Air Fin Coolers Spare Parts Catalogue

GEA Batignolles Technologies Thermiques
Air Fin Coolers spare parts catalogue
GEA Heat Exchangers / GEA Batignolles Technologies Thermiques
GEA Group 2 Editorial 3 Tube bundles 4 Fans 9 Fan ring accesories 15 Mechanism 16 Temperature control
20
Vibration control 22 Structural parts 23 Tools 24
GEA Group
As an internationally operating technology group, the company focuses on process technology and components for demanding production processes in various end markets. The group generates about 70 percent of its revenue from the long-term growing food and energy industries. The GEA Group Aktiengesellschaft is currently present in more than 50 countries worldwide, and is active in all growth regions. The GEA Group provides GEA Batignolles Technologies Thermiques (GEA BTT) with a solid foundation and, through partnership with other Group members, allows a greater scope of supply. These close relationships with organizations that are themselves leaders in their fields provide GEA BTT with inspiration to stimulate its own development and maintain its market leading technology. GEA Group Aktiengesellschaft is one of the largest system providers for food and energy processes.
Editorial
GEA Batignolles Technologies Thermiques has more than 50 years of experience designing heat exchangers: dry aircooled condensers, humidified aircooled refrigerant, vacuum steam condensers. GEA BTT offers you a reliable and strong support to operate and maintain your heat exchangers with two structures: in-house Customer Support Services department; and its subsidiary service company GEA Airflow Services. GEA BTT provides spare parts and services for all kinds of aircooled heat exchangers, GEA BTT is able to perform re-engineering of sub-elements and parts designed by other OEM, designed and manufactured several decades ago. GEA BTT serves you through its network of 3 factories (France, Qatar and China), 1 service company and more than 20 distributors worldwide. GEA BTT performs thermal re-sizing of existing exchangers, using latest versions and developments of design proprietary software. GEA BTT does mechanical rerating, re-designing to adapt heat exchangers to the new processes, new directives and latest amendments of international laws. Contact GEA BTT (bttspares@geagroup.com) and GEA AFS (airflow@geagroup.com) to implement a strong support for running your heat exchangers. All our experienced staff will become your partner for your operations. Exploring GEA BTT spare parts catalogue which describes the complete range of our spare parts offers, you will see rotating parts, gaskets and sealing, finned tubes, finned tubes bundles, tools for maintenance and setting. GEA Airflow Services performs aircooled heat exchangers assessments on GEA BTT heat exchangers, and other fabricators heat exchangers as well. GEA AFS modifies existing heat exchangers to cope with more performance, extra output.
Tube bundles
With more than 42 000 bundles manufactured since 1958, GEA BTT is your best partner to replace your bundles. From the simplest carbon steel bundle to the most complex alloy steel or titanium bundle, we meet your requirements for any bundle replacement or bundle upgrade. GEA BTT can design & manufacture new bundles with your new thermal conditions. Maximum specification: width: 4.2 meters length: 19 meters (with 60 feet long tubes) pressure: 500 bar
We manufacture bundles for all kinds of services (hydrogen, H2S, wet H2S / sour, lethal, toxic, CO2, cyclic, amine, ...). We can replace one or various parts of your bundle.
Headers
Core component of the air coolers, the header design and manufacturing is the GEA BTT speciality. We use all kinds of welding method (GTAW, GMAW, electron beam welding ...), heat treatments and coatings. GEA BTT is also approved for headers & bundles repairs (ASME R-STAMP). Materials: Carbon steel & low carbon steel Cupro nickel Stainless steel (304, 316, 321, etc ...) Duplex & super duplex (UNS S31254, UNS S31803, UNS S32205, UNS S32750 etc ...) Inconel (UNS N06625) Incoloy (UNS N08825) Hastelloy (UNS N10276) Titanium (B265)
Plug header
The plug header is suitable for working pressure up to 350 bar. The plug hole opposite each tube allows expansion of the tube in the tube sheet, mechanical cleaning, and plugging in case of leakage. In case of high partial hydrogen pressure, tube attachments can be sealed or strength welded through the plug hole.
Cover plate header

The cover plate header is used for fluids with high fouling factors, up to 40 bar maximum when a frequent mechanical cleaning is necessary. They are used for very corrosive fluids to periodically check the corrosion allowance.
Pipe header
The pipe header is used for working pressures over 200 bar when no inner access is necessary. Finned tubes hair pins are assembled with TIG butt weld. Welds can be thermally treated and X-rayed if needed.
D type header
A large circular manifold is used when the allowable pressure drop is very low. This large manifold ensures an equal distribution of fluid flow in the tubes. This type is used for vacuum steam condensers and refrigeration units.
Welded bonnet header

