WBS For For Fuel Cargo Trailer (25 m3)

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Document No.
MIE-QMS WP-14-10
Mesfin Industrial Engineering PLC

Title of document:Procedure for Process planning
Issue no.02
Page:
11.3 Work Break Down Structure Format

Level_______
2.1 Product Name
Product Code __________
Level_______
Level_______
2.2 Shop
2.3 Station Name
ShopCode __________
Station Code
S/N
Cost Elements
Sub-Ope.
Name
Tasks Code
(leve ----)
Task Description
Item dimension
(LxWxt)
Qty/unit
(in Pcs)
(01.01.01) Pantograph cutting

01.01.01.01Cutting procedure on 12 mm thickness
01.01.01.012.01 Connecting plate
01.01.01.02.01 Lower Turning table guide- 1
01.01.01.02.03 Upper Turning table guide 1
01.01.01.03.01 Web plate
01.01.01.04.01 Draw bar cover plate at front
01.01.01.04.02 Saddle
(01.01.01) Manual Flame Cutting

Rolled Plate
01.01.01.01
370x325x12
110x35X10
120x55X10
120x55X10
110x35X10
8
4
8
4
7490X385X6
175X94X6
2180x666x6
2
4
2257x450x6
1582x955x4
7490X385X6
370x325x12
Semi-Authomatic flame cutting

01.01.01.02
Baffle
Sub -Total
(01.01.02) Rectification and Grinding
01.02.02.01 01.01.02.02.01 Web plate
Labor
Hr.
Machine Material
Production % of Completion
Hr.
Cost
Cost
per station/shop
of
110x35X10
120x55X10
120x55X10
110x35X10
175X94X6
01.01.03.01.01 right gusset plate at front axle
250x220x10
01.01.03.01.02 left gusset plate at front axle

01.01.03.01.03 Cover plate (Trolley)
250x220x10
325*160*10
01.01.03.01.04 Corner Rein. (Trolley)

01.01.03.01.05 Bottom Reinforcement (beam)
140X115x10
1310x130x10
01.01.03.01.06 Pin guide
20*12*10
01.01.03.01.07 Plate reserve wheel carrier
100*60*10
01.01.03.01.08 connecting plate

01.01.03.01.09 Draw bar cover plate at rear
80x50x10
304X80X6
406x95x8
184x95x8
12
Sub -total
(01.01.03) Big shearing cutting (New)

01.01.03.
01
01.01.03.
02
Cutting procedure on 10 mm thickness

01.01.03.02.01
01.01.03.02.02
01.01.03.02.03
01.01.03.02.04
01.01.03.02.05
Vertical reinforcement rear

Vertical reinforcement front
gusset plate at rear of rear axle
Rear Suspension Cover plate

Front Suspension Cover plate
front and rear beam reinforcement

01.01.03.02.06 plate
01.01.03.02.07 side beam reinforcement plate
01.01.03.02.08 Draw bar Side frame
01.01.03.02.09
01.01.03.02.10
01.01.03.02.11
01.01.03.02.12
01.01.03.02.13
01.01.03.02.14
Cross member (L)

Cross member (M)
Cross member (SH)
Spring Supporting Plate
Upper fixing Bracket
lower fixing bracket
12
481x158x8
320x220x8
320x180x8
114x64x8
112x74x8
1928*188*8
809*148*8
615*148*8
421*148*8
70*60*8
181x60x8
32
254x145x8
32
01.01.03.02.15 supporting plate

01.01.03.02.16 plate
01.01.03.02.18 plate for spring holer
01.01.03.02.19 lifting plate
01.01.03.03.01 Shell
405x105x8
114x64x8
112x74x8
70x60x8
300x280x8
7200x6820x4
(01.01.03) Big shearing cutting (Old)

01.01.03.04.01
01.01.03.04.02
01.01.03.04.03
01.01.03.04.04
01.01.03.04.05
01.01.03.04.06
01.01.03.04.07
01.01.03.04.08
01.01.03.04.09
01.01.03.04.10
fixing plate
triangular reinforcement plate
120x75x6
12
plate at front
200x145x6
cover plate at rear
304x80x6
cover plate at front
175x94x6
fixing plate
105x50x6
reinforcement plate
Rear brake system valve support
340x40x6
130x100x6
Front Air valve supporting plate
110x70x6
rear air valve supporting plate
80x60x6
01.01.03.05.01 Air Cylinder Support Plate

01.01.03.05.02 Rolled Plate
370.59x40x5
2258x450x6
01.01.03.05.03 support -I
105x50x5
01.01.03.05.04 support -II
790x50x5
01.01.03.05.05 support -III
178x50x5
Sub -total
01.01.03.05Cutting Procedure on 5 mm thickness
Sub -total
01.01.03.06.01 Side Plate (Tool Box)
01.01.03.06.02 Vertical Part of Bumber
01.01.03.06.03 Air Cylinder Support Beam
01.01.03.06.04 Internal Cross member 1st
01.01.03.06.05 Internal Cross member 2 st
226x150x4
384x375x4
1060x244x4
890x254x4
890x374x4
890x404x4
1
1
4
3
01.01.03.06.07
01.01.03.06.08
01.01.03.06.09
01.01.03.06.10
01.01.03.06.11
01.01.03.06.12
01.01.03.06.13
01.01.03.06.14
01.01.03.06.15
01.01.03.06.16
01.01.03.06.17
External Cross Member

Front Beam
Rear Beam
side reinforcment
fixing plate
reinforcement
shell
item-1
item-2
item-3
locking plate
795x234x4
2496x189x4
2500x254x4
400x217x4
228x25x4
91x40x4
7500x6820x4
116x30x4
897x30x4
50x30x4
63x50x4
3
1
1
2
10
2
1
2
2
1
1
Sub -total
(01.01.06) Activities done on small shearing

01.01.06.02.01 Side Plate (Gang way)
01.01.06.02.02 Front & Rear sheet (Gang way)
01.01.06.02.03 Pannel (Chentini)
01.01.06.03.01 Supporter I (Reflector)
II (Reflector)
01.01.06.03.02 Supporter
Side & Bottom
sheet (Reserve fuel
01.01.06.03.03 tanker)
Sheeting
tanker)
01.01.06.03.04 Top
Front
& Rear (Reserve
sheeting fuel
(Reserve
fuel
tanker)
01.01.06.03.05
01.01.06.03.06
01.01.06.03.07
01.01.06.03.08
01.01.06.03.09
01.01.06.03.10
01.01.06.03.11
01.01.06.03.12
01.01.06.03.13
01.01.06.03.14
01.01.06.03.15
01.01.06.03.16
01.01.06.03.17
Internal Pannel (Reserve fuel tanker)

Junction box
sheeting of Box for discharge
side sheeting
frame-I
frame-II
rear light holder
number plate
cover plate
cover for horizontal part of bumper
rear, top and bottom sheeting
side sheeting
7480x280x3
1200x261x3
850x318x3
2
2
8
177x20x2
142x20x2
2000*1414*2
2000*318*2
496*436*2
1
2
1
1
2
494*434*2
403*150*2
1254x700x2
430x429x2
420x30x2
690x30x2
790x510x2
890x471x2
280x104x2
100x50x2
1342x800x2
2
1
1
2
2
2
2
1
2
2
1
01.01.06.03.18 Chequer plate

01.01.06.03.19 Walk way plate
7880x892x2+
2
6320x388x2+
2
2
1
1310x130x10
1928x188x8
834x148x8
639x148x8
445x148x8
2180x666x6
2
2
1
1
1
4
sub-total
(01.01.07)Activities done on Beg Bending (New)

01.01.07.01
01.01.07.02
01.01.07.03
01.01.07.04
01.01.07.05
01.01.07.06
Bottom Reinforcement
Side frame (draw bar)
Cross member long
Cross member medum
Cross member Short
Saddle
(01.01.08) Activities done on small bending

