Division 2) Source device Load device
+ Power Supply <CS 3000 AAM11>
Lc Cc
+ Ci <Differencetial pressure transmitter EJA> (Vmax) = 30 V (Imax) = 165 mA (Ci) = 0.0225 F (Li) = 0.73 mH Li
The following parameters have been defined: (Voc) = 25.5 V (Isc) = 60 mA (Ca) = 0.27 F (La) = 5.0 mH (Cn) = 0.27 F at (Vn)= 25.5 V (Ln) = 100 mH at (In)= 22.0 mA (Cc) = 200 pF/m 100 m = 0.0002 F 100 = 0.02 F (Lc) = 0.66 H/m 100 m = 0.00066 mH 100 = 0.066 mH Therefore, Voc = 25.5 V Isc = 60.0 mA Ca = 0.27 F La = 5.0 mH < < > > Vmax = 30 V Imax = 165 mA Ci + Cc = 0.0425 F Li + Lc =0.796 mH
Since the conditions for combination are satisfied, AAM11 can be connected with EJA.
F010704.EPS
Figure Connecting AAM11 with EJA
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1.8
Corrosive-gas Environment Compatibility

The CS 3000 system employs ER bus node units and FIO input/output modules which meet the ANSI/ISA G3 environment requirements and are compatible with the corrosive gas-susceptible environment.
G3 Environment-compatible Products
Table G3 Environment-compatible Products
No. 1 Product Node unit Model ANR10-3 AAI141-3 AAV141-3 AAV142-3 AAI841-3 AAB841-3 2 Analog I/O modules AAV542-3 AAI143-3 AAI543-3 AAT141-3 AAR181-3 AAI135-3 AAI835-3 AAT145-3 AAR145-3 AAP135-3 ADV151-3 ADV141-3 ADV142-3 ADV551-3 3 Digital I/O modules ADR541-3 ADV157-1 ADV557-1 ADV161-1 ADV561-1 ALR111-1 4 Communication module ALR121-1 ALE111-1 ALF111-1 Description ER bus node unit (19-inch Rack Mount type) Analog input module (4 to 20 mA, 16-channel, non-isolated) Analog input module (1 to 5 V, 16-channel, non-isolated) Analog input module (10 V to +10 V, 16-channel, non-isolated) Analog I/O module (4 to 20 mA input, 4 to 20 mA output, 8-channel/8-channel, non-isolated) Analog I/O module (1 to 5 V input, 4 to 20 mA output, 8-channel/8-channel, non-isolated) Analog output module (10 V to +10 V, 16-channel, non-isolated) Analog Input Module (4 to 20 mA, 16-Channel, Isolated) Analog Output Module (4 to 20 mA, 16-Channel, Isolated) Thermocouple/mV input module (16-channel, isolated) Resistance temperature detector input module (12-channel, isolated) Analog input module (4 to 20 mA, 8-channel, isolated channels) Analog I/O module (4 to 20 mA, 4-channel/4-channel, isolated channels) Thermocouple/mV input module (16-channel, isolated channels) Resistance temperature detector/potentiometer input module (16-channel, isolated channels) Pulse input module (8-channel, 0 to 10 kHz, isolated channels) Digital input module (32-channel, isolated) Digital input module (16-channel, 100 to 120 V AC, isolated) Digital input module (16-channel, 220 to 240 V AC, isolated) Digital output module (32-channel, isolated) Relay output module (16-channel, isolated) Digital input module (32-channel, for pressure clamp terminals, isolated) Digital output module (32-channel, for pressure clamp terminals, isolated) Digital input module (64-channel, isolated) Digital output module (64-channel, isolated) RS-232C Communication Module (2-Port, 1200 bps to 115.2 kbps) RS-422/RS-485 Communication Module (2-Port, 1200 bps to 115.2 kbps) Ethernet Communication Module (1-Port, 10 Mbps) Foundation Fieldbus (FF-H1) Communication Module (4-Port, 31.25 kbps)
T010801.EPS
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Outline of G3 Environment Compatibility

The classification of the environment in which the process control equipment is installed is determined by the ANSI/ISA S71.04 Environmental Conditions for Process Control Systems standard. The environment having an atmosphere which contains steams and mists (liquids, coded L), dusts (solids, coded S), or corrosive gases (gases, coded G) is classified into four categories according the levels of these substances determined. The four categories of the corrosive gas environment are defined as follows: G1 (mild): A well-controlled environment in which corrosive gas is not the major cause adversely affecting the reliability of plant equipment. The corrosion level on the copper test piece is below 0.03 m (see note below).
G2 (moderate): An environment in which corrosive gas can be detected and it could be determined that the gas is the major cause adversely affecting the reliability of plant equipment. The corrosion level on the copper test piece is below 0.1 m (see note below). G3 (harsh): An environment in which corrosive gas is frequently generated to cause corrosion and that it is necessary to provide special measures or employ specially designed or packaged plant equipment. The corrosion level on the copper test piece is below 0.2 m (see note below). A corrosive gas-polluted environment that demands special protective chassis for the plant equipment, specifications of which should be seriously determined by the user and a power unit manufacturer. The corrosion level on the copper test piece is 0.2 m or more (see note below).
GX (severe):
Note: Copper test pieces are used to determine the level of corrosion for the classification of the plant environment. The test piece is an oxygen-free copper sheet, which is 15 cm2 in area, 0.635 mm in thickness, 1/2 to 3/4H in hardness. The test piece is placed in the plant site for one month and checked for any change before and after the test to determine the degree of corrosion (see table below). If the test period is shorter than one month, the result is calculated to obtain equivalent data using a expression defined by the standard.
Table Classification of Corrosive-gas Corrosion Levels
Environment category Copper corrosion level Group A H2S SO2, SO3 Cl2 NOx Group B HF NH3 O3
G1 Mild < 300 (< 0.03) <3 < 10 <1 < 50 <1 < 500 <2
G2 Moderate < 1000 (< 0.1) < 10 < 100 <2 < 125 <2 < 10000 < 25
G3 Harsh < 2000 (< 0.2) < 50 < 300 < 10 < 1250 < 10 < 25000 < 100
GX Severe 2000 ( 0.2) 50 300 10 1250 10 25000 100

T010802.EPS
[] ( [m] ) [mm3/m3]
Note: The gas density data indicated in the table are for reference only, with the relative humidity of 50 % RH or less. The category goes up one rank higher every time the humidity increases 10 % exceeding the 50 % RH or over 6 % per hour.
The Group-A gases shown in the table may coexist and cause inter-reaction. Inter-reaction factors are not known for the Group-B gases.
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<2. Transportation, Storage and Installation>
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2.
Transportation, Storage and Installation

This section describes the precautions in transporting, storing, and installing the CS 3000 system equipment. SEE ALSO
See Section 1.2 Control Room Environment for the environmental requirement for each piece of equipment.
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2.1
Precautions for Transportation

This section describes the precautions required to prevent accidents and damage when transporting CS 3000 system equipment. These precautions apply when the equipment is contained in our original packing.
Transportation
SEE ALSO
See Table Equipment Installation Specifications in Section 1.2 Control Room Environment for ambient temperature, humidity, vibration and impact.
Loading
Do not load crates on top of others or turn them on their sides. Keep all crates upright. Secure loaded crates using ropes, and cover them completely with waterproof coverings. Do not load crates outdoors when it is raining.
Dont Stack Outdoors

Be sure to store cargoes inside a warehouse if they must be stored for some time.
Transportation
Cargoes contain precision instruments. Select a company specializing in the transportation of computers and precision instruments. Keep all products upright during air transport, freightage, or truck transport. When transporting by track, drive at low speed to avoid vibration and impact. Also, slow down to the limit on a bad road.
Transportation for LPCKIT, YPCKIT

When transporting these kits, pack its personal computer (main body) and UPS (if installed) separately from others. For YPCKIT, LCD must be packed separately as well.
Others
Do not transport equipment through areas where there may be corrosive gas, intense electric or magnetic fields.
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Unloading
Prepare special equipment for unloading. Avoid unloading outdoor in case of rain.
Location for Unloading

To select a location for safe unloading, check that: There is ample space for crane and forklift maneuvering. Ground is solid. The handrails of scaffold can be removed. There is enough working space for unpacking (at least 2,500 mm by 4,000 mm). Provide a platform if necessary. There is a height of at least 3,000 mm under the roof. Outdoor-indoor temperature difference should be less than 10 C to avoid condensation.
Keep Upright
Keep crates upright when unloading.
Avoid Physical Shock

Avoid physical shock. Be careful not to lose balance or swing when lifting or placing cargoes on the ground or platform. Also check scaffold strength.
IMPORTANT
When lifting Hardware with a crane, do not unpack it, but attach lifting bolts or wire ropes to the baseboard positions shown to lift it. Keep the distance between the crane hook and the cargo to be lifted at a minimum. If it is difficult to do this, tie four belts together at a point close to the cargo to keep it from falling. Unpacked items are more likely to lose their balance and fall.
Lifting Console Type Kit (LPCKIT, YPCKIT) with Crane

There are no eye bolts on top of LPCKIT/ YPCKIT for lifting it. When lifting a LPCKIT or a YPCKIT with crane, use a baseboard with lifting bolts on front and rear, or use wire ropes (see figure). Labels indicating the center of gravity are attached at the both sides of the package.
Center of gravity label
Baseboard
F020102.EPS
Figure Lifting LPCKIT/YPCKIT with a Crane

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Carrying
This section describes how to carry cabinets.
Carrying Space
Carry cabinets into the location of installation without unpacking. To carry them in on the second floor or upper floors using a crane, a scaffold of about 2,500 by 4,000 mm is required for placing as well as unpacking.
Table Required Entrance and Elevator Size
Console type HIS Width Height Depth Max. loading capacity 800 mm 1,500 mm 1,600 mm 150 kg Cabinet 800 mm 2,400 mm 1,000 mm 400 kg
T020101.EPS
Passage
The passage must be wide enough as shown below. It must also be strong enough to withstand the weight of the cabinet. Determine the passage according to the cabinets and carriers size and weight. Carrying console type HIS in
Example ; Cabinet height: 1,900 mm 1,600 mm Height: 1,900 mm + Carrier height
800 mm
1,500 mm min.
1,500 mm min.
F020103.EPS
Carrying cabinet in
Example ; Cabinet height: 2,105 mm 1,000 mm Height: 2,105 mm + Carrier height
800 mm
1,300 mm min.
1,300 mm min.
F020101.EPS
Figure Passage Requirements
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Carrying when Headroom is Low

The cabinet should be carried upright. If this is impossible due to low headroom, Remove the side boards. Turn the cabinets right or left side (viewed from its front) down. Gently carry the cabinet with the side down. Turn the cabinet to its upright position as soon as the cabinet passes through a place with low headroom. Attach the side boards to the cabinet.
Using Rollers
The cabinet should be carried in to or near the installation location without unpacking. Do not use rollers if possible. When using them, take the following precautions: Use wooden rollers which are long enough so that more than 200 mm remains outside of the cabinet on each side. Make sure that two or more rollers are always under the cabinet. Do not use a hammer to correct roller positions on the move.
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2.2
Unpacking
In unpacking the received cargoes and equipment, inspect them according to inspection list below. It is recommended to unpack by Yokogawa engineers or in their presence.
Table Inspection List
Inspection Items Result Measures Required If unsuitable, select proper location according to specified environmental requirements. If yes, do not unpack and wait until the fluctuation remains within 10 C/h. If damaged badly, inform Yokogawa. If yes, inform Yokogawa. If yes, remove them and check the surrounding. If damaged badly, inform Yokogawa. If yes, inform Yokogawa.
T020201.EPS
Environment of unpacking location Suitable Unsuitable (temperature, humidity, dust) Rapid temperature fluctuation Yes No (should be within 10 C/h) Exterior Yes Damage to equipment exterior No Condensation or its trace on equipment exterior. (*1) Loose parts inside equipment. Interior Damage to equipment interior. Condensation or its trace on equipment interior. (*1)
*1:
No No No No
Yes Yes Yes Yes
Condensation symptoms are as follows: Dew patterns on PCBs. Printed circuit copper trace is floating off the board. Label characters on PCBs are smudged. Connectors on PCBs are smudged. Dew patterns or traces of droplets are found on cabinet panels.
IMPORTANT
Condensation may cause a fatal system failure in the CS 3000 system. Be sure to unpack the equipment indoor under the specified environmental conditions. Strictly observe the allowable temperature fluctuation range of 10 C/h. Do not bring the equipment into a heated room straight from the outside in winter. Our warranty does not cover any damage caused by condensation. Proper treatment may be able to minimize the damage caused by condensation, however. Contact Yokogawa in case of condensation.
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Unpacking Procedure
[Unpacking export wooden crates] Equipment packed for export is enclosed in an aluminized bag, then housed in a wooden crate. To unpack export wooden crates: (1) (2) (3) (4) (5) (6) Remove the nail from each corner protector. Remove the nail from the ceiling panel. Remove the nail from the ceiling panel. Remove the nail from the side panel. Remove the nail from the side panel. Remove the nail from the end panel.
Sequencing steps (1) to (6) above remove nails from one side. Repeat them to remove nails from the opposite side.
(2) Ceiling panel (1) Corner protector
(6)
(4) (6)
(3)
(3) In moving equipment, carry it on the baseboard on which it was delivered for safety. Keep the baseboard since it may also be used to relocate equipment to its final site of installation after it has been installed in position temporarily.
End panel
(5)
Side panel
(5) (4)
F020201.EPS
Figure Unpacking Procedure
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2.3
Storage
The delivery date should be determined in accordance with your installation schedule. Avoid storing products more than three months. If long-term storage cannot be avoided, consult us in advance because it is necessary to provide waterproofing, condensation prevention, and dustproofing measures as well as periodical inspections.
Storage Condition
Store products without unpacking. Be sure to confirm that the crate is not damaged. To store them after unpacking, be sure to take the precautions described below.
Location of Storage
Store products in a warehouse or indoor facilities - never in an open-air location.
Storage Environment
SEE ALSO
See Section 1.2 Control Room Environment for permissible temperature, humidity and temperature fluctuation of storage area.
Avoid direct sunlight. Prevent condensation. Do not store products where corrosive gas or salty air may be present.
Storage of Packed Equipment

Place squared pieces of lumber with a height of 100 mm or higher on the floor. The lumber should be long enough so that more than 100 mm remain outside of the crate on every side. Securely place unopened crates on the lumber platform. Do not stack crates in piles. Make sure to provide good air circulation in the storage area and periodically inspect the crates to keep them under proper conditions.
Storage of Unpacked Equipment

To store unpacked products without power connection, follow the specified environmental requirements. If stored in a non-air-conditioned room, cover them with polyethylene or other sheets for protection against dust and moisture. For moisture-proofing, place a sufficient amount of Silica gel or other desiccating agent inside the covering and inspect replace from time to time.
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2.4
Installation
Before installation, be sure that anchor bolts, pedestals, and cable holes are provided according to the customers system configuration plans. Check that the positions of holes on the floor fit the anchor bolt holes in the channel base of each piece of equipment.
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2.4.1
Installation on Floor
The installation method varies with the type of the floor and building. After unpacked, be careful not to put any impact until it is fixed to the floor to prevent from tip-over. Install devices as specified in the plans. Check the position of front and back panels of the cabinet. Avoid physical shock. Never use hammers. The open display style console assembly YPCKIT (excluding option code FT) is provided with simple legs. When the YPCKIT is secured to the floor, remove and store the simple legs. Use them at the time of movement in the future. Fix each equipment to the floor. The explanation below shows how to fix devices on different types of floors.
Concrete Floor
Clamp the equipment to the floor using anchor bolts. It is recommended to use M12 bolts and 3,200 Ncm tightening torque.
Equipment Anchor bolts
F020401.EPS
Figure Using Anchor Bolts
Steel Floor
Clamp the equipment to the floor using clamp bolts. After cabling through the riser duct, fill the duct with rubber sponges and seal the top with putty.
Equipment Clamp bolt Steel floor
Riser Duct
F020402.EPS
Figure Using Clamp Bolts
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Free-access Floor
Clamp the equipment to pedestals which are anchored to the base floor.
Equipment
Free-access floor
Pedestal Base floor
F020403.EPS
Figure Using Pedestal
In the free-access floor, make holes for riser cables to connect to each piece of equipment as follows: If one floor tile is removed, be sure to reinforce the opening with an angle frame for floor stability.
Angle frame
Free-access floor supports
F020404.EPS
Figure Removing One Floor Tile
Do not make a holes near the floor supports. Do not cut away more than 1/3 of a floor tile.
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IMPORTANT
If a number of neighboring floor tiles are removed, be sure to provide angle frames or pedestals for reinforcement.
Bad example
Good example
F020405.EPS
Figure Partially Cutting Floor Tile
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Size of Cabling Holes in Floor

For ease of cabling, and for separating power cables from signal cables, it is recommended that you create holes in the floor for cabling that are the maximum size indicated in the floor plans. SEE ALSO
Refer to External Dimensions (TI 33Q01J10-02E) for the weight and dimensions.
If the specified maximum size hole cannot be provided due to the floor construction or pit dimensions, the size may be smaller within the range indicated in the plans. If you use the specified minimum size of hole, use flexible cables that can bend inside the channel base.
Distribution board Cabinet Sealed with putty
Cabling to rear Cabling hole Cabling to front

F020406.EPS
Figure Cabling through Maximum Size Hole

Distribution board Cabinet Sealed with putty
Cabling to rear Cabling hole Cabling to front

F020407.EPS
Figure Cabling through Minimum Size Hole
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2.4.2
Installing the Console Type HIS Side-by-Side

In the LPCKIT (Enclosed Display Style Console Type HIS), a space for a UPS can be specified as the option. In the YPCKIT (Open Display Style Console Type HIS), there may not be sufficient space for a UPS depending on the PC to be used. In this case, prepare a space for the UPS if necessary.
LPCKIT
The way to mount two or more console type HIS side by side, using bolts to join them, is described below. The same method is used to join universal consoles or CENTUM-XL cabinets with the same shape.
IMPORTANT
The CENTUM-XL EOPS has a different-shaped operation keyboard than the console type HIS, so you cant use the EOPS flat membrane keyboard if you want to mount EOPS and console type HIS side by side.
LCD Desk A B C D E F G Front door below desk Channel base

F020417.EPS
Figure Example of side-by-side mounting of Console Type HIS
Installation
(a) Level the floor surface on which cabinets are to be installed. (b) To install two or more cabinets in a line, install the central one first (D in Figure), and next ones on both sides (CBA, EFG). (c) With bottom plate (a) (see Figure on next page) off, install the cabinet in position, making sure that the anchor bolt position and channel base hole align with each other. (d) Tighten anchor bolt nut [A] (Figure) when the installation is complete. When linking many cabinets in a row, tighten the nuts only finger-tight first, fully tightening them when the cabinet interconnection is complete.
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f h g i Top plate
d a b c
Hooked part (3 places) h e
a b c Bottom plate of desk M3 screws Bottom plate

F020418.EPS
Figure Console Type HIS Side by Side
Referring to the figure above, follow the procedure described below to connect the HIS with bolts. When tightening bolts e, f, and g, make sure that console type HIS are aligned. 1. 2. Using a hexagonal wrench, loosen hex socket head bolts d (4 bolts) securing the main body and the channel base to each other. Remove the bottom place of desk, and tighten the tapered bolt screws e using an Lwrench. To remove the bottom place of desk, remove the four M3 screws holding it then you can slide the lower plate about 3 mm to the rear, lift the hooked part of the plate from the square holes in the lower part of the operator keyboard, and remove the plate from the bottom. Remove the top plates and tighten tapered bolt screws with L-wrench K. Open front and rear doors, and tighten bolt screws g with an L-wrench. Confirm that surfaces of the side-by-side HIS are aligned, then use a hex wrench to join main body to the channel base using hex bolts. If theres a gap between main body and channel base, insert liner. Replace the removed plates and bottom plates in their original positions.
3. 4. 5.
6.
IMPORTANT
Dont pass wiring to non-Yokogawa equipment through the console type HIS. However, the wiring of general-purpose personal computer installed in the console type HIS (LPCKIT, YPCKIT) is excluded.
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YPCKIT
The way to mount two or more console type HIS side-by-side, using bolts to join them, is described below. The same method is used to join universal consoles or CENTUM-XL cabinets with the same shape.
IMPORTANT
The CENTUM-XL EOPS has a different-shaped operation keyboard than the console type HIS, so you cant use the EOPS flat membrane keyboard if you want to mount EOPS and console type HIS side-by-side.
LCD
Desk
Front door below desk
Channel base
F020422.EPS
Figure Example of Side-by-side mounting of Console Type HIS
Installation
(a) Level the floor surface on which HISs are to be installed. (b) To install two or more HISs in a line, install the central one first (B in Figure), and next ones on both sides (C, A). (c) With bottom plate (see Figure on next page) off, install the HIS in position, making sure that the anchor bolt position and channel base hole align with each other. (d) Tighten anchor bolt nut (a) (see Figure on next page) when the installation is complete. When linking many HISs in a row, tighten the nuts only finger-tight first, fully tightening them when the HIS interconnection is complete.
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f h g i
e h
d g i a b c
Hooked part (1place) Bottom plate of desk a b c Bottom plate M3 screws

F020423.EPS
Figure Console Type HIS Side-by-side
Referring to the figure above, follow the procedure described below to connect the HIS with bolts. When tightening bolts e, f, and g, make sure that console type HIS are aligned. 1. 2. Using a hexagonal wrench, loosen hex socket head bolts d (4 bolts) securing the main body and the channel base to each other. Remove the bottom place of desk, and tighten the tapered bolt screws e using an Lwrench. To remove the bottom place of desk, remove the four M3 screws holding it then you can slide the lower plate about 3 mm to the rear, lift the hooked part of the plate from the square holes in the lower part of the operator keyboard, and remove the plate from the bottom. Remove the top plates and tighten tapered bolt screws with L-wrench K. Open front and rear doors, and tighten bolt screws g with an L-wrench. Confirm that surfaces of the side-by-side HIS are aligned, then use a hex wrench to join main body to the channel base using hex bolts. If theres a gap between main body and channel base, insert liner. Replace the removed plates and bottom plates in their original positions.
3. 4. 5.
6.
IMPORTANT
Dont pass wiring to non-Yokogawa equipment through the console type HIS. However, the wiring of general-purpose personal computer installed in the console type HIS is excluded.
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Tools and Parts Required for Joining Console Type HIS side by side
Separately buy the kit of tools and parts for joining console type HIS (LPCKIT, YPCKIT) side by side. The names and part numbers of kit components are shown below. AKT201 kit for joining console type HIS (LPCKIT) for single display. AKT202 kit for joining console type HIS (LPCKIT) for dual stacked display. AKT203 kit for joining console type HIS (YPCKIT), YAX801.
Table Tools and Parts Required for Joining a Pair of HIS
No. a b c d e f g h i j k
*1:
Names Nuts and bolts (M12) Spring washer (M12) Flat washer (M12) Hex-hole bolt (M10) Tapered bolt screw (M8) (long) Tapered bolt screw (M8) (short) Bolt screw (M8) Flat washer (M10) Toothed (serrated) washer L-shaped hex wrench (long) L-shaped hex wrench (short) (*1) (*1) (*1)
Part numbers Y9035YX T9009NS T9009NR Y9820NS Y9100WS Y9801WL T9050QS S9103PB
AKT201 4 4 4 4 (installed) 1 1 3 2 3 1 1
AKT202 4 4 4 4 (installed) 1 1 5 2 5 1 1
AKT203 4 4 4 4 (installed) 1 1 2 2 2 1 1
T020403.EPS
Parts a b and c need to be provided by the user.
Bolt (T9009NR)
Bolt (T9009NS)
Bolt (Y9820NS) L-shaped hex wrench (S9103PB)
Washer (Y9100WS)
Washer (Y9801WL)
L-shaped hex wrench (T9050QS)

F020419.EPS
Figure Kit for Joining Consoles
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2.4.3
Installing Cabinets in a Side-by-Side Arrangement

Install two or more cabinets in a side-by-side arrangement as described below.
F020408.EPS
Figure Example of Installing Cabinets in a Side-by-Side Arrangement
Installation
(a) Level the floor surface on which cabinets are to be installed. (b) To install two or more cabinets in a line, install the central one first (D in Figure), and next ones on both sides (CBA, EFG). (c) With bottom plate (a) (see Figure on next page) off, install the cabinet in position, making sure that the anchor bolt position and channel base hole align with each other. (d) Tighten anchor bolt nut [A] (see Figure on next page) when the installation is complete. When linking many cabinets in a row, tighten the nuts only finger-tight first, fully tightening them when the cabinet interconnection is complete.
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Side plate M4 screw
Side plate
Bottom plate (a)
[A] [B] [C] [D]
[E] [F] [F] [G]
F020409.EPS
Figure Installing Cabinets Side by Side
Interconnecting cabinets
(a) Using a hexagon wrench, loosen hexagonal socket head bolts [D] (eight bolts) securing the main body and the channel base to each other. (b) With the front and rear doors open, clamp bolt screw [E], toothed washer [F] and nut [G] using a wrench (at eight positions on the front and rear in total). (c) After verifying that the cabinet is level in all directions, clamp hexagonal socket head bolts [D] (eight bolts) securing the main body and the channel base to each other using a hexagonal wrench. If there is a gap between the main body and channel base when the hexagonal socket head bolts are clamped, insert liners into the gap for adjustment. (d) Replace all bottom plates that have been removed in their original position.
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Tools and Parts Required for Joining Cabinets

Connecting kit to install cabinets side by side. Table lists those parts needed to connect two cabinets together. AKT211: Connection kit for Cabinet
Table Joining Parts and Tools (required per additional station)

