Training Service in Korea Brochure

Wrtsil enhances the business of its customers by providing them with complete lifecycle power solutions.
When creating better and environmentally compatible technologies, Wrtsil focuses on the marine and energy markets with products and solutions as well as services. Through innovative products and services, Wrtsil sets out to be the most valued business partner of all its customers. This is achieved by the dedication of over 18,000 professionals manning 160 locations in 70 countries around the world. Wrtsil is listed on the Nordic Exchange in Helsinki, Finland.
WRTSIL is a registered trademark. Copyright 2011 Wrtsil Corporation
CONTENTS
EDITORIAL
03 04 07
LEARNING AND DEVELOPMENT GENERAL INFORMATION LOCATION
08 09 43 52
ENGINE COURSES
ENGINEERING COURSES
Do you Know?
...What do our Training Services do?
ELECTRIC AND AUTOMATION COURSES
55 SEALS & BEARING COURSES 58 COURSE PRICE LIST 60 COURSE OVERVIEW 61

ENVIRONMENTAL COURSES WRTSIL LAND & SEA ACADEMY GLOBAL NETWORK
66
ALL KINDS OF TAILOR-MADE COURSES ARE AVAILABLE. ANALYSE YOUR LEVEL AND WE WILL MAKE PERFECT TRAINING FOR YOU.
In todays competitive marketplace, with its everchanging demands, it is more important then ever for companies to have personnel development strategies that are dynamic, flexible, and future-oriented. Flexibility and willingness to adjust training solutions based on customers requirements are the cornerstone of our Training Services. The WLSA range of training offers has been carefully selected to help achieve maximum product service life. WLSAs main priority has been to provide our customers with training solutions to achieve maximum product life cycles and consequently optimize the products performance. Of course, safety of machines and operators is of paramount importance and all our training products help contribute to achieve this goal. Over the years we have used Wrtsils extensive knowledge and experience on marine products to develop an efficient program of tools and methods for our training services. Operator safety is our main concern and therefore we have developed a wide range of training opportunities to help minimize the risk of personal injuries and maximize operator safety and product lifecycles. Help your product to achieve its maximum service lifetime! Every product has a pre-calculated service lifetime. However, research has shown that for various reasons, not every product achieves it. Important stages, which have a major impact on a product lifetime, can be recognized during the products lifecycle. These lifecycle stages are purchasing genius original spare parts, mounting, lubrication, alignment, operation, basic condition monitoring, maintenance and disassembling. All these stages are extremely important for achieving the maximum service life of a product. By applying the right maintenance and operation practices as well as using the correct tools, you can considerably extend your products life and increase plant productivity and efficiency. Taking all the above factors in consideration, we focus on you as our customer, your issues, needs and to match these with new and emerging demands. WLSA is also the platform for upgrading skills and performance quality of our own global Wrtsil Service network experts. Our wide variety of training courses and workshops, are now at your disposal we look forward to welcoming you soon Your sincerely
General Manager Wrtsil Land & Sea Academy, Korea
INTRODUCTION
Learning and development deserve the same attention as any other management task. Learning and development can deliver the right people with the right skills at the right time.
Together with your professionals our experts will define a service that meets your specific requirements.
WLSA has what others don't have.... CUSTOMER FRIENDLINESS
KEY ENABLING FEATURES IN MANAGING LEARNING AND DEVELOPMENT

Learning and development are critical processes for enhancing productivity and organizational performance. Research shows high-performing organisations share certain features in relation to learning and development as follows: They align and integrate their learning and development initiatives with corporate and business planning by reviewing existing activities and initiating new learning programmes to support corporate plans. The corporate culture supports these initiatives and addresses cultural barriers to learning. Their managers invest in, and are accountable for, learning and development.
They focus on the business application of training rather that the type of training, and they consider appropriate learning options, de-emphasizing classroom training and allowing staff time to process what they have learned on the job in line with adult learning principles. They evaluate learning and development formally, systematically and rigorously.
activities can be designed to deliver specific skills in a short period of time in order to meet an immediate need, or designed to achieve broader effects over a longer period. The activities can include on-thejob training, development opportunities, such as special projects, practical and simulator supported training, as well as mentoring and formal classroom training.
OUR SERVICES
We are committed for a long-term partnership with you and our experts will be helping your organization to establish and implement well-proven processes ensuring that your investment in Training and Development turns into clear and measurable business benefits.
WHAT DOES LEARNING AND DEVELOPMENT MEAN?

Learning and development encompasses a wide range of activities designed to improve the capabilities of people. Capabilities comprise not only the technical skills and knowledge people have, but also their attributes, attitudes and behaviour. Learning and development
05
TRAINING MATERIAL
Our training system, process and material is well structured and are driving the efficiency and effectiveness. Each training course participant will receive these documents as black and white hard copy as well as colour PDF- file on a memory stick.
Wrtsil Land & Sea Academy Prioritizes customers relations
TRAINING COURSE EVALUATION

Upon completion of the training course each participant can give his personal course evaluation, improvement suggestions and general comments. Your evaluation is of high value to us and will be used for the constant improvement of our training operation process.
TRAINING COURSES
Each course is arranged upon request with a minimum of four (4) confirmed participants.
customer after the training along with the training fee. Any other hotel consumables or personal expenses (e.g. minibar, dinner) are not covered in this package.
THE COURSE FEE INCLUDES TRAINING CERTIFICATE

Each course participant will receive upon completion of the training course an official numbered Wrtsil Training Certificate which is valid for 5 years. Documentation Daily lunch and refreshments Daily transportation between hotel and the course premises Coveralls and Personal Pro-tection Equipment for hands-on training
REGISTRATION CONFIRMATION
Registrations are not confirmed until a notice of confirmation has been received.
attendance notification received less than seven (7) calendar days before course starting date. 20% of 1st night charge per room when Hotel room package was booked over WLSA with nonattendance notification less than seven (7) calendar days before course starting date.
DNV MANAGEMENT SYSTEM CERTIFICATES

Quality Management System ISO 9001:2008, KSQ ISO 9001:2009 Environmental Management System ISO 14001:2004, KS I 14001:2009 Occupational Helth & Safety Management System OHSAS 18001:2007
SAFETY POLICY COURSE CANCELLATION POLICY

No cancellation fee if notification received fourteen (14) or more calendar days before course starting date Fifty percent (50% of course price) cancelation fee if notification received between fourteen (14) and seven (7) calendar days before course starting date Hundred percent (100% full course price) cancelation fee if nonEach participant observes personnel safety regulations. All safety equipment is supplied by WLSA during the course.
LODGING
Payments for hotel accommodation are settled directly between the customer and the hotel. Upon request, our Training Centre can offer attractive, complete room packages for our customers which include hotel accommodation and breakfast. In this case, the Training Centre will cover the payment initially and invoice it to the
CERTIFICATION OF INSTRUCTOR
Training is conducted by Instructors, certified according IMO Model Course 6.09 (Train the Trainer) and IMO Model Course 3. 12 (Maritime Assessor Course / STCW 95)
CONTACT INFORMATION
11783 Jisa-dong, Gangseo-gu 618-230, Busan, Korea Tel: +82 51 832 9900 F ax: +82 51 832 9901 E -mail: training.korea@wartsila.com
WRTSIL LAND & SEA ACADEMY CAN HELP YOU GET WHERE YOURE GOING.
07
WRTSIL KOREA TRAINING CENTRE IS LOCATED,

Within Busan-Jinhae Free Economic Zone (BJFEZ). 40 minutes (20km) from Busan / Gimhae International Airport Only a few minutes away from major seaports (Busan Newport) Within 35 km from retail and business centres Changwon with transport and retail facilities readily available Near major neighboring cities as Ulsan, Changwon, Masan and Geoje connected by major highways
INCHEON AREA
- Siheung Shipbuilding Co., Ltd. - Samkwang Shipbuilding Co., Ltd. - Taehang Shipbuilding Co., Ltd.
Engine RTA
- Basic - Practical Advanced - Operation Basic - Operation Advanced - Practical & Operation Advanced (Tailor made)
- Operation Advanced (Compacted) - Operation Advanced - Practical & Operation Advanced (Tailor made)
BORYEONG AREA
- Yeunsoo Shipbuilding Co., Ltd. - Kwangyang Shipbuilding Co., Ltd.
Wrtsil Unified Controls

- UNIC C1,C2 and C3
GUNSAN
- Shindaeyang Shipbuilding Co., Ltd. - Samwon Shipbuilding Co., Ltd. - Dongjin Shipbuilding Co., Ltd.
Engine RTA82
- Basic - Practical Advanced
Engine W34SG
- Basic - Operation Advanced
Engine RT-flex YEOSU AREA

- Orient Shipbuilding Co., Ltd. - Orient Shipbuilding Co., Ltd. - Kangnam Shipbuilding Co., Ltd. - Kyungnam Shipbuilding Co., Ltd. - Basic - Practical Advanced - Operation Advanced - Practical & Operation Advanced (Tailor made) - Practical & Operation Advanced (Standard 8 days)
Engine W46
MOKPO
- DaeHan Shipbuilding Co., Ltd. - Hyundai Samho Heavy Ind. Co., Ltd. - MoonChang hipbuilding Dockyard. Ltd. - KwangSung Shipbuilding Co., Ltd. - ShinAn Shipbuilding Co., Ltd. - SeKwang Heavy Ind. Co., Ltd(KY)
TONGYEONG
- SPP Shipbuilding Co., Ltd. - Sungdong Shipbuilding Co., Ltd. - 21st Century Shipbuilding Co., Ltd. - SamHO Shipbuilding Co., Ltd. - SLS Shipbuilding Co., Ltd.
ULSAN
- Hyundai Heavy Ind. Co., Ltd. - Hyundai Mipo Dockyard Co., Ltd. - SeKwang Heavy Ind. Co., Ltd.(INP) - Hyundai Heavy Ind.(HHI-END)
Engine W32/WV32
Engines RT-flex82
- Basic - Practical Advanced - Operation Advanced - Practical & Operation Advanced (Tailor made) - Practical & Operation Advanced (Standard 8 days)
Engine W20 / Auxpac 20

CHANGWON
- Doosan Engine CO., Ltd. - STX Engine - Hotels for Training Participants
GEOJE
- Daewoo Shipbuilding Co., Ltd. - Samsung Heavy Ind. Co., Ltd. - Youngsung Shipbuilding Co., Ltd.
Engine W26
- Basic
JINHAE
- Kangrim Tech(Masan shipbuilding) - STX Shipbuilding Co., Ltd. - Jinhae HD Shipbuilding Co., Ltd. - STX Heavy lnd.
Retrofit Pulse Lubrication System (RPLS)