01.01.08.01 Bracket welded on saddle
01.01.08.02 Bracket welded on Long beam
01.01.08.03 Support I
01.01.08.04 Support II
01.01.08.05 Side Plate (Gang way)
01.01.08.06 Front & Rear sheet (Gang way)
01.01.08.07 Pannel (Chentini)
01.01.08.08 Internal cross member 1
01.01.08.11 Fender
01.01.08.12
01.01.08.13
181x60x8
254x160x8
32
32
177x20x2
142x20x2
7180x220x3
1200x202x3
850x318x3
888*254*4
2
2
8
1
888*374*4
888*404*4
708*400*3
1760*895*3
2000*1414*2
496x434x2
Central suspension support

Vertical pipe for ladder
Step Pipe ladder
1080xEx dia.
=63.5
2446x1"
300x1"
1
2
5
Pipe-01 (Front)
565x4"
Bottom,
Rear &Sheeting
top sheet
(Tool box)
Side & Bottom
(Reserve
fuel
tanker)
sub-total
(01.01.09) Activities done on notching
01.01.09.01 Interna Pannel (Reserve fuel)
sub-total
(01.01.10) Activities done on band saw
01.01.10.01Cutting of pipes
01.01.10.01.01
01.01.10.01.02
01.01.10.01.03
01.01.10.01.04
01.01.10.01.05
01.01.10.01.06
01.01.10.01.07
01.01.10.01.08
01.01.10.01.09
01.01.10.01.10
01.01.10.01.11
01.01.10.01.12
Pipe-02 (Front)
Pipe-03 (Front)
Pipe-04 (Front)
Pipe-01 (Rear)
Pipe-02 (Rear)
Pipe-03 (Rear)
470.5x4"
2690x4"
750x4"
160x4"
700x4"
500x4"
drainge pipe support
20x30
Drainge pipe
60x20
01.01.10.02Cutting of u-channels
01.01.10.02.01 Iter-2 (Reserve fuel carrier)
01.01.10.02.04 Item-5 (Reserve fuel carrier)
01.01.10.02.12 Fixing U-Profile 1 (Refuel carrier)
01.01.10.02.13 Fixing U-Profile 2 (Refuel carrier)
1
1
1
1
1
1
20
2
1050x60x30x6
2000x60x30x6
1022x50x25x5
370x60x30x6
200x60x30x6
710x50x25x5
950x50x25x5
156x100x50x5
206x100x50x5
115x60x30x6
85x60x30x6
156x100x50x5
206x100x50x5
2
2
2
2
2
4
2
8
8
4
4
8
8
01.01.10.02.14 Vertical supporting frame U-channel
625*60*30*6
Bottom reserve wheel fuel tank

01.01.10.02.15 supporting frame
01.01.10.02.16 hose support
650*60*30*6
212x40x20x5
4
8
01.01.10.03Cutting of Rods
01.01.10.03.01 Wheel clamp head
dia. 20*275
01.01.10.04Cutting of Angle Iron

01.01.10.04.01 Tanker un sliding support
01.01.10.04.02 Angle Iron (Mounting Bracket)
318*40*40*4
70x70x7
2
4
01.01.10.04.03 Angle iron (for chantini)
1558x40x40x4

01.01.10.04.05 Locking Angle iron
1339x40x40x4
40x40x40x2
4
2
01.01.10.05Cutting of T-profile
01.01.10.05.01 T-Profile
6496x30x30x5
01.01.10.05.02 Fuel guid
361x30x30x5
sub-total
(01.01.11) Power hacksaw cutting

01.01.11.01Cutting of I-Beams
01.01.11.01.01 Side frame I-beam (trolley)
01.01.11.01.02 Cross I beam (trolley)
01.01.11.01.03 I beam (platform)
sub-total
1500*160*160*8*
13
886*160*160*
8*13
886*160*160*
8*13
2
2
2
(01.01.12) Big bending bends

01.01.12.02
Lower Plate
External cross member
7518x150x12
792 *234 *4
2
10
01.01.12.03
Front beam
2500*304*4
01.01.12.04
Rear beam
2500*250*4
01.01.12.05
Rear bumper r/nt (Vertical)
384*375*4
01.01.12.06
Air Cylinder Support beam
1060*244*4
01.01.12.07
Reserve fuel tanker
2000*1414*2
01.01.12.01
Total sum of Man-Hour,(for material preparation)
(01.01.12) Rolling
01.01.12.01
01.01.12.02
01.01.12.03
Item-7 (Reseve fuel Tanker)

Shell
Rolled plate
340x50x6
7200x6820x4
2258x450x6
2
1
4
01.01.12.04
T-Profile
6496x30x30x5
01.01.12.05
Fuel guid
361x30x30x5
III-Work Break Down Structure for 3-Axle Fuel cargo Trailer in Machine Shop
(01.02) Activities done on Machine shop
01.02.0
1
Drilling operation
01.02.01.01
01.02.01.02
01.02.01.03
01.02.01.04
Gusset plate at front

Connecting
plate
Horizontal part
ram holder (Reserve
wheel carrier
Air valve support
250X220X10
100X60X10
2
8
200x60X30x6
110x70X6
2
1
12
1.6
12
Plate no support
Rear light holder
Junction box support
01.02.01.05
01.02.01.06
01.02.01.07
01.02.02 Turning operation

Towing Eye guide
01.02.02.01
Pin Guide Bushing
01.02.02.02
Pin Guide Bushing
01.02.02.03
Spacer
01.02.02.04
Pin for Draw Bar
01.02.02.05
708x400X3
600X490X2
403x150x2
2
2
1
270xDia. 76
110xDia 52
100xDia 70
56xDia 75
266xDia 55
1
2
2
4
2
1.6
16
sub-total
Total sum of Man-Hour(for Machine shop)
S/N
IV-Work Break Down Structure for 3-Axle Fuel cargo Trailer in Welding Shop
Sub-Ope. Tasks Code (leve ---Name

)
Longutidinal beam Tacking & Welding

Polish Upper & lowe plate (One side)
01.03.01.01
01.03.01.02
01.03.01.03
01.03.01.04
Task Description
Mount on jig &Tack vertical (web) Plate with

the upper plate
Tack
lower& Plate
the web
plate
Mounting
firmlywith
tigtening
of longitudinal
beam on turning jig for final welding
01.03.01.05 Both side longitudinal beams final welding

Plate form Tacking
& longitudinal
Welding beam & I-beam cross
Tack
Item dimension
(LxWxt)
Qty/unit
(Pcs)
Cost Elements
Labor Machine Material Production % of Completion
Hr.
Hr.
Cost
Cost
per station/shop
1
2
3.34
1
4
11.34
01.03.02.01
members (check levelness for tunning table

seat)
01.03.02.02
Tack internal & external cross members
01.03.02.03
Tack internal & external reinforcement plate (at

tunning table position)
01.03.02.04
Weld I-beam cross member
01.03.02.05
Front beam tacking & welding
01.03.02.06
Vertical
reinforcement
tacking
& welding
Tack
& weld
bottom (lower)
reinforcement
plate on lower longitidunal beam (from both
side)
Transport the frame to the next work station
(using over head cran
01.03.02.07
01.03.02.08
0.66
1
01.03.02.09
Tighten frame on turnning jig
01.03.02.10
Frame final welding
01.03.02.11
Drill 8 holes on lower I-beam (for turnning

table) by portable hand drill machine
Turnning table fitting with longitudinal beam
01.03.02.12
01.03.02.13
Weld turnning table guide
1
1
01.03.02.14
Tack & we chequered plate on plate form
16
01.03.02.15
Tack & weld rear beam with chequer plate
01.03.02.16
Weld pumper with raer beam
01.03.02.17
Weld bumper support plate (U-channel)
01.03.02.18
Weld tail light support plate on raer beam
0.17
01.03.02.19
Fit electrical junction support plate
0.17
01.03.02.20
Flame cutting raer beam for tool box
0.5
01.03.02.21
Tack & weld tool box with rear beam
01.03.02.22
Tack & weld tool box hinges
01.03.02.23
Grinding(using
& Polishing
Slotting
flame (finishing)
cutting) the frame
chequer plate to fix brackets that ties with the
shell bracket
Flame cutting of 2 holes of rear beam for
electrical lines
01.03.02.24
01.03.02.25
01.03.02.26
Tack & weld tarffic plate number postion plate
1
0.08
0.34
52.92
Trolley Fabrication
01.03.03.01
01.03.03.02
01.03.03.03
Tack & Weld Side I-beam and cross Ibeam