No. a b c d e f g Names Nut or bolt (M12) (*1) Spring washer (M12) (*1) Flat washer (M12) (*1) Hex hole bolt (M10) Bolt (M8) Toothed (serrated) washer (M8) Nut (M8) L-shaped hex wrench
*1:
Part numbers (Cabinet accessory) Y9820NS Y9801WL Y9801BS S9103PB
Quantity 4 4 4 8 8 16 8 2
T020401.EPS
Parts a b and c need to be provided by the user.
Bolt (Y9820NS)
Nut (Y9801BS) L-shaped hex wrench (S9103PB)

F020410.EPS
Toothed washer (Y9801WL)
Figure Cabinet Connecting Parts
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2.4.4
19-inch Rack Mount Devices

Rack-mount devices include AFS30S/AFS30D, AFG30S/AFG30D, AFS10S/AFS10D, AFG10S/AFG10D Field Control Unit, PFCS/PFCD Control Station, YNT511S/ YNT511D, YNT521S/YNT521D Optical Bus Repeater, YNT512S/YNT512D Bus Repeater, ACG10S Communication Gateway Unit, ANS50/AND50 Node Interface Unit, ANB10S/ANB10D, ANR10S/ANR10D Node Interface Unit for FIO and ABC11S/ABC11D Bus Converter.
IMPORTANT
Use 19-inch rack mount devices inside a metallic cabinet, especially for Safety standard and CE Mark. Do not install them next to each other. When installing an 19-inch rack mount devices on the same rack, use 3-unit spacing (1 unit: 44.45 mm) between devices.
Attaching Brackets
There are the 19-inch rack mountable devices that the positions of their brackets can be changed according to the front and rear space of the rack. Before attaching the devices to the instrumentation panel or rack, change bracket positions as shown below, if necessary: For example, the optical bus repeaters (YNT511S/YNT511D, YNT521S/YNT521D) and bus repeater (YNT512S/YNT512D) can be mounted in one of three positions located depthwise. The mounting bracket positions of the optical bus repeater are shown below.
* *
202 Rear Unit: mm Three bracket positions are marked by asterisks. The bracket is installed in the 162 mm position when shipped unless otherwise specified.
162
Insulating bush Bracket
22 Insulating bush Front
Bracket
Insulating bushes placed on both sides of bracket.
F020414.EPS
Figure Mounting Bracket Positions of Optical Bus Repeater
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AFS30D (Field control unit)
2-23
MODE L AIP532 STYLE

YOKOG
AWA
SI
ES B Bu s
CN1
RCV SND SND -L -R

MODE L AIP532 STYLE
YOKOG
REVI
U
AWA
SI
ES B Bu s
CN1
SION
H1 H2
RCV SND SND -L -R
REVI
U
SION
H1 H2
ESB Bus
CN1
MODEL AIP532 STYLE1 SI
YOKOGAWA
ESB Bus
CN1
YOKOGAWA
RCV SND-L SND-R
RCV SND-L SND-R
REVISION
U H1 H2
REVISION
U H1 H2
F020415.EPS
Figure Example of AFS30D Installation
F020411.EPS
Figure Example of PFCD Mounting
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F020416.EPS
Figure Example of ANR10D Mounting
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IMPORTANT
For installation, secure ample working space and work in a team for safety.
Be sure to observe the following when installing in the rack or on an instrumentation panel:
Insulation from Rack

The 19-inch Rack mount Equipments must be insulated from the rack using insulating bush to prevent their direct contact.
19-inch rack mount equipment How to attach insulating bush Insulating bush
VL Net
ON
CN1
VL Net
ON
CN1
Bracket (Shipped as accessory when only PFCS is ordered) Front Insulating bush placed on both sides of bracket.
Rack, or instrumentation panel 8 M5 bolts 8 Insulating bushes
The bracket can be attached in two ways as follows PFCS/PFCD
Bracket
Bracket
(1)
Viewing from Top
(2)
F020413.EPS
Figure Example of Mounting PFCD in Rack
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Providing Space for Heat Radiation

Leave space at the top and bottom of rack-mount equipment to permit heat radiation. Separate the top of the instrumentation board at least 100 mm away from the ceiling, and cut a ventilation hole of 200 cm2 or larger in the ceiling or install a ventilation fan. Keep at least 50 mm between the back of the equipment and the instrumentation panedor wall.
Providing Area for Servicing

Leave about at least 1,000 mm of space at the front of the equipment for: Cabling to 19-inch rack mount devices, or I/O modules. Indicator lamp confirmation, making card settings, inspection, card mounting/dismounting, and maintenance.
Ventilation fan Ceiling 100 mm or more Do not install side by side. Front
3 units or more
50 mm or more
Servicing area 1,000 mm or more
F020412.EPS
Figure Space Required for Rack-mount Equipment
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2.4.5
Desktop Equipment
There are general-purpose PCs, printers, etc. as the devices used on the desks. When installing any devices on the desks, take care the followings: It should provide a level horizontal surface for the PC or the printer. A work space should be preserved to connect the cables. Support rising cables to prevent their weight from being applied to connectors directly. Keep a space of 100 mm radius or more around the connectors. Do not place the desk such as to expose the PC to direct sunlight or high humidity.
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2.4.6
Desk (YAX101, YAX801)

This general-purpose desk (YAX101, YAX801) is ideal for the HIS (Human Interface Station and general-purpose PC). An illustration of the YAX101 is shown below. This desk provides enough space on top for display, keyboard and mouse. The HIS CPU and a UPS (no-break power supply) can be mounted inside the desk (screw holes are predrilled). An auxiliary power socket can be provided on the desk (option).
F020420.EPS
Figure YAX101 Desk with Display, Keyboard and Mouse
F020421.EPS
Figure YAX801 Desk with Display, Keyboard and Mouse
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2.4.7
Installing Control Bus Interface Card

This section describes how to install VF701 Control Bus interface card. The card is installed in the expansion PCI slot of a PC/AT compatible general-purpose personal computer to connect it to the Control Bus. The card permits you to use CENTUM CS 3000 system operation and monitoring functions on the PC when used with the dedicated software. SEE ALSO
The steps described below are based on a common PC/AT compatible machine. Refer to the manual of the PC to be used for precise instructions. For station address setting, refer to Peripherals Manual (4. Control Bus Interface Card) (IM 33Y06G1001E).
Card Installation Procedure

1. 2. 3. 4. 5. 6. 7. 8. Set a station address for the Control Bus interface card. Turn off the computer and unplug the power cord to ensure safety. Remove the screws from the computer cover and remove the cover. Remove the screws from the expansion card slot cover and remove the cover. Insert the Control Bus interface card in the PCI expansion slot. Make certain that the card is properly set in the slot. Clamp the Control Bus interface card using the screws removed in Step 4. Attach the computer cover. Write the station address on a seal (sticker) and attach it to the front of the PC or a similar highly-visible place.
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2.4.8
Post-installation Inspection
Upon the completion of installation of instrumentation, before turning on the power inspect the following items in the list below to avoid system contamination by dust and moisture dust and condensation.
Table Inspection before Power On
Inspection items (daily inspection/maintenance items) Environment Equipment No water intrusion from cable ducts. No wind/rain blow-in Air-conditioned Cable ducts and cabinet bottoms covered to prevent entry of wind, dust, moisture Cabinets and surroundings cleaned No dust entering from air vents Free of salty, ferrous, corrosive gas No direct sunlight on equipment No condensation or traces on cabinet interior/exterior No discoloration or rust on cabinet interior/exterior No condensation or traces on cards (pull them out and check) No dust remaining inside cabinet
T020402.EPS
It is recommended that you turn on the power in the presence of Yokogawa engineer when turning it on first.
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2.4.9
Post-installation Environment Preservation

The following precautions should be taken to preserve the proper operating environment after the system has been installed: Seal the pits if they are shared by equipment in other rooms, preventing entry of dust and moisture from the other rooms. Seal all cable ducts of station and building with putty upon completion of cabling. Always turn on air conditioner. Turning it on/off may cause condensation inside equipment. If you turn on the power of an air conditioner after a long stop, turn on the air conditioner first and the system. Otherwise condensation may occur. Monitor and record ambient temperature and humidity. To maintain the reliability of the equipment be sure to remove the cause if they fluctuate violently. Note that leaving exits and entrances open during installation, or leaving open cable ducts whiles pulling cables, may result in condensation.
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3.
Cabling
This section describes how to cable the installed system equipment. Connecting terminals for power, grounding, and signal cables are shown in figures. The figures also show how to connect the HIS-connected Control Bus interface card to Field Control Units, and an optical fiber cable to the optical bus repeater.
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3.1
Cables & Terminals

It is recommended that you use flexible, thin, easy-to-bend, twisted-pair cables to connect the terminals of the system equipment. Use solderless (crimp-on) terminals with insulating cover, which have low contact resistance little aging. Rigid cables make cabling work difficult and exert unnecessary force on the terminals, which may result in system failures.
Signal Cables
Nominal conductor cross-sectional area: 0.75 to 2.00 mm2 Example of Suitable Cables: 600 V vinyl isolated cable (IV); JIS C 3307 Vinyl isolated wire (KIV); JIS C 3316 600 V vinyl isolated cable type 2 (HIV); JIS C 3317 Heat-proof vinyl isolated wire (UL1015/UL1007) Vinyl isolated sheath cable for control loop (CVV); JIS C 3401 Solderless (crimp-on) terminal: Circular solderless terminal (for use with M4 screws)
Alarm & Control Circuit Cables

Nominal conductor cross-sectional area: 0.5 to 1.25 mm2 Example of Suitable Cables: 600 V vinyl isolated cable (IV); JIS C 3307 Vinyl isolated wire (KIV); JIS C 3316 Heat-proof vinyl-insulated wire (UL1007) Solderless (crimp-on) terminal: Circular solderless terminal (for use with M4 screws)
Power Cables
Nominal conductor cross-sectional area For rack-mounted AC 100-120/220-240 V-driven equipment: 1.25 to 2.0 mm2 For rack-mounted DC 24 V-driven equipment: Minimum 2.0 mm2 For cabinets and console HISs: Minimum 8.0 mm2 Example of suitable cables: 600 V vinyl isolated cable (IV); JIS C 3307 Vinyl isolated wire (KIV); JIS C 3316 Solderless (crimp-on) terminal lugs: Circular solderless terminal lugs for M4 or M6 screw terminal
Note: Use cables capable of supplying current required by respective pieces of equipment with low voltage drop.
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Grounding Cables
SEE ALSO
See Section 1.4, Grounding, for wiring of grounding cables connecting grounding bars of different cabinets and/or panels to each other.
Nominal conductor cross-sectional area For rack-mounted equipment: Minimum 2.0 mm2 Grounding cables connecting cabinets and console HISs to grounding bus: Minimum 5.5 mm2 Grounding buses connected to cabinets and console HISs: Minimum 22.0 mm2 Example of suitable cables: 600 V vinyl isolated cable (IV); JIS C 3307 Vinyl insulated wire (KIV); JIS C 3316 Solderless (crimp-on) terminal lugs For rack mounted equipment: Circular solderless terminal lugs for M4 screw terminal For cabinets and console HISs: Circular solderless terminal lugs for M5 or M8 hexagonal bolt
Cable Terminals
Use the specified solderless terminals and sleeves for pressure clamp terminal on the end of terminal-connected cables, providing low contact resistance, high durability, and low aging.
Solderless Lug
IMPORTANT
Be sure to use solderless terminals with insulating sheath. Use solderless terminals and crimp tools from the same maker. Use different crimp tools according to cable size.
F030101.EPS
Figure Solderless Terminal with Insulating Sheath
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Sleeve for pressure clamp terminal

When connecting the process I/O signal to the pressure clamp terminal of FIO, strip the cable coating (without a sleeve) or attach a sleeve to the cable.
Without sleeve With sleeve
Signal cable
Signal cable
Sleeve with isolation cover
Sleeve without isolation cover

F030102.EPS
Figure Sleeve for Pressure Clamp Terminal
IMPORTANT
Use a sleeve for pressure clamp terminal and a clamp tool from the same manufacturer. Use a sleeve for pressure clamp terminal and a clamp tool which suit the cable thickness.
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3.2
Connecting Power
Power is connected either by using a grounding-type bipolar (three-pin) plug or by wiring to terminals. Although every piece of CS 3000 equipment has a power switch, it is recommended that you install a breaker for each piece of equipment in the same room, for maintenance and safety considerations.
Power cables must be laid 1 cm or further away from signal cables.
CAUTION
Power and grounding cable are use power and ground cables which are in conformance with the safety standard of each country.
Type and Maximum Length of Power Cables

Formulas are given below for determining the type and the maximum length (m) of branch cables from an indoor low-voltage main line. The standard type of cable used (nominal cross sectional area) is equivalent to JIS C 3312. Calculate the maximum power cable length from the following conditions in Figure. However, the power cable must meet the conditions described in Section 1.3 AC Power Specification. The conditions in Section 1.3 always take top priority.
AC wiring (100 V AC, 220 V AC) L (m) High-voltage wiring Low-voltage wiring Equipment
Equivalent voltage drop (referred to 100 V supply) of 2 V or less in the main line, viewed from the indoor power distribution board
Voltage drop of 2 V or less across this section of wiring Power distribution board
DC wiring (24 V DC)
L (m) Equipment
24 V DC10 % Voltage drop of 1.2 V or lower across this setction of wiring
Power dstribution board
Note: A voltage drop may be thought of as the load fluctuation that would result if the load were turned on and off.
F030205.EPS
Figure Maximum Cable Length Calculation Conditions
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[Maximum power cable length calculation conditions] Use the following formula to calculate the maximum power cable length: (a) 100 V AC and 220 V AC supply voltages
Voltage drop across wiring L (m)= Conductor resistance (ohm/km)(Number of cores)Equipment current consumption 1000
F030206.EPS
(b) 240 V DC supply voltage

Voltage drop across wiring L (m)= Conductor resistance (ohm/km)(Number of cores)Equipment current consumption 1000
F030207.EPS
Note: In the formulas above, the voltage drop across wiring is assumed to be 2 V for AC power supplies and 1.2 V for DC power supplies; the number of cores is two; and the conductor resistance is as specified in the table below.
Table Wire Nominal Cross Sectional Areas and Resistances

Wire nominal cross sectional area Wire conductor resistance 5.5 mm2 8 mm2 14 mm2 1.36 ohm/km 22 mm2 0.82 ohm/km
T030202.EPS
3.37 ohm/km 2.39 ohm/km
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Power Cable Termination

Cable Termination
Use solderless lugs for power cables (see Figure).
Insulation covering inside diameter Hole diameter
Lug outside diameter
Lug length
F030208.EPS
Figure Solderless (crimp-on) Lug
Solderless (crimp-on) Lug Specifications

The solderless lug to use must have the dimensions given in table according to the nominal cross sectional area of the power cable for which the lug is to be used.
Table Solderless Lug Dimensions
Nominal cross sectional area (mm2) 1.25 2.0 8.0 5.5 22.0 Screw used (mm) 4 4 6 5 Hole diameter (mm) 4.3 or more 4.3 or more 6.3 or more 5.3 or more Lug outside diameter (mm) 8.2 or less 8.7 or less 9.7 or less Lug length (mm) approx.21 approx.21 approx.29 Insulation covering inside diameter (mm) 3.6 or more 4.3 or more 7.0 or more 5.9 or more 11.0 or more
T030203.EPS
12.2 or less approx.41 16.8 or less approx.50
8.3 or more 8 (hexagon head bolt)
IMPORTANT
Always use solderless lugs with insulating covering. Always use solderless lugs and crimp-on tool manufactured by the same manufacturer. The crimp-on tool must be matched to the wire thickness.
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Power Distribution Boards

Power distribution boards are normally provided by the customer. Figures show examples of AC and DC power distribution boards.
AC Power Distribution Board

The power cables is branched to each unit by way of a circuit breaker. Each power system uses three terminals (AC and ground: ISO M4 to M6 screws).
Power distribution board Unit
Unit
100-120 V AC or 220-240 V AC
Unit
F030209.EPS
Figure AC Power Distribution Board
24 V DC Power Distribution Board

Power distribution board Unit
Unit
24 V DC
Unit
F030210.EPS
Figure 24 V DC Power Distribution Board
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Three-pin Plug Connection

A general-purpose PC, an uninterruptible power supply (UPS), and ACG10S receive power through power cables with a three-pin plug. A power cable is supplied with each device. Most printers, and other peripherals use this type of power connection. Provide applicable sockets for the power plug. The types of units listed below are powered by means of a two-pin plug (JIS C 8303). Provide a socket compatible with this plug. The power cable is a standard accessory of the main body. (The following standard cable lengths are for 100 V AC systems. The length is 3 m for 220 V AC systems.) The table below lists examples of sockets compatible with the plug.
Table Examples of 100 V Power Supply Plug Receptacles
Manufacturer Type Flush Matsushita Electric Works, Ltd. Surface Surface Surface Toshiba Corporation Surface DC1111EN Part numbers WN1512K WK3004 WK3001 DC1112EN Description Two-pin socket with flush ground (full terminal) Grounded double socket Connection method Attachment Screw terminals Rating 15 A 125 V 15 A 125 V 15 A 125 V 15 A 125 V 15 A 125 V
T030201.EPS
Grounded square socket (single) Screwed terminals Square double socket with ground terminal Square socket with ground terminal (single) Screw terminals Screw terminals
Terminal Connection
The power supply and grounding of the following devices are connected to the three terminals with M4 screws. AFS30S/AFS30D, AFG30S/AFG30D Field Control Unit (Rack Mount Type) AFS10S/AFS10D, AFG10S/AFG10D Field Control Unit (Rack Mount Type) PFCS/PFCD Field Control Station YNT511S/YNT511D, YNT521S/YNT521D Optical Bus Repeater YNT512S/YNT512D Bus Repeater ACG10S Communication Gateway Unit (Rack Mount Type) ABC11S/ABC11D Bus Converter (Rack Mount Type) The power supply of the following devices is connected with M6 screws, and they are grounded to a grounding bar with M5 screws. At delivery, control units are installed in a cabinet and connected through the power distribution board in the cabinet. LPCKIT, YPCKIT console type HIS AFS40S/AFS40D, AFG40S/AFG40D Field Control Unit (with cabinet) AFS20S/AFS20D, AFG20S/AFG20D Field Control Unit (with cabinet) ACB21, ACB41 I/O Expansion Cabinet
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Conduit Power-cabling
Conduit cabling using cable glands is recommended to lay a power cable for the cabinet and instrumentation boards. It prevents the power cable from contacting metallic plates and putting its weight on power connection terminal. The console type HIS, or cabinet, has a conduit hole in the bottom plate directly below the terminal box, and the hole can be exposed by removing the blank plate screwed to the bottom. See figures below for conduit cabling:
Blank plate (not needed after cabling) Conduit hole Bottom plate
Cable gland (clamps cable to tighten it) Power cable
F030203.EPS
Figure Conduit Hole & Cable Gland
Power input terminal box
Cable gland Bottom plate Bottom plate Ground bar
Channel base
F030204.EPS
Figure Conduit Cabling
Conduit cabling is also recommended for the 19-inch rack-mount equipment, laying a power cable through a conduit hole where the cable enters the metallic cabinet.
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3.3
Connecting Ground Cable

Connect ground cables as follows:
Connect the terminal connection type device to the ground terminal.
CAUTION
Connect LPCKIT, YPCKIT, AFS40S/AFS40D, AFG40S/AFG40D, AFS20S/AFS20D, AFG20S/AFG20D, ACB41, and ACB21 to the relay terminal of the ground bar for connecting a ground cable with M5 screws. Connect a power cable of the plug-in device to a grounded socket. The cabinet is grounded when the power cable is plugged in.
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3.4
Power and Ground Cabling

The following figures illustrate how to connect a power and grounding cable with each system equipment.
Enclosed Display Style Console Assembly (LPCKIT)
Front
Ground connection
Power/status output contact connections
Ground wiring bar (Isolated from case) Power distribution board Ground terminal: M8 hex bolt TM1 L N
Terminals: M5 screw Power (terminal screws: M6)
DI2 +
DI1 - +
DO2 - +
DO1 - +
RDY C NC NO
F030401.EPS
Figure Enclosed Display Style Console Assembly Cable Connections
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Open Display Style Console Assembly (YPCKIT)
Example dual stacked 15-inch LCD Front
Ground connection
Power/status output contact connections
Ground wiring bar (Isolated from case) Power distribution board Ground terminal: M8 hex bolt TM1 L N
Terminals: M5 screw Power (Terminal screw: M6)
DI2 +
DI1 - +
DO2 - +
DO1 - +
RDY C NC NO
F030402.EPS
Figure Open Display Style Console Assembly Cable Connection
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AFS10S/AFS10D, AFG10S/AFG10D Field Control Unit

AFS10S/AFS10D, AFG10S/AFG10D Field Control Unit (19-inch rack mount type)
READY 1 4 2 5 3 6 TM1
TM1
RIO bus coupler (Refer to Section 3.8 RIO Bus)
READY contacts (Terminal screw: M4)
Power supply (Terminal screw: M4)

F030409.EPS
Figure AFS10S/AFS10D, AFG10S/AFG10D Cable Connections
IMPORTANT
If wiring the contact output cable to the READY contact output terminals, attach a clamp filter (part No. A1193MN with cable fastener) supplied with AFS10S/AFS10D and AFG10S/ AFG10D, near the terminals. This inside diameter of the core is 91 mm.
RL1 RL2 FUSE
FAN ALARM N1 N2
READY TM1
Contact Output Terminals
Clamp Filter Contact Output Terminals (external interface unit)

F030410.EPS
Figure Clamp Filter

TI 33Q01J10-01E Dec.25,2002-00
<3. Cabling>
3-15
AFS30S/AFS30D, AFG30S/AFG30D Field Control Unit

AFS30S/AFS30D, AFG30S/AFG30D Field Control Unit (19-inch rack mount type)
ESB Bus
CN1
YOKOGAWA
ESB Bus
CN1
YOKOGAWA
RCV SND-L SND-R
RCV SND-L SND-R
REVISION
U H1 H2
REVISION
U H1 H2
ESB Bus
CN1
YOKOGAWA
READY TM1
TM1
RCV SND-L SND-R
REVISION
U H1 H2
ESB bus coupler (Refer to Section 3.8 ESB Bus)

F030405.EPS
Figure AFS30S/AFS30D, AFG30S/AFG30D Cable Connections
IMPORTANT
If wiring the contact output cable to the READY contact output terminals, attach a clamp filter (part No. A1193MN with cable fastener) supplied with AFS30S/AFS30D and AFG30S/ AFG30D, near the terminals. This inside diameter of the core is 91 mm.
RL1 RL2 FUSE
FAN ALARM N1 N2
READY TM1

F030410.EPS
Figure Clamp Filter

TI 33Q01J10-01E Dec.25,2002-00
<3. Cabling>
3-16
AFS20S/AFS20D, AFG20S/AFG20D Field Control Unit (with Cabinet), AFS40S/AFS40D, AFG40S/AFG40D Field Control Unit (with Cabinet) ACB21 I/O Expansion Cabinet, ACB41 I/O Expansion Cabinet
Front
Grounding bar for function grounding (isolated from frame) By removing the cable between grounding bar of the grounding conductor connection, it can be used isolated from the frame
Front Wire from the wiring holes right underneath the power supply or contact connection terminals (remove the square plates for conduit holes)
Grounding conductor connection
Power cable connection/status contact output connection
Grounding conductor connection grounding bar (not isolated from frame) Grounding conductor terminal: M8 hexagon head bolt TM1 L N Power distribution board TM1 Dual power connection
READY
NO NC C
Terminals: M5 screw
READY output contact terminals (Terminal screw: M4)
Dual power connection is available only for duplexed FCSs (with cabinet).
F030411.EPS
Figure Cabinet Cable Connections
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-17
PFCS/PFCD Field Control Station
CN1(PSU-L)
CN2(PSU-R)
TM1 L N Power input terminals Grounding terminal
TM1 L N
TM1 + -
100 -120 VAC
220 -240 VAC
24V DC For 24 VDC

F030404.EPS
For 220-240 VAC
Figure PFCS/PFCD Power Cable Connection
TI 33Q01J10-01E
Feb.01,2001-00
<3. Cabling>
3-18
ANS50/AND50 Node Interface Unit (19-inch Rack Mount Type)

6 6 3 5 4 2
RIO bus coupler
Installed if dual power supply is used.
NIU power supply terminals L N
Power supply (Connected with M4 screws)

F030414.EPS
Figure ANS50/AND50 Cable Connections
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-19
Power Wiring When Connecting Dual Power Supply Lines

When installing an AND50 to an ACB21 I/O expansion cabinet, abide by the following: 1. 2. 3. Do not connect the shield wire of either power supply cable to the power distribution board in the ACB21. Cut off the shields at the ends of the insulation for both cables. Connect the conductors of each power supply cable to the L and N terminals on the power distribution board in the ACB21. For power wiring to the AND50 (dual power connection model), connect the L and N terminals on power distribution board to the L and N terminals of the AND50, respectively, as shown in the figure below. Connect the G terminals of the AND50 to the grounding bar of the cabinet. For the grounding of an entire cabinet, connect the grounding bar of the cabinet to the dedicated grounding bus or pole at a grounding resistance of 100 ohms or less.
AND50
4.
L NG
L NG
ACB21
L N
L N Grounding bar
Cut off the shield at the end of the insulation
100 ohms or less Power cables

F030419.EPS
Figure Power Wiring When Connecting Dual Power Supply Lines

TI 33Q01J10-01E Feb.01,2001-00
<3. Cabling>
3-20
ANB10S/ANB10D ESB Bus Node Unit (rack-mounted type)
ESB bus connection Power supply module
When not using the attached power cord, uncover and remove its cord, then connect a power cable and a grounding cable.
Cover L N Power input terminals Grounding terminal
Attached Power Cord Power supply (Connected with M4 screws)