- Practical & Operation Advanced
BUSAN
- Hanjin Heavy Ind. & Construction Co., Ltd. - Daesun Shipbuilding & Engineering Co., Ltd.
Engine W50DF
09
Basic Practical Advanced Operation Basic Operation Advanced Practical & Operation Advanced
3 days 5 days 3 days 5 days 5 days
Theoretical Mechanical Electrical Electrical Mechanical & Electrical
- BASIC
- PRACTICAL ADVANCED
COURSE CONTENTS
The Diesel History 2-Stroke Working Principle The Principle of the Turbo Charger The Principle of the Fuel Injection RT-flex (Basics) 2-Stroke Engine Part & Structure Cylinder Lubrication Engine Numbering and Designation Inspection and Overhaul Intervals Waste Heat Recovery Assessment
ENGINE RTA BASIC (3 DAYS)

TARGET GROUP
This basic course is aimed at ships engineers and is also for non-officer engine room ratings and operators which need first time basic information about RTA Engine.
COURSE CONTENTS
Basic Introduction Mechanical Features Hands-on Training Piston Rod Gland Box Maintenance White Metal Bearing Inspection Fuel & Actuator Cam Removing / Assembly SKF Cam Shaft Coupling Removing / Assembly Reversing Servomotor Maintenance Starting Air Distributor Maintenance Fuel Injector Maintenance Fuel Linkage Maintenance Fuel Injection Pump Timing Fuel and Actuator Cam Angle Adjustment Exhaust Valve Actuator Pump Maintenance Assessment
ENGINE RTA PRACTICAL ADVANCED (5 DAYS)
PREREQUISITES
The trainees should have a basic knowledge of marine 2- stroke engine systems. Formal theoretical education in engineering is preferred but is not mandatory.
TARGET GROUP
This hands-on or maintenance training course is aimed at ships crew, for marine engineering personnel/operators, maintenance engineers and all other professionals with responsibilities related to shipboard daily operation and maintenance of vessels, 2-stroke engine systems.
THE OBJECTIVE OF THE TRAINING COURSE

Target of the course is that the participants have basic knowledge of RTA Engine Components, 2- stroke Engine working Principle, Turbo charger, Fuel injection, Cylinder Lubrication and Designation.
COURSE LOCATION
The location for the training course is at the Wrtsil Training Centre in Busan, Korea. The course can be also arranged at other location, if a training hard ware will be available.
PREREQUISITES
The trainees should have a basic knowledge of marine 2-stroke engine systems together with some operational experience of the 2-stroke engine system. Formal theoretical education in engineering is preferred but is not mandatory
DURATION
The duration of the Engine training course is 3 working days total 21 hours

The trainees shall be able to maintain the 2-stroke engine system in a safer, reliable and economical way, take care of the engine (plant) as well as make a more effective contribution to the operation of machinery. The trainee will receive through familiarization with procedures concerning the most common maintenance work on 2-stroke engine systems and planning of the efficient maintenance. Give trainees a detailed, theoretical introduction in RTA technology. Hands-on training will be performed on important parts.
COURSE LOCATION
DURATION
11
- OPERATION BASIC
- OPERATION ADVANCED
COURSE CONTENTS
Fuel Injection Pump Timing / Starting Air Distributor Control Diagram Hardware RPLS System and Crank Angle Sensor Hands-on Training Fuel Injection Pump Timing & Maintenance Starting Air Distributor Maintenance / Inspection RPLS Lubrication System Adjustment & Maintenance Crank Angle Sensor Adjustment & Maintenance DENIS Simulation / Trouble Shooting Assessment
ENGINE RTA OPERATION BASIC (3 DAYS)
COURSE CONTENTS
Control System Auxiliaries (CLU / RPLS, VIT/VEC, CCO3, MAPEX, OMD) Hands-on Training CLU / RPLS Lubrication System Adjustment DENIS Simulation / Trouble Shooting RPLS Crank Angle Sensor Assessment
ENGINE RTA OPERATION ADVANCED (5 DAYS)
TARGET GROUP
TARGET GROUP
This advanced hands-on training course is aimed at ships crew, for marine engineering personnel/operators, maintenance engineers and all other professionals with responsibilities related to shipboard daily operation and maintenance of vessels, 2stroke engine control systems.
PREREQUISITES
PREREQUISITES

The trainees shall be able to maintain the 2-stroke engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery. The trainee will receive through familiarization with procedures concerning the maintenance work on 2-stroke engine systems such as control diagram hardware, fuel injection pump maintenance and timing, RPLS lubrication with crank angle sensor and DENIS control system trouble shooting. Give trainees a detailed, theoretical introduction in RTA technology. Handson training will be performed on important parts.

The trainees shall be able to maintain the 2-stroke engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery and involved control system. The trainee will receive through familiarization with procedures concerning the most common trouble shooting maintenance work on 2-stroke engine control systems. Give trainees a detailed, theoretical introduction in RTA technology and control systems. Hands-on training will be performed on actual control systems.
COURSE LOCATION COURSE LOCATION

The location for the training course is at the Wrtsil Training Centre in Busan, Korea. The course can be also arranged at other location, if a training hard ware will be available. The location for the training course is at the Wrtsil Training Centre in Busan, Korea. The course can be also arranged at other location, if a training hard ware will be available.
DURATION DURATION
The duration of the Engine training course is 3 working days total 21 hours The duration of the Engine training course is 5 working days total 35 hours
13
Basic Practical Advanced
3 days 5 days
Theoretical Mechanical
- PRACTICAL AND OPERATION ADVANCED (TAILOR MADE)
- BASIC
COURSE CONTENTS
Fuel Injection Pump Timing Starting Air Distributor Variable Injection Timing System (VIT) Fuel Cam and Actuator Cam Angle Adjustment Pulse Lubrication System and Crank Angle Sensor Control Diagram Hardware Hands-on Training Fuel Injection Pump Timing & Maintenance Starting Air Distributor Maintenance / Inspection VIT System Maintenance Fuel Cam and Actuator Cam Angle Adjustment Pulse Lubrication System Adjustment & Maintenance WECS-9520 Control System for Pulse Lubrication Crank Angle Sensor Adjustment & Maintenance DENIS Simulation (AutoChief-4) / Trouble Shooting Assessment
ENGINE RTA PRACTICAL AND OPERATION ADVANCED (5 DAYS)
COURSE CONTENTS
Mechanical Features / Design Differences RTA and RTA82 Engine Control Diagram and Auxiliary Systems Pulse Lubrication System / Crank Angle Sensor Fuel Injection Pump / Actuator Pump / Reversing / Cam Setting Turbo Charger Service Aspects Assessment
ENGINE RTA82 BASIC (3 DAYS)

TARGET GROUP
This basic course is aimed at ships crew, for marine engineering personnel/operators, maintenance engineers and all other professionals with responsibilities related to shipboard daily operation and maintenance of vessels, 2-stroke engine systems and which need first time basic information about RTA82 Engine.
TARGET GROUP
This advanced tailor made hands-on and simulator training course is aimed at ships crew, for marine engineering personnel/operators, maintenance engineers and all other professionals with responsibilities related to shipboard daily operation and maintenance of vessels, 2-stroke engine systems.
PREREQUISITES

The trainees shall be able to maintain the 2-stroke engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery. During the theoretical class room instructions the trainee will receive detailed, theoretical introduction in RTA82 technology.
PREREQUISITES

The trainees shall be able to maintain the 2-stroke engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery. The trainee will receive through familiarization with procedures concerning the maintenance work on 2-stroke engine systems such as control diagram hardware, fuel injection pump maintenance and timing, VIT system maintenance, Fuel and Actuator Cam angle adjustment, RPLS lubrication with crank angle sensor and DENIS control system trouble shooting. Give trainees a detailed, theoretical introduction in RTA technology. Hands-on training will be performed on important parts
COURSE LOCATION
The location for the training course is at the Wrtsil Training Centre in Busan, Korea. The course can be also arranged at other location, if a training hard ware will be available..
DURATION
COURSE LOCATION
DURATION
15
3 days 5 days
Basic Practical Advanced Operation Advanced Practical & Operation Advanced Practical & Operation Advanced
Theoretical Mechanical Electrical Mechanical & Electrical Mechanical & Electrical
- BASIC
COURSE CONTENTS
Mechanical Features / Design Differences RTA and RTA82 Engine Control Diagram and Auxiliary System Pulse Lubrication System / Crank Angle Sensor Fuel Injection Pump / Actuator Pump / Reversing / Cam Setting Turbo Charger Service Aspects Hands-on Training Pulse Lubrication System Maintenance Crank Angle Sensor Setting and Maintenance Fuel Injection and Actuator Pump / Cam Setting Assessment
ENGINE RTA82 PRACTICAL ADVANCED (5 DAYS)
COURSE CONTENTS
Introduction of RT-flex Design Mechanical flex Components Hydraulic and Pneumatic System Pulse Lubrication System WECS 9520 Control System
ENGINE RT-FLEX BASIC (3 DAYS)

TARGET GROUP
This basic course is aimed at ships engineers and is also for non-officer engine room ratings and operators which need first time basic information about RT-flex Engine
PREREQUISITES
The trainees should have technical maintenance and operation knowledge about RTAEngines and understand technical documents.
TARGET GROUP
This theoretical class room and practical or maintenance training course is aimed at ships crew, for marine engineering personnel/operators, maintenance engineers and all other professionals with responsibilities related to shipboard daily operation and maintenance of vessels, 2-stroke engine systems.
Assessment

Target of the course is that the participants have basic knowledge of RT-flex Engine Components, Engine Control System (Hydraulic & Pneumatic) and WECS 9520 Control System.
PREREQUISITES
COURSE LOCATION