Tack & Weld Vertical rein.plate (from
external)
Tack & Weld connecting plate with spacer
(bushing) & I-beam
4
1
2
01.03.03.04
01.03.03.05
01.03.03.06
01.03.03.07
Tack & Weld corner rein. (from internal

Side)
Support beam tacking & welding
Support for cylinder (U-plate and rolled
leaf) tacking & welding
0.34
0.5
0.34
Drilling hole for turning table( 8 holes)

Welding 12pcs of Turning table fitting &
guide (on trolley)
1.5
01.03.03.09
Weld Valve support Plate
0.17
01.03.03.10
Weld chain ring on trolley

Spring fitting with chain (Bolt, nut, and
washer)
0.17
01.03.03.08
01.03.03.11
10.02
Axle Assembly with trolley & Frame

01.03.04.01
01.03.04.02
01.03.04.03
01.03.04.04
01.03.04.05
Ass. Front Axle (one set) & Rear Axle(two

set) with Leaf spring & Tighten with "U"
bolt (chek for levelness & digonals)
Ass. Front & Rear suspension support
with Axle (Temporarly tack with bars)
Mount Trolley on front Axle and weld with
Suspension
Mount frame on Trolley and welding &
bolting
Tack & weld Gusset plate on suspension
(6 pcs)
01.03.04.06
Weld vertical reinforcemnt (12 pcs)
01.03.04.07
Weld Mechanical hand break support on

suspension
16
4
8
8
2
6
0.17
44.17
Draw Bar Fabrication

01.03.05.01
01.03.05.02
01.03.05.03
01.03.05.04
Tack Drawbar frame & front bushing for

towing eye
Tack drawbar cross members
(short,midium & long)
Tack & weld bushing for drawbar (rear
side)
Tack upper and lower cover plate at front
(boths side)
1
1
1.5
0.67
01.03.05.05
Tack & weld cover plate at front& rear
01.03.05.06
Tack & Weld Triangular plate (on each

cross member)
01.03.05.07
Chain supporting ring welding (Right side)
10
01.03.05.08
Final polishing of drawbar
0.34
17.51
Tyre Fitting & Flame

Assembly
draw bar
cut the of
longitudnal
beam ( clerance
01.03.06.01
for tire)
01.03.06.02
Grind the flame cut L.B.

Tire fitting on rear and front axles
( 3x2x2=12pcs)
Ass. draw bar & weld pin guid
Fit mechanical hand breaks
01.03.06.03
01.03.06.04
01.03.06.05
0.75
1
2
1.5
0.75
6
Fabrication of reserve wheel carrier support

01.03.07.01
01.03.07.02
01.03.07.03
Weld "L" shape U Channels( 4 pcs)

Weld Reserve
cross members(Drilled
plates) with
Weld
Wheel carrier support
structure
2
0.25
6
8.25
Fabrication of Reserve Fuel Tancker

01.03.08.01
Position,Tack & weld Partision (internal &

side) with body
01.03.08.02
Tack & Weld Top,side Cover Plate
01.03.08.03
Weld in-let Pipe & Discharge (out-let)Pipe
6
13
Fabrication of Reserve Fuel Tanker Support

01.03.09.01
Weld U channel with Plate
01.03.09.02
Weld the support with Structuer & bolted
1
1.5
2.5
10
Fabrication of Tool Box

01.03.10.01
Weld tool box
6
6
11
Chentini Preparation (4 pcs)

01.03.11.01
01.03.11.02
01.03.11.03
Rectify Oval ring to required shape by

hummer
Tack the Rein. Angle Iron & drainage Half
ring with oval ring
Weld the connecting joint (after removing
from the jig)
4.67
4
1.33
10
12
Fabrication of Shell
01.03.12.01
01.03.12.02
15
6
01.03.12.03
Centeral Dome fitting In shell seg. L=1500
01.03.12.04
Shell
Ass. (Three
Shell segment
Circumferencial
WeldSegment)
& Chentini
weld (continous)
10
Man-hole marking & Cutting (Two Hole)

Foot valve hole marking & cutting (Two
Hole)
0.5
Baffle fitting
& welding
(Stagered
welding)
Dome
end tacking
& welding
(Front
&
Rear)
Upper flange (foot valve) tacking &
welding (from external)
Rolled Plate tacking & weld on Shell (at
four Position)
Saddle positioning, tacking & welding (at
same position)
Tack & weld upper fixing bracket ( 8 pcs
per each (4)Saddel)
Mechanical Driving hole flame cutting(at
top Position)
12
0.33
01.03.12.15
Mechanical driving welding
0.41
01.03.12.16
Welding manhole ring(Cercumferencial)
01.03.12.17
Weld Hook for handling/Lifting ( 2 pcs)

Reflector support(3) cut & weld (at the
back)
01.03.12.05
01.03.12.06
01.03.12.07
01.03.12.08
01.03.12.09
01.03.12.10
01.03.12.11
01.03.12.12
01.03.12.13
01.03.12.14
01.03.12.18
13
Floor Sheet metal welding (L=3000,3000

& 1500)
Internal Structure(Chentini & Support)
fitting
Gang Way (walk way) Welding
2
24
0.5
20
1
4
30
9
2
0.5
0.5
137.7
01.03.13.01
01.03.13.02
01.03.13.03
Tacking of Side sheet & weld (Emperial)

Front and rear sheet tack & weld
(Emperial)
10
2
Tacking & Welding of woking way

12
14
Ladder Fabrication
01.03.14.01
01.03.14.02
01.03.14.03
01.03.14.04
Mount
pipeon
onthe
thejigjig& tack
Mount the
the vertical
steel pipes
with the&vertical
Mount
tack thepipe
fixing plate with the
vertical pipe
0.5
Final weld
0.5
15
Shell Mounting & Ladder Fitting

01.03.15.01
Fixing Bracket (Bottom) welding
01.03.15.02
Bolting bracket with washer,bolt & nut
Rein. ( Stopper) welding with main chassis
Ladder Fitting
01.03.15.03
01.03.15.04
14
28
16
Discharge preparation
01.03.16.01
discharge box tacking
01.03.16.02
discharge box final welding

discharge Box fitting with the aid of bolts
and nuts
Welding of flange on pipe-1 & Pipe-2 on
both front & rear discharging pipes.
01.03.16.03
01.03.16.04
01.03.16.05
Putting the pipes on jig,tacking & welding

of pipe-01 & 03 with pipe-02 (Both front &
rare discharging pipe)
0.3
1.3
17
Water Test
01.03.17.01
Preparation work
1.34
348.1
01.03.17.02
Filling water ( in front Half)
01.03.17.03
Checking for leakage (first half)
01.03.17.04
01.03.17.05
Checking for leakage (second half)
01.03.17.06
Water Discharging ( for both section)
3
0.42
3
0.42
6
S/N
V-Work Break Down Structure for 3-Axle Fuel cargo Trailer in Painting Shop

)
Anti Rust Painting
Item
Qty/unit
dimension(LxWxt)
(Pcs)
Cost Elements
Labor Machine Material
Cost
per station/shop
Hr.
Hr.
Cost
01.04.01.01
Polishing with Sand paper
24
01.04.01.02
Washing
12
01.04.01.03
Anti Rust Painting
1.5
Smoothing the Shell by Hummering
15
Rectification
01.04.02.01
Task Description
Final Painting
01.04.03.01
Washing
01.04.03.02
01.04.03.09
Stucco Per Metal Painting