The welded bonnet header is used for condensers and vacuum steam condensers. The advantage is the full welded construction, perfectly sealed. The tube sheets are directly welded to the manifold.
Tube bundles
Tubes
GEA BTT supplies finned tubes with seamless or welded base tubes of all kind of material depending on the service: Tube diameters: 1, 1 , 1, 2 Fins pitch: 8 to 11 fins per inch Carbon steel & low carbon steel (T11, etc ...) Cupro nickel Stainless steel (304, 316, 321, etc ...) Duplex & super duplex (UNS S31803, UNS S31254, UNS S32707, UNS 32750, etc ...) Inconel (UNS N06625) Incoloy (UNS N08825) Hastelloy (UNS N10276) Titanium (B265)
The heat transfer surface of air-cooled heat exchangers is extended using aluminum spiral fins. The thermal conductivity of this material is efficient. Moreover the purchasing and conversion costs are competitive.
Wrapped Groovy (G / L / KL / LL)

Maximum working temperature 400 C 750 F Atmospheric corrosion resistance Low Mechanical resistance Excellent Price index 100 Heat transfer index 125
Bimetallic Groovy
Maximum working temperature 300 C 560 F Atmospheric corrosion resistance Excellent Mechanical resistance Excellent Price index 100 Heat transfer index 120
Bimetallic extruded
Maximum working temperature 300 C 570 F Atmospheric corrosion resistance Excellent Mechanical resistance Excellent Price index 125 Heat transfer index 100
G (embedded)
Maximum working temperature 400 C 750 F Atmospheric corrosion resistance Poor Mechanical resistance Acceptable Price index 105 Heat transfer index 100
Knurled L
Maximum working temperature 250 C 480 F Atmospheric corrosion resistance Medium Mechanical resistance Acceptable Price index 102 Heat transfer index 90
Double LL
Maximum working temperature 120 C 250 F Atmospheric corrosion resistance Medium Mechanical resistance Poor Price index 105 Heat transfer index 85
Heat transfer increase on air side up to 20% at equivalent power consumption Up to 20% global performance increase according to the product No effect on fouling characteristics Higher mechanical resistance Air Fin Cooler and Air Cooled Condensers G, L, KL fin types Bimetallic fin types Fin pitch from 8.5 to 11 FPI Tubes outer diameter from 1 to 2
Capex Reduction Plot area (-10%), Less concrete structure, Less piping, Less civil work, Less instrumentation and wiring
Opex Reduction Electrical power consumption (-10%)
A core tube, carefully degreased, is fitted into an aluminium sleeve. This tube-in-tube assembly is then fed into the finning machine equipped with three spindles, spaced 120 degrees and each fitted with a gang disc. These discs, which are stepped in profile and diameter, will first extrude and shape the fin, and then bond it to the core tube. GEA Batignolles Technologies Thermiques has developed a high performance bimetallic extruder with 11 fins /inch. Since 1992 a 2-inch diameter extruded finned tube has been brought in production. It combines a large flow area with a long life suitable for vacuum steam condensers.
The fin consists of an aluminium strip, which is tension-wrapped and embedded into the core tube wall. This results from the combined action of a set of tools. Operating sequences are as follows: the first disc (groover) spins a groove into the tube wall the ring spacer leads the strip foot-edge into the groove finally the second disc (backfiller) firmly embeds the strip foot-edge into the groove by caulking the groove lip
An aluminium strip is folded to form an L-shape and then wound around the base tube. The feet of the fins are joined together so as to ensure a continuous cover on the primary tube surface. The whole width of the foot of the fin is knurled simultaneously with the inner tube, thus ensuring a tight contact between the spiral fin and the primary tube.
The aluminium strip foot section is first formed into a double L-stepped shape. This results in a fin base twice as large as that of a single Lshape. The LL-fin strip is then wrapped onto the primary tube so as to obtain an overlap on the 1st stepping of the LL-shaped fin. A continuous and double strip cover against corrosive environment then efficiently protects the primary tube.
Tube bundles
Plugs and gaskets
Typical plug diameter: 11/8, 13/8, 15/8, 21/8 Threaded length: from 16 mm to 56 mm (typical lengths: 21mm, 26mm, 31mm & 36mm) Materials: carbon steel (A105, SA350 LF2, ...), stainless steel (304, 304L, 316, 316L, ...)
Turbulator (1) Swagged nozzle (2)
Cover gasket (3) Ferrule (4) Spacer (5) Spiral wound gasket / bolting (6) Liner Drain and vent
6
Fans
Blade series : E, T, SX (low noise), D, K
Blade material : composite
Blade series Fan (feet ; mm) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1524 1829 2134 2438 2743 3048 3353 3658 3962 4267 4572 L 661 811 924 1044 1210 1323 1430 1582 1727 1824
T (NPFT) b 266 298 376 422 474 531 596 596 669 751 w 2,3 3,5 7,0 8,8 10,0 13,8 15,0 17,5 23,8 28,8 L 686 819 984 1137 1263 1413 1565 1672 1867 2019
E (ENF) b 169 242 253 262 369 381 387 434 452 469 w 3,1 5,1 5,5 6,0 9,5 11,5 12,0 17,5 19,5 21,5 L -
S (SX) b w 14,0 16,0 27,0 32,0 50,0 53,0 93,0 109,0 113,0 119,0
SX
5182 5486
L: length in mm - b: maximum width in mm - w: weight in kg
Hub
Clamp U bolts
GEA BTT
4877
2115
842
41,3
2238
593
27,5
188,0
Fans
Blade series : TB, TC, TD, TW, TH
Blade material : composite AP HUB 3204H to 3208H
AV HUB 1104
Blade series Fan (feet ; mm) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1524 1829 2134 2438 2743 3048 3353 3658 3962 4267 4572 4877 5182 5486 683 835 988 1140 1292 1445 1597 1750 1902 394 394 394 495 495 610 610 718 718 3,1 3,1 4,5 5,9 6,4 8,6 9,5 12,2 12,7 988 1140 1292 1445 1597 495 610 610 718 718 L B / BH b w L C b
AP HUB 3204/3206
D w L b w L W b
TB
TC / TD / TW
W
TH
H
H w L b w
683 835 5,9 8,2 8,6 10,0 10,9 987 1140 1292
495 610 610 718 718
5,4 6,1 6,8 7,7 8,6 1445 1597 1750 1902 2054 2207 914 914 914 914 914 914 18,1 19,1 20,0 21,3 22,2 1000 1151 1303 1454 1606 1758 1910 518 518 518 595 595 595 595 5,9 6,4 6,8 11,3 11,8 12,7 13,1
TH
TB / TC / TD / TW
10
GEA BTT
23,6
1 1
2 2
4
1 - AP HUB 3204 to 3206
2 - Auto variable hub spares : bearings, diaphragms, springs, 3 - Conical bushing (R2/Q2) 4 - AP HUB 3204H to 3208H 5 - Rotary joint 6 - Positioner 7 - Seal disc 8 - Half rings
7
11
Fans
Fan series : B, M, AV, G, TX (low noise), 60S / AX (low noise) Blade series : 24L , 31N, 34N, 36N
Blade material : aluminium
Blade series : 27F, 33F