The trainees shall be able to maintain the 2-stroke engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery. The trainees will receive detailed theoretical instructions in RTA82 technology and Pulse Lubrication System as well as through familiarization with procedures concerning the maintenance work on these components. Hands-on training will be performed on the Pulse Lubrication System, Crank Angle Sensor as well as on the fuel injection and actuator pump.
DURATION
COURSE LOCATION
DURATION
17
COURSE CONTENTS
Introduction of RT-flex Design Mechanical flex Components Pulse Lubrication System Hands-on Training - Fuel Supply Pump Removing / Assembly from Supply Unit - Fuel Supply Pump Inner Parts Dismantling / Assembly - Fuel Cams / Cam Shaft - Servo Oil Pump Pinion Gear and Bearing Bush - Exhaust Valve Upper Part - Fuel Injectors - VCU Dismantling and Overhaul - ICU Exchange - Rail Valve - Pulse Lubrication System Maintenance Assessment
ENGINE RT-FLEX PRACTICAL ADVANCED (5 DAYS)
COURSE CONTENTS
Introduction of RT-flex Design Hydraulic and Pneumatic System WECS 9520 Control System Pulse Lubrication System flexView (Operator Level) Service Aspects Hands-on Training - Fuel Linkage and Actuator Maintenance - Exchange Rail Valve, Fuel Quantity Sensor and Exhaust Valve Stroke Sensor - Crank Angle Sensor Maintenance / Setting (with flexView offset adjust) - Pulse Lubrication System Simulator Hands-on Training - WECS9520 Electric Wiring Diagram - Simulation of Failures - Maintenance of Control Hardware (FCM-20, ALM-20) Assessment
ENGINE RT-FLEX OPERATION ADVANCED (5 DAYS)
TARGET GROUP
This advanced hands-on or maintenance training course is aimed at ships crew, for marine engineering personnel/operators, maintenance engineers and all other professionals with responsibilities related to shipboard daily operation and maintenance of vessels, 2-stroke engine systems.
TARGET GROUP
This advanced hands-on and simulator training course is aimed at ships crew, for marine engineering personnel-watch keeping engineers and operators with responsibilities related to shipboard daily operation of vessels, 2-stroke engine systems.
PREREQUISITES
PREREQUISITES
The trainees should have a basic knowledge of marine 2-stroke engine systems together with some operational experience of the RT-flex 2-stroke engine system. Formal theoretical education in engineering is preferred but is not mandatory

The trainees shall be able to maintain the 2-stroke engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery. The trainee will receive through familiarization with procedures concerning the most common maintenance work on 2-stroke engine systems and planning of the efficient maintenance. Give trainees a detailed, theoretical introduction in RT-flex common rail technology. Hands-on training will be performed on important parts.

The trainees will receive a repetition of RT-flex information, flexView in Operator mode , work on the flex-simulator (pulse lubrication system, simulation of failures, modifications on control hardware, etc.). Hands-on training will be provided on flex components, exchange of FCM-20 and ALM-20, Rail Valve, Crank Angle Sensor, Exhaust Valve Stroke Sensor, Actuator/Fuel Linkage and Pulse Lubrication System. Receive information for modifications on hardware and service aspects (mechanicaland electrical problems).
COURSE LOCATION
COURSE LOCATION
DURATION
DURATION
19
- PRACTICAL AND OPERATION ADVANCED
COURSE CONTENTS
Introduction of RT-flex Design Mechanical flex Components Hydraulic and Pneumatic System WECS 9520 Control System flexView (Operator Level) Pulse Lubrication System Service Aspects Hands-on Training - VCU & ICU Maintenance - Rail Valve - Fuel Supply Pump or Exhaust Valve (Option) - Pulse Lubrication System Maintenance Simulator Hands-on Training - Pulse Lubrication System - WECS9520 Electric Wiring Diagram - Crank Angle Sensor Maintenance / Setting (with flexView offset adjust) - Simulation of Failures - Maintenance of Control Hardware (FCM-20, ALM-20) Assessment
ENGINE RT-FLEX PRACTICAL AND OPERATION ADVANCED (5 DAYS)
COURSE CONTENTS
Introduction of RT-flex Design Mechanical flex Components Hydraulic and Pneumatic System WECS 9520 Control System Pulse Lubrication System flexView (Operator Level) Service Aspects Hands-on Training - Fuel Supply Pump Dismantling / Assembly - Servo Oil Pump Pinion Gear and Bearing Bush - Exhaust Valve Upper Part - VCU Dismantling and Overhaul, ICU Exchange & Rail Valve - Fuel Linkage and Actuator Maintenance - Exchange Rail Valve, Fuel Quantity and Exhaust Valve Stroke Sensor - Crank Angle Sensor Maintenance / Setting (with flexView offset adjust) - Pulse Lubrication System Simulator Hands-on Training - WECS9520 Electric Wiring Diagram - Simulation of Failures and Maintenance of Control Hardware (FCM-20, ALM-20) Assessment
ENGINE RT-FLEX PRACTICAL AND OPERATION ADVANCED (8 DAYS)
TARGET GROUP
This advanced tailor made hands-on, maintenance and simulator training course is aimed at ships crew, for marine engineering personnel/operators, maintenance engineers and all other professionals with responsibilities related to shipboard daily operation and maintenance of vessels, 2-stroke engine systems.
TARGET GROUP
This advanced hands-on, maintenance and simulator training course is aimed at ships crew, for marine engineering personnel-watch keeping engineers and operators with responsibilities related to shipboard daily operation of vessels, 2-stroke engine systems.
PREREQUISITES
PREREQUISITES

The trainees shall be able to maintain the 2-stroke RT-flex engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery. The trainees will receive a detailed, theoretical introduction in RT-flex common rail technology. Hands-on training will be provided on flex components, exchange of FCM-20 and ALM-20, Rail Valve, Crank Angle Sensor, Exhaust Valve Stroke Sensor and Pulse Lubrication System, flexView in Operator mode , work on the flex-simulator (pulse lubrication system, simulation of failures, modifications on control hardware, etc.).. Receive information for modifications on hardware and service aspects (mechanical- and electrical problems).

The trainees shall be able to maintain the 2-stroke engine system in a safer, reliable and economical way and make a more effective contribution to the operation of machinery. The trainee will receive through familiarization with procedures concerning the most common maintenance work on 2-stroke engine systems and planning of the efficient maintenance and receives a repetition of RT-flex information, flexView in Operator mode work on the flex-simulator (pulse lubrication system, simulation of failures, modifications on control hardware, etc.). Hands-on training will be provided on flex and mechanical components. Receive information for modifications on hardware and service aspects (mechanical- and electrical problems)
COURSE LOCATION
COURSE LOCATION
DURATION
DURATION
21
- BASIC
COURSE CONTENTS
Introduction of RT-flex Design Mechanical flex Components Hydraulic and Pneumatic System Pulse Lubrication System WECS 9520 Control System Assessment
ENGINE RT-FLEX82 BASIC (3 DAYS)

TARGET GROUP
This basic course is aimed at ships engineers and is also for non-officer engine room ratings and operators which need first time basic information about RT-flex Engine
COURSE CONTENTS
Introduction of RT-flex Design Mechanical flex Components Pulse Lubrication System Hands-on Training - Fuel Supply Pump Removing / Assembly from Supply Unit - Fuel Supply Pump Inner Parts Dismantling / Assembly - Servo Oil Pump Pinion Gear and Bearing Bush - Exhaust Valve Upper Part - Fuel Injectors - VCU Dismantling and Overhaul - ICU Exchange - Rail Valve - Pulse Lubrication System Maintenance Assessment
ENGINE RT-FLEX82 PRACTICAL ADVANCED (5 DAYS)
PREREQUISITES
The trainees should have technical maintenance and operation knowledge about RTAEngines and understand technical documents.
TARGET GROUP
This advanced hands-on or maintenance training course is aimed at ships crew, for marine engineering personnel/operators, maintenance engineers and all other professionals with responsibilities related to shipboard daily operation and maintenance of vessels, 2-stroke engine systems.

Target of the course is that the participants have basic knowledge of RT-flex Engine Components, Engine Control System (Hydraulic & Pneumatic) and WECS 9520 Control System.
COURSE LOCATION
PREREQUISITES
DURATION

The trainees shall be able to maintain the 2-stroke engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery. The trainee will receive through familiarization with procedures concerning the most common maintenance work on 2-stroke engine systems and planning of the efficient maintenance. Give trainees a detailed, theoretical introduction in RT-flex common rail technology. Hands-on training will be performed on important parts.
COURSE LOCATION
DURATION
23
COURSE CONTENTS
Introduction of RT-flex Design Hydraulic and Pneumatic System WECS 9520 Control System Pulse Lubrication System flexView (Operator Level) Service Aspects Hands-on Training - Fuel Linkage and Actuator Maintenance - Exchange Rail Valve, Fuel Quantity Sensor and Exhaust Valve Stroke Sensor - Crank Angle Sensor Maintenance / Setting (with flexView offset adjust) - Pulse Lubrication System Simulator Hands-on Training - WECS9520 Electric Wiring Diagram - Simulation of Failures - Maintenance of Control Hardware (FCM-20, ALM-20) Assessment
ENGINE RT-FLEX82 OPERATION ADVANCED (5 DAYS)
COURSE CONTENTS
Introduction of RT-flex Design Mechanical flex Components Hydraulic and Pneumatic System WECS 9520 Control System flexView (Operator Level) Pulse Lubrication System Service Aspects Hands-on Training - VCU & ICU Maintenance - Rail Valve - Fuel Supply Pump or Exhaust Valve (Option) - Pulse Lubrication System Maintenance Simulator Hands-on Training - Pulse Lubrication System - WECS9520 Electric Wiring Diagram - Crank Angle Sensor Maintenance / Setting (with flexView offset adjust) - Simulation of Failures - Maintenance of Control Hardware (FCM-20, ALM-20) Assessment
ENGINE RT-FLEX82 PRACTICAL AND OPERATION ADVANCED (5 DAYS)
TARGET GROUP
This advanced hands-on and simulator training course is aimed at ships crew, for marine engineering personnel-watch keeping engineers and operators with responsibilities related to shipboard daily operation of vessels, 2-stroke engine systems.
TARGET GROUP
This advanced tailor made hands-on, maintenance and simulator training course is aimed at ships crew, for marine engineering personnel/operators, maintenance engineers and all other professionals with responsibilities related to shipboard daily operation and maintenance of vessels, 2-stroke engine systems.
PREREQUISITES
PREREQUISITES

The trainees will receive a repetition of RT-flex information, flexView in Operator mode , work on the flex-simulator (pulse lubrication system, simulation of failures, modifications on control hardware, etc.). Hands-on training will be provided on flex components, exchange of FCM-20 and ALM-20, Rail Valve, Crank Angle Sensor, Exhaust Valve Stroke Sensor, Actuator/Fuel Linkage and Pulse Lubrication System. Receive information for modifications on hardware and service aspects (mechanicaland electrical problems).