Polishing metal stucco with water proof
sand paper
Washing with water proof sand paper
Sprusso Painting (Propersional ratio1:2:6
)
Normal Stucco Painting
Washing normal Stucco
Nitro-synthetic Painting (for Identifing
error)
First final painting(Shell)
01.04.03.10
Second Final painting(Chassis)
01.04.03.03
01.04.03.04
01.04.03.05
01.04.03.06
01.04.03.07
01.04.03.08
2.33
30
22.4
2.42
0.5
10
11.8
1.15
2.5
17.4
153
S/N
V-Work Break Down Structure for 3-Axle Fuel cargo Trailer in Finishing Shop

)
Task Description
Item
Qty/unit
dimension(LxWxt)
(Pcs)
Cost Elements
Labor Machine Material
Cost
per station/shop
Hr.
Hr.
Cost
PNEUMATIC (AIR BREAKING) SYSTEM

01.05.01.01
01.05.01.02
01.05.01.03
01.05.01.04
01.05.01.05
01.05.01.06
01.05.01.07
Mounting of breaking chamber type 30 on

1st Axle ( Contains:-break lever,coil spring
& small yoke)
middle Axle ( Contains:-break lever,coil
spring & longer yoke)
rear Axle ( Contains:-break lever,coil
Assembly of emergency rely with load
valve ( fitting elbow, nipple & "T"
distributor)
Mounting emergency rely on Trailer
Mounting air reservoir tanker on support
Installation of hose with its
connectors(#1=out let,#2(right)=fits to
front axle break chamber, #2 (left)fits to
middle axle then to rear axle,#3(large )
fits to air reservoir tanker & #4=inlet
01.05.01.08
Fitting of 3 way & 4 way hose
01.05.01.09
Connecting Steel cable with mechanical

hand break & break lever at rear axle
01.05.01.10
Fitting red & yellow break coils with the

same colour of coupling head
(Inlet=yellow,Outlet=red)
0.33
0.33
0.33
0.5
0.17
0.67
0.83
0.33
0.5
0.33
4.32
ELECTRICAL INSTALLATION
01.05.02.01
01.05.02.02
01.05.02.03
01.05.02.04
01.05.02.05
Fixing junction box with screws on rear

longitudinal beam
Installing Seven lines electrical Cable from
junction box to a driver
Fitting protection grid & parking light on
rear beam
Connecting the junction box's cables to
parking light,plate number light(square
cable) & side Light
Fitting Lights(Plate light,side light)
0.33
0.25
0.33
0.5
0.33
1.74
OTHER MECHANICAL WORKS
3
01.05.03.01
01.05.03.02
01.05.03.03
01.05.03.04
01.05.03.05
01.05.03.06
01.05.03.07
01.05.03.08
01.05.03.09
01.05.03.10
Mounting of Hose housing (Case pipe) &

housing support holder
Hose fitting( Reducer & hose with clamp)
Drilling & Riveting by 4.5mm for riveting
rectangular,circular & triangular reflector
Bonding Rubber with glue for supporting
Reserve fuel tanker
1.33
0.5
0.83
3
Fitting gate-valve with nipples

Fitting Chain with gate of discharge pipe
ring
0.17
Mounting reserve tyre

Fitting Man hole cover( Rubber seal &
ring)
0.33
Fitting Mud gurd rubber

Fitting "MIE-Mekelle" logo on top of the
tanker
0.83
0.67
1
0.5
9.16
ocument No.
QMS WP-14-10
Page:
of
% of Completion
per station Total
% of Completion
per station Total
% of Completion
per station Total
% of Completion
per station Total
mSFN x!NSTL x!n!NNG `.yt.yG.k#N
Document No.
MIE-QMS WP-14-10
Mesfin Industrial Engineering PLC

Title of document:Procedure for Process planning
Page:
Issue no.02
Work Break Down Structure
of
Form No:WF/PIT/060
Product Name: Fuel Cargo Trailer
Shop:Material Preparation
Station Name:Pantograph Machine
Product Code:04
Shop Code:04.01
Station Code:04.01.01
S/N
Cost Elements
Sub-Ope.
Name
Tasks Code
(leve ----)
Task Description
Item dimension
(LxWxt)
Labor
Machine Material
Qty/unit
cost/Unit cost/unit. Cost/unit
(in Pcs)
Produ. Cost
% of
Completion per
station/shop
(04.01.01) Pantograph cutting

04.01.01.01 Cutting procedure on 12 mm thickness
370x325x12

110x35X10
120x55X10
120x55X10
110x35X10
8
4
8
4
7490X385X6
175X94X6
2180x666x6
2
4
1538x955x3
2257x450x6
1538x955x3

04.01.01.03.01 Web plate
04.01.01.04.02 Saddle
04.01.01.05.01 Baffle
(04.01.01) Manual Flame Cutting

Rolled Plate
04.01.01.01
Semi-Automatic flame cutting

04.01.01.02
Baffle
sub-total
S/N
Cost Elements
Sub-Ope.
Prepared
Name
Tasks Code
Atakelti
(leve ----)
G.
By:Sign:-_______________
Task Description
Item dimension
checked (LxWxt)
by:- Gizaw
Qty/unit
B. (in Pcs)
Sign:-______________
% of
Completion per
Approved
station/shop
By:-Nicodemos
Production
Cost
A.
sign:-___________________
S/N
Sub-Ope.
Name
Tasks Code
(leve ----)
Task Description
Item dimension
(LxWxt)
Labor
Machine Material
Qty/unit
(in Pcs)
Production
Cost
% of
Completion per
station/shop
(04.01.02) Rectification and Grinding

04.02.02.01 04.01.02.02.01 Web plate
7490X385X6
04.01.02.02.02
Connecting plate
370x325x12
04.01.02.02.03
Lower Turning table guide- 1
110x35X10
120x55X10
Upper Turning table guide 1
120x55X10
110x35X10
175X94X6
04.01.03.01.01 right gusset plate at front axle
250x220x10
04.01.03.01.02 left gusset plate at front axle

04.01.03.01.03 Cover plate (Trolley)
250x220x10
325*160*10
04.01.03.01.04 Corner Rein. (Trolley)

04.01.03.01.05 Bottom Reinforcement (beam)
140X115x10
1310x130x10
04.01.03.01.06 Pin guide
20*12*10
04.01.03.01.07 Plate reserve wheel carrier
100*60*10
04.01.03.01.08 connecting plate

04.01.03.01.09 Draw bar cover plate at rear
80x50x10
304X80X6
406x95x8
184x95x8
12
04.01.02.02.05
04.01.02.02.07
Draw bar cover plate at front
sub-total
(04.01.03) Big shearing cutting (New)

04.01.03.02

04.01.03.02.01
04.01.03.02.02
04.01.03.02.03
04.01.03.02.04
04.01.03.02.05
Vertical reinforcement rear

Vertical reinforcement front
gusset plate at rear of rear axle
Rear Suspension Cover plate

Front Suspension Cover plate
320x180x8

04.01.03.02.06 plate
114x64x8
Prepared By:- Atakelti G.
Sign:-_______________
12
481x158x8
320x220x8
checked by:- Gizaw B.