F030420.EPS
Figure ANB10S/ANB10D Power Cable Connection
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-21
ANR10S/ANR10D ER Bus Node Unit (rack-mounted type)
ER bus connection Power supply module
When not using the attached power cord, uncover and remove its cord, then connect a power cable and a grounding cable.
Cover L N Power input terminals Grounding terminals
Attached Power Cord Supply power (Connected with M4 screws)

F030412.EPS
Figure ANR10S/ANR10D Power Cable Connection
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-22
YNT511S/YNT511D, YNT521S/YNT521D Optical Bus Repeater

POWER POWER
RDY
RCV SND
RDY RCV SND
RDY
RCV SND
RDY RCV SND
CN1
E R R
2 1 0
FUSE OUT 250V 1A
CN1
E R R
2 1 0
FUSE OUT 250V 1A
CN2
IN
OPTICAL LINK
CN2
100-120VAC L N IN
OPTICAL LINK
100-120VAC
Power input terminals Grounding terminal (Connected with M4 screws)

F030406.EPS
Figure Optical Bus Repeater Power Cable Connection
YNT512S/YNT512D Bus Repeater
Power input terminals Grounding terminal (Connected with M4 screws)

F030407.EPS
Figure Bus Repeater Power Cable Connection
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-23
ACG10S Communication Gateway Unit
19-inch Rack Mount Type TM1 L N
Desktop Type Socket

F030415.EPS
Figure ACG10S Power Cable Connection
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-24
ABC11S/ABC11D Bus Converter
READY TM1
TM1

F030416.EPS
Figure ABC11S/ABC11D Cable Connections
IMPORTANT
If wiring the contact cable to the READY contact output terminals, attach a clamp filter (part No. A1193MN with cable fastener, coming with an ABC11S/ABC11D) supplied with hardware, near the terminals. This inside diameter of the core is 91 mm.
RL1 RL2 FUSE
FAN ALARM N1 N2
READY TM1

F030417.EPS
Figure Clamp Filter
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-25
YAX101 General-Purpose Desk
CN1
CN2
TOTAL 10A MAX.
CN3
Sockets
CN4
TOTAL 10A MAX.
POWER
Breaker
Rear of desk
100-120 VAC
Power input terminals

L N
TM1
Protective earth terminal Protective earth label
F030408.EPS
Figure YAX101 Power Cabling
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-26
YAX801 General-Purpose Desk
Front of desk
Rear of desk
Power input terminals
POWER TM1 L N
Protective earth label Protective earth terminal
Breaker
F030413.EPS
Figure YAX801 Power Cabling
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-27
3.5
Connecting Signal Cable

The terminals or connectors of field control station I/O modules interface I/O signals from the field.
Process I/O Signal Connection

Power, Control Bus, and signal cables must be separately laid. Avoid laying them in parallel. The use of group-shielded twisted-pair cables is recommended for analog signal input specifically in order to prevent induction noise. A twisted-pair cable pitch of 50 mm or less should be used and the shielded cables must be grounded. The use of twisted-pair cables is also recommended for digital signals. The twisted-pair cable has the following advantages over a solid wire: - More flexible for easy curving and cabling in limited spaces. - With good contact and durable in using a solderless contact. Signal cables must be clamped so that their weight does not affect terminals. Use solderless lug or pressure clamp terminal contact when process I/O signals are connected with terminals.
Solderless Lug
IMPORTANT
The CS 3000 system uses spring terminals for RIO signal and RIO bus connections. Use the solderless contact with an insulation covering. Use the solderless contact and crimp tools of the same make. Use correct-size crimp tools according to cable sizes. When connecting cables, or removing/replacing the door (e.g. before/after cabling), be sure to turn power OFF.
Pressure clamp terminal
IMPORTANT
The CS 3000 uses a pressure clamp terminal for signal connection of FIO. For cable connection with a sleeve attached, use a sleeve and a clamp tool from the same manufacturer. Use a clamp tool which suits the cable thickness. When the door is attached or detached for cable connection, be sure to then OFF the power of the main unit before connecting or disconnecting a cable.
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
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Signal Cable Termination

Solderless Lug
Cable termination Use solderless lugs for all the RIO I/O signals that are wired by terminal connection. Solderless lug specifications The specifications of the solderless lug to use are determined by the nominal cross sectional area of the power cable for which the lug is to be used, the lug screw, dimensions and so on.
Table Solderless Lug Dimensions
Nominal cross sectional area 1.25 mm2 2.0 mm2 1.25 mm2 2.0 mm2 Screw used (mm) 4 4 3.5 3.5 Hole diameter (mm) 4.3 or more 4.3 or more 3.7 or more 3.7 or more Lug outside diameter (mm) 8.2 or less 8.7 or less 6.8 or less 6.8 or less Lug length (mm) Approx. 21 Approx. 21 Approx. 21 Approx. 21 Insulation covering inside diameter (mm) 3.6 or more 4.3 or more 3.6 or more 3.6 or more Dimension "C" (mm) 7.0 or more 7.1 or more 4.0 or more 4.0 or more
T030501.EPS
AMP: Japan AMP Co., Ltd. JST: JST Co., Ltd. (Insulators 0.8 mm2 or more in size are optionally available.)
IMPORTANT
For CENTUM CS 3000, spring lugs are used for connecting signals for RIO and for connecting the RIO bus. Always use solderless lugs with insulated covering. Always use solderless lugs and crimp-on tool manufactured by the same manufacturer. The crimp-on tool must be matched to the wire thickness.
Insulation covering inside diameter
Hole diameter
C Lug outside diameter Lug length

F030522.EPS
Figure Solderless Lug
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-29
Pressure Clamp Terminal (for Pressure Clamp Terminal Block)

Terminal processing When connecting the process I/O signal to the pressure clamp terminal of FIO, strip the cable coating (without a sleeve) or attach a sleeve to the cable. The following shows the length of the coating stripped for cases when a sleeve is not used and when it is used.
Table Without a sleeve
Cable thickness 0.5 mm2 to 2 mm2 (AWG20 to 14) 1.25 mm2 to 2 mm2 (AWG16 to 14) Length of coating stripped 11 mm 13 mm Remarks Other than below When connecting to ATC4S, ATC5S
T030502.EPS
Table With a sleeve

When using a sleeve with an isolation cover Cable thickness Length of coating stripped 13 mm 13 mm 13 mm 13 mm 13 mm
*1:
When using a sleeve without an isolation cover Length of coating stripped 11 mm 11 mm 11 mm 11 mm 13 mm Sleeve size Total length 10 mm 10 mm 10 mm 10 mm 12 mm Model No. of Weidmuller H0.5/10 H0.75/10 H1/10 H1.5/10 H1.5/12(*1)
T030503.EPS
Sleeve size Total length 16 mm 16 mm 16 mm 16 mm 18 mm Contact section length 10 mm 10 mm 10 mm 10 mm 12 mm Model No. of Weidmuller H0.5/16 H0.75/16 H1/16 H1.5/16(*1) H1.5/18D(*1)
0.5 mm2 0.75 mm2
1 mm2 1.25 to 1.5 mm2 1.25 to 1.5 mm2
When connecting to ATC4S, ATC5S
Pressure Clamp Terminal (for ARSM)

For both signal line and power line of the Solid State Relay Board ARSM, pressure clamp terminals are used. Terminal processing When connecting the signal and power line to the pressure clamp terminal, strip the cable coating (without a sleeve) or attach a sleeve to the cable. The following shows the length of the coating stripped for cases when a sleeve is not used and when it is used.
Table Terminal treatment for pressure clamp terminal signal line
Cable thickness Without sleeve With sleeve 0.5 mm2 to 2 mm2 (AWG20 to 14) 0.5 mm2 to 2 mm2 (AWG20 to 14) Length of coating stripped 8 mm 8 mm Inserting length of sleeve 8 mm
T030504.EPS
Table Terminal treatment for pressure clamp terminal power line

Cable thickness Without sleeve With sleeve 0.5 mm2 to 2 mm2 (AWG20 to 14) 0.5 mm2 to 1.5 mm2 (AWG20 to 16) Length of coating stripped 9 mm 9 mm Inserting length of sleeve 8 mm
T030505.EPS
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-30
Connecting Signal Cables to Terminals (for FIO)

1. 2. 3. Loosen the cable connecting terminal screw. Strip the cable coating (without a sleeve) or attach a sleeve to the cable, then insert the tip of the cable into the connecting section of the pressure clamp terminal. Fasten the screw using the special tool (a screw driver conforming to the DIC 5264B standard with a tip width of 0.6 mm and a shaft diameter of 3.5 mm) with a fastening torque of 0.5 Nm (5kg5cm).
Connecting to Pressure-clamp Terminal

Cable terminal Terminal screw
ATA4S-00 S1
F030507.EPS
Figure Connecting Signal Cable to Terminal (FIO)
IMPORTANT
Do not use non-standard signal cable or sleeve; using them could cause improper connection. Be sure to remove the cable sheath just as much as specified, fit the sleeve, and clamp the cable firmly to the terminal.
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
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Field Area
Signal cables from the field enter the FCS at the bottom and connect to individual node units in the routes shown in Figure below.
Front Rear
Field wiring area
Cable solidification attachment Front : 4points Rear : 4points

F030517.EPS
Figure Areas for Signal Cables from Field
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
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FIO Node Wiring in FCU with Cabinet

The figure shows a dual-redundant ESB bus example.
Front Rear
ESB Bus
CN1
YOKOGAWA
ESB Bus
CN1
YOKOGAWA
RCV SND-L SND-R
RCV SND-L SND-R
REVISION
U H1 H2
REVISION
U H1 H2
ESB bus cable
To rear of cabinet
F030518.EPS
Figure FIO Node Wiring in FCU with Cabinet
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-33
FIO Node Wiring in I/O Expansion Cabinet

The figure shows a dual-redundant ESB bus example, the ESB bus node units installed in the front of the cabinet and the terminal boards in the rear. Avoid using ESB bus cable with other cables and also avoid wiring its cable in parallel with others.
Front Rear
FG connecting screw (When using insulating bushing) ESB bus cable
Terminal board
ESB bus cable
To FCU
F030519.EPS
Figure FIO Node Wiring in I/O Expansion Cabinet
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-34
ANR10S/ANR10D Wiring of 19-inch Rack Mount Type Node

The following shows a duplexed ER bus example.
ANR10D ER bus cable
FG (When using insulating bushing) Cable tray Power cable
Signal cable
Power Magnified
F030516.EPS
Figure ANR10D Wiring
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-35
FIO bus Cabling
IMPORTANT
The signal cable for the top node unit (NU) must be wired at the innermost part in the field control area as the figure shows. When fixing cables to a clamp, allow enough space so that the cards can be maintained. For connection with connectors, see Figure Connector Type NU Cabling. Bind the bottom cables to the clamp bar on the channel base.
Push signal cables of the top NU as for as they go.
(1) (2)
Cable binding bar Node unit (NU)
(1): Signal Cables for the top NU
(3) (4) (5)

Front
(5): Signal Cables for the Bottom NU
F030514.EPS
Figure Cabling
FIO with KS Cable Interface Adapter Cabling

Make a blunt curb for wiring when the dedicated cable is connected to FIO.
90 mm
F030515.EPS
Figure FIO with KS Cable Interface Adapter Cabling
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-36
Connecting Signal Cables to Terminals (for RIO)

1. 2. 3. 4. 5. 6. Open the terminal board cover. Loosen the terminal screws. Insert the tip of the cables solderless contact between the screw and the spring retainer, and press the retainer to make a gap of about 2 mm between them. Insert the solderless contact further in the gap until the screw enters in the hole of the solderless contact. Tighten the terminal screw. Close the terminal board cover.
Cross section Approx. 2 mm Solderless contact Solderless contact inserted
Screw Spring retainer
Initial state
Solderless contact tentatively held in position
Covers
Screw loosened
Solderless contact clamped

F030501.EPS
Figure Connecting Signal Cables to Terminals (Example: multiplexer module)
IMPORTANT
When connecting solderless Lug, be sure to clamp its ring only. Using non-standard solderless Lug may crush its sleeve, causing a connection failure.
Solderless lug Sleeve Correct clamping
Ring
Incorrect clamping
F030502.EPS
Figure Connect Clamping of Solderless Lug
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-37
Field Cable Areas

Signal cables from the field enter the FCS at the bottom and connect to individual I/O modules in the routes shown in Figure below.
Front of Cabinet Rear of Cabinet 19-inch rack mount type
OK
OK
Field cable areas
Cable fasteners Front: 9 positions Back: 12 positions
Example: AFS50
Example: AFS20
F030508.EPS
Figure Areas for Signal Cables from Field
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-38
Routing Signal Cables

The route of signal cables for field-to-I/O module connections is shown below.
RIO Node Wiring in FCU Cabinet

The figure shows a duplexed RIO bus example.
(Front) (Rear)
RIO bus cable RIO bus Distributing unit NIU power supply cable
RIO bus cable
IOU
(1)
IOU IOU
NIU power supply cables Signal cables
(2)
IOU Nodes IOU
(3)
IOU IOU
(4)
IOU IOU
(5)
Signal cable binding (9 positions)

F030509.EPS
Figure Wiring of FCU Cabinet Installation Type Node
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-39
RIO Node Wiring in I/O Expansion Cabinet

The figure shows a duplexed RIO bus example.
RIO bus distributing unit RIO bus cables RIO bus cables
NIU power supply cables
NIU power supply cables
IOU Cabinet installation type NIU Signal cables IOU Signal cable binding (12 positions) Nodes
IOU
IOU
IOU
IOU
IOU
IOU
IOU
IOU

F030511.EPS
Figure Node Wiring in FCU with Cabinet
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-40
Wiring of ANS50/AND50 19-inch Rack Mount Type Node

The following shows a duplexed RIO bus example.
RIO bus cable
IOU
IOU NIU power supply cable
19-inch rack mount type node
IOU
IOU
IOU
POWER Signal cable Power cable

F030513.EPS
Figure Wiring of 19-inch Rack Mount Type Node (with I/O expansion rack)
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-41
Wiring of PFCS/PFCD
The following shows a duplexed control bus example.
No. 1 I/O module nest
VL net cable
Power supply cables
Power cable
Expansion rack
Signal cables
F030503.EPS
Figure PFCS/PFCD Signal Cable Route
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-42
RIO bus Cabling
IMPORTANT
The signal cable for the top IOU must be wired at the innermost part in the field control area as the figure shows. When fixing cables to a clamp, allow enough space so that the cards can be maintained. For connection with connectors, see Figure Connector Type IOU Cabling. Bind the bottom cables to the clamp bar on the channel base.
Push signal cables of the top IOU as for as they go.
(1) (2)
Cable binding bar
(1): Signal Cables for the top IOU IOU
(3) (4) (5)

Front
(5): Signal Cables for the Bottom IOU
F030510.EPS
Figure Cabling
Connector Type IOU Cabling

How to connect cables of the lowest IOU (connector type)
60 Fix to a clamp bar of the channel base After connecting dedicated cables to the connector type IOU, extend them to the floor, push them to the bottom of the nest as far as they go, and turn them to the left. Bend the cables so as not to touch a door fan (See right). When removing or inserting cards, make sure to bend cables as described herein.
F030512.EPS
Figure Connector Type IOU Cabling
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-43
Wiring Console Type HIS

When connecting V net cables to a console HIS, lead the cables through the right cable hole. Lead other signal cables through the left cable hole so as to separate them from the V net cables.
Wiring of Console Type HIS (LPCKIT)
raise the plate while the system is running
F030521.EPS
Figure Wiring of Console Type HIS (LPCKIT)
Wiring of Console Type HIS (YPCKIT)
F030523.EPS
Figure Wiring of Console Type HIS (YPCKIT)
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-44
Modifying the Cabinet Bottom Plates for Cable Wiring

Cables are passed through the holes in the bottom plates of the cabinet. The diameters of these holes can be changed to match the diameter of the cables. There are four bottom plates each at the front and rear of AF20/ACB21 specifically for signal cable wiring. There are three bottom plates each at the front and rear of AF40/ACB41 specifically for signal cable wiring.
Bottom plates
F030504.EPS
Figure Bottom Plates of AF20/ACB21
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
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To modify the bottom plates, follow these steps. 1. Remove the bottom plate to be modified.
Bottom plate Screw
Cabinet
F030505.EPS
Figure Removing the Bottom Plate
2. 3.
Turn the bottom plate upside down so that the bottom faces upwards. Use a wire cutter or another appropriate tool to remove sections of the bottom plate so that a hole large enough for the cable to pass through is made. Do not cut the sponge pad on the reverse side of the plate. Cut and remove the area protective padding approximately 20 mm inside the opening made in the preceding step. Turn the rim of the protective padding (width: 320 mm) inside out. This will protect the cable from the rough edges of the plate. The sponge pad has an adhesive surface. Peel the paper from the surface and stick the sponge pad to the plate.
Bottom plate
4. 5.
Sponge pad
Sponge pad
Sponge pad
Cut the bottom plate
Cut off a part of the sponge pad
Turn over the sponge pad
F030506.EPS
Figure Modifying the Bottom Plate
6.
Replace the bottom plate.
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-46
3.6
3.6.1
Connecting Signal Cables with Fieldnetwork I/O (FIO)

Combination of Fieldnetwork I/O (FIO) and Terminal Blocks
This section describes the signal connections with Fieldnetwork I/O (FIO) used on the AFS30S/AFS30D, AFG30S/AFG30D, AFS40S/AFS40D or AFG40S/AFG40D. A pressure clamp terminal block or KS cable (also called a Yokogawa-specific cable) interface adapter is available for field-wiring, or an MIL cable provided by the user may be used. SEE ALSO
For the terminal arrangement of the pressure clamp terminals and terminal board, and the pin arrangement of the MIL connector, refer to Field Connection Specifications (for FIO) (GS 33Q06Q50-31E).
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
Terminal block
3-47
I/O module
MIL connector
Field-wiring
Pressure clamp Terminal
KS cable interface adapter

F030601.EPS
Figure FIO Terminals
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
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3.6.2
List of Signal Cables for Connection with FIO

The following table shows the list of signal cables connections with FIO.
Table Signal Cables for Connection with FIO (1/2)
Connection Signal I/O channels per Module
Module
Name
Pressure Clamp Terminal
Yokogawaspecific Cable (*1) (*2) (*2) (*2)
MIL Cable
Analog I/O Modules AAI141 AAV141 AAV142 AAI841 AAB841 AAV542 AAI143 AAI543 AAT141 AAR181 AAI135 AAI835 AAT145 AAR145 AAP135 AAP149 Analog Input Module (4 to 20 mA, Non-Isolated) Analog Input Module (1 to 5 V, Non-Isolated) Analog Input Module (-10 V to +10 V, Non-Isolated) Analog I/O Module (4 to 20 mA Input, 4 to 20 mA Output, Non-Isolated) Analog I/O Module (1 to 5 V Input, 4 to 20 mA Output, Non-Isolated) Analog Output Module (-10 V to +10 V, Non-Isolated) Analog Input Module (4 to 20 mA, Isolated) Analog Output Module (4 to 20 mA, Isolated) TC/mV Input Module (TC: JIS R, J, K, E, T, B, S, N /mV: -100 to 150 mV, Isolated) RTD Input Module (RTD: JIS Pt100 , Isolated) Analog Input Module (4 to 20 mA, Isolated Channels) Analog I/O Module (4 to 20 mA, Isolated Channels) TC/mV Input Module (TC: JIS R, J, K, E, T, B, S, N /mV: -100 to 150 mV, Isolated Channels) RTD/POT Input Module (RTD: JIS Pt100 /POT: 0 to 10 k, Isolated Channels) Pulse Input Module (Pulse Count, 0 to 10 kHz, Isolated Channels) Pulse Input Module for compatible PM1 (Pulse Count, 0 to 6 kHz, Non-Isolated) 16 16 16 8 input/8 output 8 input/8 output 16 16 16 16 12 8 4 input/4 output 16 16 8 16
T030601.EPS
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling> Table Signal Cables for Connection with FIO (2/2)
Connection Signal Module Name I/O channels per Module Pressure Clamp Terminal Yokogawaspecific Cable (*1) (*2) (*2) (*2) (*2) (*2) (*2) (*2) (*2) (*2) (*2) (*2)
3-49
MIL Cable
Digital I/O Module ADV151 ADV551 ADV141 ADV142 ADV157 ADV557 ADV161 ADV561 ADR541 ADV859 ADV159 ADV559 ADV869 ADV169 ADV569 Digital Input Module (24 V DC, 4.1 mA) Digital Output Module (24 V DC, 100 mA) Digital Input Module (100 V to 120 V AC, 4.7 mA) Digital Input Module (220 V to 240 V AC, 6.2 mA/ch) Digital Input Module (24 V DC, 4.1 mA, Pressure Clamp Terminal Support Only) Digital Output Module (24 V DC, 100 mA, Pressure Clamp Terminal Support Only) Digital Input Module (24 V DC, 2.5 mA) Digital Output Module (24 V DC, 100 mA) Relay Output Module (24 to 110 V DC/100 to 240 V AC) Digital I/O Module for Compatible ST2 (Isolated Channels) Digital Input Module for Compatible ST3 (Isolated Channels) Digital Output Module for Compatible ST4 (Isolated Channels) Digital I/O Module for Compatible ST5 (Common Minus Side Every 16-Channel) Digital Input Module for Compatible ST6 (Common Minus Side Every 16-Channel) Digital Output Module for Compatible ST7 (Common Minus Side Every 16-Channel) 32 32 16 16 32 32 64 64 16 16 input /16 output 32 32 32 input /32 output 64 64
Communication Modules ALR111 RS-232C Communication Module (1200 bps to 115.2 kbps) RS-422/RS-485 Communication Module (1200 bps to 115.2 kbps) Ethernet Communication Module (10 Mbps) Foundation Fieldbus (FF-H1) Communication Module (31.25 kbps) 2 port (D-SUB9 pin) (*2) (M4 terminal block 5-pole) (*2) (RJ-45) (*2) (*2)
ALR121 ALE111 ALF111
2 port 1 port 4 port
Analog I/O Modules with Built-in Barrier ASI133 ASI533 AST143 Analog Input Module (4 to 20 mA, Isolated) Analog Output Module (4 to 20 mA, Isolated) TC/mV Input Module (TC: B, E, J, K, N, R, S, T / mV: -100 to 150 mV, -50 to 75 mV, Isolated) RTD/POT Input Module (RTD: Pt50, Pt100, Pt200, Pt500, Pt1000, Ni100, Ni200, Ni120 / POT: 0 to 10 k,Isolated) Digital Input Module (NAMUR compatible, Isolated) Digital Output Module (Isolated) 8 8 16
ASR133
Digital I/O Modules with Built-in Barrier ASD143 ASD533 16 8

T030602.EPS
: : *1: *2:
Can be connected. Cannot be connected. Yokogawa-specific cable for connecting I/O Module and a terminal board, etc. Can be connected directly with a Yokogawa-specific cable, without a terminal block.
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3.6.3
Connecting Signal Cables with FIO
Pressure Clamp Terminal

Signal cable CH1 CH2
CH16 NC (not connected) Example of Analog module AAI141
F030602.EPS
Figure II/O Module with Pressure Clamp Terminal
Dual-redundant Pressure Clamp Terminal

Signal cable CH1 CH2
CH16 NC (not connected) Example of Analog module AAI141
F030603.EPS
Figure II/O Module with Dual-redundant Pressure Clamp Terminal
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KS Cable Interface Adapter
F030604.EPS
Figure I/O Module with KS Cable Interface Adapter
The I/O modules are arranged in a dual-redundant configuration on the terminal board.
Connecting Signal Cables with Analog I/O Module

Signal cables are connected to different terminals according to the devices to be connected as listed below:
Table Signal Names and I/O Signals of Analog I/O Module
Model Name AAI141 AAI841 AAI143 Single Name INA INB INA AAI135 AAI835 INB INC INA AAR181 INB INC INA AAR145 INB INC INA AAP135 INB INC
is channel number.
I/O Signal 2-wire transmitter input + 2-wire transmitter input (setting pin: 2-wire input) 2-wire transmitter input + 2-wire transmitter input Resistance temperature detector input A Resistance temperature detector input B Resistance temperature detector input B Resistance temperature detector input A Potentiometer input, 100% Resistance temperature detector input B Potentiometer input, 0% Resistance temperature detector input B Potentiometer input, variable 2-wire power supply source 2-wire power supply signal 2-wire voltage, contact + 2-wire voltage, contact 3-wire power supply source 3-wire power supply + 3-wire power supply T030603.EPS
Current input Current input + (setting pin: 4-wire input) Current input + Current input -
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Connecting Signal Cables with Pulse Input Module AAP135

The AAP135 receives contact ON/OFF, voltage pulse and current pulse. Refer to the figures below for details on how to connect signal cables since the items to be set by the system generation builder depend on the input pulse types.
When Receiving No-Voltage Contact Signals (1)

For the relay contacts or transistor contacts, connect as follows. Pulse input frequency should be 0 to 800 Hz. Max. frequency differs due to the wiring effect, etc.
AAP135 INA Transmitter INB SW1 RL SW2 FIL 12V DC/24V DC
INC
(SW1: OFF, SW2: ON for relay contact if necessary)
Setting Items by the system generation builder SW1 (RL) : OFF (No terminating resisror) SW2 (FIL) : ON if necessary (*1)
F030605.EPS
Figure No-Voltage contact Input (1)
When Receving No-Voltage Contact Signals (2)