Blade material : composite
B3 HUB Fan (feet ; mm) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1524 1829 2134 2438 2743 3048 3353 3658 3962 4267 4572 4877 5182 5486 L 660 812 965 1117 1270 1422 1574 1727 1879 2032 2184 2336 2489 2641 24 L b 370 370 370 370 370 370 370 370 370 370 370 370 370 370 w 8,1 8,8 9,6 10,3 11,0 11,7 12,5 13,2 13,9 14,7 15,4 16,1 16,9 17,6 L 660 812 965 1117 1270 1422 1574 1727 1879 2032 2184 2336 2489 2641 31N b 380 380 380 380 380 380 380 380 380 380 380 380 380 380 w 8,4 9,3 10,1 11,0 11,8 12,7 13,6 14,4 15,3 16,1 17,0 17,8 18,7 19,5 L 660 812 965 1117 1270 1422 1574 1727 1879 2032 2184 2336 2489 2641 34 N b 450 450 450 450 450 450 450 450 450 450 450 450 450 450 w 9,5 10,7 11,9 13,1 14,4 15,6 16,8 18,0 19,2 20,5 21,7 22,9 24,1 25,3 L 660 812 965 1117 1270 1422 1574 1727 1879 2032 2184 2336 2489 2641
B (flexi)
36 N b 591 591 591 591 591 591 591 591 591 591 591 591 591 591 w 11,1 12,9 14,7 16,5 18,3 20,1 21,9 23,7 25,5 27,3 29,1 30,9 32,7 34,5 L 660 812 965 1117 1270 1422 1574 1727 1879 2032 2184 2336 2489 2641 27 F b 370 370 370 370 370 370 370 370 370 370 370 370 370 370 w 7,7 8,3 9,0 9,6 10,2 10,8 11,4 12,0 12,6 13,2 13,8 14,4 15,1 15,7 L
M
33 F b 500 500 500 500 500 500 500 500 500 500 500 500 500 500 w 9,3 10,4 11,5 12,7 13,8 15,0 16,1 17,3 18,4 19,5 20,7
660 812 965 1117 1270 1422 1574 1727 1879 2032 2184 2336 2489 2641
23,0 24,1