Sign:-______________
Approved By:-Nicodemos A.
sign:-___________________

04.01.03.02.08 Draw bar Side frame
04.01.03.03
04.01.03.02.09
04.01.03.02.10
04.01.03.02.11
04.01.03.02.12
04.01.03.02.13
04.01.03.02.14
04.01.03.02.15
Cross member (L)

Cross member (M)
Cross member (SH)
Spring Supporting Plate
supporting plate
04.01.03.02.16
04.01.03.02.17
04.01.03.02.18
04.01.03.02.19

plate
side beam reinforcement plate
plate for spring holer
lifting plate
112x74x8
1928*188*8
809*148*8
615*148*8
421*148*8
70*60*8
181x60x8
32
254x145x8
32
405x105x8
114x64x8
112x74x8
70x60x8
300x280x8
7200x6820x4
triangular reinforcement plate
120x75x6
12
plate at front
200x145x6
cover plate at rear
304x80x6
cover plate at front
175x94x6
fixing plate
105x50x6
reinforcement plate
Rear brake system valve support
340x40x6
130x100x6
4
1
Front Air valve supporting plate
110x70x6
rear air valve supporting plate
80x60x6
04.01.03.05.01 Air Cylinder Support Plate

04.01.03.05.02 Rolled Plate
370.59x40x5
2258x450x6
04.01.03.05.03 support -I
105x50x5
04.01.03.05.04 support -II
790x50x5

04.01.03.03.01 Shell
sub-total
(01.01.03) Big shearing cutting (Old)

04.01.03.04.01
04.01.03.04.02
04.01.03.04.03
04.01.03.04.04
04.01.03.04.05
04.01.03.04.06
04.01.03.04.07
04.01.03.04.08
04.01.03.04.09
04.01.03.04.10
fixing plate
sub-total
04.01.03.05
Cutting Procedure on 5 mm thickness

Sign:-_______________

Sign:-______________
sign:-___________________
04.01.03.05.05 support -III
178x50x5
226x150x4
384x375x4
sub-total
04.01.03.06

04.01.03.06.01 Side Plate (Tool Box)
04.01.03.06.02 Vertical Part of Bumber
04.01.03.06.03 Air Cylinder Support Beam
04.01.03.06.04 Internal Cross member 1st
04.01.03.06.07 External Cross Member
04.01.03.06.08 Front Beam
04.01.03.06.09 Rear Beam
04.01.03.06.10 side reinforcment
04.01.03.06.11 fixing plate
04.01.03.06.12 reinforcement
04.01.03.06.13 shell
04.01.03.06.14 item-1
04.01.03.06.15 item-2
04.01.03.06.16 item-3
04.01.03.06.17 locking plate
1060x244x4
890x254x4
890x374x4
890x404x4
795x234x4
2496x189x4
2500x254x4
400x217x4
228x25x4
91x40x4
7500x6820x4
116x30x4
897x30x4
50x30x4
63x50x4
1
1
4
3
3
1
1
2
10
2
1
2
2
1
1
sub-total
(04.01.06) Activities done on small shearing

04.01.06.02.01
04.01.06.02.02
04.01.06.02.03
04.01.06.02.04
Side Plate (Gang way)

Front & Rear sheet (Gang way)
Pannel (Chentini)
Hose housing
7480x280x3
1200x261x3
850x318x3
423x40x3
2
2
8
8
177x20x2
142x20x2
2000*1414*2
2000*318*2
496*436*2
1
2
1
1
2
sub-total
04.01.06.03

04.01.06.03.01
04.01.06.03.02
04.01.06.03.03
04.01.06.03.04
04.01.06.03.05

Sign:-_______________
Supporter I (Reflector)
Supporter
II (Reflector)
Side & Bottom
sheet (Reserve fuel
tanker)
Top Sheeting
tanker)
Front
& Rear (Reserve
sheeting fuel
(Reserve
fuel
tanker)

Sign:-______________
sign:-___________________
04.01.06.03.06
04.01.06.03.07
04.01.06.03.08
04.01.06.03.09
04.01.06.03.10
04.01.06.03.11
04.01.06.03.12
04.01.06.03.13
04.01.06.03.14
04.01.06.03.15
04.01.06.03.16
04.01.06.03.17
04.01.06.03.18
04.01.06.03.19
Internal Pannel (Reserve fuel

tanker)
Junction box
sheeting of Box for discharge
side sheeting
frame-I
frame-II
rear light holder
number plate
cover plate
cover for horizontal part of bumper
rear, top and bottom sheeting
side sheeting
Chequer plate
Walk way plate
494*434*2
403*150*2
1254x700x2
430x429x2
420x30x2
690x30x2
790x510x2
890x471x2
280x104x2
100x50x2
1342x800x2
2
1
1
2
2
2
2
1
2
2
1
7880x892x2+2
6320x388x2+2
2
1
496x434x2
Central suspension support

Vertical pipe for ladder
Step Pipe ladder
1080xEx dia. =63.5
1
2
5
Pipe-01 (Front)
Pipe-02 (Front)
Pipe-03 (Front)
Pipe-04 (Front)
Pipe-01 (Rear)
Pipe-02 (Rear)
Pipe-03 (Rear)
565x4"
470.5x4"
2690x4"
750x4"
160x4"
700x4"
500x4"
drainge pipe support
20x30
Drainge pipe
60x20
sub-total
(04.01.07) Activities done

04.01.07.01
Internal Pannel (Reserve fuel)
sub-total
(04.01.08) Activities done

04.01.08.01 Cutting of pipes
04.01.08.01.01
04.01.08.01.02
04.01.08.01.03
04.01.08.01.04
04.01.08.01.05
04.01.08.01.06
04.01.08.01.07
04.01.08.01.08
04.01.08.01.09
04.01.08.01.10
04.01.08.01.11
04.01.08.01.12
2446x1"
300x1"
1
1
1
1
1
1
1
20
2
sub-total
S/N
Cost Elements
Sub-Ope.
Prepared
Name
Tasks Code
Atakelti G.
(leve ----)
By:Sign:-_______________
Task Description
Item dimension
checked by:- Gizaw
(LxWxt)
Qty/unit
B.
(in Pcs)
Sign:-______________
% of
Completion per
Approved By:-Nicodemos
station/shop
A.
sign:-___________________
Production
Cost
S/N
Sub-Ope.
Name
04.01.08.02
Tasks Code
(leve ----)
Task Description
Item dimension
(LxWxt)
Labor
Machine Material
Qty/unit
(in Pcs)
Production
Cost
% of
Completion per
station/shop
Cutting of u-channels
1050x60x30x6
2000x60x30x6
1022x50x25x5
370x60x30x6
200x60x30x6
710x50x25x5
950x50x25x5
156x100x50x5
206x100x50x5
115x60x30x6
85x60x30x6
156x100x50x5
206x100x50x5
2
2
2
2
2
4
2
8
8
4
4
8
8
625*60*30*6
650*60*30*6
212x40x20x5
4
8
dia. 20*275
04.01.08.04.01 Tanker un sliding support

04.01.08.04.02 Angle Iron (Mounting Bracket)
318*40*40*4
70x70x7
2
4
1558x40x40x4

04.01.08.04.05 Locking Angle iron
1339x40x40x4
40x40x40x2
4
2
6496x30x30x5
361x30x30x5
4
4
Iter-2 (Reserve fuel carrier)

Item-5 (Reserve fuel carrier)
Fixing U-Profile 1 (Refuel carrier)
Fixing U-Profile 2 (Refuel carrier)
Vertical supporting frame U04.01.08.02.14 channel
Bottom reserve wheel fuel tank
04.01.08.02.15 supporting frame
04.01.08.02.16 hose support
04.01.08.02.01
04.01.08.02.02
04.01.08.02.03
04.01.08.02.04
04.01.08.02.05
04.01.08.02.06
04.01.08.02.07
04.01.08.02.08
04.01.08.02.09
04.01.08.02.10
04.01.08.02.11
04.01.08.02.12
04.01.08.02.13
sub-total
04.01.08.03
Cutting of Rods
04.01.08.03.01 Wheel clamp head
sub-total
04.01.08.04
Cutting of Angle Iron
sub-total
04.01.08.05
Cutting of T-profile
04.01.08.05.01 T-Profile
04.01.08.05.02 Fuel guid

Sign:-_______________

Sign:-______________
sign:-___________________
sub-total
(04.01.09) Power hacksaw

04.01.09.01 Cutting of I-Beams
04.01.09.01.01 Side frame I-beam (trolley)

04.01.09.01.02 Cross I beam (trolley)
04.01.09.01.03 I beam (platform)
1500*160*160*8*13
886*160*160*8*
13
886*160*160*8*
13
2
2
2
Total Production Cost of Cutting Process (Birr)
400
684.93
56901
57986.3
(04.01.10) Big bending