Carry out connection as follows if a current is needed to flow to the relay contacts or transistor contacts. When receiving transistor contact signal of more than 800 Hz frequency, connect as follows.
AAP135 Transmitter INA 12V DC
INB SW1 INC (1k ohm) RL SW2 FIL
(SW1: ON, SW2: ON for relay contact if necessary)
Setting Items by the system generation builder SW1 (RL) : 1k ohm SW2 (FIL) : ON when necessary (*1)
F030606.EPS
Figure No-Voltage contact Input (2)

*1: When there is a chattering noise at dry-contact (such as a mechanical relay) pulse input of less than 10 Hz, set the filter switch SW2 to ON by system generation builder to eliminate the noise.
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When Receiving Voltage Pulse Signals

AAP135 INA Transmitter + INB SW1 RL SW2 FIL Setting Items the system generation builder SW1 (RL) : OFF (No terminating resistor) SW2 (FIL) : OFF
F030607.EPS
12V DC/24V DC
INC
(SW1: OFF, SW2: OFF)
Figure Voltage Pulse Input
When Receiving Current Pulse By Using the Internal Power to Drive the Transmitter (2-wire power supply type)
AAP135 Transmitter INA INB SW1 RL SW2 FIL 12V DC/24V DC
INC
Setting Items the system generation builder SW1 (RL) : Select the value of RL resistance SW2 (FIL) : OFF
(SW1: ON, RL selection, RL=200 ohm, 510 ohm, 1K ohm, SW2: OFF)
F030608.EPS
Figure 2-Wire Power Supply Type
This method supplies power to the transmitter, and receives the transmitter output signals as the current pulse signals. By using the input load resistance (select from None,200 ohm, 500 ohm), the current signal is converted to the voltage level pulse and receives it.
When Receiving Voltage Pulse By Using the Internal Power to Drive the Transmitter (3-wire power supply type)
AAP135 Transmitter INA INB SW1 RL SW2 FIL Setting Items the system generation builder SW1 (RL) : OFF (No terminating resistor) SW2 (FIL) : OFF (SW1: OFF, SW2: OFF)
F030609.EPS
12V DC/24V DC
INC
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Dec.25,2002-00
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Connecting Terminal Board with FIO

The I/O module equipped with a KS cable interface adapter can be connected to the terminal board using a Yokogawa-specific cable. Field signals are connected using the terminal board.
ANB10D
AEA4D
F030610.EPS
Figure Example of Terminal Board Connection with Dual-redundant I/O Module
SEE ALSO
For details of the KS cable interface adapter model and the cable model, refer to Field Connection Specifications (for FIO) (GS 33Q06Q50-31E).
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Connecting Relay Board with Digital I/O Module

An example of the connection of the mechanical relay board ARM55D with the Digital I/O Module ADV551 is shown below.
ADV551+ATD5A adapter
CN1
Yokogawa-specific cable AKB331
Connection with FG
ARM55D
F030611.EPS
Figure Example of Relay Board Connection with FIO
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3.6.4
Implementation and Cable Connection of Fieldbus Communication Module ALF111

This section describes the implementation and cable connection of the Foundation Fieldbus Communication Module ALF111. FOUNDATION Fieldbus H1 (Low Speed Voltage Mode) is called FOUNDATION Fieldbus, Fieldbus, H1 Fieldbus, FF, or FF-H1 in this manual.
Example of Implementation of Fieldbus Communication Module ALF111

To connect Fieldbus using the ALF111, the power supply unit for the Fieldbus must be prepared as shown below. The example of the implementation and the wiring of the ALF111 is shown below. For the implementation of the ALF111 and the relevant devices, follow the implementation conditions for the devices. 1 U (unit) = 44.45 mm.
19-inch rack ESB bus PW60* ALF111 4U
READY TN1 24 V DC OUT
+ +
24 V DC OUT
+ +
24 V DC OUT
+ +
24 V DC OUT
+ +
Primary power distribution unit
READY
READY
READY
TN1
TN1
TN1
3U(*1) ALF111+ATF9S AKB336 (20PIN-20PIN) 5U Secondary power distribution unit

+ + + + + + + +
CH1 CH2
CH3
CH4
3U (*1) 1U 3U (*2) FG (When using insulating bushing) To MAIN PDB
4U
FG (When using insulating bushing)
AEF9D 3U
U L U L
End Plate (both ends)
To Field device
MTL5995 (Power supply unit for Fieldbus)
MTLMS010 (spacer)
F030612.EPS
*1: *2:
Reserve a space of 3U for heat radiation. Reserve a space of 3U for heat radiation and wiring.
Figure Example of ALF111 Implementation

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Connection of Fieldbus Communication Module ALF111

The Fieldbus can be connected by attaching a pressure clamp terminal block or by using a Yokogawa-specific cable for connection to the terminal board (M4 screw).
Connection with a pressure clamp terminal ALF111 and ATF9S
ALF111
RCV SND
Connection with a terminal board ALF111

ALF111
RCV SND
+ + + + + + + +
CH1
CN1
CH2
CH3
CH4
Yokogawa-specific cable (AKB336) Connection with FG A terminating resistor is necessary. AEF9D
The ON/OFF setting of terminating resistor can be made on the pressure clamp terminal.
U L
U L
F030613.EPS
Figure Fieldbus Wiring for ALF111
SEE ALSO
For details of the Fieldbus connection and wiring work, refer to Fieldbus Technical Information (TI 38K03A01-01E).
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Fieldbus Wiring for ALF111 with Pressure Clamp Terminal Block

The signal cables from the field device should be connected to the + and - terminals of the pressure clamp terminal block (ATF9S). Do not connect anything to the terminals of channels that are not used. When installing the node unit mounted with the ALF111 on the 19-inch rack, connect the shield lines of Fieldbus cables from the field devices to the FG terminal of the ATF9S. If two or more channels are used, no more than two shield lines can be connected to one FG terminal. When installing the node unit mounted with the ALF111 in the control station cabinet, connect the shield lines of Fieldbus cables to the shield ground bar within the cabinet (insulated from the cabinet itself), not to the FG terminal of the ATF9S. The length of the connection cable between the power supply unit and the ALF111 should be less than one meter. Use a type A cable and connect the cable shield to the same potential as the FG terminal of the node if the cable length exceeds one meter. Note that, when installing wiring within the cabinet, the shield line should be connected to the shield ground bar within the cabinet as well.
ALF111
ALF111
ALF111
RCV SND
RCV 1 SND 1
2 2
3 3
4 4
STATUS ACT
DX
+ + + + + + + +
CH1
Magnified
CH2
CH3
CH4
To Fieldbus power supply
FG terminal (Max. two shield lines can be connected together.) Connection with FG FF-H1 cable To FF devices Fieldbus power distribution unit S9883UK FF-H1
+ + + + -
CH1
CH2
24 V DC input (from PW60) Fieldbus power supply MTL5995 (purchased separately) Use the following fieldbus cables:
Cable type Type A (*1) Type B Type D
Total wire length 1900 m 1200 m 200 m

F030614.EPS
*1: It is recommended to use Type A cable.
Figure Fieldbus Wiring for ALF111 with Pressure Clamp Terminal

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Fieldbus Wiring for ALF111 with Terminal Board

ALF111
ALF111
RCV SND
Yokogawa-specific cable AKB336
CN1
Use the following fieldbus cables:
Cable type Type A (*1) Type B Type D

Connection with FG
Total wire length 1900 m 1200 m 200 m
*1: It is recommended to use Type A cable. Fieldbus power distribution unit S9883UK 24 V DC input (from PW60)
Fieldbus power supply MTL5995 (purchased separately)
To ALF111 (to configure dual-redundant) To ALF111 Terminal Board AEF9D
Terminal Board AEF9D
U L
1+ 1+
11-
2+ 2+
22-
3+ 3+
33-
4+ 4+
44-
NC NC
TM1
U L
U L
S9883UK
Magnified To Fieldbus power supply
When using the MTL5995 as a Fieldbus power supply, make ON/OF setting of the terminator on the Fieldbus power supply. When using a Fieldbus power supply without a built-in terminator, the terminator (YCB138) can be attached on the terminal board. To configure dual-redundant ALF111 on the terminal board (AFE9D), mount a pair of terminators (YCB138) to each empty port as well.
Cabinet internal shield ground bar (isolated from the cabinet with an insulated board)
To FF devices FF-H1 cable

F030615.EPS
Figure Fieldbus Wiring for ALF111 with Terminal Board
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Installation of Terminator to Terminal Board AEF9D

Make sure to install a terminator (YCB138) if the ALF111 (terminal board) terminates the network, in other words, if the network is not terminated by a terminator in the power supply unit.
Terminal Board AEF9D 1+ 1+ 112+ 2+ 223+ 3+ 334+ 4+ 44N.C. N.C.
To FF devices
Terminator (YCB138)
F030616.EPS
Figure Installation of Terminator to Terminal Board AEF9D
IMPORTANT
In the following condition, the vacant port should be terminated with a pair of terminators: The AEF9D terminal board is used, the ALF111 is in a dual-redundant configuration, and any of the four ports is vacant.
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3.7
Connecting Signal Cables with Remote I/O (RIO)

This section describes the signal connections with Remote I/O (RIO) used on the AFS10S/AFS10D, AFG10S/AFG10D, AFS20S/AFS20D, AFG20S/AFG20D, or PFCS/ PFCD.
3.7.1
Connecting Signal Cables with Analog I/O Modules

Signal cables are connected to different terminals according to type of input and output signal as listed below:
Table Analog I/O Module Terminals and Connections
Module Terminal AAM10 AAM11 A B C 2-wire transmitter input + 2-wire transmitter input Current input + Current input -
I/O signal Voltage input + Voltage input -
AAM11B
A B C
A
BRAIN transmitter input + BRAIN transmitter input -
Current input + Current input Resistance temperature detector input A Resistance temperature detector input B Resistance temperature detector input B 2-wire power supply source 2-wire power signal
Voltage input + Voltage input Potentiometer input 100% Potentiometer input variable Potentiometer input 0% 3-wire power supply source 3-wire power supply + 3-wore power supply
AAM21 AAM21J
B C
mV/thermocouple input + mV/thermocouple input -
APM11 (*4) AAM50
A B C A B C A B C
2-wire voltage, contact + 2-wire voltage, contact Current output +
Current output Current output + Current output Voltage output +
AAM51
Voltage output T030701.EPS
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Analog I/O Modules AAM10, AAM11, AAM11B, AAM21, AAM21J, APM11, AAM50, AAM51
AMN11 Temperature compensation module/manual control (for analog output module) connector Signal cables I/O channels
1 2
Analog I/O module (slots 1 to 16)
1 I/O 2 channels
16
16
Terminals
Analog I/O module
Terminals Temperature compensation/ manual control module
AMN11 Recorder output connector (CN1)

F030701.EPS
Figure Analog I/O Module Cable Connection
AAM21, AAM21J for Resistance Temperature Detector Signal Input

I/O channels A B C
1 2
A B C
1 I/O 2 channels
16
16
To output 1 to 5 VDC signals to a recorder, connect cable AKB301 to connector CN1. Connecting CN1 and terminal block TE16 via AKB301, for example, connects the terminal block with a recorder.
F030702.EPS
Figure AAM21, AAM21J (for Resistance Temperature Detector Signal Input) Cable Connection
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Dec.25,2002-00
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Connecting Signal Cables with Pulse Input Module APM11

The APM11 receives contact ON/OFF, voltage pulse and current pulse. Refer to the figures below for details on how to connect signal cables since the items to be set by the system generation builder depend on the input pulse types.

For the relay contacts or transistor contacts, connect as follows. Pulse input frequency should be 0 to 800 Hz. Max. frequency differs due to the wiring effect, etc.
APM11 A Transmitter B SW1 RL SW2 FIL + OUTPUT 12V DC/24V DC
(SW1: OFF, SW2: ON for relay contact if necessary)
Setting Items by the system generation builder SW1 (RL) : OFF (No terminating resisror) SW2 (FIL) : ON if necessary (*1)
F030703.EPS
Figure No-Voltage Input (1)

Carry out connection as follows if a current is needed to flow to the relay contacts or transistor contacts. When receiving transistor contact signal of more than 800 Hz frequency, connect as follows.
APM11 Transmitter A 12V DC/24V DC
B SW1 C (1k ohm) RL SW2 FIL
+ OUTPUT -
(SW1: ON, SW2: ON for relay contact if necessary)
Setting Items by the system generation builder SW1 (RL) : 1k ohm SW2 (FIL) : ON if necessary
F030704.EPS
Figure No-Voltage Input (2)

*1: When there is a chattering noise at dry-contact (such as a mechanical relay) pulse input of less than 10 Hz, set the filter switch SW2 to ON by system generation builder to eliminate the noise.
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When Receiving Voltage Pulse Signals
A Transmitter + B SW1 RL
12V DC/24V DC + SW2 FIL OUTPUT Setting Items by the system generation builder SW1 (RL) : OFF (No terminating resistor) SW2 (FIL) : OFF
F030705.EPS
Figure Voltage Pulse Input
When Receiving Current Pulse By Using the Internal Power to Drive the Transmitter (2-wire power supply type)
Transmitter A 12V DC/24V DC
B SW1 RL SW2 FIL
+ OUTPUT Setting Items by the system generation builder SW1 (RL) : Select the value of RL resistance SW1 (FIL) : OFF
F030706.EPS
(SW1: ON, RL selection, RL=200 ohm, 510 ohm, 1K ohm, SW2: OFF)
This method supplies power to the transmitter, and receives the transmitter output signals as the current pulse signals. By using the input load resistance (select from None,200 ohm, 510 ohm, 1K ohm), the current signal is converted to the voltage level pulse and receives it.
When Receiving Voltage Pulse By Using the Internal Power to Drive the Transmitter (3-wire power supply type)
Transmitter A B SW1 RL SW2 FIL 12V DC/24V DC + OUTPUT Setting Items by the system generation builder SW1 (RL) : OFF (No terminating resistor) SW2 (FIL) : OFF
F030707.EPS
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Redundant AAM50/AAM51
These modules output signals of 4 to 20 mA or 0 to 10 V. They may be made redundant when they are set in the current output mode. To make them redundant, two AAM50 or AAM51 modules must be installed in two adjacent slots beginning with an odd-number slot (1-2, 3-4, ....13-14, 15-16) and set to be redundant, and adjacent terminals A and C must be connected to check their outputs against each other as shown below. The AAM50 and AAM51 modules cannot be combined for redundancy.
AMN11
3A 3B 4A
3C
Other AAM module AAM51
4C AAM51 4B Other AAM module
AAM51 modules in slots 3 and 4 are made redundant in this example.

F030708.EPS
Figure Redundant Current Output Module AMM51
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3.7.2
Connecting Signal Cables with Multipont Analog Control I/O Module AMC80
Connect the shield of the Yokogawa-specific cable to the shield terminal.
AMN34
RDY DX OUT
RDY DX OUT
Signal Cable (KS1)

YOKOGAWA YOKOGAWA
Shield
AMC80
F030709.EPS
Figure AMC80 Signal Cable Connection
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Connecting Signal Cables with MCM Terminal Board

Two AMC80s can be set up in a dual-redundant configuration by connecting them to an MCM terminal board as shown in the figure below. When the AMC80 is used in a single configuration, one MCM terminal board is required for each AMC80.
IMPORTANT
Do not set up AMC80s in the single mode when they are connected to a MCM terminal board in the dual-redundant configuration.
RDY DX OUT
RDY DX OUT
AMC80
YOKOGAWA
YOKOGAWA
KS1 Cable
MCM Terminal Board
To other converter
F030710.EPS
Figure Example of Dual-redundant AMC80 Configuration
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3.7.3
Connecting Signal Cables with Relay I/O Modules
Relay Input Module ADM15R

Output channels A B C
1
C B A
RL
Terminal C not used
16
F030711.EPS
Figure
Signal Cable Connection of Relay Input Module ADM15R
Relay Output Module ADM55R

Output channels A B C
1 2
C B A
A-C: Terminal A (closed when excited) B-C: Terminal B (closed when de-excited)
16
F030712.EPS
Figure
Signal Cable Connection of Relay Output Module ADM55R
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3.7.4
Connecting Signal Cables with Multiplexer Modules (Terminal Type)
Voltage Input, mV Input, Thermocouple Input, 2-wire Transmitter Input, Current Output Modules AMM12T, AMM22M, AMM22T, AMM22TJ, AMM42T, AMM52T.
Only one AMM42T or AMM52T can be installed in one nest.
AMN31 Multiplexer Module I/O channels Not used
1 2
+ +
-
B A
B A
Not used
1 2
16
+
-
16
Signal cables Terminals

F030713.EPS
Figure Multiplexer Module Signal Cable Connection
RTS Input Modules AMM32T, AMM32TJ

Only one AMM32T or AMM32TJ can be installed in one nest.
AMN31 Signal cables Multiplexer Module I/O channels
1 2
B B A
16
Terminal
F030714.EPS
Figure Signal Cable Connection of RTS Input Multiplexer Modules AAM32T, AAM32TJ
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3.7.5
Connecting Signal Cables with Multiplexer Modules (Connector Type)
Multiplexer Modules (Connector Type) AMM12C, AMM22C, AMM25C, AMM32C, AMM32CJ

Connect the shield of the Yokogawa-specific cable to each screw-mount shield terminal.
AMN32 Multiplexer Module (Connector Type)
1 2 3 4
Connector
Shield
Shield Connector Screw-mount terminals

F030715.EPS
Figure Multiplexer Module (Connector Type) Signal Cable Connection
Connector Type Multiplexer Module and Terminal Board/Terminal Block

Connect a multiplexer module to a terminal board/terminal block as described in the table below.
Table Connecting a Multiplexer Module and Terminal Board/Terminal Block
Multiplexer Module (Connector Type) AMM12C AMM22C AMM25C AMM32C, AMM32CJ Terminal Board MUB MUB MTC MRT Terminal Block TE16 TE16 TETC TERT Cable KS2 KS2 KS1 KS8
T030702.EPS
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3.7.6
Connecting Signal Cables with Digital I/O Modules (Terminal Type)
16-Point Digital I/O Modules ADM11T & ADM51T

AMN31 Signal cable Digital I/O Module I/O channel
Empty 1 + 2
+ B A B A
Empty 1 2
16
+ -
16
I/O contact Terminals

F030716.EPS
Figure 16-Point Digital I/O Module Signal Cable Connection
32-Point Digital I/O Modules ADM12T & ADM52T

AMN31 Channel common terminals 17 to 32 Channel common terminals 1 to 16
Digital I/O Module
1 2
+ +
17 18
15 16
+ +
+ +
31 32
+ +
I/O contact Terminals

F030717.EPS
Figure 32-Point Digital I/O Module Signal Cable Connection

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3.7.7
Connecting Signal Cables with Digital I/O Modules (Connector Type)
Digital I/O Modules ADM11C, ADM12C, ADM51C, ADM52C

Connect the shield of the Yokogawa-specific cable to each screw-mount shield terminal.
AMN32 Digital I/O Module
1 2 3 4
Connector
Shield
Shield Connector Screw-mount terminals

F030718.EPS
Figure Connector-type Digital I/O Module Signal Cable Connection
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3.7.8
Connecting Signal Cables with Communication Modules
RS-232C Communication Module ACM11

AMN33
RDY RCV SND
RDY RCV SND
CN1
CN1
YOKOGAWA
YOKOGAWA
F030719.EPS
Figure ACM11 Signal Cable Connection
Use modem cable KB3 and null modem cable KB4 with a D-sub 25-pin connector.
Table RS-232C Interface Connector Pin Positions
Pin position 1 2 3 4 5 6 7 8 20 Code FG SD RD RS CS DR SG CD ER Signal Frame Ground Send Data Receive Data Request to Send Clear to Send Dataset Ready Signal Ground Carrier Detect Equipment Ready Description Maintenance grounding Transmission data (output) Receiving data (input) Transmission request (output) Ready for transmission (input) Dataset ready (input) Signal common return Carrier detection (input) Data terminal ready (output)
T030703.EPS
IMPORTANT
When the system is used in Europe, attach a clamp filter (ferrite core) complying with the EMC standard in order to use RS-232C. The parts number of the clamp filter is A1179MN.
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Mounting Clamp Filter (Ferrite Core) (for European Market)

When the system is used in Europe, attach a clamp filter (ferrite core) complying with the EMC standard in order to use RS-232C.
Mounting Clamp Filter (Ferrite Core)

After completing the RS-232C cabling, mount the supplied clamp filter on the covering of the RS-232C cable to provide enhanced immunity to noise.
Clamp Filter Parts

Core (Part number: A1179MN with cable fastener) The inside diameter of the core is 131mm.
Clamp Filter Location

When installing a core, leave about 8cm between the surface of the ACM11 module and the core.
Within about 8cm
F030720.EPS
Figure Mounting Clamp Filters
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Structure of Clamp Filter and Mounting

1. Unlock the two core lock claws by hand, and the core will open about 150 and split into two pieces as shown in the figure below.
Core Lock Claw
Cable Connector
Core
Lock Two Claws RS-232C Cable Cable Fastener Clamp with Cable Fastener
F030721.EPS
Figure Structure of Clamp Filter and Mounting
2. 3. 4.
Put the RS-232C cable into the cylindrical part of the opened core. Close the core with the RS-232C cable within it, and lock the clamp filter with two core lock claws. Pass a cable fastener into either hole in the clamp filter and secure the RS-232C cable by clamping the cable fastener over the cable coating.
IMPORTANT
The clamp filter consists of a ferrite core. Avoid mechanical shocks to it such as by dropping it, and keep it within the temperature ranges during operation and storage.
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RS-422/RS-485 Communication Module ACM12

AMN33
RDY RCV SND TW1

RD Y RC V SN D TW 1 TX + RD Y RC V SN D TW 1 TX TX
RDY RCV SND TW1
TX+ TXRX+ RXSG

+ + -
TX+ TXRX\+ RXSG FG
TX RX + RX SG FG
FG
RX RX
SG FG
F030722.EPS
Figure ACM12 Signal Cable Connection Table RS-422/RS-485 Interface Terminal Positions
Terminal Code TX+ TXRX+ RXSG FG Signal Name Send Data Send Data Receive Data Receive Data Signal Ground Frame Ground Description Transmission data (in-phase signals) Transmission data (phase-reversal signals) Receiving data (in-phase signals) Receiving data (phase-reversal signals) Signal grounding Protective grounding
T030704.EPS
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RS-232C Communication Card ACM21

AMN51
F030723.EPS
Figure ACM21 Signal Cable Connection
Use modem cable KB3 and null modem cable KB4 with a D-Sub 25-pin connector.
Table RS-232C Interface Connector Pin Positions
Pin Assign 1 2 3 4 5 6 7 8 20 FG SD RD RS CS DR SG CD ER Abbr Signal Name Frame Ground Send Data (output) Receive Data Request to Send (output) Clear to Send Dataset Ready (input) Signal Ground Carrier Detect (input) Equipment Ready (output) Description Maintenance grounding Transmission data (output) Receiving data (input) Transmission request (output) Ready for transmission (input) Dataset ready (input) Signal common return Carrier detection (input) Data terminal ready (output)
T030705.EPS
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RS-422/RS-485 Communication Card ACM22

AMN51
F030724.EPS
Figure ACM22 Signal Cable Connection Table RS-422/RS-485 Interface Terminal Positions
Terminal Code TX+ TXRX+ RXSG FG Signal Name Send Data Send Data Receive Data Receive Data Signal Ground Frame Ground Description Transmission data (in-phase signals) Transmission data (phase-reversal signals) Receiving data (in-phase signals) Receiving data (phase-reversal signals) Signal grounding Protective grounding
T030706.EPS
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Ethernet Communication Module ACM71 (For PFC)
AMN51
CN1
CN1
CN 1
CN 1
F030725.EPS
Figure
Ethernet Communication Module ACM71
Use 10BASE-T, non-shielded, 100-ohm twisted-pair cables for Ethernet connections.

Table Pin Assignment of Ethernet Interface Connector (RJ-45)
Pin 1 2 3 4 5 6 7 8 Signal Abbreviation TD+ TDRD+ RD Signal Name Send Data (+) Send Data (+) Receive Data (+) Receive Data (-)
T030707.EPS
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3.7.9
Connecting the Fieldbus Cable and Handling the Shield Mesh for Fieldbus Communication Module ACF11
AMN33
RDY CTL RCV SND

CN1
RD Y CT L SN RCD V
RDY CTL RCV SND

CN1
MA
RD Y CT L SN RCD V IN 1
MAIN 1
MAIN 1
TW
TM1
1 MA IN 1
TM1
+ + NC
+ + NC
NC
TW $$ $$
NC
NC
$$ $$
NC
F030726.EPS
Figure
Fieldbus Communication Module Signal Wiring Terminals
Connect field signals to the + and - signal terminals (marked 1 and 2 respectively). A clamp filter must be attached to the signal cable as shown. Connect a terminator to terminals 4 and 5. Do not connect anything to terminals marked NC (No Connection), i.e. terminals 3 and 6.
+ NC
1 4 2
Clamp-on filter (A1179MN)
5 3 6
Terminator (YCB138)
F030727.EPS
Figure ACF11 Signal Wiring Terminals
SEE ALSO
For details of Fieldbus connection and wiring work, refer to Fieldbus Technical Information (TI 38K03A01-01E). The clamp filter part number and method of attachment are the same as for that used in the ACM11 Communications Module. Mount it as close as possible to the terminals, as illustrated in the figure below. There is a gap between the inside of the core and outside of the cable, so secure the cable by clamping the cable fastener over the cable coating.
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Use a Type A cable for the connection between the ACF11 and the marshalling rack (shown in dotted box in the figure below), in which the shield of the cable from the field is connected to the ground terminal. Connect the shield of the Type A cable of the FCU side (inside the cabinet) to the cabinet internal ground bar. If it is necessary to separate the shield ground from the other ground, disconnect the wire between the cabinet internal shield ground bar and FCU ground bar, and ground them separately.
ACF11 Terminator Type A cable shield connection Cabinet internal shield ground bar (With an insulated board) Clamp filter (Mount it always, regardless of CE Mark regulation.) Connection to ground bar
Type A cable
Ground bar for connecting wire to ground
Arrestor etc. FCU To FCU ground bar
10 ohms or less recommended or 100 ohms or less
When there is no arrester. To ACF11 Type A cable To AAM11, AAM21 modules etc. To AAM11, AAM21 modules etc. To FCU ground bar
F030728.EPS
Figure Connecting Fieldbus Cable with Fieldbus Communication Module ACF11
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3.7.10 Connecting Signal Cables with PROFIBUS Communication Module ACP71
F030729.EPS
Figure PROFIBUS Communication Module ACP71
Use shielded twisted-pair cables for PROFIBUS.