22M HUB Fan (feet ; mm) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1524 1829 2134 2438 2743 3048 3353 3658 3962 4267 4572 4877 5182 5486 L 722 874 1027 1179 1332 1484 1636 1789 1941 2094 2246 24 L b 370 370 370 370 370 370 370 370 370 370 370 w 6,7 7,5 8,2 11,8 13,3 14,1 15,3 16,1 16,8 17,5 18,4 L 722 874 1027 1179 1332 1484 1636 1789 1941 2094 2246 31N b 380 380 380 380 380 380 380 380 380 380 380 w 9,8 10,6 11,5 12,3 13,7 14,9 15,8 17,3 18,1 19,5 20,4 L 722 874 1027 1179 1332 1484 1636 1789 1941 2094 2246 34 N b 450 450 450 450 450 450 450 450 450 450 450 w 11,0 12,3 13,5 14,7 16,6 18,3 19,5 21,6 22,8 24,8 26,1 L 36 N b w L 722 874 1027 1179 1332 1484 1636 1789 1941 2094 2246 27 F b 370 370 370 370 370 370 370 370 370 370 370 w 6,6 7,2 7,9 11,6 13,0 13,7 14,4 15,5 16,2 16,9 17,6 L 722 874 1027 1179 1332 1484 1636 1789 1941 2094 2246 33 F b 500 500 500 500 500 500 500 500 500 500 500 w 7,9 9,0 10,2 15,3 17,7 19,1 20,4 22,3 23,7 25,0 26,4
AP HUB : M serie AP HUB : B serie AV HUB

12
GEA BTT
GEA BTT
21,8
25M HUB Fan (feet ; mm) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1524 1829 2134 2438 2743 3048 3353 3658 3962 4267 4572 4877 5182 5486 L
24 L b 370 370 370 370 370 370 370 370 370 370 370 w 6,9 7,7 8,4 9,1 13,6 14,4 15,5 18,0 18,7 19,4 20,2 L
31N b 380 380 380 380 380 380 380 380 380 380 380 380 w 13,5 14,3 15,0 15,8 16,7 17,4 19,3 21,2 22,0 22,8 23,6 24,3 L
34 N b 450 450 450 450 450 450 450 450 450 450 450 w 11,3 12,5 13,7 14,9 16,9 18,1 19,7 20,9 23,0 24,2 26,3 L
36 N b w L
27 F b 370 w 6,8 7,5 8,2 11,8 13,3 14,0 14,6 15,8 16,5 17,2 17,8 L
33 F b 500 500 500 500 500 500 500 500 500 500 500 500 w 22,8 23,9 25,0 26,0 27,0 28,2 30,7 31,8 38,5 39,6 40,1
591 591 591 591 591 591 591 591 591 591 591
24,5 26,2 28,0 29,8 31,7 33,4 39,0 40,7 42,6 44,3 46,1
370 370 370 370 370 370 370 370 370 370