04.01.10.02
Lower Plate
Vertical Part of Bumber
7940x200x15
384x375x4
04.01.10.03
Air Cylinder Support Beam
1060x244x4
04.01.10.04
Internal Cross member 1st
890x254x4
04.01.10.05
Internal Cross member 2 st
890x374x4
04.01.10.06
Internal Cross member 3 st
890x404x4
04.01.10.07
External Cross Member
795x234x4
04.01.10.08
Front Beam
2496x189x4
04.01.10.09
Rear Beam
2500x254x4
04.01.10.10
Reserve fuel tanker
2000*1414*2
1310x130x10
1928x188x8
834x148x8
639x148x8
445x148x8
2
2
1
1
1
04.01.10.01
(04.01.11)Activities done on Big Bending (New)

04.01.11.01
04.01.11.02
04.01.11.03
04.01.11.04
04.01.11.05
04.01.11.06
04.01.11.07
Bottom Reinforcement
Side frame (draw bar)
Cross member long
Cross member medum
Cross member Short
04.01.11.08
04.01.11.09
Saddle
2180x666x6
cover plate at rear
304x80x6
Support I
177x20x2
Support II
142x20x2
Side Plate (Gang way)
7180x220x3
181x60x8
32
254x145x8
32
sub-total
(04.01.12) Activities done on small bending

04.01.12.03
04.01.12.04
04.01.12.05
Sign:-_______________

Sign:-______________
sign:-___________________
04.01.12.06
04.01.12.07
04.01.12.08
04.01.12.09
04.01.12.10
04.01.12.11
Front & Rear sheet (Gang way)

Pannel (Chentini)
Internal cross member 1
1200x202x3
850x318x3
888*254*4
2
8
1
888*374*4
888*404*4
Fender
708*400*3
Bottom, Rear & top sheet (Tool

1760*895*3
04.01.12.12 box)
Side & Bottom Sheeting (Reserve
2000*1414*2
04.01.12.13 fuel tanker)
Total Production Cost of Bending Process (Birr)
(04.01.13) Rolling
1
1
475
04.01.13.01
04.01.13.02
04.01.13.03
Item-7 (Reseve fuel Tanker)

Shell
Rolled plate
340x50x6
7200x6820x4
2258x450x6
2
1
4
04.01.13.04
T-Profile
6496x30x30x5
04.01.13.05
04.01.13.06
Fuel guid
Hose housing
361x30x30x5
423x40x3
4
8
Total Production Cost of Rolling Process (Birr)
775
936.3
59117
60528.3
1163.8 61232
63171
III-Work Break Down Structure for 3-Axle Fuel cargo Trailer in Machine Shop
(04.02) Activities done on Machine shop
04.02.01 Drilling operation
04.02.02
04.02.01.01
04.02.01.02
Gusset plate at front

Connecting
plate
Horizontal part
ram holder
250X220X10
100X60X10
2
8
04.02.01.03
04.02.01.04
04.02.01.05
04.02.01.06
04.02.01.07
04.02.01.08
(Reserve wheel carrier

Air valve support
Plate no support
Rear light holder
Junction box support
Towing Eye guide
200x60X30x6
110x70X6
708x400X3
600X490X2
403x150x2
270xDia. 76
2
1
2
2
1
1
270xDia. 76
110xDia 52
1
2
Turning operation
04.02.02.01
04.02.02.02

Sign:-_______________
Towing Eye guide

Pin Guide Bushing

Sign:-______________
sign:-___________________
04.02.02.03
04.02.02.04
04.02.02.05
Pin Guide Bushing

Spacer
Pin for Draw Bar
100xDia 70
56xDia 75
266xDia 55
2
4
2
Total Production Cost for Material Preparation (Birr)
775
1164
65286
63347
IV-Work Break Down Structure for 3-Axle Fuel Cargo Trailer in Welding Shop
S/N
Cost Elements
Sub-Ope.
Name
Tasks Code (leve ---)
Item dimension
(LxWxt)
Task Description
% of
Labor
Machine Material
Qty/unit
Productio Completion per
(Pcs)
n Cost
station/shop
Longutidinal beam Tacking & Welding

04.03.01.01
Polish Upper & lowe plate (One side)
04.03.01.02
Mount on jig &Tack vertical (web) Plate

with the upper plate
04.03.01.03
04.03.01.04
04.03.01.05
Tack lower& Plate

the web
plate
Mounting
firmlywith
tigtening
of longitudinal
beam on turning jig for final welding
04.03.01.06
Both side longitudinal beams final welding
Total Production cost of Longutidinal beam Tacking & Welding

2
975
1229
65462
67666
Frame Tacking & Welding

04.03.02.01
Tack longitudinal beam & I-beam cross

members (check levelness for tunning
table seat)
04.03.02.02
Tack internal & external cross members
04.03.02.03
Tack internal & external reinforcement

plate (at tunning table position)
04.03.02.04
Weld I-beam cross member
04.03.02.05
Front beam tacking & welding
04.03.02.06
Vertical reinforcement tacking & welding
04.03.02.07
04.03.02.08

Sign:-_______________
Tack & weld bottom (lower) reinforcement

plate on lower longitidunal beam (from both
side)
Transport the frame to the next work
station (using over head cran

Sign:-______________
sign:-___________________
04.03.02.09
Tighten frame on turnning jig
04.03.02.10
Frame final welding
04.03.02.11
Drill 8 holes on lower I-beam (for turnning

table) by portable hand drill machine
04.03.02.12
Turnning table fitting with longitudinal

beam
04.03.02.13
Weld turnning table guide
04.03.02.14
Tack & we chequered plate on plate form
04.03.02.15
Tack & weld rear beam with chequer plate
04.03.02.16
Weld pumper with raer beam
04.03.02.17
Weld bumper support plate (U-channel)
04.03.02.18
Weld tail light support plate on raer beam
04.03.02.19
Fit electrical junction support plate
04.03.02.20
Flame cutting rear beam for tool box
04.03.02.21
Slotting (using flame cutting) the frame

chequer plate to fix brackets that ties with
the shell bracket
04.03.02.22
Flame cutting of 2 holes of rear beam for

electrical lines
04.03.02.23
Tack & weld tarffic plate number postion

plate
Total Production cost of Longutidinal beam Tacking & Welding

3
1095
1294.2 66727
69116
Trolley Fabrication
04.03.03.01
04.03.03.02
04.03.03.03
04.03.03.04
04.03.03.05

Sign:-_______________
Tack & Weld Side I-beam and cross Ibeam

Tack & Weld Vertical rein.plate (from
external)
Tack & Weld connecting plate with
spacer (bushing) & I-beam
Tack & Weld corner rein. (from internal
Side)
Support beam tacking & welding
Sign:-______________
sign:-___________________
04.03.03.06
04.03.03.07
04.03.03.08
Support for cylinder (U-plate and rolled

leaf) tacking & welding
Drilling hole for turning table( 8 holes)
Welding 12pcs of Turning table fitting &
guide (on trolley)
04.03.03.09
Weld Valve support Plate
04.03.03.10
Weld chain ring on trolley

Spring fitting with chain
nut, and washer)
04.03.03.11
(Bolt,
Total Production Cost of Trolley Fabrication
1326.8 68842 71364.1
1445
1408.3 143702 146555
71364.05
Axle Assembly with trolley & Frame

04.03.04.01
Ass. Front Axle (one set) & Rear

Axle(two set) with Leaf spring &
Tighten with "U" bolt (chek for
levelness & digonals)
04.03.04.02
Ass. Front & Rear suspension support

with Axle (Temporarly tack with bars)
04.03.04.03
04.03.04.04
04.03.04.05
Mount Trolley on front Axle and weld

with Suspension
Mount frame on Trolley and welding &
bolting
Tack & weld Gusset plate on
suspension (6 pcs)
04.03.04.06
04.03.04.07
Weld Mechanical hand break support

on suspension
Total Production Cost of Axle Assembling
1195
Fabrication of reserve wheel carrier support