Table PROFIBUS Interface Connector Pin Positions
Pin position 1 2 3 4 5 6 7 8 9 Shield N.C. A-Line CNTR-P D-GND VP N.C. B-Line N.C. Signal Description
I/O data Repeater Control Signal +5V I/O data

T030708.EPS
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3.8
Connecting Bus Cable

IMPORTANT
1. 2. When the sheath of the control-bus cable is connected, there is a possibility that (ground loop) currents will flow in the sheath. Before connecting a V net splitter (N-type or BNC-type) to coaxial cable, use the following method to drain static electricity: wear a wrist strap. If the cable is already connected to other stations, this is not necessary.
Momentarily short the cable inner conductor to the outer sheath. Next connect the cable to the coupler.
V net
The following is an example of connecting a control bus. Attach a T-shaped plug to the BUS1 and BUS2 BNC connectors of the control bus interface card. Order the T-shaped plug separately. Connect V net cables (10BASE-2 cable: YCB141) to the BUS1 and BUS2 through previous station. Connect V net cables (10BASE-2) from the other side of the T-shaped plug to next station. When connecting V net cable (10BASE-5 cable: YCB111) to next station, place a connection unit (YCB147) between V net cable (YCB141) and V net cable (YCB111). Order a connection unit separately. When no next station is connected, attach YCB138 V net Terminator for 10BASE-2 cable and YCB118 for 10BASE-5 cable.
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Connecting V net cables (10BASE-2)

Console Type HIS (LPCKIT)
Front
Rear Bus1 Bus2
PRINTER RS232C-A (COM2)
EXT RS232C-B (COM1)
SLOT1
SLOT2
SLOT3
SLOT4
SLOT5
SLOT6
SLOT7
Bus1
VF701
BNC connector (Bus1 side)
BUS1
V net cable (10BASE-2) Bus2
SH R D CV
SH R D CV
Bus1 Connector to next unit, or Bus2 terminator if end of bus.

PRINTER RS232C-A (COM2) EXT RS232C-B (COM1) SLOT1 SLOT2 SLOT3 SLOT4 SLOT5 SLOT6 SLOT7
BNC connector (Bus2 side)
BUS2
Rear of HIS
Dust proof cap Tee connector Terminator
Control bus interface card

F030801.EPS
Figure V net Cable (10BASE-2) Connection
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Connecting V net cables (10BASE-5) and V net cables (10BASE-2) Interconnection Example
Control Bus Bus1 AFS30D Bus2
Clamp filter
ESB Bus
CN1
YOKOGAWA
ESB Bus
CN1
YOKOGAWA
RCV SND-L SND-R
RCV SND-L SND-R
REVISION
U H1 H2
REVISION
U H1 H2
Bus1 Bus2 V net cable (10BASE-2)
V net (10BASE-5) cable
YCB147
PRINTER RS232C-A (COM2)
EXT RS232C-B (COM1)
SLOT1
SLOT2
SLOT3
SLOT4
SLOT5
SLOT6
SLOT7
Clamp filter HIS Cable conversion unit

F030802.EPS
Figure V net Cable (10BASE-2 and 10BASE-5) Connection
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Control-bus Cable Conversion Adapter

The Human Interface Station Control bus in the CS 3000 system uses 10BASE-2 V net cable, while the Field Control Station uses 10BASE-5 V net cable. The cable conversion adapter is required to connect these two types of cable, which are of different diameters. The figure below shows how 10BASE-5 cable and 10BASE-2 cable are connected.
10BASE-2 cable
10BASE-5 cable
F030803.EPS
Figure Control Bus Cable Conversion Adapter (YCB147)
The thickness and weight of the two types of cable are different; the control bus cable adapter (rack mount type shown above) used to connect them. The V net cable (10BASE-2) is low less, so mount the adapter so as to minimize the length of 10BASE-2 (which is more lossy). For ease of maintenance, mount the adapter above floor and near the HIS. Do not mount the adapter in a passageway or aisle between equipment. The rack-mount type illustrated above can be mounted in a rack or console.
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Connecting V net cables (10BASE-5)

AFS30D Bus1 Bus2
Clamp filter
Control Bus Coupler (Bus2)
V net cables (10BASE-5)
Bus1
Bus2
To next unit (Attach a terminator if no next unit is connexted)
PFCD
F030804.EPS
Figure V net Cable (10BASE-5) Connection
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V net Coupler Installation (ACG10S)

The V net couplers of desktop communication gateway can be attached in three ways depending on where bracket is installed, as shown below: Rack Mounting
F030805.EPS
Horizontal Side Mounting
To connector for connecting the V net coupler cable of ACG10S (use dedicated cable)
Control bus branch connector
F030806.EPS
Vertical Side Mounting
F030807.EPS
Figure Mounting the V net Coupler
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V net cable (10BASE-5)

V net cable (10BASE-5) V net terminater (for 10BASE-5 cable)
Connection: Type N plug Finished cable dimensions: 10.3
Impedance: 50 ohms Connection: Type N plug

F030808.EPS
Figure V net cable and V net terminator (for 10BASE-5 cable)
V net grounding unit When you use a V net cable for extension, use the YCB117 V net Grounding Unit. The unit is used to ground V net-connected devices at one point for safety. Ground each bus in a segment at one point (In a segment, devices can communicate on the same bus without repeater). Place the unit on the bottom of an HIS or FCU cabinet or the like. You do not need to secure it. Connect a grounding cable to a grounding bar of an HIS or FCU cabinet or the like, as shown below.
Bolt
Washer V net cable (10BASE-5) Grounding unit V net Cable (10BASE-5) Bolt Grounding unit
M4 end Washer Grounding cable M5 end
Grounding bar
F030809.EPS
Figure Assembly of V net Grounding Unit and Its Use
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Clamp filter In order to enhance noise resistance, attach three clamp filters in succession at both ends of the V net cable (10BASE-5) near to the V net couplers. Refer to Figure for a typical mounting example.
Clamp filter
V net Cable (10BASE-5)
Clamp filter
F030810.EPS
Figure Clamp filter
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ESB Bus
The following is an example of connecting an ESB bus. Either ESB bus branching connector or the branching connector that has a built-in ESB bus terminator must be mounted to SB401 installed in ESB bus node unit. If a node unit is connected next, select ESB bus branching connector. If the node unit is the last one, select the branching connector that has a built-in ESB bus terminator.
AFS30D
ESB Bus
CN1
YOKOGAWA
ESB Bus
CN1
YOKOGAWA
RCV SND-L SND-R
RCV SND-L SND-R
REVISION
U H1 H2
REVISION
U H1 H2
ESB Bus
CN1
YOKOGAWA
ESB Bus
CN1
YOKOGAWA
Screw tightening torque 0.2910.049 Nm (3.00.5 kgfcm)
RCV SND-L SND-R
RCV SND-L SND-R
REVISION
U H1 H2
REVISION
U H1 H2
ESB bus cable (YCB301) Bus2 SB401+ S9879UK SB401+ S9879UK
Bus1
ESB bus (duplexed) (connected to Bus1 if single) to next node unit Bus2 Bus1 Connector Unit for ESB bus (S9879UK) Connector Unit with Terminator for ESB bus (S9880UK)
ANB10D
F030811.EPS
Figure ESB bus Connection (19-inch Rack Mount Type)

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ER Bus
The following is an example of connecting an ER bus. If no next station is connected, attach YCB148 Terminator. Avoid using ER bus cable with other cables and also avoid wiring its cable in parallel with others.
ESB bus node unit ANB10D
EB401
ER bus cable YCB141
ER bus node unit ANR10D
to next ER bus node unit

F030812.EPS
Figure ER bus Connection (19-inch Rack Mount Type)
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How to wiring ER bus

The figure shown below describes how to wiring ER bus:
EB401
Terminator (*1) (YCB148) Clamp filter (*2) (A1193MN) ANB10D
Fix with using a cable fastener at the front right edge of cable tray.
YCB141 Separate from other cables.
Adjust the cable length on the cable tray if required.
Fix with using a cable fastener at the front right edge of cable tray. Separate from other cables as much as possible.
ANR10D
Connect to the next ER bus node unit

F030813.EPS
*1: *2:
Regarding EB401 and a remote node, if one side of T-type connector is terminal, mount a terminator. Two terminators are supplied with EB401. Regarding EB401 and a remote node, mount clamp filters to both side of T-type connector. If one of the sides is terminal, mount a clamp filter to only the cable side. Two (four for dual-redundant) clamp filters are supplied with the remote node. For EB401, use the clamp filter supplied with the terminal remote node.
Figure How to wiring ER bus
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RIO Bus
The following is an example of connecting an RIO bus. If no next station is connected, attach YCB128 Terminator.
RIO Bus (19-inch Rack Mount Type)

AFS10D
To next node (or terminated if the FCU is the last node)
Bus 1
1 4 2 5 3 6 1
Bus 2
2 4 5 3 6
RIO bus coupler connection terminals Terminal symbol [1] [4] Tin-plated wire with semitransparent covering or blue [2] [5] [3] [6]
RIO bus (duplexed) (connected to bus 1 if single)
Bus 1
6
Bus 2
6
Wire color
Copper wire Gray with semitrans- covering parent covering or green or white
3 5
NIU connection terminals
From other node
AND50
OK
OK
F030814.EPS
Figure RIO bus Connection (19-inch Rack Mount Type)

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RIO Bus (with Cabinet)

Front of FCU Rear of FCU
From other node
RIO bus coupler connection terminals Bus 1
RIO bus unit
Bus 2
1 2 4 5 3 6
1 4
2 5
3 6
To next node (or terminated if the FCU is the last node)
Bus 1
1 4 2 5 3 6 1 4 2 5
Bus 2
3 6
NIU connection terminals
RIO bus (dual-redundant) (connected to bus 1 if single)

F030815.EPS
Note: Connect the FCU to the next node from the rear RIO bus unit, or terminate it if it is the last node.
Figure RIO bus Connection (with Cabinet)
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RIO Bus Arrangement

[1] or [4] (Tin-plated semitransparent covering or blue) [2] or [5] (Copper wire with semitransparent covering or white) [3] or [6] (Gray covering or green) Shield
F030816.EPS
Figure RIO bus Cable
Grounding RIO Bus To avoid shock hazards, ground RIO bus cables at one point every segment. For grounding, see relevant IM.
Terminal 1 Terminal 2 Terminator connection terminals: Between [1] and [2] Connection: M4 Screw
Coupler RIO bus terminator
There is no need to removw terminal screws, but simply loosen them; screws are designed not to fall out. (See figure).
F030817.EPS
Figure RIO Bus Terminator and Mounting Condition
Cross sectional view
[3]
[3] Solderless lug inserted
Insert the top of the solderless lug between the screw and the spring saddle and depress the saddle to produce a clearance.
[1] initial state
[4]
[4] Solderless lug engaged
Push in the solderless lug vertically to let the screw into the screw hole in the lug.
[2] Screw released
[5]
[5] Solderless lug secured
Tighten the screw.
F030818.EPS
Figure Connecting and terminating the RIO bus Cable
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3.9
Connecting Optical Fiber Cable

The optical bus repeater is used to convert part of the systems communication bus to optical fiber cables. The optical fiber cables must be provided by user. Connect the optical transceivers of a pair of optical bus repeaters as shown below:
RDY RCV SND
Optical connector
OUT OPTICAL LINK IN
RDY RCV SND
OUT OPTICAL LINK IN
Optical cord
Optical cord
Bus-1 optical transceiver Bus 1 Bus 2
Bus-2 optical transceiver
Must be supplied by the user
Optical fiber cable Optical cord & optical fiber cable connection (splicing box)
Connected to corresponding optical transceiver in redundant system
Bus 1 optical transceiver
Bus-2 optical transceiver
Optical cord
RDY RCV SND
Optical cord
RDY RCV SND
OUT OPTICAL LINK IN
OUT OPTICAL LINK IN
F030901.EPS
Figure Example of Optical Cord & Optical Fiber Cable Connection (In redundant optical bus repeater (YNT51D) for Max.4 km)
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To Use GI 62.5/125 Optical Fiber Cable

It is recommended to use a GI 50/125 optical fiber cable (core diameter 50 m, clad diameter 125 m) for an optical bus repeater. To use a GI 62.5/125 optical fiber cable, follow the procedure below. Compared to a GI 50/ 125 optical fiber cable, a large volume of light is emitted by connecting a GI 62.5/125 optical fiber cable to the output connector of an optical bus repeater. If the input connector of an optical bus repeater receives a larger volume of light than the maximum volume of light to be received, data transmission fails. Therefore, connect a GI 62.5/125 optical fiber cable according to the procedure below. 1. To restrict a volume of light, you must insert a 10 m of GI 50/125 optical fiber cable between the output connector of an optical bus repeater and a GI 62.5/125 optical fiber cable in the field. To connect the two types of cables, use an optical adapter inside the splicing box located under the floor near a cabinet to install an optical bus repeater.
2.
RDY RCV SND
Optical connectors
OUT OPTICAL LINK IN
Optical transceiver
GI 50/125
GI 62.5/125
Bus 1 (Same as BUS 2)
GI 62.5/125
GI 62.5/125
GI 62.5/125
GI 50/125
RDY RCV SND
OUT OPTICAL LINK IN
Bus 1 Optical transceiver
: Splicing box : Optical adaptor : Fusion point
GI 62.5/125 Optical cord GI 62.5/125 Optical fiber cable GI 50/125 Optical cord
F030902.EPS
Figure Connection of GI 62.5/125 Optical Fiber Cable
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3.10 Alarm & Contact I/O Cabling

It is recommended to use signal cables, relay terminals, relays, power units, and other devices that comply with CSA1010 or CSA950 (for 100-120 V AC) or EN61010-1 (for 220240 V AC) standards when connected to contact output terminal.
CAUTION
The system uses the following status contact outputs:
Status Contact Output Connection

Each CS 3000 device is provided with a terminal which makes contact output to external if a power failure or processor failure is detected. The output contact rating of each device is shown below.
Table Status Contact Output
Device LPCKIT, YPCKIT AFS20S/AFS20D, AFG20S/AFG20D (with Cabinet) AFS40S/AFS40D, AFG40S/AFG40D (with Cabinet) PFCS/PFCD Status Contact Output Built-in PC failure Contact Rating 250 V AC/30 V DC, 2 A, 125 VA
AFS10S/AFS10D, AFG10S/AFG10D (19-inch Rack Mount Type) Power and processor failure 30 V DC 0.3 A Power and processor failure 250 V AC/30 V DC, 2 A, 125 VA Power and processor failure 250 V AC/30 V DC, 2 A, 125 VA Power and processor failure 30 V DC 0.3 A
T031001.EPS
AFS30S/AFS30D, AFG30S/AFG30D (19-inch Rack Mount Type) Power and processor failure 30 V DC 0.3 A
Use of Lamps
When you want to turn on lamps using contacts, use the following lamps: The rated voltage of lamp does not exceed the rated contact voltage. When using incandescent lamps, their rush current does not exceed the rated contact current. It is considered to be 10 to 15 times the rated current. If the rush current exceed the rated contact current, use a dim lamp resister or a rush current preventing resistor. It is recommended to use a dim lamp resistor using 40 to 50 % of the lamp current rating, or a rush current preventing resistor using 80 to 90 % of the lamp current rating. A dim lamp resistor permits detection of lamp failure. Be sure to test the lamp before installation.
Rush current preventing resistor Contact Lamp
Contact
Lamp
Check brightness when lighted.
Check brightness when lighted.

F031001.EPS
Figure Examples of Using Lamps
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Use of Relays
Contact protection and surge absorption can be provided in various manners. When using contacts output to drive relays and solenoids, the following precautions should be taken: Install a diode in parallel to induction load for noise prevention and contact protection. Use a relay circuit with voltage rating as low as possible for increased reliability. Select a diode having a reverse withstand voltage which is 10 times or larger than a circuit voltage and a forward current which exceeds a load current.
IMPORTANT
Relays and solenoids cause reverse electromotive voltages at both coil ends due to inductive load. This phenomenon causes contact damage or noise, leading to device errors and adversely affecting the entire system.
When a DC Power Supply Is Used

Contact
Power supply
Inductive load such as electromagnetic valve System side External circuit

F031002.EPS
Figure Example of Using Diode for Contact Protection
When a AC (or DC) Power Supply Is Used

Shunt the load with a resistor (R) and a capacitor (C). The recovery time increases when using relays or solenoid valves.
Inductive load
F031003.EPS
Note: Avoid direct AC voltage input to the contact output terminal on 19-inch rack mount type.
Figure Example of Capacitor/Resistor-protected Circuit
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<4. Installation Specifications>
4-1
4.
Installation Specifications
This section summarizes power consumption, parts durability and other data for the installation of CS 3000 system.
Electrical Specifications
Power consumption (current) and other electrical data are shown below:
Table Electrical Specifications (1/3)
Equipment Reference value LPCKIT Enclosed Display Style Console Type HIS LCD Single Stacked (built in General Purpose PC) (*3) Reference value LPCKIT Enclosed Display Style Console Type HIS LCD Dual Stacked (built in General Purpose PC) (*3) Reference value YPCKIT Open Display Style Console Type HIS 18-inch LCD Single Stacked (built in General Purpose PC) (*3) Reference value YPCKIT Opened Display Style Console Type HIS 18-inch LCD Dual Stacked (built in General Purpose PC) (*3) AFS10S, AFG10S 19-inch Rack Mount Type (excluding node) Field Control Unit AFS10D, AFG10D 19-inch Rack Mount Type (excluding node) Duplexed Field Control Unit AFS20S, AFG20S With Cabinet (excluding node) Field Control Unit Max. power consumption Voltage (VAC) Frequency (Hz) (VA, A) (*1) 100-120 220-240 100-120 220-240 100-120 50/603 220-240 100-120 50/603 220-240 100-120 220-240 24 V DC 100-120 220-240 24 V DC 100-120 220-240 24 V DC 100-120 AFS20D, AFG20D With Cabinet (excluding node) Duplexed Field Control Unit 220-240 24 V DC 100-120 AFS20S, AFG20S With Cabinet (including node) Field Control Unit 220-240 24 V DC 100-120 AFS20D, AFG20D With Cabinet (including node) Duplexed Field Control Unit 220-240 24 V DC 50/603 50/603 50/603 50/603 50/603 50/603 720 VA 250 VA 250 VA 4.5 A 400 VA 410 VA 8A 300 VA 330 VA 6A 450 VA 480 VA 10 A 1700 VA 2000 VA 50 A 1700 VA 2000 VA 50 A
T040101.EPS
Input-voltage range
Heating value J/h (*2) 1370 103 (380 W) 1620 103 (450 W) 1370 103 (380 W)
50/603 50/603
520 VA 550 VA 590 VA 630 VA 560 VA 590 VA 670 VA
1550 103 (430 W)
432 103 (120 W)
720 103 (200 W)
540 103 (150 W)
828 103 (230 W)
3960 103 (1100 W)
3960 103 (1100 W)
Note: For the electrical specifications of the enclosed display style console using CRT, refer to the following table.
Equipment Reference value LPCKIT Enclosed Display Style Console Type HIS CRT Single Stacked (built in General Purpose PC) (*3) Reference value LPCKIT Enclosed Display Style Console Type HIS CRT Dual Stacked (built in General Purpose PC) (*3) Max. power consumption Voltage (VAC) Frequency (Hz) (VA, A) (*1) Input-voltage range 100-120 220-240 100-120 220-240 50/603 50/603 600 VA 630 VA 790 VA 840 VA Heating value J/h (*2) 1690 103 (470 W) 2160 103 (600 W)
T040120.EPS
TI 33Q01J10-01E
Dec.25,2002-00
<4. Installation Specifications> Table Electrical Specifications (2/3)

Equipment Input-voltage range Voltage (VAC) Frequency (Hz) 100-120 PFCS field control station (excl. I/O) 220-240 24 V DC 100-120 PFCD field control station (excl. I/O) 220-240 24 V DC 100-120 ANS20/ANS50 Node Interface Unit 220-240 24 V DC 100-120 AND20/AND50 Dual-Redundant Node Interface Unit 220-240 24 V DC 100-120 50/603 50/603 50/603 50/603 Max. power consumption (VA, A) (*1) 200 VA 300 VA 9A 200 VA 300 VA 9A 320 VA 320 VA 7.5 A 320 VA 320 VA 7.5 A 50/603 1600 VA 1700 VA 42 A 50/603 250 VA 250 VA 4.5 A 50/603 400 VA 410 VA 8A 50/603 300 VA 330 VA 6A 50/603 450 VA 480 VA 10 A 50/603 1800 VA 2100 VA 53 A 50/603 1800 VA 2100 VA 53 A 50/603 200 VA 230 VA 5.5 A
4-2
Heating value J/h (*2) 680 103 (190 W)
680 103 (190 W)
540 103 (150 W)
540 103 (150 W)
ACB21 I/O Exoabsuib Cabinet (at maximum installation of RIO)
220-240 24 V DC 100-120
3240 103 (900 W)
AFS30S, AFG30S 19-inch Pack Mount Type Field Control Unit for FIO
220-240 24 V DC 100-120
432 103 (120 W)
AFS30D, AFG30D 19-inch Pack Mount Type Duplexed Field Control Unit for FIO
220-240 24 V DC 100-120
720 103 (200 W)
AFS40S, AFG40S with Cabinet (excluding node) Field Control Unit for FIO
220-240 24 V DC 100-120
540 103 (150 W)
AFS40D, AFG40D with Cabinet (excluding node) Duplexed Field Control Unit for FIO
220-240 24 V DC 100-120
828 103 (230 W)
AFS40S, AFG40S with Cabinet (including node) Field Control Unit for FIO
220-240 24 V DC 100-120
4680 103 (1300 W)
AFS40D, AFG40D with Cabinet (including node) Duplexed Field Control Unit for FIO
220-240 24 V DC 100-120
4680 103 (1300 W)
ANB10S ESB Bus Node Unit (at maximum installation of FIO)
220-240 24 V DC
432 103 (120 W)

T040102.EPS
TI 33Q01J10-01E
Dec.25,2002-00
<4. Installation Specifications> Table Electrical Specifications (3/3)

Equipment Max. power consumption Voltage (VAC) Frequency (Hz) (VA, A) (*1) 100-120 200 VA 50/603 220-240 230 VA Input-voltage range 24 V DC 100-120 5.5 A 50/603 200 VA 230 VA 5.5 A 50/603 200 VA 230 VA 5.5 A 50/603 1700 VA 1900 VA 46 A 50/603 40 VA 55 VA 1A 50/603 40 VA 55 VA 1A 50/603 50/603 100 VA 100 VA 180 VA 180 VA 4A 50/603 320 VA 320 VA 7.5 A
4-3
Heating value J/h (*2) 432 103 (120 W)
ANB10D Duplexed ESB Bus Node Unit (at maximum installation of FIO)
ANR10S ER Bus Node Unit (at maximum installation of FIO)
220-240 24 V DC 100-120
432 103 (120 W)
ANR10D Duplexed ER Bus Node Unit (at maximum installation of FIO)
220-240 24 V DC 100-120
432 103 (120 W)
ACB41 I/O Exoabsuib Cabinet (at maximum installation of FIO)
220-240 24 V DC 100-120
4680 103 (1300 W)
YNT511/YNT521 single optical bus repeater (*4)
220-240 24 V DC 100-120
80 103 (23 W)
YNT512 single bus repeater (*4)
220-240 24 V DC 100-120 220-240 100-120 220-240 24 V DC 100-120
80 103 (23 W) 270 103 (75 W) 288 103 (80 W)
ACG10S Communication Gateway Unit ABC11S Bus Converter
ABC11D Dual-Redundant Bus Converter
220-240 24 V DC
540 103 (150 W)

T040105.EPS
*1: *2: *3: *4:
Power consumption in steady operation is indicated in VA (AC) or A (DC). When power consumption varies according to the installed number of equipment, power consumption by the maximum number of units installed is listed. Heating value in steady operation is indicated in Joule/hour. When heating value varies according to the installed number of equipment, heating value by the maximum number of units installed is listed. The value obtained on the premise that the maximum power consumption of built-in PC is 400 VA. The service outlet is not included. Power consumption and heating value double in the case of redundant system.
Maximum Power Consumption Depending on Installed Nodes (Model AND20)