The trainees shall be able to maintain the 2-stroke RT-flex engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery. The trainees will receive a detailed, theoretical introduction in RT-flex common rail technology. Hands-on training will be provided on flex components, exchange of FCM-20 and ALM-20, Rail Valve, Crank Angle Sensor, Exhaust Valve Stroke Sensor and Pulse Lubrication System, flexView in Operator mode , work on the flex-simulator (pulse lubrication system, simulation of failures, modifications on control hardware, etc.).. Receive information for modifications on hardware and service aspects (mechanical- and electrical problems).
COURSE LOCATION
COURSE LOCATION
DURATION
DURATION
25
Basic Practical Advanced Operation Advanced Operation Advanced Practical & Operation Advanced
- BASIC - PRACTICAL AND OPERATION ADVANCED
COURSE CONTENTS
Introduction of RT-flex Design Mechanical flex Components Hydraulic and Pneumatic System WECS 9520 Control System Pulse Lubrication System flexView (Operator Level) Service Aspects Hands-on Training - Fuel Supply Pump Dismantling / Assembly - Servo Oil Pump Pinion Gear and Bearing Bush - Exhaust Valve Upper Part - VCU Dismantling and Overhaul, ICU Exchange & Rail Valve - Fuel Linkage and Actuator Maintenance - Exchange Rail Valve, Fuel Quantity and Exhaust Valve Stroke Sensor - Crank Angle Sensor Maintenance / Setting (with flexView offset adjust) - Pulse Lubrication System Simulator Hands-on Training - WECS9520 Electric Wiring Diagram - Simulation of Failures and Maintenance of Control Hardware (FCM-20, ALM-20) Assessment
ENGINE RT-FLEX82 PRACTICAL AND OPERATION ADVANCED (8 DAYS)
COURSE CONTENTS
Gas Properties and Behavior Engine Main Components / Design & Function Fuel System Lubricating Oil System Cooling Water System Starting Air System Intake & Exhaust System Control & Instrumentation System Installation System Evaluation Engine Running Data Properties & Conclusions Special Tools Measurement Record Maintenance Schedules Assessment
ENGINE W50DF BASIC (3 DAYS)

TARGET GROUP
This basic course is aimed at ships engineers and is also for non-officer engine room ratings and operators which need first time basic information about W50DF Engine
PREREQUISITES
The trainees should have a basic knowledge of 4-stroke diesel engine principles. Theoretical education on internal combustion engines is preferred.
TARGET GROUP
This advanced hands-on, maintenance and simulator training course is aimed at ships crew, for marine engineering personnel-watch keeping engineers and operators with responsibilities related to shipboard daily operation of vessels, 2-stroke engine systems.

The three days theoretical instructions in how to measure evaluate the running conditions and perform different maintenance and overhaul works. Engine type specific training is covering W50DF .
PREREQUISITES
COURSE LOCATION

The trainees shall be able to maintain the 2-stroke engine system in a safer, reliable and economical way and make a more effective contribution to the operation of machinery. The trainee will receive through familiarization with procedures concerning the most common maintenance work on 2-stroke engine systems and planning of the efficient maintenance and receives a repetition of RT-flex information, flexView in Operator mode , work on the flex-simulator (pulse lubrication system, simulation of failures, modifications on control hardware, etc.). Hands-on training will be provided on flex and mechanical components. Receive information for modifications on hardware and service aspects (mechanical- and electrical problems)
DURATION
COURSE LOCATION
DURATION
27
COURSE CONTENTS
Gas Properties and Behavior Engine Main Components / Design & Function DF Engine Fuel systems Control & Instrumentation System Installation System Maintenance Schedule and Special Tools Properties & Conclusion Hands-on Training - Removing and Assembly of Cylinder Head - Dismantling of all Cylinder Head Parts (Injector, Valves...) - Maintenance Work on Valve Seats - Valve and Yoke Adjustment - Removing and Assembly of Working Piston - Dismantling Working Piston - Dismantling and Assembly of Cylinder Liner - Inspection and Removing of Big End Bearing Upper and Lower Shell - Remove and Assembly of Thrust Bearing - Measure Axial Clearance of Thrust Bearing - Inspection and Dismantling of Main Bearing Shell - Removing & Dismantling and Overhaul Fuel Injection Pump - Overhaul the Main Fuel valve and Gas Valve - Fuel Injection Pump Timing Check and Adjustment - Time the Engine / Fuel regulating linkage Inspection. - Inspection of Gears and measure Gear back Lash - Maintenance of Control Mechanism Assessment
ENGINE W50DF PRACTICAL ADVANCED (5 DAYS)
COURSE CONTENTS
Introduction to WECS WECS8000 Sensor Techniques used with WECS8000 and DF Engines WECSplorer Service Tool with Operator Level Software Exercises UCP & WOIS Basics Gas Regulating Unit Waste Gate Operation Assessment
ENGINE W50DF OPERATION ADVANCED (3 DAYS)
TARGET GROUP
This hands-on or maintenance training course is aimed at ships crew, for marine engineering personnel/operators, maintenance engineers and all other professionals with responsibilities related to shipboard daily operation and maintenance of vessels, 4-stroke gas engine systems.
TARGET GROUP
This three days WECS training course is aimed at ships crew, for marine engineering personnel-watch keeping engineers and operators with responsibilities related to shipboard daily operation and maintenance of vessels, 4-stroke gas engine systems.
PREREQUISITES PREREQUISITES
The trainees should have a basic knowledge of marine 4-stroke engine systems together with some operational experience of the 4-stroke engine system. Formal theoretical education in engineering is preferred but is not mandatory The trainees should have a basic knowledge of marine 4-stroke engine systems together with some operational experience of the W50DF 4-stroke engine system. Formal theoretical education in engineering is preferred but is not mandatory
THE OBJECTIVE OF THE TRAINING COURSE THE OBJECTIVE OF THE TRAINING COURSE
The trainees shall be able to maintain the 4-stroke engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery. The trainee will receive through familiarization with procedures concerning the most common maintenance work on 4-stroke engine systems and planning of the efficient maintenance. Give trainees a detailed, theoretical introduction in W50DF technology. Hands-on training will be performed on important parts. The trainees shall be able to maintain the 4-stroke engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery. The trainee will receive through familiarization with the WECS product concerning the most common maintenance, trouble shooting calibration work and soft ware handling on 4-stroke engine systems.
COURSE LOCATION
COURSE LOCATION
DURATION
DURATION
29
COURSE CONTENTS
DF Basics for Marine Application Introduction to WECS & WECS8000 Combustion Theory in Gas Fuel Control Diagnostic of 50DF Engine UCP & WOIS Basics Gas Regulating Unit Class Room and Hands-on Training - Sensor Techniques used with WECS8000 and DF Engines - WECSplorer Service Tool with operator level - Software Exercises - OMD Maintenance - General Sensor Settings/Adjustment - Gas Regulating Unit - Waste Gate Operation - Alarm and Safety Test Hands-on - Various Systems Hands-on Assessment
ENGINE W50DF OPERATION ADVANCED (5 DAYS)

COURSE CONTENTS
Engine Main Components. DF Engine Design & Function DF Engine Fuel systems Maintenance Schedule and Special Tools Introduction to WECS or UNIC
ENGINE W50DF PRACTICAL AND OPERATION ADVANCED (5 DAYS)
TARGET GROUP
This advanced hands-on WECS simulator training course is aimed at ships crew, for marine engineering personnel-watch keeping engineers and operators with responsibilities related to shipboard daily operation of vessels, 4-stroke W50DF engine systems.
Class Room and Hands-on Training - WECSplorer UT Service Tool with Operator level - Software Exercises - LDU10 or LDU20 - RM-11 Relay Module or ESM20, WIP10 and PDM20 - Gas Regulating Unit - Waste Gate Valve Operation - Cylinder Head Maintenance - Working Piston Maintenance - Fuel Injection Pump Timing Check and Adjustment - Dismantling / Assembly Overhaul of Fuel Injection Pump - Maintenance of Main Fuel Injector and Gas Valve -Time the Engine Assessment
TARGET GROUP
This advanced tailor made practical and operation training course is aimed for ships and plant crew, for marine engineering personnel/operators, maintenance engineers and all other professionals with responsibilities related to shipboard and plant daily operation and maintenance of vessel and plants, 4-stroke W50DF engine systems.
PREREQUISITES
The trainees should have a basic knowledge of marine 4-stroke engine systems together with some operational experience of the W50DF 4-stroke engine system. Formal theoretical education in engineering is preferred but is not mandatory
PREREQUISITES

The trainees shall be able to maintain the 4-stroke engine system in safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery. The trainee will receive through familiarization with procedures concerning the most common maintenance work on 4-stroke engine systems and planning of the efficient maintenance. Give trainees a detailed, theoretical introduction in W50DF technology. Hands-on training will be performed on important parts. Receive information for modifications on hardware and service aspects (mechanical- and electrical problems

The trainees shall be able to maintain the 4-stroke engine system in a safer, reliable and economical way, take care of the engine (plant) as well as make a more effective contribution to the operation and maintenance of machinery. The trainee will receive through familiarization with procedures concerning the most common maintenance work on limited engine components and the WECS8000/UNIC product concerning the most common maintenance, trouble shooting calibration work and soft ware handling. Give trainees a detailed, theoretical introduction in W50DF technology. Hands-on training will be performed on important parts.
COURSE LOCATION
COURSE LOCATION
DURATION
DURATION
31
Operation Basic
2 days
Theoretical
Basic Operation Advanced
3 days 5 days
Theoretical Electrical
- UNIC C1, C2 and C3
- BASIC
COURSE CONTENTS
UNIC C1, C2 and C3 Design and Function WECSPlorer UT - Software Downloading - Software Check - Online/Offline Tuning - Trending Hands-on Training Assessment
WRTSIL UNIFIED CONTROLS: UNIC C1, C2 and C3 (2 DAYS)
COURSE CONTENTS
Gas Properties, Behaviours and Safety Engine Design and Function of W34SG Function of Built-On Gas Engine Systems W34SG Start, Stop and Operation W34SG W34SG Main Components W34SG Fuel Injection Equipments, Gas Engines W34SG Lubrication oil , Cooling Water and Starting Air System W34SG Intake and Exhaust System W34SG Installation and Delivery Tools. W34SG Maintenance Schedules. W34SG Properties and Conclusion Evaluation of Engine Operating Data Component Condition Evaluation W34SG. Engine Instrumentation W34SG Engine Automation and Control System (Electrical). Technical Issues. Assessment
ENGINE W34SG BASIC (3 DAYS)

TARGET GROUP
This basic course is aimed for ships engineers and is also for non-officer engine room ratings and operators which need first time basic information about W34SG Engine.
PREREQUISITES
The trainees should have a basic knowledge of diesel engine principles. Theoretical education on internal combustion engines is preferred.
TARGET GROUP
This UNIC C 1, C2 and C3 training course is aimed at engine operators.

The three days theoretical instructions in how to measure evaluate the running conditions and perform different maintenance and overhaul works. Engine type specific training is covering W34SG.
PREREQUISITES
The trainees should have a basic knowledge of Engine Control Systems. Theoretical education on engine design and operation is preferred.
COURSE LOCATION
The location for the training course is at the Wrtsil Training Centre in Busan, Korea. The course can also be arranged at other locations If training hard wear will be available.