33M HUB Fan (feet ; mm) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1524 1829 2134 2438 2743 3048 3353 3658 3962 4267 4572 4877 5182 5486 370 370 370 370 370 370 370 370 370 370 9,5 10,2 12,1 12,8 13,5 15,5 17,0 17,8 19,5 20,2 380 380 380 380 380 380 380 380 380 19,7 20,5 21,2 23,1 25,0 25,7 26,5 30,5 31,4 450 450 450 450 450 450 450 450 450 450 12,5 13,7 14,9 16,9 18,0 19,7 20,9 23,0 24,2 26,3 591 591 591 591 591 591 591 591 591 591 591 19,8 22,0 23,7 25,6 27,4 29,1 34,7 36,4 38,3 40,6 42,2 370 370 370 370 370 370 370 370 370 370 10,4 11,2 11,8 13,3 14,0 14,7 15,8 16,5 17,2 17,8 500 500 500 500 500 500 500 500 500 32,2 33,2 34,3 43,7 44,9 45,9 46,9 47,8 L 24 L b w L 31N b w L 34 N b w L 36 N b w L 27 F b w L 33 F b w
2
1 - AV Hub 2 - AP Hub : B serie 3 - AP Hub : M serie 4 - Rotary joint 5 - Positioner 6 - Air Hose 7 - Ball joint
5 7
13
GEA BTT
52,4
GEA BTT
41,0
Fans
Blade type : 5 000, 10 000
Blade material : aluminium AP HUB
5400
10 000
AV HUB
5400 HUB Fan (feet ; mm) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1524 1829 2134 2438 2743 3048 3353 3658 3962 4267 4572 4877 5182 5486 L 419 572 724 876 1029 1181
27 b 368 368 368 368 368 368 w 2,3 2,6 3,0 3,4 3,7 4,1 L 343 495 648 800 953 1105 1257 1410
33 b 368 368 368 368 368 368 368 368 w 2,1 2,5 3,0 3,4 3,7 4,0 4,2 4,3 406 559 711 864 1016 1168 1321 1473 1626 L
40 b w L
49 b w L
60 b w L
73 b w L
90 b w
368 368 368 368 368 368 368 368 368
2,3 2,8 3,2 3,5 3,9 4,1 4,3 4,4 4,4 597 749 902 1054 1207 1359 1511 1664 1816 373 373 373 373 373 373 373 373 373 3,1 3,4 3,8 4,2 4,6 5,0 5,4 5,8 6,1 610 762 914 1067 1219 1372 1524 1676 373 373 373 373 373 373 373 373 2,5 3,1 3,7 4,2 4,6 5,1 5,4 5,8 749 902 1054 1207 1359 1511 1664 1816 366 366 366 366 366 366 366 366 3,9 4,2 4,5 4,9 5,2 5,5 5,9 6,2 533 686 838 991 1143 1295 1448 1600 366 366 366 366 366 366 366 366 4,2 4,7
5,5 5,9
10 000 HUB Fan (feet ; mm) 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1524 1829 2134 2438 2743 3048 3353 3658 3962 4267 4572 4877 5182 5486 L 457 610 762 914
24 b 368 368 368 368 w L 381 533 686 838 991 1143
30 b 368 368 368 368 368 368 457 610 762 914 1067 1219 1372 w L
36 b w L
42 b w L
48 b w L
60 b w L
72 b w
368 368 368 368 368 368 368 533 686 838 991 1143 1295 1448 1600 373 373 373 373 373 373 373 373 610 762 914 1067 1219 1372 1524 1676 1829 373 373 373 373 373 373 373 373 373 610 762 914 1067 1219 1372 1524 1676 1829 1981 366 366 366 366 366 366 366 366 366 366 762 914 1067 1219 1372 1524 1676 1829 366 366 366 366 366
366 366
14
GEA BTT
366
GEA BTT
5,1
1 2
1 - CSP union assembly with positioner 2 - Hub AP (10 000) 3 - Hub AP (5 000) 4 - Resilient mount (5 000) 5 - Rod end (10 000) 6 - Rod end clamp (10 000) 7 - Clevis (5 000) 8 - Clevis clamp (5 000) 9 - Blade retention bolt (5 000)
4 8 6 9
Fan ring accesories

1 - Honey comb (tip seal) 2 - Honey comb tools 3 - Inlet bell
3 2
15
Mechanism
Belts
V belt
V belts Profile SPZ classic profile SPA SPB SPC XPZ crantes XPA XPB XPC Width (mm) 10 13 16 22 10 13 16 22 Height (mm) 8 10 13 18 8 10 13 18
Toothed belt
Weight (g/m) 75 137 227 413 69
Banded V-belt
192 328
Banded V belts
Profile 3V / 9J 5V / 15J
Pas 10,3 17,5 28,6 19,0 22,5 10,3 17,5
Width (mm) 10 16 26 16 22 10 16
Height (mm) 8 13 23 13 18 8 13
Weight (g/mm/brin) 107 258 706 284 445 79 216
classic profile
8V / 25J SPB SPC 3VX
GEA BTT
122
crantes 5VX
Toothed belts
Profile 8M 14M
Pas (t) (mm) 8,00 14,00
Hs (mm) 5,6 10,0
Ht (mm) 3,4 6,1
Weight (mm) 5,8 9,7
Pulleys
SPA, SPB, SPC, SPZ XPA, XPB, XPC, XPZ 3V/9J, 5V/15J, 8V/25J 8M, 14M
16
GEA BTT
GEA BTT
Bearings and shafts
Type 443276
Monobloc type
Type E
Type SCM4 Type 203 / 209 / 215
Seals and Gaskets
17
Mechanism
Motors
From 1.1 kW to 160 kW, we cover all types of motors for hazardous areas (IEC, NEC, ATEX, NEMA ...). We also supply 2 speed drives, variable speed drives for power consumption optimisation.
Backstop (anti reverse device)