04.03.05.01
Weld "L" shape U-Channels( 4 pcs)
04.03.05.02
Weld cross members(Drilled plates)
04.03.05.03
Weld Reserve Wheel carrier support

with structure
04.03.05.04
Weld U channel with Plate

Sign:-_______________

Sign:-______________
sign:-___________________
04.03.05.05
Weld the support with Structuer &

bolted
Fabrication of Reserve Fuel Tanker

04.03.06.01
04.03.06.02
04.03.06.03
Position,Tack & weld Partision (internal

& side) with body
Tack & Weld Top,side Cover Plate
Weld in-let Pipe & Discharge (outlet)Pipe
sub-total
Fabrication & Assembly of Tool Box

04.03.07.01
Weld tool box
04.03.07.02
weld Top,Rear and bottom sheeing with

side sheeting by maintaing its alignment
with each other
04.03.07.03
Weld the tool box door to the bottom

sheeting with an aid of Hinges.
04.03.07.04
weld angle iron -1 with Angle iron-2 .

ensure perpendicularity (2pcs)
04.03.07.05
weld the reinforcement plate to both angle

irons supporting
.
weld
plates to the longutidunal
beam maintaing the 220mm from rear
beam and808mm from each other.
weld the already welded angle irons to the
supporting plates
04.03.07.06
04.03.07.07
04.03.07.08
Assemble the the tool box with the tool

box frame with an aid of bolts and nuts
sub-total
Draw Bar Fabrication

04.03.08.01
04.03.08.02
04.03.08.03

Sign:-_______________
Tack Drawbar frame & front bushing

for towing eye
Tack drawbar cross members
(short,midium & long)
Tack & weld bushing for drawbar (rear
side)

Sign:-______________
sign:-___________________
04.03.08.04
Tack upper and lower cover plate at

front (boths side)
04.03.08.05
Tack & weld cover plate at front& rear
04.03.08.06
04.03.08.07
04.03.08.08
Tack & Weld Triangular plate (on each

cross member)
Chain supporting ring welding (Right
side)
Final polishing of drawbar
Tyre Fitting & Assembly of draw bar

04.03.09.01
Tire fitting on rear and front axles

( 3x2x2=12pcs)
04.03.09.02
Ass. draw bar & weld pin guid
04.03.09.03
Fit mechanical hand breaks
sub-total
10
Rear bumper, mount

numer
light
holder
theplate,rear
vertical bumper
and
weld and fender Fabrication and assembly
04.03.10.01
04.03.10.02
04.03.10.03
04.03.10.04
04.03.10.05
04.03.10.06
04.03.10.07
04.03.10.08
04.03.10.09
Sign:-_______________
with the lower plate of the logutidinal

beam
mount the Horizontal bumper and weld
with the vertical part of the bumper
(item-02)
mount and weld the rear beam to the
frame (item-14)
mount the both left and right rear light
holder and weld with the rear beam
(item -03)
Assemble and weld the number plate
(item-4)
Assemble and weld the mechanical
hand brake lever (item-11)with the
Assemble the mechanical hand lever
with the its accessories to the already
assembled axle
weld a strip of metal to the chequre of
the plate form on the bottom side
weld the fender to the external cross
member
Sign:-______________
sign:-___________________
04.03.10.10
weld the reinforcement plate to both

the strip of metal welded on the plate
sub-total
Total Production Cost of Plat form Assembling
11
1635
1470.2 180314 183419
Chentini Preparation (4 pcs)

04.03.11.01
04.03.11.02
04.03.11.03
Rectify Oval ring to required shape by

hummer
Tack the Rein. Angle Iron & drainage
Half ring with oval ring
Weld the connecting joint (after
removing from the jig)
sub-total
12
Fabrication of Shell
04.03.12.01
04.03.12.02
04.03.12.03
04.03.12.04
04.03.12.05
04.03.12.06
04.03.12.07
04.03.12.08
04.03.12.09
04.03.12.10
04.03.12.11
04.03.12.12
04.03.12.13

Sign:-_______________
Floor Sheet metal welding

(L=3000,3000 & 1500)
Internal Structure(Chentini & Support)
fitting
Centeral Dome fitting In shell seg.
L=1500
Shell
Ass. (Three
Shell segment
Circumferencial
WeldSegment)
& Chentini
weld (continous)
Man-hole marking & Cutting (Two
Hole)
Foot valve hole marking & cutting (Two
Hole)
Baffle fitting & welding (Stagered
welding)
Dome end tacking & welding (Front &
Rear)
Upper flange (foot valve) tacking &
welding (from external)
Rolled Plate tacking & weld on Shell (at
four Position)
Saddle positioning, tacking & welding
(at same position)
Tack & weld upper fixing bracket ( 8
pcs per each (4)Saddel)

Sign:-______________
sign:-___________________
04.03.12.14
04.03.12.15
04.03.12.16
04.03.12.17
04.03.12.18
Mechanical Driving hole flame

cutting(at top Position)
Mechanical
driving welding
Welding
manhole
ring(Cercumferencial)
Weld
lifting lug for handling/Lifting ( 2
pcs)
Reflector support(3) cut & weld (at the
back)
sub-total
13
Gang Way (walk way) Welding

04.03.13.01
04.03.13.02
04.03.13.03
Tacking of Side sheet & weld

(Emperial)
Front and rear sheet tack & weld
(Emperial)
Tacking & Welding of walking way
sub-total
14
Ladder Fabrication
04.03.14.01
04.03.14.02
04.03.14.03
04.03.14.04
Mount the vertical pipe on the jig

Mount the steel pipes on the jig & tack
with the vertical pipe
Mount & tack the fixing plate with the
vertical pipe
Final weld
sub-total
15
Shell Mounting & Ladder Fitting

04.03.15.01
Fixing Bracket (Bottom) welding
04.03.15.02
Bolting bracket with washer,bolt & nut

Rein. ( Stopper) welding with main
chassis
04.03.15.03
04.03.15.04
16
Ladder Fitting
Discharge pipe and box welding

01.03.16.01

Sign:-_______________
weld the top, Bottom and rear sheeting

with the side sheeting.make sure that
the items are correctly alligned

Sign:-______________
sign:-___________________
01.03.16.02
weld the discharge Box door and

bottom part of the sheeting withthe
helpo hinges
01.03.16.03
weld the lock plates on both upper

shheting and door by maintaining the
hole allignment
01.03.16.04
01.03.16.05
01.03.16.06
01.03.16.07
01.03.16.08
01.03.16.09
17
weld the handle to the tool box door

weld the reinforcement plate to the
longutidnal beam (welding discharge
box frame)
weld reinfrcement plate (91x40x4) with
the reinforcement (400x217x4)(welding
discharge box frame)
Assemble the Box for discharge and
the reinfocement plate with the aid of
bolts and nuts.
Welding of flange on pipe-1 & Pipe-2
on both front & rear discharging pipes.
Putting the pipes on jig,tacking &
welding of pipe-01 & 03 with pipe-02
(Both front & rare discharging pipe)
Water Test
01.03.17.01
Preparation work such fitting hose to

the pump and tanker
01.03.17.02
01.03.17.03
Checking for leakage (first half)
01.03.17.04
01.03.17.05
Checking for leakage (second half)
01.03.17.06
Water Discharging ( for both section)
Total Production Cost of Shell Assembling & Mounting
4895
1427.8 211858 218181
Total production of fabrication shop (Birr)

5670 1427.8 211858 218181
V-Work Break Down Structure for 3-Axle Fuel cargo Trailer in Painting Shop
S/N
Cost Elements
Sub-Ope.
Name
Prepared
Tasks Code (leve ---) G.

