SENDAI

PROJECT

EVERSENDAI ENGINEERING W.L.L

Job No Date

Sheet

of

Designed by
STV

DOHA CONVENTION CENTER & TOWER - QATAR SUBJECT TYPICAL LIFTING LUG DESIGN FOR 5 Tons
12.2.11

Reference Notation definition: Load Calculation Self Weight Additional Weight Due to Impact (25%) Total Weight Total Nos. of Lifting Lug No of Lifting Lug sharing the Load Weight / Lug
ts

Checked by NVP Code & Journal

= Thickness of stiffner = Size of weld for stiffner = Size of weld for lug = Thickness of lug = = = = = = = Dia of hole Dia of de-shackle Width of stiffner Width of lug Hight of lug Hight of stiffner
Distance from edge of hole to edge of plate parallel force direction

= = = =

5.000 1.250 6.250 1 1

t t t Nos. Nos. 1 ~ 62.5 kN

Ss Sl tl dh dd Ws Wl Hl Hs E

= = ~ = =

Total Weight / 6.250 t 6.250 t 10 20 t mm

Capacity of DEE SHACKLES Rope Diameter (Wire Ropes With Fibre Core - 1770 Tensile Strength Steel)

Table. 13 Approved Code of Practice For Load - Lifting Rigging Table. 7 Approved Code of Practice For Load - Lifting Rigging

Lifting Lug Specification Hl = 170 75 200 16 65 50 32 mm mm mm mm mm mm mm Wh a b ts Ss Sl Ws = = = = = = = 165 40 120 10 8 12 125 mm mm mm mm mm mm mm

Hs = Wl = tl = Ed = dh = dd =

Material Specification Lifting Lug Grade Yield Strength Tensile Strength = = = S275 255 N/mm2 410 N/mm2 Attached drawing only for reference Connecting Member Weld Specification Grade Yield Strength = ASTM 572M = 345 N/mm2 Type Nominal Strength = E70XX = 291 N/mm2

Notation definition contd: Ty T Ty T - Rope Tension T = Tx = Ty Conservative Side

a b = Least plate width in lug = Max plate widh of lug

W h = Critical width of plate

SENDAI
PROJECT

EVERSENDAI ENGINEERING W.L.L

Job No Date

Sheet

of

Designed by
STV

DOHA CONVENTION CENTER & TOWER - QATAR SUBJECT TYPICAL LIFTING LUG DESIGN FOR 5 Tons
12.2.11

Reference I.CHECK FOR LIFTING LUG 1. Tensile Capacity i. Tensile Yielding (Ref. ANSI/AISC 360-05, D2-a) ft Pn = = ft fy Ag 605.88

Checked by NVP Code & Journal

kN

>

63 kN

Safe

ii. Tensile Rupture (Ref. ANSI/AISC 360-05, D5) ft Pn = beff = = = = = ft 2 t beff Fu 2t + 16 48 mm 472.32 kN Pn/5 94.464 kN > 63 kN = Safe 10 mm

Tensile Rupture Capacity Safe Working Load

Provide washer plate of 10 mm thickness on both side of lifting lugs Total thickness of lifting lug (t) = 36 mm beff = 2t + 16 = 88 mm Tensile Rupture Capacity = 1948.32 Safe Working Load = Pn/5 = 389.664 kN >

63 kN

Safe

iii. Tensile Blockout Failure (Ref.Design and Construction of Lifting Beam by DAVID.T.RICKER) P = (1.67 Fb t e )/d
2

Fb P Safe Working Load

= = = = =

0.9 Fy (Ref. ANSI/AISC 360-05,F1) 229.5 N/mm2 518.174 kN P/1.8 by DAVID.T.RICKER 287.875 kN > 63 kN

Safe

2. Shear Capacity i. Shear Yielding (Ref. ANSI/AISC 360-05, J4-2a) f Rn = = f 0.6 fy Ag 403.92

kN

>

63 kN

Safe

SENDAI
PROJECT

EVERSENDAI ENGINEERING W.L.L

Job No Date

Sheet

of

Designed by
STV

DOHA CONVENTION CENTER & TOWER - QATAR SUBJECT TYPICAL LIFTING LUG DESIGN FOR 5 Tons
12.2.11

Reference ii. Shear Rupture (Ref. ANSI/AISC 360-05, D5-1b) f Pn = Asf = = Shear Rupture Capacity Safe Working Capacity Pn = = f 0.6 Fu Asf 2t ( a+ d/2 ) 2 mm 2880 531.36 Pn/1.8 kN

Checked by NVP Code & Journal

295.2

kN

>

63 kN

Safe

3. Bearing Capacity (Ref.Design and Construction of Lifting Beam by DAVID.T.RICKER) Pp = = = 0.9 Fy t d 117.504 Pp/1.8

Safe Working Capacity

= 65.28 kN > Provide washer 10 mm plates around the hole on both side of lug Therefore thickness of lug = 36 mm Pp = 0.9 Fy t d = 264.384 kN Safe Working Capacity = Pp/1.8 = 146.88 kN > 4. Flexural Capacity i. In-Plane Bending (Ref. ANSI/AISC 360-05, F1) Moment = = fb Mn = Z = = Pe 4.6875 fb Fy Z 107083 24.5756 mm3 kN-m >

63 kN

Safe

63

Safe

kN-m Z - Section Modulus Conservatively 5 kN-m Safe

Moment Capacity

ii. Out of Plane Bending (Ref. ANSI/AISC 360-05, F1) Moment = = fb Mn = Z = = 5. Interaction Check = = (T+M)2+R2 0.20011 < 1 Safe Pe 1.60322 fb Fy Z 236315 54.2344 mm3 kN-m > q - Angle for out of plane bending q = 70 degree Conservatively Z - Section Modulus Conservatively 2 kN-m Safe

kN-m

Moment Capacity

SENDAI
PROJECT

EVERSENDAI ENGINEERING W.L.L

Job No Date

Sheet

of

Designed by
STV

DOHA CONVENTION CENTER & TOWER - QATAR SUBJECT TYPICAL LIFTING LUG DESIGN FOR 5 Tons
12.2.11

Reference

Checked by NVP Code & Journal

II.CHECK FOR WELD 1. Tensile Capacity f Rnt = = 2. Shear Capacity f Rnu = = 3. Flexural Capacity i. In-Plane Bending (Ref. ANSI/AISC 360-05, F1) Moment = = fb Mn = Z = = Pe 4.6875 fb Fw Z 118452 31.0225 mm3 kN-m > f 0.6 lw 0.707s Fw 444.392 f 0.707w lw Fw 740.653 kN > s - Size of weld Fw - Nominal Strength of weld 63 kN Safe

>

63 kN

Safe

kN-m Z Section Modulus Conservatively Safe

Moment Capacity Moment Capacity

5 kN-m

ii. Out of Plane Bending (Ref. ANSI/AISC 360-05, F1) Moment Moment Capacity = = fb Mn = Z = Moment Capacity = Pe 1.60322 fb Fy Z 121166 31.7333 q - Angle for out of plane bending q = 70 degree Conservatively Z - Section Modulus Conservatively > 2 kN-m Safe

kN-m mm3 kN-m

5. Interaction Check = = III.CHECK FOR SUPPORTING MEMBER Here the lifting lug designed typically to use for erection purpose. Beofre lifting suppprting member should be checked for local strength/buckling. (T+M)2+R2 0.19488 < 1 Safe

DEE-SACKLE