In order to avoid fan rotation and induced currents when motors are off, you can install backstop on the transmission.
18
Gear reducer
GEA BTT specifies and supplies all kinds of gear boxes: single reduction, double reduction, triple reduction, parallel shafts and right angle shafts. Power capacity up to 160 kW with ratio of 16. For some special applications, possibility of ratio up to 25.
Couplings
PT
Composite flexible disc coupling CSV

19
Temperature control
Louvers, frames & bearings
C type (right)
A type (non driving)
B type (left)
Actuator & Positioner
Bearing ball control
20
Humidifier
The humidifier system is mostly used in hot and dry climate countries when ambient air temperature and product temperature are too close. Water droplets are used to reduce ambient air temperature. Then, the inlet air flow is dried through mist elimination blades in order to avoid finned tubes corrosion.
Fogging system (peak cooling)

A fogging system (peak cooling) can be defined as a serie of misting nozzles that are placed in a tubing and pressurized to provide a fine spray, usually with droplets between 15 microns and 50 microns in size. To accomplish this, the mist system requires pressure of at least 50 Bar (725 PSI).
The principle is based on the cooling of the air at a temperature close to its temperature of adiabatic saturation per water evaporation. Depending on climatic environment, a properly designed fogging system can decrease the inlet air temperature by as much as 12C (54F) which in turn increases considerably your cooling capacity.
21
Vibration control
Vibration switch
Economical vibration protection for low to medium speed machinery: Meets all requirements for mechanical switches in a single, affordable package Provides economical vibration protection for low to medium speed machinery Weatherproof and optional hazard area rating Local and optional remote reset with start-up delay
Accelerometer, junction box, cables

Those accelerometers for general purpose, wide frequency, case-mounted seismic transducers feature a hermetically sealed, stainless steel case. This design provides an extremely rugged transducer that is well suited for harsh industrial environments. Frequency range: 1.5 to 10 000 Hz
22
Structural parts
GEA BTT can redesign & replace all the structural elements of the air coolers: Plenums Fan rings Ladders Steel structure Walkways Mechanical supports Hail guards Fan guards Bundle frame Module
23
Tooling
Tool box header repairs
1 - Magnetic drill 2 - Tap wrench
3 - Taps for plug sheet 4 - Bore guides 5 - Conical plugs 6 - Cutters 7 - Milling cutters
2 7
3
24
Fan tool box
1 - Fin comb 2 - Tube cutter 3 - Torque wrench & sockets 4 - Motor handling tool 5 - Wrench
4 3
25
Tooling
Tensiometer
Electronic Mechanical
Clinometer
Laser aligner
26
Cleaning
Semi automatic HP cleaning machine
A flat razor-blade sharp water beam is used to remove fouling from between the fins. This cleaning process uses only water, no chemicals. Water pressure is 80 100 bar, flow 150 or 300 l/min. By using the correct nozzle angles the water beam penetrates between the fins of all tube rows. The nozzle beam is moved over the bundles by pneumatic or electric drives, avoiding operators standing on the coolers. Cleaning can be done during operation. The cleaning unit is a light weight construction to be positioned on top of the bundles or on rails installed on the cooler bundles. One cleaning system can handle 2 - 4 air coolers in one day shift. Obstructions like louvers can be dealt with by installing rails between the bundle frame and the louvers. The cleaning-water can be collected and reused after cleaning.
27
GEA Heat Exchangers
GEA Batignolles Technologies Thermiques S.A.S

25, rue de Ranzai 44315 Nantes Cedex 3 France Phone +33 2 40 68 24 24 Telefax +33 2 40 49 34 39 www.btt-nantes.com bttspares@geagroup.com
09/2010 - Ralisation :
communication / Crdits photos : Vue dOuest

Air Fin Coolers Spare Parts Catalogue

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Air Fin Coolers Spare Parts Catalogue

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