By:- Atakelti
Sign:-_______________
Task Description
Item dimension
checked (LxWxt)
by:- Gizaw
Qty/unit
B. (Pcs)
Sign:-______________
% of
n Cost
station/shop
Approved
By:-Nicodemos
A.
sign:-___________________
S/N
Sub-Ope.
Name
Item dimension
(LxWxt)
Task Description
% of
Labor
Machine Material Productio Completion per
Qty/unit
(Pcs)
n Cost
station/shop
Anti Rust Painting

04.04.01.01
Polishing with Sand paper
04.04.01.02
Washing
04.04.01.03
Anti Rust Painting
04.04.01.04
Smoothing the Shell by Hummering
sub-total
Final Painting
04.04.03.01
Washing
04.04.03.02
04.04.03.09
Stucco Per Metal Painting

Polishing metal stucco with water proof
sand paper
Washing with water proof sand paper
Sprusso Painting (Propersional
ratio1:2:6 )
Normal Stucco Painting
Washing normal Stucco
Nitro-synthetic Painting (for Identifing
error)
First final painting(Shell)
04.04.03.10
Second Final painting(Chassis)
04.04.03.03
04.04.03.04
04.04.03.05
04.04.03.06
04.04.03.07
04.04.03.08
Total Production Cost of Painting (Birr)
8850
1528.1 214666 225044
V-Work Break Down Structure for 3-Axle Fuel cargo Trailer in Finishing Shop
Cost Elements
S/N
Sub-Ope.
Name
Item
dimension(LxWxt)
Task Description
% of
Labor
Machine Material
Qty/unit
(Pcs)
n Cost
station/shop
PNEUMATIC (AIR BREAKING) SYSTEM

04.05.01.01
Sign:-_______________
Mounting of breaking chamber type 30

on 1st Axle ( Contains:-break lever,coil
spring & small yoke)
Sign:-______________
sign:-___________________
04.05.01.02
04.05.01.03
04.05.01.04
04.05.01.05
04.05.01.06
04.05.01.07
04.05.01.08
04.05.01.09
04.05.01.10

on middle Axle ( Contains:-break
lever,coil spring & longer yoke)
on rear Axle ( Contains:-break lever,coil
Assembly of emergency rely with load
valve ( fitting elbow, nipple & "T"
distributor)
Mounting emergency rely on Trailer
Mounting air reservoir tanker on
support
Installation of hose with its
connectors(#1=out let,#2(right)=fits to
front axle break chamber, #2 (left)fits to
middle axle then to rear axle,#3(large
) fits to air reservoir tanker & #4=inlet
Fitting of 3 way & 4 way hose
Connecting Steel cable with
mechanical hand break & break lever
at rear axle
Fitting red & yellow break coils with the
same colour of coupling head
(Inlet=yellow,Outlet=red)
sub-total
ELECTRICAL INSTALLATION
04.05.02.01
04.05.02.02
04.05.02.03
04.05.02.04
04.05.02.05
Fixing junction box with screws on rear

longitudinal beam
Installing Seven lines electrical Cable
from junction box to a driver
Fitting protection grid & parking light on
rear beam
Connecting the junction box's cables to
parking light,plate number light(square
cable) & side Light
Fitting Lights(Plate light,side light)
OTHER MECHANICAL WORKS

Sign:-_______________

Sign:-______________
sign:-___________________
04.05.03.01
04.05.03.02
04.05.03.03
04.05.03.04
04.05.03.05
04.05.03.06
04.05.03.07
04.05.03.08
04.05.03.09
04.05.03.10
Mounting of Hose housing (Case pipe)

& housing support holder
Hose fitting( Reducer & hose with
clamp)
Drilling & Riveting by 4.5mm for
riveting rectangular,circular & triangular
reflector
Bonding Rubber with glue for
supporting Reserve fuel tanker
Fitting outlet tap with nipples
Fitting Chain with gate of discharge
pipe ring
Mounting reserve tyre
Fitting Man hole cover( Rubber seal &
ring)
Fitting Mud gurd rubber
Fitting "MIE-Mekelle" logo on top of the
tanker
Total Production Cost of Finishing (Birr)

Sign:-_______________

Sign:-______________
8850
1528
240418 250796
sign:-___________________
ocument No.
QMS WP-14-10
Page:
of
o:WF/PIT/060
h Machine
% of
Completion per
station Total
% of
Completion per
stationPrepared
Total
By:- Atakelti G.
Sign:-_______________

Sign:-______________
sign:-___________________
% of
Completion per
station Total

Sign:-_______________

Sign:-______________
sign:-___________________

Sign:-_______________

Sign:-______________
sign:-___________________

Sign:-_______________

Sign:-______________
sign:-___________________
% of
Completion per
Prepared
station Total
By:- Atakelti G.
Sign:-_______________

Sign:-______________
sign:-___________________
% of
Completion per
station Total

Sign:-_______________

Sign:-______________
sign:-___________________
23.1%

Sign:-_______________

Sign:-______________
sign:-___________________
24.1%
25%

Sign:-_______________

Sign:-______________
sign:-___________________
26%
% of
Completion per
station Total
26.98%

Sign:-_______________

Sign:-______________
sign:-___________________
27.6%

Sign:-_______________

Sign:-______________
sign:-___________________
28.5%
55.9%

Sign:-_______________

Sign:-______________
sign:-___________________

Sign:-_______________

Sign:-______________
sign:-___________________

Sign:-_______________

Sign:-______________
sign:-___________________
73.1%

Sign:-_______________

Sign:-______________
sign:-___________________

Sign:-_______________

Sign:-______________
sign:-___________________
87.0%
87%
% of
Completion per
stationPrepared
Total
By:- Atakelti G.
Sign:-_______________

Sign:-______________
sign:-___________________
% of
Completion per
station Total
90%
% of
Completion per
station Total

Sign:-_______________

Sign:-______________
sign:-___________________

Sign:-_______________

Sign:-______________
sign:-___________________
100.0%

Sign:-_______________

Sign:-______________
sign:-___________________

WBS For For Fuel Cargo Trailer (25 m3)

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WBS For For Fuel Cargo Trailer (25 m3)

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Mesfin Industrial Engineering PLC

11.3 Work Break Down Structure Format

2.3 Station Name

(01.01.01) Pantograph cutting

(01.01.01) Manual Flame Cutting

Semi-Authomatic flame cutting

01.01.02.02.02 Lower Turning table guide- 1

01.01.02.02.03 Lower Turning table guide- 2

01.01.02.02.04 Upper Turning table guide 1

01.01.02.02.05 Upper Turning table guide 2

01.01.02.02.06 Draw bar cover plate at front

01.01.03.01.01 right gusset plate at front axle

01.01.03.01.02 left gusset plate at front axle

01.01.03.01.04 Corner Rein. (Trolley)

01.01.03.01.06 Pin guide

01.01.03.01.07 Plate reserve wheel carrier

01.01.03.01.08 connecting plate

(01.01.03) Big shearing cutting (New)

Cutting procedure on 10 mm thickness

Cutting procedure on 8 mm thickness

Vertical reinforcement rear

Rear Suspension Cover plate

front and rear beam reinforcement

Cross member (L)

01.01.03.02.15 supporting plate

(01.01.03) Big shearing cutting (Old)

triangular reinforcement plate

cover plate at rear

cover plate at front

Front Air valve supporting plate

rear air valve supporting plate

01.01.03.05.01 Air Cylinder Support Plate

01.01.03.05.04 support -II

01.01.03.05.05 support -III

External Cross Member

(01.01.06) Activities done on small shearing

Internal Pannel (Reserve fuel tanker)

01.01.06.03.18 Chequer plate

(01.01.07)Activities done on Beg Bending (New)

(01.01.08) Activities done on small bending

Central suspension support

drainge pipe support

01.01.10.02.14 Vertical supporting frame U-channel

Bottom reserve wheel fuel tank

01.01.10.04Cutting of Angle Iron

01.01.10.04.03 Angle iron (for chantini)

01.01.10.04.04 Angle iron (for chantini)

01.01.10.05.02 Fuel guid

(01.01.11) Power hacksaw cutting

(01.01.12) Big bending bends

Rear bumper r/nt (Vertical)

Air Cylinder Support beam

Reserve fuel tanker

Total sum of Man-Hour,(for material preparation)

Item-7 (Reseve fuel Tanker)

Gusset plate at front

01.02.02 Turning operation

Total sum of Man-Hour(for Machine shop)

Sub-Ope. Tasks Code (leve ---Name

Longutidinal beam Tacking & Welding

Mount on jig &Tack vertical (web) Plate with

01.03.01.05 Both side longitudinal beams final welding