Max. power consumption (V A) No. of installed nodes AFS20D ACB21 (expansion cabinet) 0 450 80 1 770 400 2 1060 720 3 1260 1000 4 1440 1250 5 1580 1440 6 1700 1600
T040111.EPS
Note: Node load is at max. installation
TI 33Q01J10-01E
Dec.25,2002-00
4-4
Paint Colors
Table Paint Colors
Painted section Basic color Channel base Paint color (Reference Munsell values in parentheses) Frosty white (2.5Y8.4/1.2) Black (6.9RP2.0/2.0) Major unit types LPCKIT, YPCKIT, YAX801, AFS20S/AFS20D, AFS40S/AFS40D, AFG20S/AFG20D, AFG40S/AFG40D LPH21C, YPCKIT, YAX801, AFS20S/AFS20D, AFS40S/AFS40D, AFG20S/AFG20D, AFG40S/AFG40D
T040112.EPS
Breaker Specifications
Breaker ratings are listed below:
Table Breaker Ratings (1/2)
Equipment LPCKIT, YPCKIT console assembly (100 V AC) LPCKIT, YPCKIT console assembly (220 V AC) PFCS field control station (100 VAC system) PFCS field control station (220 VAC system) PFCS field control station (24 VDC) PFCD dual-redundant field control station (100 VAC system) PFCD dual-redundant field control station (220 VAC system) PFCD dual-redundant field control station (24 VDC) YNT511/521 optical bus repeater (100 VAC system) YNT511/521 optical bus repeater (220 VAC system) YNT511/521 optical bus repeater (24 VDC) YNT512 bus repeater (100 VAC system) YNT512 bus repeater (220 VAC system) YNT512 bus repeater (24 VDC) AFS10S/AFS10D, AFG10S/AFG10D Duplexed field control unit (100 V AC) AFS10S/AFS10D, AFG10S/AFG10D Duplexed field control unit (220 V AC) AFS10S/AFS10D, AFG10S/AFG10D Duplexed field control unit (24 V DC) ANS50/AND50 Node interface unit (100 V AC) ANS50/AND50 Node interface unit (220 V AC) ANS50/AND50 Node interface unit (24 V DC) AFS20S/AFS20D, AFG20S/AFG20D Duplexed field control unit (100 V, 220 V AC) AFS20S/AFS20D, AFG20S/AFG20D Duplexed field control unit (24 V DC) ACB21 I/O expansion cabinet (100 V, 220 V AC) ACB21 I/O expansion cabinet (24 V DC) Built-in breaker rating (A/V) 15/250 15/250 6.3/250 (fuse) 6.3/250 (fuse) 15/250 (fuse) 6.3/250 (fuse) 6.3/250 (fuse) 15/250 (fuse) 1/250 (fuse) 2/250 (fuse) 2/250 (fuse) 1/250 (fuse) 2/250 (fuse) 2/250 (fuse) 8/250 (fuse) 6.3/250 (fuse) 15/250 (fuse) 8/250 (fuse) 6.3/250 (fuse) 15/250 (fuse) 15/250 (two) (*2) 30/24 (two) 15/250 (two) (*2) 30/24 (two) External breaker rating (Recommend) (A/V) (*1) 30/250 30/250 15/250 15/250 30/24 15/250 15/250 30/24 5/250 10/250 10/250 5/250 10/250 10/250 15/250 15/250 30/24 15/250 15/250 30/250 40/250 100/24 40/250 100/24
T040103.EPS
TI 33Q01J10-01E
Dec.25,2002-00
<4. Installation Specifications> Table Breaker Ratings (2/2)

Equipment AFS30S/AFS30D, AFG30S/AFG30D field control unit (100 V AC) AFS30S/AFS30D, AFG30S/AFG30D field control unit (220 V AC) AFS30S/AFS30D, AFG30S/AFG30D field control unit (24 V DC) AFS40S/AFS40D, AFG40S/AFG40D field control unit (100 V AC, 220 V AC) AFS40S/AFS40D, AFG40S/AFG40D field control unit (24 V DC) ANB10S/10D ESB bus node unit (100 V,220 V AC) ANR10S/10D ER bus node unit (100 V,220 V AC) ANB10S/10D ESB bus node unit (24 V DC) ANR10S/10D ER bus node unit (24 V DC) ACB41 I/O expansion cabinet (100 V, 220 V AC) ACB41 I/O expansion cabinet (24 V DC) ABC11S/ABC11D Bus converter (100 V AC) ABC11S/ABC11D Bus converter (220 V AC) ABC11S/ABC11D Bus converter (24 V DC) ACG10S Communication gateway unit (100 V AC) ACG10S Communication gateway unit (220 V AC)
*1: *2: *3:
4-5
Built-in breaker rating (A/V) 8/250 (fuse) 8/250 (fuse) 15/25 (fuse) 20/250 (two) (*3) 30/24 (two) 6.3/250 (fuse) 10/250 (fuse) 20/250 (two) (*3) 30/24 (two) 8/250 (fuse) 6.3/250 (fuse) 15/250 (fuse) 3/250 (fuse) 3.15/250 (fuse)
External breaker rating (Recommend) (A/V) (*1) 15/250 15/250 30/24 50/250 100/24 15/250 20/250 40/250 100/24 15/250 15/250 30/24 5/250 5/250
T040117.EPS
Recommended. Breaker consists of two 15AT NFBs (no-fuse breakers), as shown in the following figure. Up to 30 A can be fed. However, when 15 A or more passes through one breaker, both NFBs shut down. Breaker consists of two 20AT NFBs (no-fuse breakers), as shown in the following figure. Up to 40 A can be fed. However, when 20 A or more passes through one breaker, both NFBs shut down. FCU + Front
Rear
Attachment bar 15AT/20AT 15AT/20AT
N
F040107.EPS
Figure Breaker
TI 33Q01J10-01E
Dec.25,2002-00
4-6
Maximum Power Consumption of FIO

Table Maximum Power Consumption of FIO (1/2)
Model name Bus Interface Module
EB401 AAI141 AAV141 AAV142 AAI841 AAB841 AAV542 AAI143 AAI543 AAT141 AAR181 AAI135 AAI835 AAT145 AAR145 AAP135 AAP149
Name
Max. current consumption 5 V DC (mA)

700 310 350 350 310 310 500 230 230 450 450 300 300 350 350 300 400
450
ER Bus Interface Master Module Analog Input Module (4 to 20 mA, 16-channel, Non-Isolated) Analog Input Module (1 to 5 V, 16-channel, Non-Isolated) Analog Input Module (-10 V to +10 V, 16-channel, Non-Isolated) Analog I/O Module (4 to 20 mA, 8-channel Input/8-channel Output, Non-Isolated) Analog I/O Module (1 to 5 V Input, 4 to 20 mA Output, 8-channel Input/ 8-channel Output, Non-Isolated) Analog Output Module (-10 V to +10 V, 16-channel, Non-Isolated) Analog Input Module (4 to 20 mA, 16-channel, Isolated) Analog Output Module (4 to 20 mA, 16-channel, Isolated) TC/mV Input Module (TC: JIS R, J, K, E, T, B, S, N/mV: -100 to 150 mV, 16-channel, Isolated) RTD Input Module (RTD: JIS Pt100 ohm, 12-channel, Isolated) Analog Input Module (4 to 20 mA, 8-channel, Isolated Channels) Analog I/O Module (4 to 20 mA, 4-channel Input/4-channel Output, Isolated Channels) TC/mV Input Module (TC: JIS R, J, K, E, T, B, S, N/mV: -100 to 150 mV, 16-channel, Isolated Channels) RTD/POT Input Module (RTD: JIS Pt100 ohm/POT: 0 to 10 kohm, 16-channel, Isolated Channels) Pulse Input Module (8-channel, Pulse Count, 0 to 10 kHz, Isolated Channels) Pulse Input Module for Compatible PM1 (16-channel, Pulse Count, 0 to 6 kHz, Non-Isolated)
Analog I/O Modules

500 250
540 540
450 450

380
T040107.EPS
TI 33Q01J10-01E
Dec.25,2002-00
<4. Installation Specifications> Table Maximum Power Consumption of FIO (2/2)

Model name Digital I/O Module
ADV151 ADV551 ADV141 ADV142 ADV157 ADV557 ADV161 ADV561 ADR541 ADV859 ADV159 ADV559 ADV869 ADV169 ADV569
4-7

Name
Max. Current consumption 5 V DC (mA)

500 700 500 500 350 550 500 780 780 450 330 570 800 800 800
Digital Input Module (32-channel, 24 V DC) Digital Output Module (32-channel, 24 V DC) Digital Input Module (16-channel, 100 V to 120 V AC) Digital Input Module (16-channel, 220 V to 240 V AC) Digital Input Module (32-channel, 24 V DC, Pressure Clamp Terminal Support Only) Digital Output Module (32-channel, 24 V DC, Pressure Clamp Terminal Support Only) Digital Input Module (64-channel, 24 V DC) Digital Output Module (64-channel, 24 V DC) Relay Output Module (16-channel, 24 to 110 V DC/100 to 240 V AC) Digital I/O Module for Compatible ST2 (16-channel Input/16-channel Output, Isolated Channels) Digital Input Module for Compatible ST3 (32-channel Input, Isolated Channels) Digital Output Module for Compatible ST4 (32-channel Output, Isolated Channels) Digital I/O Module for Compatible ST5 (32-channel Input/32-channel Output, Common Minus Side Every 16-channel) Digital Input Module for Compatible ST6 (64-channel Input, Common Minus Side Every 16-channel) Digital Output Module for Compatible ST7 (64-channel Output, Common Minus Side Every 16-channel) RS-232C Communication Module (2-Port, 1200 bps to 115.2 kbps) RS-422/RS-485 Communication Module (2-Port, 1200 bps to 115.2 kbps) Ethernet Communication Module (1-Port, 10 Mbps) Foundation Fieldbus (FF-H1) Communication Module (4-Ports, 31.25 kbps) Analog Input Module (4 to 20 mA, 8-channel, Isolated) Analog Output Module (4 to 20 mA, 8-channel, Isolated) TC/mV Input Module (TC: B, E, J, K, N, R, S, T / mV: -100 to 150 mV, -50 to 75 mV, 16-channel, Isolated) RTD/POT Input Module (RTD: Pt50, Pt100, Pt200, Pt500, Pt1000, Ni100, Ni200, Ni120 / POT: 0 to 10 k, 8-channel, Isolated) Digital Input Module (16-channel, NAMUR compatible, Isolated) Digital Output Module (8-channel, Isolated)
Communication Module ALR111 ALR121 ALE111 ALF111 ASI133 ASI533 AST143 ASR133 500 500 500 500 150 150 150 150 450 350 80 60
Analog I/O Modules with Built-in Barrier
Digital I/O Modules with Built-in Barrier ASD143 ASD533 150 150 110 500
T040116.EPS
TI 33Q01J10-01E
Dec.25,2002-00
4-8
Maximum Power Consumption of RIO

Table Max. Power Consumption of RIO (1/2)
Module Analog I/O modules AAM10 AAM11 AAM11B AAM21 AAM21J APM11 AAM50 AAM51 AMC80 ADM15R ADM55R AMM12T AMM22M AMM22T AMM22TJ AMM32T AMM32TJ AMM42T AMM52T AMM12C AMM22C AMM25C AMM32C AMM32CJ Current/voltage input module (simplified) Current/voltage input module Current/voltage input module (for BRAIN type) mV, thermocouple, resistance temperature detector input module mV, thermocouple, resistance temperature detector input module (for IEC584-1995, IEC751-1995) Pulse input module Current output module Current/voltage output module Multipoint analog control I/O module Relay input module Relay output module Voltage input multiplexer module (16-contact, Terminal type) mV input multiplexer module (16-contact, Terminal type) Thermocouple input multiplexer module (16-contact, Terminal type) Thermocouple input multiplexer module (16-contact, Terminal type, For IEC584-1995) Resistance temperature detector input multiplexer module (16-contact, Terminal type) Resistance temperature detector input multiplexer module (16-contact, Terminal type, for IEC751-1995) 2-wire transmitter input multiplexer module (16-contact, Terminal type) Current output multiplexer module (16-contact, Terminal type) Voltage input multiplexer module (connector-type) mV input multiplexer module (connector-type) Thermocouple input multiplexer module (15-contact, with RJC input port) Thermocouple input multiplexer module (connector-type) Thermocouple input multiplexer module (connector-type, for IEC751-1995) 0.25 0.3 0.3 0.15 0.15 0.4 0.25 0.3 2.0 2.0 2.0 0.5 0.5 0.5 0.5 0.5 0.5 4.0 4.0 0.5 0.5 0.5 0.5 0.5
T040104.EPS
Name
Max. Power Consumption 5 V DC (A)
Relay I/O modules
Multiplexer modules
TI 33Q01J10-01E
Dec.25,2002-00
<4. Installation Specifications> Table Max. Power Consumption of RIO (2/2)

Module Digital I/O modules ADM11T ADM12T ADM51T ADM52T ADM11C ADM12C ADM51C ADM52C ACM11 ACM12 ACM21 ACM22 ACM71 ACF11 ACP71 Contact input module (16-contact, Terminal type) Contact input module (32-contact, Terminal type) Contact output module (16-contact, Terminal type) Contact input module (32-contact, Terminal type) Contact input module (16-point, Connector type) Contact input module (32-point, Connector type) Contact output module (16-point, Connector type) Contact output module (32-point, Connector type) RS-232 Communication module RS-422/RS-485 Communication module RS-232C Communication card RS-422/RS-485 Communication card Ethernet Communication module (for PFC) Fieldbus Communication module PROFIBUS Communication module 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 1.0 1.0 1.0 1.0 1.2 1.4 0.6 Name
4-9
Max. Power Consumption 5 V DC (A)
Communication module
T040119.EPS
TI 33Q01J10-01E
Dec.25,2002-00
4-10
Parts Durability
Some parts require periodical replacements. Recommended replacement cycles for these parts are listed below. Users can replace parts indicated by X in the user replacement. For other parts, contact Yokogawa for replacement.
Operation and Monitoring Device (LPCKIT) (at ambient temperature 30 C)

Part names Air filter Power supply unit LCD unit Fan unit Operation keyboard Part numbers T9070CB S9961UK S9095FA AIP601 A1096EM
Recommended replacement cycle 1 year 8 years 3 years 4 years 4 years 10 million key strokes 3 years 3 years 100,000 operations
Replacement by user
Remarks Wash every 3 months. The electrolytic capacitor is a part with a defined life span.

Fan only Depends on frequency of use. For PDB 100 V AC (for service outlet) For PDB 220 V AC (for service outlet)
T040113.EPS
S9518VK Fuse A1353EF Relay S9725VM
: Can be replaced by user. : Cannot be replaced by user. Note: The recommended replacement cycle of the CRT display unit of the enclosed display style console using CRT is 3 years and the CRT unit cannot be replaced by user.
Operation and Monitoring Device (YPCKIT) (at ambient temperature 30 C)

Part names Part numbers S9950UK S9951UK S9952UK S9953UK S9954UK S9955UK
Recommended replacement cycle 3 years 3 years 3 years 3 years 3 years 3 years 10 million key strokes 3 years 3 years 100,000 operations
Replacement by user

Remarks 100 V AC 200 V AC 100 V AC 200 V AC 100 V AC 200 V AC Depends on frequency of use. For PDB 100 V AC (for service outlet) For PDB 220 V AC (for service outlet)
T040118.EPS
LCD unit (type 15)
LCD unit (type 18) LCD unit (type 18 with touch panel) Operation keyboard
S9518VK Fuse A1353EF Relay

: :
S9725VM
Can be replaced by user. Cannot be replaced by user.
TI 33Q01J10-01E
Dec.25,2002-00
4-11
Control Devices (AFS10, AFG10/AFS20, AFG20/ACB21, ACB41/ ANS50/AND50, ANS20/AND20)

Used in: Part names Part numbers Recommended A A A Replacement F F C B Interval 1 2 0 0 1 8 years 8 years 8 years 8 years 8 years 8 years 4 years 4 years 1 year 1 year 3 years 3 years 3 years 3 years 3 years 3 years A User N Replacement 0

Notes
(PW301) Aluminium Electrolytic Capacitor (in power supply unit) (PW302) (PW304) (PW401) (PW402) (PW404) Fan Unit Air Filter Battery Pack AIP601 A1096EM T9070CK T9070CB S9400UK S9580VK S9502VK Fuse S9504VK S9506VK S9579VK
: :
100 V AC 220 V AC 24 V DC 100 V AC 220 V AC 24 V DC Fan For nest fan. Wash every 3 months. For door fan. Wash every 3 months. Ambient temp. 30 C or below PW302 PW301 PW304, PW404 PW401 PW402
T040110.EPS
Control Devices (AFS30, AFG30/AFS40, AFG40/ANB10/ANR10)

Used in: Part names Part numbers Recommended A A A Replacement F F N B Interval 3 4 1 0 0 0 8 years 8 years 8 years 8 years 8 years 8 years 4 years 4 years 1 year 1 year 3 years 3 years 3 years 3 years 8 years A User N R Replacement 1 0

Notes
(PW301) Aluminium Electrolytic Capacitor (in power supply unit) (PW302) (PW304) (PW481) (PW482) (PW484) Fan Unit Air Filter Battery Pack AIP601 A1096EM T9070CK T9070CB S9400UK S9580VK Fuse S9502VK S9504VK S9109VK
: :
100 V AC 220 V AC 24 V DC 100 V AC 220 V AC 24 V DC Fan For nest fan. Wash every 3 months. For door fan. Wash every 3 months. Ambient temp. 30 C or below PW302 PW301 PW304 PW481, PW482, PW484
T040114.EPS
TI 33Q01J10-01E
Dec.25,2002-00
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PFCS/PFCD Field Control Station

Part names Power unit (100-120 VAC) Power unit (220-240 VAC) Power unit (24 VDC) Battery pack Part numbers PW701 PW702 PW704 S9765UK Recommended User replacement cycle replacement 8 years 4 years 8 years 4 years 8 years 4 years 3 years 1.5 years 9 months Fuse Fuse Fuse
: :
Remarks Ambient temperature of up to 40 C Ambient temperature of up to 50 C Ambient temperature of up to 40 C Ambient temperature of up to 50 C Ambient temperature of up to 40 C Ambient temperature of up to 50 C Average ambient temperature of up to 30 C Average ambient temperature of up to 40 C Average ambient temperature of up to 50 C For PW701, 6.3 A For PW702, 6.3 A For PW704, 15 A
T040106.EPS
S9578VK S9578VK S9504VK

3 years 3 years 3 years
YNT511/YNT521 Optical Bus Repeater and YNT512 Bus Repeater

Part names Power unit (100-120 VAC) Power unit (220-240 VAC) Power unit (24 VDC) Fuse Fuse Fuse
: :
Part numbers
Recommended User replacement cycle replacement 8 years 8 years 8 years 3 years 3 years 3 years
Remarks Ambient temperature of up to 40 C Ambient temperature of up to 40 C Ambient temperature of up to 40 C
PW501 PW502 PW504 A1361EF A1349EF A1363EF
For PW501, 1 A For PW502, 2 A For PW504, 2 A

T040108.EPS
Communication Gateway Unit (ACG10S)

Part names Power unit Fun unit Battery Pack Filter Fuse Fuse
: :
Part numbers A1057UP S9402UK S9400UK T9051MK S9517VK A1351EF
Recommended Replacement Interval 8 years 4 years 3 years 1 years 3 years 3 years
User replacement
Notes 100/220 V AC power supply Average ambient temperature 30 C or below Clean it every three months 100 V AC power supply (3A) 220 V AC power supply (3.15 A)
T040109.EPS
TI 33Q01J10-01E
Dec.25,2002-00
4-13
Notes for Installing Devices

This section describes notes for installing devices and installation restrictions.
Installation restriction fp the high-speed nest for analog I/O modules (Model AMN12)
One analog I/O module nest (Model AMN12) uses four I/O buses. If installing this type of nest, observe the restrictions below.
IMPORTANT
(Model AMN12) must be installed in the No. 1 nest of a node. If (Model AMN12) is installed in the No.1 nest, no I/O module nest can be installed in the nests No.2 to No.4 below. If (Model AMN12) is installed in a cabinet installation type node, another type of I/O module nest can be installed only in the No.5 nest at the rear of a cabinet with FCU or in an I/O expansion cabinet.
AMN12 No.1 nest No.1 nest
AMN12
No.2 nest
No.2 nest
No.3 nest
Empty
No.3 nest
Empty
No.4 nest
No.4 nest
I/O module nest other than Model AMN12
No.5 nest Node on the front of cabinet with FCU Node on the rear of cabinet with FCU
F040101.EPS
Figure Installation Restrictions for the High-Speed Nest for Analog I/O Modules (for cabinet installation type node)
TI 33Q01J10-01E
Dec.25,2002-00
4-14
Installation restrictions when using thermocouple input multiplexer modules

Thermocouple input multiplexer modules (Model AMM22T, AMM22TJ) (hereinafter referred to as Model AMM22T, AMM22TJ) are easily affected by heat radiated from analog I/O or other I/O modules. This may cause errors in the temperature information input from the Model AMM22T, AMM22TJ module terminal. Therefore, when using a Model AMM22T, AMM22TJ module, observe the following.
IMPORTANT
Install Model AMM22T, AMM22TJ from the bottom part of the node.
Impossible
Possible
AMM22T, AMM22TJ modules I/O module nests other than AMM22T, AMM22TJ modules I/O module nests other than AMM22T, AMM22TJ modules AMM22T, AMM22TJ modules
F040102.EPS
Figure Installation Restrictions when Using Thermocouple Input Multiplexer Modules (cabinet installation type nodes)
TI 33Q01J10-01E
Dec.25,2002-00
4-15
Installation restriction for the high-speed nest for analog I/O modules (Model AMN12)
The analog I/O module high-speed nest (Model AMN12) uses 4 bus lines. Therefore, when installing the analog I/O module nest (Model AMN12), observe the following.
IMPORTANT
Always mount (Model AMN12) on the No.1 nest for the node. Never mount (Model AMN12) on the nests No.2 to No.4. On a 19-inch rack mount type node, if an I/O module nest that is not (Model AMN12) is mounted together with (Model AMN12), always mount it on the No.5 nest on the I/O expansion rack.
No.1 nest
No.2 nest
AMN12 Empty I/O module nests other than Model AMN12 19-inch rack mount type NIU
Empty
Empty
No.3 nest
No.4 nest
No.5 nest
F040103.EPS
Figure Installation Restrictions for the High-Speed Nest for Analog I/O Module (19-inch rack mount type node)
TI 33Q01J10-01E
Dec.25,2002-00
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Installation restrictions when using thermocouple input (Using 19-inch Rack Mount)
Thermocouple input multiplexer modules (Model AMM22T, AMM22TJ) are easily affected by heat radiated from analog I/O or other I/O modules. This may cause errors in the temperature information input from the Model AMM22T, AMM22TJ module terminal. Therefore, when using Model AMM22T, AMM22TJ observe the following.
IMPORTANT
Do not install an I/O module other than the Model AMM22T, AMM22TJ module or heatradiating device beneath the existing AMM22T, AMM22TJ module. If a heat-radiating device must be installed beneath the AMM22T module, provide a heat shield to block heat transmission.
Impossible
Possible
AMM22T, AMM22TJ modules
I/O module nests other than AMM22T, AMM22TJ modules AMM22T, AMM22TJ modules
I/O module nests other than AMM22T, AMM22TJ modules
Shield plate
Heat-radiating device
F040104.EPS
Figure Installation Restrictions When Using Thermocouple Input Multiplexer Modules (19-inch rack mount type nodes)
TI 33Q01J10-01E
Dec.25,2002-00
4-17
Restrictions on Loading of Input/Output Modules for RIO

When you install I/O modules in ANS/AND50 Node, the type of I/O modules and the number of I/O modules to be installed in I/O module nests must meet the restrictions described in GS 33Y06K40-01E/33G06K40-31E. The following conditions for heating volume must also be met. Pay particular attention if you install many power-supply type APM11 Pulse Input Modules. Condition A: Condition B: Check that the I/O module nest (IOU) meets the following condition: (I/O module evaluation point) 4.8 Check that the node (NIU) meets the following condition: (I/O module evaluation point) 24.0 How to Evaluate 1. Calculate an evaluation point in IOU units from Table I/O Module Evaluation Point. When all IOUs evaluation points meet the above Condition A, it is not required to check if Condition B is met. If there is an IOU which does not meet Condition A, go to Step 2. If there is an IOU which does not meet Condition A, calculate an evaluation point in NIU units to check if Condition B is met. If Condition B is not met, add NIUs to meet Condition B.
<Installation Example> Lets check if you can install the following I/O modules in ANS50: No. 1 IOU: No. 2 IOU: No. 3 IOU: No. 4 IOU: No. 5 IOU: How to Calculate No. 1 IOU: No. 2 IOU: No. 3 IOU:
0.5 4.0 4.0 0.6 0.6 0.6 0.6 2.0 2.0 1.0 1.0 1.0 1.0 1.2 1.2 1.4
T040115.EPS
2.
Table I/O Module Evaluation Point

Module Model AAM10 AAM11/AAM11B AAM21/AAM21J APM11 AAM50 AAM51 AMC80 AMM12C/AMM12T AMM22T/AMM22TJ AMM22M/AMM22C AMM25C AMM32T/AMM32TJ AMM32C/AMM32CJ AMM42T AMM52T ADM11C/ADM11T ADM12C/ADM12T ADM51C/ADM51T ADM52C/ADM52T ADM15R ADM55R ACM11 ACM12 ACM21 ACM22 ACM71 ACP711 ACF11 Heat Dissipation Factor 0.25 0.3 0.15 0.4 0.25 0.3 2.0 0.5 0.5 0.5 0.5
16 APM11 modules 16 AAM10 modules 16 AAM50 modules 2 ADM11T modules 2 ADM51T modules
0.4 16 = 6.4 4.8 (Condition A is not met) 0.25 16 = 4.0 4.8 (Condition A is met) 0.25 16 = 4.0 4.8 (Condition A is met) 0.6 2 = 1.2 4.8 (Condition A is met) 0.6 2 = 1.2 4.8 (Condition A is met)
No. 4 IOU: No. 5 IOU:
No. 1 IOU does not meet Condition A. Therefore, (I/O module evaluation point) = 6.4 + 4.0 + 4.0 + 1.2 + 1.2 = 16.8 24.0 (Condition B is met) Result These I/O modules can be installed in ANS50.
TI 33Q01J10-01E
Dec.25,2002-00
4-18
FIO Node Unit Installation Restriction