After this training course the trainee will know the main function and components for UNIC C 1, C2 and C3 system, speed control. The configuration tool, WECSPlorer UT will also be covered.
DURATION
The duration of the Engine training course is 3 working days total 21 hours.
COURSE LOCATION
DURATION
33
Basic Operation Advanced
3 days 5 days
Theoretical Electrical
3 days 5 days
- BASIC
COURSE CONTENTS
W34SG Basics for Power Plant Application Gas and Diesel Combustion Process UNIC C3 Hardware UNIC C3 Design and Function Control Diagnostic of W34SG Engine Gas Regulating Unit UCP & WOIS Basics CCO Control Cylinder Balancing Control Class Room and Hands-on Training - Sensor Techniques used with UNIC C3 and W34SG Engines - WECSplorer UT Service Tool with Operator Level - Engine Software Exercises - OMD Maintenance - ESM20 Engine Safety Module - WCD10, WIP11, PDM20 and LDU20 - General Sensor Settings/Adjustment - Gas Regulating Unit - Waste Gate Operation - Alarm and Safety Test Hands-on - Various Systems Hands-on Assessment
ENGINE W34SG OPERATION ADVANCED (5 DAYS)
COURSE CONTENTS
Diesel Engine Process Main Data and Design Concept Engine Main Components Function of Built-On Engine Systems Engine Fuel System Lubricating System Cooling Water System Start, Stop and Operation System Intake and Exhaust System W46 Alignment Instruction Maintenance Schedule Maintenance Tools Evaluation of Engine Operating Data Schaller Oil Mist Detector Technical & Service Bulletins Assessment
ENGINE W46 BASIC (3 DAYS)

TARGET GROUP
This basic course is aimed at ships engineers and is also for non-officer engine room ratings and operators which need first time basic information about W46 Engine
PREREQUISITES
TARGET GROUP
This advanced hands-on UNIC C3 simulator training course is aimed for power plant engineers and operators with responsibilities related to plants daily operation, 4-stroke W34SG engine systems.

The trainees shall be able to maintain the 4-stroke engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery. The trainee will receive through familiarization with procedures concerning the most common maintenance work on 4-stroke engine systems and planning of the efficient maintenance. Give trainees a detailed, theoretical introduction in W46 technology.
PREREQUISITES
The trainees should have a basic knowledge of marine or land based 4-stroke engine systems together with some operational experience of the W34SG 4-stroke engine system. Formal theoretical education in engineering is preferred but is not mandatory.

The trainees shall be able to maintain the 4-stroke engine system in a safer, reliable and economical way, take care of the engine (plant) as well as make a more effective contribution to the operation of machinery. The trainee will receive through familiarization with procedures concerning the most common maintenance work on 4-stroke engine systems and planning of the efficient maintenance. Give trainees a detailed, theoretical introduction in W34SG technology. Hands-on training will be performed on important parts. Receive information for modifications on hardware and service aspects (mechanical- and electrical problems).
COURSE LOCATION
DURATION
COURSE LOCATION
DURATION
35
3 days 5 days
3 days 5 days
- BASIC
COURSE CONTENTS
Main data and Design concept Engine Main Components Function of Built-On Engine Systems Engine Fuel System Lubricating System Start, Stop and Operation System Evaluation of Engine Operating Data W46 Alignment Instruction Maintenance Operations, Hands-On Training - Removing and Assembly of Cylinder Head - Dismantling of all Cylinder Head Parts (Injector, Valves...) - Maintenance Work on Valve Seats - Valve and Yoke Adjustment - Removing and Assembly of Working Piston - Overhauling Working Piston - Inspection and Removing of Big End Bearing Upper and Lower Shell - Measure Axial Clearance of Thrust Bearing - Inspection and Dismantling of Main Bearing Shell - Removing & Dismantling and Overhaul Fuel Injection Pump - Fuel Injection Pump Timing Check and Adjustment - Time the Engine / Fuel regulating linkage Inspection - Schaller Oil Mist Detector Maintenance and Setting Assessment
ENGINE W46 PRACTICAL ADVANCED (5 DAYS)
COURSE CONTENTS
Main Data Design and Function of Engine Engine Block, Oil Sump and Bearings Crankshaft Fuel Injection System Fuel Injection Pump Timing Adjustment. Lubrication Oil System Cylinder Heads & Valve Mechanism Cylinder Liner, Piston & Connecting Rod Start & Stop Alignment for Crankshaft & Flexible coupling. Oil Mist detector Control System WECS 2000 Measurement for main component. Maintenance Schedule and Tools. Discussions and Course Evaluation Assessment
ENGINE W32/WV32 BASIC (3 DAYS)

TARGET GROUP
This basic course is aimed at ships engineers and is also for non-officer engine room ratings and operators which need first time basic information about W32/WV32 Engine
PREREQUISITES
The trainees should have a basic knowledge of diesel engine principles together with some operational experience of the diesel engines. Theoretical education on internal combustion engines is preferred
TARGET GROUP

The three (3) days theoretical and practical instructions in how to measure evaluate the running condition and perform maintenance and overhaul work. Engine type specific training is covering W32/WV32.
PREREQUISITES
COURSE LOCATION
The location for the training course is at the Wrtsil Training Centre in Busan, Korea. The course can also be arranged at other locations. If that location is without a hands-on training engine (specific for the product), then only the theoretical part of training can be arranged, see Basic Engine Course.

The trainees shall be able to maintain the 4-stroke engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery. The trainee will receive through familiarization with procedures concerning the most common maintenance work on 4-stroke engine systems and planning of the efficient maintenance. Give trainees a detailed, theoretical introduction in W46 technology. Hands-on training will be performed on important parts..
DURATION
COURSE LOCATION
DURATION
37
3 days 5 days
3 days 5 days
- PRACTICAL ADVANCED - BASIC
COURSE CONTENTS
Main Data Design and Function of Engine Engine Block, Oil Sump and Bearings Crankshaft Fuel Injection System Fuel Injection Pump Timing check and Adjustment. Lubrication Oil System Cylinder Heads & Valve Mechanism Cylinder Liner, Piston & Connecting Rod Start & Stop Alignment for Crankshaft & Flexible coupling and Propeller shaft &gear. Typical alignment calculation Oil Mist detector Measurement for main component. Maintenance Schedule and Tools. Discussions and Course Evaluation Hands-On Training - Removing and Assembling of Cylinder Head - Dismantling of all cylinder head parts ( Injector, Valves,....) - Maintenance work on valve seats - Valve and Yoke Adjustment - Removing and Assembling of Working Piston. - Overhauling of Working Piston - Inspection and Removing of Big end bearing Upper and Lower Shell - Measuring axial clearance of Thrust bearing - Inspection and Dismantling of Main bearing Shell - Removing and Overhaul Fuel injection pump - Fuel injection pump Timing check and Adjustment - Fuel regulating linkage Inspection - Maintenance of Control Mechanism Assessment
ENGINE W32/WV32 PRACTICAL ADVANCED (5 DAYS)
COURSE CONTENTS
Main Data of W20 / Auxpac 20 Design and Function of W20 / Auxpac 20Engine Engine Start, Stop and Operation. Fuel Injection Equipment, function and overhaul, W20 / Auxpac 20 Function of built-on Engine Systems,W20 / Auxpac 20 Evaluation of Engine Operation Data. Main Components Maintenance Schedule C-output Maintenance Tools Alignment for Crankshaft & Flexible coupling. Assembly Procedure for Exhaust Valve Seat Ring inc Manual TC Washing Instruction Technical Issues/ Bulletins. Discussions and Course Evaluation Assessment
ENGINE W20/AUXPAC 20 BASIC (3 DAYS)

TARGET GROUP
This basic course is aimed at ships engineers and is also for non-officer engine room ratings and operators which need first time basic information about W20 / Auxpac 20 engine.
PREREQUISITES
The trainees should have a basic knowledge of diesel engine principles together with some operational experience of the diesel engines. Theoretical education on internal combustion engines is preferred.
TARGET GROUP
This Engine Specific and Practical course is aimed at Ships crew, Marine engineer, Service Mechanics and Service Engineers and all other professionals with responsibilities related to shipboard daily operation and maintenance of vessels.

The three (3) days theoretical instructions in how to measure evaluate the running conditions and perform different maintenance and overhaul works. Engine type specific training is covering W20 / Auxpac 20.
PREREQUISITES
COURSE LOCATION

The five (5) days theoretical and practical instructions in how to measure evaluate the running conditions and perform different maintenance and overhaul works. Engine type specific training is covering W32/WV32.
COURSE LOCATION
DURATION
DURATION
39
3 days 5 days
Basic
3 days
Theoretical
- BASIC - PRACTICAL ADVANCED
COURSE CONTENTS
Main Data of W20 / Auxpac 20 Design and Function of W20 / Auxpac 20Engine Engine start, stop and operation. Fuel Injection Equipment, function and overhaul, W20 / Auxpac 20 Function of built-on engine systems,W20 / Auxpac 20 Evaluation of engine operation data. Main components Maintenance Schedule C-output Maintenance Tools Alignment for Crankshaft & Flexible coupling. Assembly procedure for exhaust valve seat ring inc manual TC washing instruction Technical Issues/ Bulletins. Discussions and Course Evaluation Hands-on Training - Removing and Assembling of Cylinder Head - Dismantling of all cylinder head parts (Injector, Valves ...) - Maintenance work on valve seats - Valve and Yoke Adjustment - Removing and Assembling of Working Piston with Con-rod. - Overhauling of Working Piston - Measuring axial clearance of Thrust bearing - Inspection and Dismantling of Main bearing Shell - Removing and Overhaul Fuel injection pump - Fuel injection pump Timing check and Adjustment - Fuel regulating linkage Inspection - Maintenance of Control Mechanism Assessment
ENGINE W20/AUXPAC 20 PRACTICAL ADVANCED (5 DAYS)
COURSE CONTENTS
Main Data of W26 Design and Function of W26 Engine Function built-on Systems Fuel Injection System Miller Timing Lubrication Oil System Cooling Water System Start & Stop W26 Evaluation of Engine Operating Data Alignment for Crankshaft & Flexible Coupling and Propeller Shaft & Gear. Typical Alignment Calculation Component Condition Evaluation Maintenance Schedule and Tools. Introduction to Wrtsil Engine Control System. Sensor Techniques with W26 Engines Assessment
ENGINE W26 BASIC (3 DAYS)

TARGET GROUP
This basic course is aimed for ships engineers and is also for non-officer engine room ratings and operators which need first time basic information about W26 Engine.
PREREQUISITES
The trainees should have a basic knowledge of diesel engine principles. Theoretical education on internal combustion engines is preferred.
TARGET GROUP
This Engine Specific and Practical course is aimed at Ships crew, Marine engineer, Service Mechanics and Service Engineers and all other professionals with responsibilities related to shipboard daily operation and maintenance of vessels.