When installing the I/O modules in the node unit ANB10S, ANB10D, ANR10S, or ANR10D, there is the limitation for the total number of modules that supply power to field transmitters. Obtain the factor, in reference with the table below, for each of the modules planned to be installed, calculate the total sum of these factors per node unit, and ensure that it does not exceed 100. (factor for each module to be installed) 100
Table Factor for Each Module
Factor Model AAI841 AAB841 AAI141 AAI143 AAI543 AAP135 AAI135 AAI835 Other than above Single 16 9 16 20 20 16 12 12 0 Each Pair in Dual-redundant 24 17 16 24 24 16 12 19 0
T040121.EPS
Limitation on installation of ALR111/ALR121/ALE111

The ALR111/ALR121/ALE111 communication module can be installed in the ERB bus units or the ER bus node units (*1). Up to 6 modules (single configuration) or up to 3 pairs dual-redundant configuration) can be installed for each FCU.
*1: Communication modules can be installed in the ER bus node unit only when the FCS model names are AFG30, AFG40 or, AFG8, the software revision is R3.03 or later, and the firmware revision of EB401 is R3 or later.
Limitation on installation of Foundation Fieldbus ALF111

The number of ALF111 Fieldbus Communication Modules is limited as follows. When using Control Function for Standard Field Control Station, the number of ALF111 modules per FCU is max. 16 modules (8 pairs for a dual-redundant configuration). However, the number of ALF111 modules may be further reduced to 2 modules depending on the FCS database type chosen. For details, see Model LFS1300 Control Function for Standard Field Control Station (for FIO) (GS 33Q03K30-31E). When using Control Function for Enhanced Field Control Station, the number of ALF111 modules per FCU is max. 32 modules (16 pairs for a dual-redundant configuration) . However, the number of ALF111 modules may be further reduced to 16 modules depending on the FCS database type chosen. For details, see Model LFS1330 Control Function for Enhanced Field Control Station (for FIO) (GS 33Q03K31-31E). A total of ALF111 modules per ER bus is limited to eight modules (four pairs for a dualredundant configuration).
TI 33Q01J10-01E
Dec.25,2002-00
4-19
FIO I/O Module Duplexing & Installation

Any duplexed I/O module should be installed using slots IO1-IO2, IO3-IO4, IO5-IO6, or IO7-IO8.
Slot IO1 IO2 IO3 IO4 IO5 IO6 IO7 IO8 B1 B2 P1 P2
FIO
FIO
FIO
FIO
FIO
FIO
FIO
FIO
SB401 SB401 or or EB501 EB501 PW48
PW48
F040106.EPS
Figure FIO I/O Module Installation
Protection of FIO Module Vacant Slots

When the power module (PW48) or bus interface module (SB401, EB501) is single and I/O modules are not installed, dummy covers should be provided for the backboard connectors to protect them against corrosion. Model ADCV01: for I/O module and bus interface module Model ADCV02: for power supply module
TI 33Q01J10-01E
Dec.25,2002-00
4-20
Limitations of Installation under the Ambient Operating Temperature Conditions

1. For AFS40S/AFS40D, AFG40S/ AFG40D and ACB41 (ambient temperature 0 to 50 C), the number of nodes able to be installed them depends on ambient temperature. Ambient temperature 40 to 50 C; Number of nodes: 9 Max. (5 in front, 4 in rear) Ambient temperature 0 to 40 C; Number of nodes: 10 Max. (5 in front, 5 in rear) ACB41: Ambient temperature 0 to 50 C; Number of nodes: 8 Max. (4 in front, 4 in rear) 2. When remote node (optional operation temperature -20 to 70 C) is used in the temperature between 60 and 70 C, it subjects the following restrictions.
AFS40S/AFS40D, AFG40S/AFG40D:
Number of I/O modules installed to a node is limited to 4. At least one slot should be empty between EB501 and other I/O modules. At least one slot should be empty between I/O module and I/O module. If the I/O modules are in dual-redundant configuration, the two empty slots are required between the dual-redundant I/O modules and other I/O modules. Max, 8 points of a relay output module (ADR541) should be used. The external load resistance of current output module (AAI841 or AAI835) should be more than 200 ohms.
Slot name IO1 FIO IO2 FIO IO3
Vacant
IO4
Vacant
IO5 FIO
IO6
Vacant
IO7 FIO
IO8
Vacant
B1
B2
P1
P2
EB501EB501 PW48 PW48
Dual redundant
Leave one slot empty between EB501 and I/O module
F040108.EPS
Figure Example of I/O Module Installation of Remote Node Used in 60 to 70 C
Ambient Temperature and Operation restrictions of Remote Nodes

When a remote node is used in the temperature of -20 to 0 C (optional ambient temperature is -20 to 70 C), the warming-up time for 10 minutes after power on is required. When turning ON the power, the nodes bus does not respond to the ER for the 10 minutes.
Note for EB401 single configuration

When EB401 is in single configuration, it is installed to the odd slot in the local node, the even slot next to it should be left empty. EB401 can not be installed in remote nodes.
TI 33Q01J10-01E
Dec.25,2002-00
4-21
Restrictions on AAT141 (Thermocouple Input) Installation

To keep the accuracy for the cold junction compensation, the pressure clamp terminal should be prevented from the influence of the ambient heat source. So that the following conditions should be satisfied. 1. For the Node (19-inch Rack Mountable Type) Under the node mounted with AAT141, do not install the unit that may generate heat. Do not install AAT141 at the position with exposure of the direct air flow from fan. Do not install AAT141 next to the bus interface module SB401 or EB501. The modules can be installed next to AAT141 are as follows (*1). For other I/O modules, at least one slot should be left empty next to AAT141.
*1: AAT141, AAT145, AAR181, AAR145, AAV141, AAV142, AAV542
2.
For Installing in Cabinet
If a fan is installed in the upper part, the module should placed 3U (1 Unit: 44.45mm) away from the fan. Do not install AAT141 next to SB401 or EB501. The modules can be installed next to AAT141 are as follows (*1). For other I/O modules, at least one slot should be left empty next to AAT141.
*1: AAT141, AAT145, AAR181, AAR145, AAV141, AAV142, AAV542
3.
Wiring to the Field The compensation wires used for this module is 1.25mm 2 or less. Connect the wires to the terminal started from CH1.
IMPORTANT
The accuracy of reference cold junction compensation depends on the stable ambient temperature. If the ambient temperature fluctuates, the accuracy of reference cold junction compensation can not be guaranteed until the ambient temperature becomes stable.
TI 33Q01J10-01E
Dec.25,2002-00
4-22
Installed position of AAT141 in cabinet (If node only)

AFS40 Front AFG40 Front AFS40 Rear AFG40 Rear ACB41Front or Rear
FCU
AAT141 installed position
F040109.EPS
Figure Installed position of AAT141 in cabinet (If node only)
Installed position of AAT141 in cabinet (If heat generating device exists)

AFS40 Front AFG40 Front The device installed with FAN units ACB41 Front or Rear The device installed with FAN units
AFS40 Rear AFG40 Rear ACB41 Front or Rear

3U or more
FCU
BCV etc.
Shield plate Shield plate Shield plate The heat generating devices other than nodes. The heat generating devices other than nodes. The heat generating devices other than nodes.
F040110.EPS
Figure Installed position of AAT141 in cabinet (If heat generating device exists)
TI 33Q01J10-01E
Dec.25,2002-00
4-23
Restrictions on the Installation of the Combination of AAT145 (Thermocouple Input) and Terminal Board AET4D
To guarantee the accuracy the cold junction compensation, the terminal board should be prevented from the ambient heat. So that the following 1. to 2. conditions should be satisfied 1. For the Terminal Board (Mounted in the 19-inch Rack) When installing a device that generates heat near the terminal board, the heat-generating device should be placed above the terminal board as well as the cables of the terminal board. If the heat-generating device is already designed to be placed under the terminal board, put a plate for insulating the heat between the terminal board and the heat-generating device. 2. For Installing in Cabinet If a heat generating device is installed in the same cabinet, the heat-generating device should be placed above the terminal board as well as the cables of the terminal board. If the heat-generating device is already designed to be placed under the terminal board, put a plate for insulating the heat between the terminal board and the heatgenerating device.
IMPORTANT
The accuracy of reference cold junction compensation depends on the stable ambient temperature. If the ambient temperature fluctuates, the accuracy of reference cold junction compensation can not be guaranteed until the ambient temperature becomes stable.
TI 33Q01J10-01E
Dec.25,2002-00
4-24
Installed position of AAT145 in cabinet (If heat generating device exists above the terminal boards)
AFS40 Front AFG40 Front AFS40 Rear AFG40 Rear ACB41 Front or Rear
ACB41 Front or Rear
FCU
BCV etc.
The heat generating devices
The heat generating devices The heat generating devices
AET4D AET4D AET4D
AET4D AET4D AET4D
AET4D AET4D AET4D
F040111.EPS
Figure Installed position of AAT145 in cabinet (If heat generating device exists above the terminal boards)
Installed position of AAT145 in cabinet (If heat generating device exists under the terminal boards)
AFS40 Front AFG40 Front AFS40 Rear AFG40 Rear ACB41 Front or Rear
ACB41 Front or Rear
FCU
BCV etc.
The heat generating devices The heat generating devices
AET4D AET4D
Shield plate The heat generating devices
AET4D AET4D
AET4D AET4D
F040112.EPS
Figure Installed position of AAT145 in cabinet (If heat generating device exists under the terminal boards)
TI 33Q01J10-01E Dec.25,2002-00
4-25
Limitations of Installation of Modules with Built-in Barrier

Please keep a distance of 50 mm or more between the intrinsically safe circuits and the non-intrinsically safe circuits. Modules with built-in barriers cannot be installed together with other modules in any node unit. Up to seven modules with built-in barriers can be installed in slots Nos. 1 to 7 in each node, and an insulating partition (Part No. T9083NA) must be installed in slot No. 8.
Limitations of Installation of Modules with Built-in Barrier Imposed by Capacity of Power Supply to Transmitters
Installation of modules with built-in barriers in any one of ANB10S, ANB10D, ANR10S, or ANR10D node units imposes a limitation on the total number of modules that are to supply power to field transmitters. Obtain the factor, in reference with the table below, for each of the modules planned to be installed, calculate the total sum of these factors per node unit, and ensure that it does not exceed 100. (factor for each module to be installed) 100
Table Factor for Each Module
Factor Model ASI133 ASI533 AST143 ASR133 ASD143 ASD533 Single 22 17 5 3 6 25 Each Pair in Dual-redundant Configuration 33 26 10 6 12 38
T040122.EPS
Example: When installing modules in an AN10D as follows where (S) indicates in single configuration and (D) indicates in dual-redundant configuration.
ASD143 (S) ASD533 (S) ASI133 (D) ASI133 (D) ASI533 (D) ASI533 (D) ASR133 (S) T9083NA EB01 EB01 PW48 PW48
Dual-Redundant
Dual-Redundant
T040123.EPS
The total sum of the factors for this installation plan is less than 100 as shown below, hence, the acceptance of this plan is ensured: (factor for each module to be installed) = 6 + 25 + 33 + 26 + 3 = 93 < 100
TI 33Q01J10-01E
Dec.25,2002-00
4-26
Limitations of Installation for AST143 (the combination of thermocouple input and pressure clamp terminal)
To keep the reference junction compensation accuracy (GS 33Q06Q60-31E), make sure to meet the following conditions. The pressure clamp terminal should not be affected by radiated heat. Do not install a heat-radiating unit beneath the AST143 installed node. Do not install AST143 in the place where airflow affects directly. The installable modules in the next to AST143 is AST143 or ASR133. When installing other than AST143 or ASR133, make an empty slot (one or more) in each side. Do not install cooling near the AST143 installed node. When a fan is located above node, make sure the IOM installing place is 3 units (unit: 44.45 mm) away from the fan place. Field wiring Nominal conductor cross-sectional area of this module is 1.25 mm2 or less. Connect to from the CH1 of terminal.
Note: The reference junction compensation accuracy is for when the temperature environment is in stability condition. If the temperature environment is varied, accuracy error may occur until the temperature becomes stability condition.
TI 33Q01J10-01E
Dec.25,2002-00
4-27
Rules of Connection for the Housekeeping Unit (HKU)

The HKU owns a function which controls temperature rises by rotating the fans at high speed if the intake temperature becomes 35 C or more, or the exhaust temperature becomes 40 C or more in the I/O expansion cabinet (ACB21). When installing cabinet installation type nodes (when suffix codes -S1 or -S2 are selected) into the I/O expansion cabinet (ACB21), a connection between the HKU and the node is needed. When connecting, even with generation, a specification of which node is to be connected to the HKU must be made. When installing cabinet installation type nodes into the I/O expansion cabinet (ACB21), the connection between the HKU and node will be prioritized by R3R2R1F3F2F1 from the node installation position. In other words, connections in the HKU will be made as follows. If R3 is being installed, connection will be to the R3. If R2 without R3 is being installed, connection will be made to the R2. If R1 is being installed without R3 and R2, connection will be made to the R1. If F3 is being installed without R3, R2, R1, then connection will be made to F3. For example, if nodes are installed in F1, R1, R2, then the HKU will be connected to the node in R2. If no nodes are installed in the cabinet, as the HKU will not have anything to connect to, the HKU will not function and the fan will rotate at high speed. The diagram below shows the connection position of the HKU cable to the node.
R1 R2 R3 Node (right)
Insertion direction
Cable for HKU Cabinet (rear)

F040105.EPS
Figure Housekeeping Unit Connection
TI 33Q01J10-01E
Dec.25,2002-00
4-28
Insulation Bush
In the front of the I/O expansion cabinet (ACB21): for cabinet installation type node and the rear: for 19-inch rack mount type (ACB21-S20), the cabinet installation type node is installed in the front. For this node, the independent grounding plays an important role in the circuit systems. Therefore, in order that the rear 19-inch rack mount devices do not pass the grounding current which is important to the node, it and devices manufactured by other companies, must be insulated with an insulation brush. As devices manufactured by Yokogawa (Models ACG10S, ABC11S/ABC11D, etc.) also do not have the guarantee that it will share a common power supply or grounding with the Model ACB21 itself, make sure to insulate with an insulation bush. In the front and rear of the I/O expansion cabinet: (Model ACB41, ACB21-S30) installing 19-inch rack mount devices, the installed devices cannot restrict, similar in panels. There fore, to ensure that problems will not occur whatever is connected to the grounding, insulate Yokogawa devices (Models ACG10S, ABC11S/ABC11D, etc.) with the insulation bush. TIP
However, the insulation bush of Yokogawa devices can be eliminated if both I/O expansion cabinet types are installing Yokogawa devices (Models ACG10S, ABC11S/ABC11D, XL, etc.) and shares a common power supply and grounding with Model ACB41, ACB21, and only when other company devices are insulated with an insulation bush.
TI 33Q01J10-01E
Dec.25,2002-00
<5. Servicing Area>
5-1
5.
Servicing Area
Floor plans and servicing areas are shown in figures.
Floor Plans
Equipment installation dimensions. Hole-in-floor dimensions for cabling: Locations of holes to be cut for laying power and signal cables are shaded. Anchor-bolt positions: Locations and sizes of anchor-bolt holes in the bottom of equipment are shown if there are any. The front of equipment is marked by F. Channel base contact area: For the equipment having a channel base, the area where the channel base and the floor come in contact is indicated. The channel base is 2 mm smaller than the equipment on all sides. Be sure to first position the equipment and the channel base.
Servicing Area
Take enough space around equipment for its operation and maintenance service. This servicing area is indicated for each equipment. The servicing area should be considered in determining the size of installation location. When installing a number of equipment side by side, take the largest service-area between them if different dimensions are indicated for different side of equipment (see below).
Unit: mm
800 800
Good example
800
A
800
600 800
A
800
600
800
800
800
800
Bad example
800
A
800
800 600
800
600
Placing another unit on this side
A
800
600
F050001.EPS
Figure Servicing Area when Installing Units Side-by-side
TI 33Q01J10-01E
Nov.01,1998-00
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TI 33Q01J10-01E 6th Edition
INDEX
Symbols
16-Point Digital I/O Modules ADM11T & ADM51T ................................................. 3-71 19-inch Rack Mount Devices ............................. 2-22 24 V DC Power Distribution Board ....................... 3-8 32-Point Digital I/O Modules ADM12T & ADM52T ................................................. 3-71 ANS50/AND50 Node Interface Unit (19-inch Rack Mount Type) ..................... 3-18 Applied Standards .............................................. 1-8 Attaching Brackets ............................................ 2-22 AVERTISSEMENT-RISQUE DEXPLOSION ..... 1-42 Avoid Physical Shock .......................................... 2-3
B
Breaker Specifications ........................................ 4-4
A
AAM21, AAM21J for Resistance Temperature Detector Signal Input .............................. 3-62 ABC11S/ABC11D Bus Converter ..................... 3-24 AC Power Distribution Board ............................... 3-8 AC Power Specification ..................................... 1-14 ACG10S Communication Gateway Unit ............ 3-23 Actual Power-On In-Rush Current of Each Component ............................................. 1-18 AFS10S/AFS10D, AFG10S/AFG10D Field Control Unit .................................... 3-14 AFS20S/AFS20D, AFG20S/AFG20D Field Control Unit (with Cabinet), AFS40S/AFS40D, AFG40S/AFG40D Field Control Unit (with Cabinet) ACB21 I/O Expansion Cabinet, ACB41 I/O Expansion Cabinet ................ 3-16 AFS30S/AFS30D, AFG30S/AFG30D Field Control Unit .................................... 3-15 Air Conditioner .................................................... 1-4 Air Purity ............................................................. 1-6 Alarm & Contact I/O Cabling ............................. 3-99 Alarm & Control Circuit Cables ............................ 3-2 Ambient Temperature ........................................ 1-33 Ambient Temperature and Operation restrictions of Remote Nodes .................................... 4-20 Analog I/O Modules AAM10, AAM11, AAM11B, AAM21, AAM21J, APM11, AAM50, AAM51 ............................................................... 3-62 ANB10S/ANB10D ESB Bus Node Unit (rack-mounted type) ................................ 3-20 ANR10S/ANR10D ER Bus Node Unit (rack-mounted type) ................................ 3-21 ANR10S/ANR10D Wiring of 19-inch Rack Mount Type Node .............................................. 3-34
C
Cabinet ............................................................. 1-21 Cabinet for FIO ................................................. 1-43 Cabinet for RIO ................................................. 1-44 Cable Terminals .................................................. 3-3 Cables & Terminals ............................................. 3-2 Cabling ..................................................... 1-19, 3-1 Cabling Requirements ...................................... 1-32 Card Installation Procedure ............................... 2-29 Carrying .............................................................. 2-4 Carrying Space ................................................... 2-4 Carrying when Headroom is Low ........................ 2-5 Case 1: Field Wiring Performed in accordance with Specific Wiring Works of Division 2 ..... 1-53 Case 2: Field Wiring Performed in accordance with General-Purpose Wiring Works .......... 1-53 Clamp Filter Location ........................................ 3-74 Clamp Filter Parts ............................................. 3-74 Clearance From The Wall .................................... 1-3 Combination of Fieldnetwork I/O (FIO) and Terminal Blocks ...................................... 3-46 Communication Gateway Unit (ACG10S) .......... 4-12 Compliance ...................................................... 1-34 Concrete Floor .................................................. 2-10 Condensation ..................................................... 1-5 Conduit Power-cabling ...................................... 3-10 Connecting Bus Cable ...................................... 3-83 Connecting Ground Cable ................................. 3-11 Connecting Optical Fiber Cable ........................ 3-97
TI 33Q01J10-01E
Dec.25,2002-00
<Int> <Toc> <Rev>
Ind-2
Control Room Environment ................................. 1-5 Control-bus Cable Conversion Adapter ............. 3-86 Corrosive-gas Environment Compatibility .......... 1-55 Countermeasures against Static Electricity ....... 1-31
Connecting Power ............................................... 3-5 Connecting Relay Board with Digital I/O Module ............................................................... 3-55 Connecting Signal Cable ................................... 3-27 Connecting Signal Cables to Terminals (for FIO) ............................................................... 3-30 Connecting Signal Cables to Terminals (for RIO) ............................................................... 3-36 Connecting Signal Cables with Analog I/O Module ............................................................... 3-51 Connecting Signal Cables with Analog I/O Modules ............................................................... 3-61 Connecting Signal Cables with Communication Modules .................................................. 3-73 Connecting Signal Cables with Digital I/O Modules (Connector Type) ............ 3-71, 3-72 Connecting Signal Cables with Fieldnetwork I/O (FIO) ....................................................... 3-46 Connecting Signal Cables with FIO ................... 3-50 Connecting Signal Cables with MCM Terminal Board ....................................... 3-67 Connecting Signal Cables with Multiplexer Modules ........................................ 3-69, 3-70 Connecting Signal Cables with Multipont Analog Control I/O Module AMC80 ..................... 3-66 Connecting Signal Cables with PROFIBUS Communication Module ACP71 .............. 3-82 Connecting Signal Cables with Pulse Input Module AAP135 ......... 3-52, 3-63 Connecting Signal Cables with Relay I/O Modules .................................................. 3-68 Connecting Signal Cables with Remote I/O (RIO) ............................................................... 3-61 Connecting Terminal Board with FIO ................. 3-54 Connecting the Fieldbus Cable and Handling the Shield Mesh for Fieldbus Communication Module ACF11 ....................................... 3-80 Connecting to Pressure-clamp Terminal ............ 3-30 Connecting V net cables (10BASE-2) ................ 3-84 Connecting V net cables (10BASE-5) ................ 3-87 Connecting V net cables (10BASE-5) and V net cables (10BASE-2) Interconnection Example ................................................. 3-85 Connection of Fieldbus Communication Module ALF111 .................................................. 3-57 Connector Type IOU Cabling ............................. 3-42 Connector Type Multiplexer Module and Terminal Board/Terminal Block .............................. 3-70 Control Devices (AFS10, AFG10/AFS20, AFG20/ACB21, ACB41/ ANS50/AND50, ANS20/AND20) ...................................... 4-11 Control Devices (AFS30, AFG30/AFS40, AFG40/ANB10/ANR10) ................. 4-11 Control Room Design .......................................... 1-2
D
Desk (YAX101, YAX801) ................................... 2-28 Desktop Equipment .......................................... 2-27 Digital I/O Modules ADM11C, ADM12C, ADM51C, ADM52C ................................ 3-72 Distance between Cables ................................. 1-32 Dont Stack Outdoors .......................................... 2-2 Dual-redundant Pressure Clamp Terminal ......... 3-50
E
Electrical Specifications ...................................... 4-1 EMC Conformity Standards (*1) .......................... 1-8 Enclosed Display Style Console Assembly (LPCKIT) ................................................ 3-12 Enclosed Display Style Console Type HIS (LPCKIT) ................................................ 1-21 ER Bus ............................................................. 3-92 ESB Bus ........................................................... 3-91 Ethernet Communication Module ACM71 (For PFC) ............................................ 3-79 Example ........................................................... 1-54 Example of Implementation of Fieldbus Communication Module ALF111 ............. 3-56 Examples of Arrester ........................................ 1-30 Examples of Spark-killer Installation .................. 1-30
F
Field Area ......................................................... 3-31 Field Cable Areas ............................................. 3-37 Field wiring ....................................................... 4-26 Fieldbus Wiring for ALF111 with Pressure Clamp Terminal Block ........................................ 3-58 Fieldbus Wiring for ALF111 with Terminal Board ............................................................... 3-59 FIO ................................................................... 1-47 FIO bus Cabling ................................................ 3-35 FIO I/O Module Duplexing & Installation ............ 4-19 FIO Node Unit Installation Restriction ............... 4-18 FIO Node Wiring in FCU with Cabinet ............... 3-32 FIO Node Wiring in I/O Expansion Cabinet ....... 3-33 FIO with KS Cable Interface Adapter Cabling .... 3-35 Flooding- & Dust-proof Floor ............................... 1-2 Floor Plans ......................................................... 5-1 Floor Strength & Space ....................................... 1-2 Floor Structure .................................................... 1-2
TI 33Q01J10-01E Dec.25,2002-00
<Int> <Toc> <Rev>
Ind-3
Interconnecting cabinets ................................... 2-20 Intersecting Cables ........................................... 1-33
Free-access Floor ........................................... 2-11
G
G3 Environment-compatible Products ............... 1-55 General ............................................................... 1-2 Grounding ............................................... 1-20, 1-21 Grounding Cables ............................................... 3-3 Grounding Circuit .............................................. 1-23 Grounding Grouped Cabinets ........................... 1-24 Grounding Side-by-side Cabinets ..................... 1-26 Grounding with Lightning Arresters ................... 1-29 Grounding with Other System ........................... 1-25
K
Keep Upright ....................................................... 2-3 KS Cable Interface Adapter ............................... 3-51
L
Lifting Console Type Kit (LPCKIT, YPCKIT) with Crane ....................................................... 2-3 Limitation on installation of ALR111/ALR121/ ALE111 .................................................. 4-18 Limitation on installation of Foundation Fieldbus ALF111 .................................................. 4-18 Limitations of Installation for AST143 (the combination of thermocouple input and pressure clamp terminal) ........................ 4-26 Limitations of Installation of Modules with Built-in Barrier ......................................... 4-25 Limitations of Installation of Modules with Built-in Barrier Imposed by Capacity of Power Supply to Transmitters .................. 4-25 Limitations of Installation under the Ambient Operating Temperature Conditions ......... 4-20 List of Signal Cables for Connection with FIO .... 3-48 Load Device Parameters ................................... 1-46 Loading ............................................................... 2-2 Location for Unloading ........................................ 2-3 Location of Storage ............................................. 2-8 LPCKIT ............................................................. 2-14
H
How to Calculate ............................................... 4-17 How to Compare Parameters ............................ 1-53 How to wiring ER bus ........................................ 3-93
I
Illumination ......................................................... 1-3 Implementation and Cable Connection of Fieldbus Communication Module ALF111 ............. 3-56 Installation ............................ 2-9, 2-14, 2-16, 2-19 Installation Environment Specifications ............... 1-9 Installation of Terminator to Terminal Board AEF9D ............................................................... 3-60 Installation on Floor ........................................... 2-10 Installation restriction fp the high-speed nest for analog I/O modules (Model AMN12) ..................................................... 4-13, 4-15 Installation restrictions when using thermocouple input multiplexer modules ........................................ 4-14, 4-16 Installation Specification ..................................... 1-7 Installation Specifications .................................... 4-1 Installed position of AAT141 in cabinet (If heat generating device exists) ............. 4-22 Installed position of AAT141 in cabinet (If node only) ........................................... 4-22 Installed position of AAT145 in cabinet (If heat generating device exists above the terminal boards) ..................................... 4-24 Installed position of AAT145 in cabinet (If heat generating device exists under the terminal boards) ..................................... 4-24 Installing Cabinets in a Side-by-Side Arrangement .......................................... 2-19 Installing Control Bus Interface Card ................. 2-29 Installing the Console Type HIS Side-by-Side .... 2-14 Insulation Bush ................................................. 4-28 Insulation from Rack ......................................... 2-25
M
Magnetic Field .................................................... 1-6 Maximum Power Consumption Depending on Installed Nodes (Model AND20) ................ 4-3 Maximum Power Consumption of FIO ................. 4-6 Maximum Power Consumption of RIO ................ 4-8 Measurement Conditions .................................. 1-19 Modifying the Cabinet Bottom Plates for Cable Wiring ..................................................... 3-44 Mounting Clamp Filter (Ferrite Core) ................. 3-74 Mounting Clamp Filter (Ferrite Core) (for European Market) ............................. 3-74 Multiplexer Modules (Connector Type) AMM12C, AMM22C, AMM25C, AMM32C, AMM32CJ ............................................................... 3-70
N
NI Product Connection and Parameters ............ 1-45 NI Products and Parameters ............................. 1-47
TI 33Q01J10-01E
Dec.25,2002-00
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Protection of FIO Module Vacant Slots .............. 4-19 Providing Area for Servicing .............................. 2-26 Providing Ground Bus in Cabinet/Console Type HIS ......................................................... 1-24 Providing Space for Heat Radiation ................... 2-26
NI Products and Their Configuration <FIO> ...... 1-35 NI Products and Their Configuration <RIO> ...... 1-39 Noise Countermeasures ................................... 1-27 Noise Sources and Noise Countermeasures ..... 1-28 Non-Incendive Approval and Parameters .......... 1-34 Note .................................................................. 1-19 Note for EB401 single configuration .................. 4-20 Note when Installing Cabinets next to Existing Cabinets ................................................... 1-4 Notes for Installing Devices ............................... 4-13
R
Redundant AAM50/AAM51 ............................... 3-65 Relay Input Module ADM15R ............................ 3-68 Relay Output Module ADM55R ......................... 3-68 Restrictions on AAT141 (Thermocouple Input) Installation .............................................. 4-21 Restrictions on Loading of Input/Output Modules for RIO .................................................... 4-17 Restrictions on the Installation of the Combination of AAT145 (Thermocouple Input) and Terminal Board AET4D .......... 4-23 Result ............................................................... 4-17 RIO ................................................................... 1-51 RIO Bus ............................................................ 3-94 RIO Bus (19-inch Rack Mount Type) ................. 3-94 RIO Bus (with Cabinet) ..................................... 3-95 RIO Bus Arrangement ....................................... 3-96 RIO bus Cabling ................................................ 3-42 RIO Node Wiring in FCU Cabinet ...................... 3-38 RIO Node Wiring in I/O Expansion Cabinet ....... 3-39 Routing Signal Cables ...................................... 3-38 RS-232C Communication Card ACM21 ............ 3-77 RS-232C Communication Module ACM11 ........ 3-73 RS-422/RS-485 Communication Card ACM22 .... 3-78 RS-422/RS-485 Communication Module ACM12 ................................................... 3-76 RTS Input Modules AMM32T, AMM32TJ .......... 3-69 Rules of Connection for the Housekeeping Unit (HKU) ..................................................... 4-27
O
Open Display Style Console Assembly (YPCKIT) ............................................................... 3-13 Open Display Style Console Type HIS (YPCKIT) ............................................................... 1-22 Operation and Monitoring Device (LPCKIT) (at ambient temperature 30 C) ............... 4-10 Operation and Monitoring Device (YPCKIT) (at ambient temperature 30 C) ............... 4-10 Other Cables .................................................... 1-42 Others ................................................................. 2-2 Outlets for Maintenance ...................................... 1-4 Outline of G3 Environment Compatibility ........... 1-56
P
Paint Colors ........................................................ 4-4 Parameters for Connecting NI Products ............ 1-45 Parts Durability ................................................. 4-10 Passage ............................................................. 2-4 PFCS/PFCD Field Control Station .......... 3-17, 4-12 Post-installation Environment Preservation ....... 2-31 Post-installation Inspection ............................... 2-30 Power and Ground Cabling ............................... 3-12 Power Cable ..................................................... 1-42 Power Cable Termination .................................... 3-7 Power Cables ...................................................... 3-2 Power Distribution Boards ................................... 3-8 Power Supply System ....................................... 1-14 Power Wiring When Connecting Dual Power Supply Lines ...................................................... 3-19 Precaution for Side-by-side Cabinet Installation with Same Series of Products ................... 1-4 Precautions for Transportation ............................ 2-2 Pressure Clamp Terminal .................................. 3-50 Pressure clamp terminal ................................... 3-27 Pressure Clamp Terminal (for ARSM) ......... 3-29 Pressure Clamp Terminal (for Pressure Clamp Terminal Block) ....... 3-29 Process I/O Signal Connection ......................... 3-27
S
Safety Standards ................................................ 1-8 Selecting a Power System ................................ 1-16 Separate Grounding ......................................... 1-23 Separator .......................................................... 1-32 Servicing Area .................................................... 5-1 Side-by-Side Cabinet Installation ........................ 1-4 Signal Cable Termination .................................. 3-28 Signal Cables ..................................................... 3-2 Size of Cabling Holes in Floor ........................... 2-13 Sleeve for pressure clamp terminal ..................... 3-4 Solderless (crimp-on) Lug Specifications ............ 3-7 Solderless Lug ................................ 3-3, 3-27, 3-28 Source Device Parameters ............................... 1-46
TI 33Q01J10-01E Dec.25,2002-00
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When a AC (or DC) Power Supply Is Used ...... 3-100 When a DC Power Supply Is Used .................. 3-100 When Ground Bus Inlet is Provided in Control Room ......................................... 1-24 When Receiving Current Pulse By Using the Internal Power to Drive the Transmitter (2-wire power supply type) ............ 3-53, 3-64 When Receiving No-Voltage Contact Signals (1) ....................... 3-52, 3-63 When Receiving No-Voltage Contact Signals (2) ............................................................... 3-63 When Receiving Voltage Pulse By Using the Internal Power to Drive the Transmitter (3-wire power supply type) ............ 3-53, 3-64 When Receiving Voltage Pulse Signals ... 3-53, 3-64 When Receving No-Voltage Contact Signals (2) ............................................................... 3-52 Windows ............................................................. 1-4 Wiring Console Type HIS .................................. 3-43 Wiring of ANS50/AND50 19-inch Rack Mount Type Node .............................................. 3-40 Wiring of Console Type HIS (LPCKIT) ............... 3-43 Wiring of Console Type HIS (YPCKIT) .............. 3-43 Wiring of PFCS/PFCD ...................................... 3-41
Source Output Capacity .................................... 1-16 Standards for Hazardous Location Equipment .... 1-8 Status Contact Output Connection .................... 3-99 Steel Floor ........................................................ 2-10 Storage ............................................................... 2-8 Storage Condition ............................................... 2-8 Storage Environment .......................................... 2-8 Storage of Packed Equipment ............................ 2-8 Storage of Unpacked Equipment ........................ 2-8 Structure of Clamp Filter and Mounting ............. 3-75 Suppressing Harmonic Current ......................... 1-17 System Installation Requirements ....................... 1-1
T
Telephone ........................................................... 1-4 Temperatures & Humidity .................................... 1-5 Terminal Connection ........................................... 3-9 Three-pin Plug Connection ................................. 3-9 To Use GI 62.5/125 Optical Fiber Cable ............ 3-98 Tools and Parts Required for Joining Cabinets .. 2-21 Tools and Parts Required for Joining Console Type HIS side by side ............................. 2-18 Transceivers ....................................................... 1-7 Transportation ..................................................... 2-2 Transportation for LPCKIT, YPCKIT ..................... 2-2 Transportation, Storage and Installation .............. 2-1 Type and Maximum Length of Power Cables ....... 3-5
Y
YAX101 General-Purpose Desk ........................ 3-25 YAX801 General-Purpose Desk ........................ 3-26 YNT511/YNT521 Optical Bus Repeater and YNT512 Bus Repeater............................ 4-12 YNT511S/YNT511D, YNT521S/YNT521D Optical Bus Repeater .............................. 3-22 YNT512S/YNT512D Bus Repeater ................... 3-22 YPCKIT ............................................................ 2-16
U
Unloading ........................................................... 2-3 Unpacking .......................................................... 2-6 Unpacking Procedure ......................................... 2-7 Use of Lamps ................................................... 3-99 Use of Relays ................................................. 3-100 Using Rollers ...................................................... 2-5
V
V net ................................................................. 3-83 V net cable (10BASE-5) .................................... 3-89 V net Coupler Installation (ACG10S) ................. 3-88 Vibration ............................................................. 1-6 Voltage Input, mV Input, Thermocouple Input, 2-wire Transmitter Input, Current Output Modules AMM12T, AMM22M, AMM22T, AMM22TJ, AMM42T, AMM52T. .............. 3-69
W
WARNING EXPLOSION HAZARD ................. 1-42
TI 33Q01J10-01E
Dec.25,2002-00
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Revision Information
Title : CENTUM CS 3000 Installation Guidance Manual No. : TI 33Q01J10-01E May 1998/1st Edition Newly published Nov.1998/2nd Edition 1. System Environment 1.2 Installation Environment Spec. Vibration conditions (Acceleration formula changed) Installation environment (Magnetic field, vibration during Transportation, JEIDA-29 environment classes added) 1.3 Power System Design CS 3000 device power-on in-rush current (LIH21C added) 1.4 Grounding Specifications (LIH21C added) (Cabinet -> FCU; HIS added) 1.7 Non-incendive (NI) parameters 1.7.2 NI-approved devices, parameters (AMC80 added) 2. Transportation, Storage 2.1Transportation Cautions Unloading: Using crane to unload HIS (added) Carrying into Building Entrance and Passageway Dimensions: (HIS added) 2.2 Unpacking procedure: (HIS added) 2.4 Installation 2.4.2 HIS Control Panel Configuration (Sectn. added) 3. Wiring 3.2 LIH21C, HIS details added 3.4 LIH21C added (ANS50/AND50 figure changed) (AFS20S/20D label added to figure) (ACF11 Fieldbus added) 3.7 Adapter (changes, additions) 3.9 LIH21C added 4. Installation Table updated, LIH21C added I/O Module Power Consumption (ACF11, AMM12C added) Consumables (LIH21C data added) 5. Servicing Area (added) 6. External Demensions (added) Oct.1999/3rd Edition 1. System Installation Requirements 1.1 Control Room Design Added "Precaution for Side-by-side Cabinet Installation with Same Series of Products" to "Sideby-Side Cabinet Installation" 1.2 Control Room Environment Revised "Air Purity" Revised C-Tick Mark and Standards for Hazardous Location Equipment in "Applied Standards" Revised table of Equipment Installation Specifications 1.3 Power Supply System Revised description of rush current of CS 3000 components 1.5 Noise Countermeasures Added "Grounding with Lighting Arresters" 1.7 Non-Incendive Approval and Parameters Completely revised
TI 33Q01J10-01E
Feb.01,2001-00
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ii
2. Transportation, Storage and Installation 2.1 Precautions for Transportation Revised "Don't Stack Outdoors" in "Transportation" Revised title of "Lifting HIS with Crane" to "Lifting Console Type HIS with Crane" 3. Cabling 3.1 Cables & Terminals Revised descriptions of "Power Cables" and "Grounding Cables" Revised figure showing Solderless Terminal with Insulating Sheath in "Cable Terminals" 3.2 Connecting Power Revised table of Solderless Lug Dimensions in "Power Cable Termination" 3.4 Power and Ground Cabling LIH21C changed to LPH21C Added "Power Wiring When Connecting Dual Power Supply Lines" Added "Wiring of Console Type HIS" 3.5 Connecting Signal Cable Revised "Signal Cable Termination" according to a supplement, and figure showing Solderless Lug Added "Wiring of Console Type HIS" in "Routing Signal Cables" 3.6 Connecting Signal Cables with I/O Module Nest Added AAM11B and AAM21J to Analog I/O Modules Added "Connecting Signal Cables with MCM Terminal Board" in "Signal Connection to AMC80 Multipoint Analog Control I/O Modules" Added AMM22TJ and AMM32TJ to Multiplexer Module (Terminal Type) Added AMM22C, AMM25C, AMM32C and AMM32CJ to Multiplexer Module (Connector Type) Added Multiplexer Module (Connector Type) and Terminal Board Added AMN33 in figure in "RS-232C Communication Module ACM11" in "Communication Modules" Added AMN33 in figure in RS-422/RS-485 Communication Module ACM12 Added AMN51 in figure in RS-232C Communication Card ACM21 Added AMN51 in figure in RS-422/RS-485 Communication Card ACM22 Added Ethernet Communication Module ACM71 (for PFC) Added AMN33 in figure and revised title of figure in Fieldbus Communication Module ACF11 Added PROFIBUS Communication Module ACP71 3.7 Connecting Bus Cable Revised figure in "Control-bus Cable Conversion Adapter" Revised title of V net Coupler Installation (ACG10S) 3.8 Connecting Optical Fiber Cable Added "To Use GI62.5/125 Optical Fiber Cable" 4. Installation Specifications Revised LIH21C to LPH21C; and LPH21C 21-inch CRT power consumption and heating value Added note to "Breaker Specifications" Added I/O modules to table of Max. Power Consumption of I/O Module Revised table of LPH21C Human Interface Station in "Parts Durability" Added "Restrictions on Loading of Input/Output Modules" 6. External Dimensions Added LPH21C, AAM21J, AMM22TJ, AMM32TJ, AMM22C, AMM25C, AMM32C, AMM32CJ, ACM71, KS8, TETC, MCM, MTC, TERT, MRT Feb.2001/4th Edition Introduction Added description of FIO Safety Precautions Added cautions 1. System Installation Requirements 1.2 Installation Environment Spec. Revised CE Mark in "Applied Standards" Revised table of Equipment Installation Specifications Added table of Installation Environment Standard Used When a General-Purpose PC Is Built in Console Kit Added table of Classification of JEIDA-63 Environment Specifications 1.3 Power Supply System Revised title of "Output Capacity Selection" to "Selecting a Power System" Revised table of System Equipment Power-On In-Rush Current
TI 33Q01J10-01E Dec.25,2002-00
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iii
1.4 Grounding Revised descriptions of "Grounding" Revised descriptions of "Grounding Circuit" 1.8 Corrosive-gas Environment Compatibility (added) 2. Transportation, Storage and Installation 2.1 Precautions for Transportation Revised title of "Lifting Console Type HIS with Crane" to "Lifting Enclosed Display Style Console Type Kit (LPCKIT) with Crane 2.4.1 Installation on Floor Added description of YPCKIT 2.4.2 Console Type HIS (LPCKIT) Side-by-Side Revised table of Tools and Parts Required for Joining a Pair of HIS 2.4.4 19-inch Rack Mount Devices Added AFS30S/AFS30D and ANR10S/ANR10D 2.4.6 Desk (YAX101, YAX801) Revised title of "Desk (YAX101, YAX701)" to "Desk (YAX101, YAX801)" 3. Cabling 3.1 Cables & Terminals Revised descriptions of "Signal Cables" Added "Sleeve for pressure clamp terminal" 3.4 Power and Ground Cabling Added "Enclosed Display Style Console Assembly (LPCKIT)" Added "Open Display Style Console Assembly (YPCKIT)" Added "AFS30S/AFS30D Field Control Unit" Added "ANR10S/ANR10D ER Bus Node Unit (rack-mounted type) Added "YAX801 General-Purpose Desk" 3.5 Connecting Signal Cable Added description of Pressure clamp terminal in "Process I/O Signal Connection" Added description of Pressure clamp terminal in "Signal Cable Termination" Added "Connecting Signal Cables to Terminals (for FIO) Added "Wiring Console Type HIS" 3.6 Connecting Signal Cables with I/O Module 3.6.1 FIO (added) 3.7 Connecting Bus Cable Added "ESB Bus" Added "ER Bus" 3.9 Alarm & Contact I/O Cabling Revised table of Status Contact Output Revised "Use of Lamps" 4. Installation Specifications Revised "Electrical Specifications" (added LPCKIT, YPCKIT, AFS30S, AFS30D, AFS40S, AFS40D, ANB10S, ANB10D, ANR10S, ANR10D and ACB41) Revised table of Paint Colors Revised "Breaker Specifications" Added "Maximum Power Consumption of FIO" Revised "Parts Durability" Revised "Notes for Installing Devices" 6. External Dimensions (deleted) Refer to TI 33Q01J10-02E Nov.2001/5th Edition Introduction Revised "Power Distribution Board" 1. System Installation Requirements 1.1 Control Room Design Added YPCKIT in "Clearance From The Wall" 1.3 Power Supply System Revised table of Actual Power-On In-Rush Current of Each Component 1.4 Grounding (Added description) Revised Figure in "Open Display Style Console Type HIS (YPCKIT)" 1.5 Noise Countermeasures 1.5.1 Noise Sources and Noise Countermeasures (Revised Table) Revised "Grounding with Lightning Arresters"
TI 33Q01J10-01E Nov.01,2001-00
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iv
1.6 Cabling Requirements Added description in "Ambient Temperature" 1.7 Non-Incendive Approval and Parameters Added FIO 1.8 Corrosive-gas Environment Compatibility Revised Table 2. Transportation, Storage and Installation 2.1 Precautions for Transportation Added "Transportation for LPCKIT,YPCKIT" in "Transportation" Title channged "Lifting Console Type Kit (LPCKIT,YPCKIT) with Crane" 2.4.1 Installation on Floor (Added description) 2.4.2 Console Type HIS Side-by-Side (changed title) Added "YPCKIT" Revised figure in "Tools and Parts Required for Joining Console Type HIS side by side" 2.4.3 Installing Cabinets in a Side-by-Side arrangement Revised "Installation" 2.4.5 Desktop Equipment Revised description 3. Cabling 3.4 Power and Ground Cabling Revised figure in "Open Display Style Console Assembly (YPCKIT)" Added "ANB10S/ANB10D ESB Bus Node Unit (rack-mounted type)" Revised figure in "ANR10S/ANR10D ER Bus Node Unit (rack-mounted type)" Revised figure in "YAX801 General-Purpose Desk" 3.5 Connecting Signal Cable Revised "Process I/O Signal Connection" Revised IMPORTANT in "Signal Cable Termination" Changed order of the pages describing description for FIO and RIO Revised figure in "Field Area" Revised figure "FIO Node Wiring in FCU with Cabinet" Revised "FIO Node Wiring in I/O Expansion Cabinet" Revised "Modifying the Cabinet Bottom Plates for Cable Wiring" 3.6 Connecting Signal Cables with I/O Module 3.6.1 FIO Revised "Pressure Clamp Terminal" Added "Dual-redundant Pressure Clamp Terminal" Revised table "Connecting FIO Module with Signal Cable" Revise figure and added SEE ALSO in "Example of Implementation of Foundation Fieldbus Communication Module ALF111" Revised figure in "Fieldbus power supply wiring for ALF111 with a pressure clamp terminal" Revised "Fieldbus power supply wiring for connection with a terminal board" 3.6.2 RIO Revised "Fieldbus Communications Module ACF11" 3.7 Connecting Bus Cable Revised "ESB Bus" Added "ER Bus" Added "How to wiring ER bus" 4. Installation Specifications Revised table in "Electrical Specifications" Revised table in "Paint Colors" Revised table and figure in "Breaker Specifications" Revised table in "Maximum Power Consumption of FIO" Revised table in "Operation and Monitoring Device (LPCKIT)" Added "Operation and Monitoring Device (YPCKIT)" Revised "Control Devices (AFS30,AFG30/AFS40, AFG40/ANB10/ANR10)" Added "Limitation on installation of ALR111/ALR121/ALE111"
TI 33Q01J10-01E
Nov.01, 2001-00
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Dec. 2002/6th Edition Main revision items of this revision Described about LCD unit used in the enclosed display style console type HIS Updated the description of the applied standards Added 16-channel isolated I/O modules Added I/O modules with the built-in barrier Described more information about the signal cable connection with I/O modules and their installation restrictions 1.2 Vibration: Revised the expression of total amplitude to displacement amplitude. Therefore, the half values of total amplitudes in the 5th edition are written as the values of displacement amplitudes Applied Standards: Updated the descriptions, and added the standards on the Type n and intrinsic safety Installation Environment Specifications: Corrected normal operation temperature range 0 to 60C to 0 to 50C Deleted the table Compliance Factor (Reference Value) for the HIS console 1.7 Updated the descriptions and the non-incendive parameters Added 16-channel isolated I/O modules and the terminal board for resistance temperature detectors (single and dual-redundant) as NI products 1.7.3 Described two cases to compare the non-incendive parameters. Case 1: Division 2 specific wiring work Case 2: General-purpose wiring work Example: Revised the description 1.8 G3 Environment-compatible Products: Added 16-channel isolated I/O modules, communication modules and I/O modules with built-in barrier 2.1 Transportation: Revised the description Transportation for LPCKIT, YPCKIT: Revised the description 2.4.2 Added the description of a space for a UPS 2.4.4 Revised the contents and order of the descriptions 2.4.5 Revised the description 3.5 Signal Cable Termination: Added screw sizes of the solderless lug Added Pressure Clamp Terminal (for ARSM) 3.6 Sectioned from 3.6.1 to 3.6.4 and from 3.7.1 to 3.7.9 Added 16-channel isolated I/O modules Added I/O modules with the built-in barrier Described more information about the signal cable connection with I/O modules 4. Described about LCD unit used in the enclosed display style console type HIS Described more information about the installation restrictions of the I/O modules
TI 33Q01J10-01E
Dec.25,2002-00
Written by
Product Marketing Dept. Industrial Automation Systems Business Division Yokogawa Electric Corporation Published by Yokogawa Electric Corporation 2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, JAPAN Printed by Yokogawa Graphic Arts Co., Ltd.
Subject to change without notice.

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CENTUM CS 3000 Installation Guidance

TI 33Q01J10-01E Copyright May 1998 6th Edition Dec. 2002

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Indicates that the main switch stays ON.

Indicates that the main switch stays OFF.

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Symbol Marks of Installation Guidance

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Cautions for Safely Applying the Device

Connect the power cables according to the procedure in this document.

Must use Yokogawa designated batteries.

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Wiring I/O Cables

Wiring I/O cables must follow the procedure in this document.

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Power Distribution Board

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CENTUM CS 3000 Installation Guidance

Corrosive-gas Environment Compatibility .................................................. 1-55

Transportation, Storage and Installation ............................................... 2-1

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Cabling .................................................................................................... 3-1

3.8 3.9 3.10

Installation Specifications ...................................................................... 4-1 Servicing Area ........................................................................................ 5-1

<1. System Installation Requirements>

System Installation Requirements

<1. System Installation Requirements>

Control Room Design

Floor Strength & Space

Flooding- & Dust-proof Floor

<1. System Installation Requirements>

Clearance From The Wall

Figure Wall Clearance and Ceiling Height

<1. System Installation Requirements>

Outlets for Maintenance

Side-by-Side Cabinet Installation

Precaution for Side-by-side Cabinet Installation with Same Series of Products

<1. System Installation Requirements>

Control Room Environment

Temperatures & Humidity

<1. System Installation Requirements>

Displacement 0.2 amplitude Allowable range 0.1

Range of Allowable Displacement Amplitude

<1. System Installation Requirements>

<1. System Installation Requirements>

Safety Standards (*1)

EMC Conformity Standards (*1)

Standards for Hazardous Location Equipment

<1. System Installation Requirements>

Installation Environment Specifications

<1. System Installation Requirements> Table Equipment Installation Specifications (1/2)

Dust Corrosive gas

<1. System Installation Requirements> Table Equipment Installation Specifications (2/2)

5C to 40C 20% to 80% RH

Transportation/storage 20C to 60C Transportation/storage 20% to 80% RH

Avoid direct sunlight. No condensation No condensation

Momentary failure Withstanding voltage Insulation resistance Grounding

Quake resistance Vibration Vibration during transportation

Transportation impact Dust Corrosive gas