The three days theoretical instructions in how to measure evaluate the running conditions and perform different maintenance and overhaul works. Engine type specific training is covering W26.
PREREQUISITES
COURSE LOCATION
The location for the training course is at the Wrtsil Training Centre in Busan, Korea. The course can also be arranged at other locations If training hard wear will be available.

The five (5) days theoretical and practical instructions in how to measure evaluate the running conditions and perform different maintenance and overhaul works. Engine type specific training is covering W20/ Auxpac 20.
DURATION
COURSE LOCATION
DURATION
41
Practical & Operation Advanced
3 days
Mechanical & Electrical
- PRACTICAL AND OPERATION ADVANCED
COURSE CONTENTS
Theoretical Introduction (Class Room Lecture) Introduction of RPLS Mechanical RPLS Components Control System Maintenance Flex-View set-up on Laptop Computer flexView (Operator Level)
Hands-on Training
PULSE LUBRICATION SYSTEM PRACTICAL AND OPERATION ADVANCED (3 DAYS)

Mechanical Workshop
- Practical Basic - Practical Advanced
Welding TARGET GROUP

This advanced hands-on and simulator training course is aimed at ships crew, for marine engineering personnel/operators, maintenance engineers and all other professionals with responsibilities related to shipboard daily operation and maintenance of vessels, 2-stroke engine systems. - Practical Basic (GTAW & SMAW) - Practical Basic (FCAW & GMAW) - Practical Advanced
Non Destructive Examination (NDE)

- Practical Basic (VT, PT & MT) - Practical Advanced (UT) - Practical Advanced (VT, PT, MT & UT)
- Dosage Pump Maintenance - Accumulator N2 Gas check and recharging - Crank Angle Sensor Maintenance and Adjustment (RTA and RT-flex) Simulator Hands-on Training - Pulse Lubrication System - Wiring Connection - Crank Angle Sensor Maintenance / Setting (with RPLS system) - Simulation of Failures - Maintenance of Control Hardware (FCM-20, ALM-20) - Auto & EMCY Download for FCM Assessment
PREREQUISITES

The trainees shall be able to maintain the 2-stroke RTA and RT-flex engine cylinder liner lubrication system in a safer, reliable and economical way. The trainees will receive a detailed, theoretical introduction in Pulse and Retrofit Pulse Lubrication System (RPLS) technology. Hands-on training will be provided on the Pulse and Retrofit Pulse Lubrication System for maintenance work and with work on the simulators (pulse lubrication system, simulation of failures, modifications on control hardware, etc.).. Receive information for modifications on hardware and service aspects (mechanicaland electrical problems).
COURSE LOCATION
The location for the training course is at the Wrtsil Training Centre in Busan, Korea. The course can be also arranged at other location, if a training hard ware will be available..
DURATION
43
Practical Basic Practical Advanced
5 days 5 days
Mechanical Mechanical
5 days 5 days
- PRACTICAL BASIC
COURSE CONTENTS
Class Room Education Education Targets Education Demand / Prerequisites / Conditions What is a File and what is Filing? Practical Demonstration of File set up Different File Types Working Rules during Filing Safety Matters during Filing Drill Bit & Drill Speed Tap & Thread Cutting Saw and Sawing Rules Centre Punch, Marking & Chisel Measuring Tools & Dimension Definition Screw Locking & Retaining Methods Practice and Manner / Exercise with File Work Shop Safety Matters! Question Hands-on Training Manufacture parts within general tolerances of +/- 0.50 mm Check all manufactured parts according drawing specification Assessment
MECHANICAL WORKSHOP PRACTICAL BASIC (5 DAYS)
COURSE CONTENTS
Class Room Lecture Education Targets Education Demand / Prerequisites / Conditions Refreshing the below items What is a File and what is Filing? Practical Demonstration of File set up Different File Types Working Rules during Filing Safety Matters during Filing Drill Bit & Drill Speed Tap & Thread Cutting Saw and Sawing Rules Centre Punch, Marking & Chisel Measuring Tools & Dimension Definition Screw Locking & Retaining Methods Practice and Manner / Exercise with File Work Shop Safety Matters! Question Hands-on Training Manufacture parts within tolerances of +/- 0.03 mm Use Engineering Blue as references for part manufacturing and adjustment Exercise the use of micrometer, digital venire calliper and dial indicators Check all manufactured parts according drawing specification Assessment
MECHANICAL WORKSHOP PRACTICAL ADVANCED (5 DAYS)
TARGET GROUP
This basic course is aimed at persons with a mechanical back ground such as engineer, welder, mechanic...
TARGET GROUP
This advanced course is aimed at persons with a mechanical back ground such as engineer, welder, mechanic... which already attended the Mechanical Workshop Basic Training .
PREREQUISITES
The trainees should have technical knowledge, good hand eye co-ordination, have endurance, diagnose of certain situation / implement necessary countermeasures, concentration, understanding of drawing specification and follow drawing requirements. Formal theoretical and practical education in mechanical engineering is preferred but is not mandatory.
PREREQUISITES
The trainees should have technical knowledge, good hand eye co-ordination, have endurance, diagnose of certain situation / implement necessary countermeasures, concentration, understanding of drawing specification and follow drawing requirements. Formal theoretical and practical education and experience in metal cutting process is mandatory or of advantage to reach the targets (Basic Course)

Target of the course is to recognize that filing, sawing and tapping is in the category of the metal cutting process or disjoining operating procedure. Correct application and manipulation of the file, saw & tap tools and dominate the rules and occupational safety during filing process. Improvement or fine tuning of working process / motion during the filing process, be able to read drawings and manufacture single parts according drawing specification and perform the assembly according all drawing requirements

Target of the course is to recognize that filing, sawing and tapping is in the category of the metal cutting process or disjoining operating procedure. Correct application and manipulation of the file, saw & tap tools and dominate the rules and occupational safety during filing process. Improvement or fine tuning of working process / motion during the filing process, be able to read drawings and manufacture single parts according drawing specification and perform the assembly according all drawing requirement
COURSE LOCATION
COURSE LOCATION
DURATION
DURATION
45
2 days 5 days
2 days 5 days
- PRACTICAL BASIC GTAW & SMAW
- PRACTICAL BASIC FCAW & GMAW
COURSE CONTENTS
Education Targets Education Demand / Prerequisites / Conditions Welding process and Technology - Definition of Welding - Welding Process (GTAW & SMAW) - Welding Position - Welding Symbol and Joint Geometry - Preheating and Interpass Temperature - Safety - Defects - WPS / PQR / WPQR / QWL Question / Discussion Hands-on Training - GTAW - SMAW - Other welding related tasks Assessment
WELDING PRACTICAL BASIC GTAW & SMAW (2 DAYS)
COURSE CONTENTS
Education Targets Education Demand / Prerequisites / Conditions Welding process and Technology - Definition of Welding - Welding Process FCAW and GMAW - Cutting Process - Welding Position - Welding Symbol and Joint Geometry - Preheating and Interpass Temperature - Safety - Defects - WPS / PQR / WPQR / QWL Question / Discussion Hands-on Training - FCAW - GMAW - Other welding related tasks Assessment
WELDING PRACTICAL BASIC FCAW & GMAW (2 DAYS)
TARGET GROUP
This practical basic course is aimed at persons who might be interested in supervision of welding and to understand how to operate welding process.
TARGET GROUP
This practical basic course is aimed at persons who might be interested in supervision of welding.
PREREQUISITES
The trainees should basically have technical knowledge, good hand eye co-ordination, have endurance, diagnose of certain situation / implement necessar y countermeasures, concentration, understanding of drawing specification, preferably welding symbols in drawings.
PREREQUISITES

Target of the course is to recognize that the welding is a important category of the Quality Control during production and service. Correct understanding of welding methods as per GTAW/SMAW and occupational safety during applied process. Be acquainted with meaning of welding symbols specified in drawings. Hands on practical welding test for GTAW/SMAW which mostly used in repairing and fabrication of welding components would be helpful to understand welding process and technology. Additionally, the participants will find technical information and direction, providing the opportunity to optimize the operation of the welding process and all of its variants.

Target of the course is to recognize that the welding is a important category of the Quality Control during production and service. Correct understanding of welding methods as per GMAW / FCAW and occupational safety during applied process. Be acquainted with meaning of welding symbols specified in drawings. Hands on practical welding test for GMAW / FCAW which mostly used in fabrication of main welding components would be helpful to understand welding process and technology. Additionally, the participants will find technical information and direction, providing the opportunity to optimize the operation of the welding process and all of its variants.
COURSE LOCATION
COURSE LOCATION
DURATION
The duration of the welding training course is 2 working days total 14 hours
DURATION
47
2 days 5 days
Practical Basic (VT, PT & MT) Practical Advanced (UT) Practical Advanced (VT, PT, MT & UT)
3 days 2 days 5 days
Mechanical Mechanical Mechanical
- PRACTICAL ADVANCED - PRACTICAL BASIC (VT, PT & MT)
COURSE CONTENTS
Education Targets Education Demand / Prerequisites / Conditions Welding process and Technology - Definition of Welding - Welding Process.(GMAW, FCAW, SMAW & GTAW) - Cutting Process - Welding Position - Welding Symbol and Joint Geometry - Preheating and Interpass Temperature - Safety - Defects - WPS / PQR / WPQR / QWL Question / Discussion Hands-on Training - FCAW - GMAW - GTAW - SMAW - Other welding related tasks Assessment
WELDING PRACTICAL ADVANCED (5 DAYS)
COURSE CONTENTS
Education Targets Education Demand / Prerequisites / Conditions NDE Introduction Different Applications VT, PT and MT Theoretical Background VT, PT and MT Tools Reporting of VT, PT and MT Results Conducting the VT, PT and MT on Testing Samples Evaluation and Reporting the VT, PT and MT Results NDE Safety Matters Question / Discussion Assessment
NDE & TESTING PRACTICAL BASIC VT, PT & MT (3 DAYS)
TARGET GROUP
This advanced practical course is aimed at persons who might be interested in supervision of welding.
TARGET GROUP
This practical course is aimed at persons with a mechanical background such as engineer, welder and mechanic.
PREREQUISITES
PREREQUISITES
The trainees should have technical knowledge, good hand eye co-ordination, have endurance, diagnose of certain situation / implement necessary countermeasures, concentration, understanding of drawing specification and follow drawing requirements.

Target of the course is to recognize that the welding is a important category of the Quality Control during production and service. Correct understanding of welding methods as per GMAW, FCAW, SMAW and GTAW and occupational safety during applied process. Be acquainted with meaning of welding symbols specified in drawings. Hands-on practical welding for GMAW & FCAW which mostly is used in fabrication of main welding components as well as for GTAW & SMAW which mostly used in repair welding would be helpful to understand welding process and technology. Additionally, the participants will find technical information and direction, providing the opportunity to optimize the operation of the welding process and all of its variants.

Target of the course is to recognize that the Non Destructive Testing is a category of the Material Testing and Quality Control during production and service. Correct application and correct use of the NDE Methods as Visual Testing (VT), Penetration Testing (PT), Magnet Particle Testing (MT), will help trainees attain a working knowledge of the rules and occupational safety during applied process. Be able to read Specifications and evaluation of parts with Indications and report them..
COURSE LOCATION
COURSE LOCATION
DURATION
The duration of the NDT Workshop course is 3 working days total 21 hours
DURATION
49
- PRACTICAL ADVANCED (UT)
- PRACTICAL ADVANCED (VT, PT, MT & UT)
COURSE CONTENTS
Education Targets Education Demand / Prerequisites / Conditions UT Applications UT Theoretical Background UT Tools Wrtsil Specifications for UT on wrought Products and Welding components Conducting the UT on Testing Samples Evaluation and Reporting the UT Results NDE Safety Matters Question / Discussion Assessment
NDE & TESTING PRACTICAL ADVANCED UT (2 DAYS)
COURSE CONTENTS
Education Targets Education Demand / Prerequisites / Conditions NDE Introduction different Applications VT, PT, MT and UT Theoretical Background VT, PT, MT and UT Tools Reporting of VT, PT, MT and UT Results Conducting the VT, PT, MT and UT on Testing Samples Evaluation and Reporting the VT, PT, MT and UT Results NDE Safety Matters Question / Discussion Assessment
NDE & TESTING PRACTICAL ADVANCED VT, PT, MT & UT (5 DAYS)
TARGET GROUP
This practical advanced course is aimed at persons with a mechanical background such as engineer, welder and mechanic.
TARGET GROUP
This practical advanced course is aimed at persons with a mechanical background such as engineer, welder and mechanic.
PREREQUISITES
The trainees should have technical knowledge, control his working motion, have endurance, diagnose of certain situation / implement necessary countermeasures, concentration, understanding of drawing specification and follow drawing requirements.
PREREQUISITES
The trainees should have technical knowledge, control his working motion, have endurance, diagnose of certain situation / implement necessary countermeasures, concentration, understanding of drawing specification and follow drawing requirements.

Target of the course is to recognize the Non Destructive Examination in the Ultrasonic Testing (UT) application, during production and service. Correct application and correct use of the UT apparatus and tools will help trainees reading specifications and make evaluations of parts with indications and report them while attaining a working knowledge of the rules and occupational safety.

Target of the course is to recognize that the Non Destructive Testing is a category of the Material Testing and Quality Control Wrap up during production and service. Correct application and correct use of the NDE Methods as Visual Testing (VT), Penetration Testing (PT), Magnet Particle Testing (MT) and Ultrasonic Testing (UT) will help trainees attain a working knowledge of the rules and occupational safety during applied process. Be able to read Specifications and evaluation of parts with Indications and report them.
COURSE LOCATION
COURSE LOCATION
DURATION
The duration of the NDT advanced UT Workshop course is 2 working days total 14 hours
DURATION
The duration of the NDT Workshop course is 5 working days total 35 hours
51
Automation & Sensor Techniques Practical
3 days
Electrical
- AUTOMATION & SENSOR TECHNIQUES PRACTICAL
Automation
- Practical Automation & Sensor Techniques
COURSE CONTENTS
Basic Electrical Theory (AC & DC) Electrical Safety Electrical Measurement Techniques Sensor Types (Introduction different Sensor Types, their Implementation PT100, Thermocouple, Magnetic Pickups, Proximity Switch and Pressure Transmitters) Electrical Equipment, Fault Finding Techniques Insulation Test Theory (Importance onboard the Vessel) Automation Equipment Theory (Kongsberg and Lyngsoe). Starter Panel Training (Practical) Hands-on Training Assessment
AUTOMATION, INSTRUMENTATION & SENSOR TECHNIQUE PRACTICAL (3 DAYS)
CYLMATE Inteligent Combustion Monitoring

- Practical & Operation Advanced
TARGET GROUP
This basic and practical course is aimed at ships staff. Primarily for non officers, office staff (Coordinators, Buyers) who need a better understanding of electrical engineering and Automation so they can understand better what is happening onboard the vessel.
PREREQUISITES
The trainee should have some basic knowledge of ship operations.

To provide the trainee with some basic electrical knowledge and fault finding skills so they can support the colleague onboard the vessel. They can solve/diagnose small electrical problems, therefore keeping shore assisted maintenance costs down.
COURSE LOCATION
The location for the training course is at the Wrtsil Training Centre in Busan, Korea. The course can be also arranged at another location if training hardware can be transported.
DURATION
The duration of the course will be 3 working days total 21 hours.
53
Practical & Operation Advanced
3 days
Mechanical & Electrical
- INTELLIGENT COMBUSTION MONITORING (ICM) PRACTICAL AND OPERATION ADVANCED
COURSE CONTENTS
System Overview Installation Software Structure Commissioning Engine Model Commissioning Maintenance Fault Tracing and Data Analysis Class Room and Hands-on Training - System Layout (Mechanical & Electronic Components) - Wiring Connection - Software Handling- Events and Alarms - Analysis Data - Operator Station - System Check - Software Handling - Fault Tracing Assessment
CYLMATE INTELLIGENT COMBUSTION MONITORING PRACTICAL AND OPERATION ADVANCED (3 DAYS)

SENITEC Oily Water Treatment
- Service M- and P-Series - Operation M- and P- Series
TARGET GROUP
This practical & operation course is aimed for marine and/or power plant engineering operators and all other professionals with responsibilities related to daily operation of 2-and 4-stroke engine systems. Primarily the course is designed for those who need a better understanding of the Cylmate ICM installation aspects, system and commissioning/operation function.
PREREQUISITES
The trainees should have a basic knowledge of marine and power plant 2- and 4stroke engine systems together with some operational experience. Formal theoretical education in engineering and basic electronics is preferred but is not mandatory

To provide the trainee with some basic knowledge, installation, system checking and commissioning and fault finding/solving skills so they can support the operators with greater understanding of what is happening in particular situations. They can solve/diagnose small electrical and mechanical problems.
COURSE LOCATION
The location for the training course is at the Wrtsil Training Centre in Busan, Korea. The course can be also arranged at another location if training hardware is available.
DURATION
The duration of the course will be 3 working days total 21 hours.
55
Service Operation
3 days 2 days
Mechanical & Electrical Electrical
Service Operation
3 days 2 days
Mechanical & Electrical Electrical
- SERVICE
- OPERATION
COURSE CONTENTS
Basic Introduction Legislation and Situation Layout Structures of Installations Composition of Waste Water / Oily Water Design of Senitec M- and PSeries Product Chemical Treatment Process Material Safety Data Sheets (MSDS) Operate / Troubleshooting on Control System Daily Attendance / Spare Parts Structure Function of Optional Equipment (Onsys, Solidpac, BilgeGuard, 3-way Valve, Slave Panel) Mechanical & Electrical System Maintenance Assessment
SENITEC M- AND P-SERIES SERVICE (3 DAYS)
COURSE CONTENTS
Basic Introduction Legislation and situation Layout Structures of Installations Composition of Waste Water / Oily Water Design of Senitec M- and PSeries Product Chemical Treatment Process Material Safety Data Sheets (MSDS) Operate Control System / Daily Attendance Optional Equipment (Onsys, Solidpac, BilgeGuard, 3-way Valve, Slave Panel) Maintenance / Spare Parts Structure Assessment
SENITEC M- AND P-SERIES OPERATION (2 DAYS)
TARGET GROUP
This hands-on or maintenance training course is aimed for Wrtsil service engineers (and optional operators) with responsibilities related to daily operation and maintenance of the Senitec products and its related systems.
TARGET GROUP
This operation training course is aimed for ships crew, for marine engineering personnel and operating personnel and all other professionals with responsibilities related to shipboard daily operation and maintenance routines of the unit and its related systems.
PREREQUISITES
The trainees should have a basic knowledge of ship installation systems together with some operational experience. Formal theoretical education in engineering and electronic is preferred but is not mandatory.
PREREQUISITES
The trainees should have a basic knowledge of ship installation systems together with some operational experience. Formal theoretical education in engineering and electronic is preferred but is not mandatory

The trainee shall be able to service the unit system in a safer, reliable and economical way. He will receive through familiarization with the basic understanding of present legislation, situation and understand the layout structures of the installation. Be familiar with the composition of waste water/oily water and design and servicing of Senitec M- and P-series. Operate and do troubleshooting on the control system and be able to carry out the daily attendance and understand the spare parts structure and function of optional equipment. Have knowledge of the unit mechanics and electrical system and be able to carry out unit operation and maintenance.

The trainee shall be able to maintain the unit system in a safer, reliable and economical way, take care of the plant as well as make a more effective contribution to the operation. They will have a basic understanding of present legislation, situation and layout structures of the installation. Be familiar with composition of waste water/oily water and understand the design of Senitec M- and P-series including the chemical treatment process. Trainees receive instructions in how to operate the control system and be able to carry out the daily attendance with understanding the maintenance and spare parts structure. Instructions are given on the optional equipment.
COURSE LOCATION
The location for the training course is at the Wrtsil Training Centre in Busan, Korea. The course can be also arranged at other location, if training hard ware will be available.
COURSE LOCATION
DURATION
The duration of the SENITEC M-and P-Series Service Engineer Level training course is 3 working days total 21 hours.
DURATION
The duration of the SENITEC M-and P-Series Operator level training course is 2 working days total 14 hours
57
Practical Advanced
3 days
Mechanical
Seals and Bearing

- Practical Advanced
COURSE CONTENTS
Basic Introduction Oil Bath System and Lip Type Seal Performance of Lip Seal Layout Structures of Installations (FWD & AFT Seal, S/T Bearing, Thrust Bearing and Intermediate Bearing) Oil Bath Type Seal (MK-and 4BL) AIRGUARD SEAL System (3AS and 4AS) Adjusting of AIR CONTROL UNIT Troubleshooting of Seals and Bearing Bonding of Seal Ring and O-ring Stern Tube Bearing Thrust Bearing Intermediate Shaft Bearing Assessment
SEALS AND BEARING PRACTICAL ADVANCED (3 DAYS)
TARGET GROUP
This hands-on or maintenance training course is aimed for Wrtsil service engineers and ships operation/maintenance personnel with responsibilities related to daily operation and maintenance of the shaft seals and bearing products and its related systems.
PREREQUISITES
The trainees should have a basic knowledge of ship installation systems together with some operational/maintenance experience. Formal theoretical education in engineering is preferred but is not mandatory.

The trainee shall be able to service the seals and bearing system in a safer, reliable and economical way. The trainee will receive through familiarization with the basic understanding of lip type seal, performance, bearing and the layout structures of installations. Understand the design of airguard seal system, working and procedure to adjust air control unit with mock-up and design of oil bath type seal system. Carry out the bonding work of seal ring and O-ring and troubleshooting. Basic design of stern tube bearing, intermediate shaft bearing, thrust bearing and self-aligning type intermediate shaft bearing.
COURSE LOCATION
The location for the training course is at the Wrtsil Training Centre in Busan, Korea. The course can be also arranged at other location, if training hard ware will be available
DURATION
The duration of the seals and bearing training course is 3 working days total 21 hours
59
Training Courses / Type

Basic* Operation Basic Engine RTA Practical Advanced* Engine RTA82* Operation Advanced Practical & Operation Advanced (Tailor made) Basic Practical Advanced Engine RT-flex Operation Advanced Engine RT-flex82 Practical & Operation Advanced (Tailor made) Practical & Operation Advanced Basic Practical Advanced Engine W50DF Operation Advanced Operation Advanced Practical & Operation Advanced (Tailor made) Wrtsil Unified Control UNIC C1, C2 and C3 Basic Engine W46 Practical Advanced Basic Engine W32 / VASA32 Practical Advanced Basic Engine W20 / Auxpac 20 Practical Advanced Engine W26 Basic Basic Engine W34SG Operation Advanced Pulse Lubrication System (RPLS) Practical & Operation Advanced Automation & Sensor Techniques Practical Advanced CYLMATE Intelligent Combustion Monitoring Practical & Operation Operation SENITEC M-and P-Series Service Practical (*optional) Seals & Bearing Practical Advanced Practical Basic Mechanical Workshop Practical Advanced Practical Basic Welding Practical Advanced Practical Basic (VT, PT & MT) Non Destructive Practical Advanced (UT) Examination & Testing Practical Advanced (All)
Duration: (Days)
3 3 5 5 5 3 5 5 5 8 3 5 5 3 5 2 3 5 3 5 3 5 3 3 5 3 3 3 2 3 3 5 5 2 5 3 2 5
Price / Participant EUR ( )

1'320.1'500.2'500.2'500.2'750.1'320.2'500.2'500.2'750.4'000.1'320.2'500.2'500.1'500.2'750.1'000.1'320.2'500.1'320.2'500.1'320.2'500.1'320.1'320.2'500.1'320.1'320.1'320.880.1'320.1'320.2'200.2'200.880.2'200.1'320.880.2'200.-
TRAINING COURSES
ENGINE BASIC COURSES (RTA, RT-FLEX, W20, W26, W32/WV32, W46, W50DF, W34SG)
The 3 day course is intended for ships engineers and / or non-officer engine room ratings with a limited knowledge in marine diesel engine principles or operational experience. The trainees shall be able to maintain the 2-stroke engine system in a safer, reliable and economical way, take care of the engine (plant) as well as make a more effective contribution to the operation of machinery. During the theoretical class room instructions the trainee will receive detailed, theoretical introduction in the product technology.
ENGINE PRACTICAL COURSES (RTA, RT-FLEX, W20, W32/WV32, W46 & W50DF)
The 5 day course is intended for marine engineers, newly qualified & experience with Wartsila Products. This course with familiarize the trainee with all engine related special tools and engine component handling / servicing. The trainees shall be able to maintain the 2-stroke engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as making a more effective contribution to the operation of the machinery. The trainee will receive through familiarization with procedures most common to maintenance work on engine systems and planning of the efficient maintenance. Hands-on training will be performed on important parts.
ENGINE BASIC COURSES (RTA82)

The 3 day theoretical classroom training course is aimed at for ships crew, for marine engineering personnel/operators, maintenance engineers and all other professionals with responsibilities related to shipboard daily operation and maintenance of vessels, 2-stroke engine systems and which need first time basic information about RTA82 Engine. The trainees shall be able to maintain the 2-stroke engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery. During the theoretical class room instructions the trainee will receive detailed, theoretical introduction in RTA82 technology.
61
ENGINE PRACTICAL COURSES (RTA82)

The 5 day theoretical class room and practical or maintenance training course is aimed at for ships crew, for marine engineering personnel/operators, maintenance engineers and all other professionals with responsibilities related to shipboard daily operation and maintenance of vessels, 2-stroke engine systems. The trainees shall be able to maintain the 2-stroke engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery. The trainees will receive detailed theoretical instructions in RTA82 technology and Pulse Lubrication System as well as through familiarization with procedures concerning the maintenance work on these components. Hands-on training will be performed on the Pulse Lubrication System, Crank Angle Sensor as well as on the fuel injection and actuator pump.
Mechanical, Welding and Non Destructive Examination Engineering Training

The 2 - 5 day course is intended for engineers and all other professionals related to daily maintenance or new building supervision work. Theoretical and hands-on training will be provided on general mechanical, welding and NDE work to exercise and evaluate the correct application.
ENGINE PRACTICAL & OPERATION ADVANCED COURSES (RT-FLEX, W50DF)

This tailor made 5 day or standard 8 day advanced practical and operation training course is aimed for ships and plant crew, for marine engineering personnel/operators, maintenance engineers and all other professionals with responsibilities related to shipboard and plant daily operation and maintenance of vessel and plants. The trainees shall be able to maintain the engine system in a safer, reliable and economical way, take care of the engine (plant), as well as make a more effective contribution to the operation and maintenance of machinery. The trainee will receive through familiarization with procedures concerning the most common maintenance work on limited engine components and the WECS/UNIC product concerning the most common maintenance, trouble shooting calibration work and soft ware handling on engine system.
ENGINE OPERATION ADVANCED COURSES (RT-FLEX, W50DF, W34SG)

The 5 day course is intended for marine engineering personnel, preferably with some knowledge and experience with Wartsila Products. This includes those engineers with responsibilities related to shipboard daily operation and control system maintenance work. The trainees shall be able to maintain the engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery. The trainee will receive through familiarization with the WECS/UNIC product concerning the most common maintenance, trouble shooting calibration work and soft ware handling on engine systems.
CYLMATE INTELLIGENT COMBUSTION MONITORING COURSE

This 3 day practical & operation course is aimed at ships staff, for marine and/or power plant engineering personnel/operators, maintenance engineers and all other professionals with responsibilities related to daily operation and maintenance of 2-and 4-stroke engine/plant systems. Primarily the course is designed for those who need a better understanding of the CYLMATE installation aspects, system/component checking, commissioning/operation function and fault finding/solving skills so they can support the operators with greater understanding of what is happening in particular situations. They can solve/diagnose small electrical and mechanical problems.
PULSE LUBRICATION SYSTEM (RPLS) PRACTICAL AND OPERATION ADVANCED COURSE (RTA, RTFLEX)
The 3 day hands-on or maintenance training course is aimed for ships crew, for marine engineering personnel/operators, maintenance engineers and all other professionals with responsibilities related to shipboard daily operation and maintenance of vessels, 2-stroke engine systems. The trainees shall be able to maintain the 2-stroke RTA and RT-flex engine cylinder liner lubrication system in a safe, reliable and economical way. The trainees will receive a detailed, theoretical introduction in Pulse and Retrofit Pulse Lubrication System (RPLS) technology. Hands-on training will be provided on the Pulse and Retrofit Pulse Lubrication System for maintenance work and with work on the simulators (pulse lubrication system, simulation of failures, modifications on control hardware, etc.). Receive information for modifications on hardware and service aspects (mechanicaland electrical problems).
SENITEC OILY WATER SEPARATOR COURSE

This 2 day operation or 3 day service training course is aimed for ships crew, for marine engineering personnel and operating personnel and all other professionals with responsibilities related to shipboard daily operation and maintenance routines of the unit and its related systems. The trainee will receive through familiarization with the unit operation and basic understanding of present legislation and situation as well as understand the layout structures of the installations. Be familiar with the composition of waste water/oily water and understand the design of Senitec M- and Pseries including the chemical treatment process. Be familiar with Material Safety Data Sheets. The trainees receive instructions in how to operate the control system and be able to carry out the daily attendance with understanding the maintenance and spare parts structure. Instructions are given on the optional equipment.
ENGINE OPERATION BASIC & ADVANCED COURSES (W50DF)

The 2 or 3 day course is intended for marine engineering personnel, with responsibilities related to shipboard daily operation control system maintenance and maintenance 4-stroke gas engine systems. The trainees shall be able to maintain the 4-stroke engine system in a safe, reliable and economical way. Maintaining the engine (plant), as well as make a more effective contribution to the operation of machinery. The trainee will receive through familiarization with the WECS/UNIC product concerning the most common maintenance, trouble shooting calibration work and soft ware handling on 4-stroke engine systems.
SEALS & BEARING COURSE

This 3 day hands-on and maintenance training course is aimed for Wrtsil service engineers, shipyard, ship repair yard and ships operation / maintenance personnel with responsibilities related to daily operation and maintenance of the shaft seals and bearing products and its related systems. The trainee shall be able to service the seals and bearing system in a safer, reliable and economical way. The trainee will receive through familiarization with the basic understanding of lip seal and bearing. Understand the layout structures of the installations; be familiar with the oil bath system and lip type seal, performance of lip seal and bearing. Be able to carry out the bonding work of seal ring and O-ring and troubleshooting. Understand the design of stern tube bearing, intermediate shaft bearing, thrust bearing and as well as self-aligning type intermediate shaft bearing.
AUTOMATION, INSTRUMENTATION & SENSOR TECHNIQUE BASIC/ PRACTICAL

The 3 day course is aimed primarily at 3rd, 4th and junior engineers, also office staff who need a better understanding of electrical engineering and automation. To provide the trainee with some basic electrical knowledge and fault finding skills so they can support the staff onboard the vessel with greater understanding of what is happening in particular situations. They can solve/diagnose small electrical problems, therefore keeping shore assisted maintenance costs down
63
Basic (3 days)
Practical Advanced (5 days)
Operation Basic Operation Advanced (3 days) (3 days)

with DENIS Simulation with DENIS Simulation
Practical & Operation Advanced (5 days)

with DENIS & Pulse Simulation
Operation Advanced (3 days)

Basic (3 days)
Practical Advanced (5 days) Practical Advanced (5 days) Operation Advanced (5 days)

with WECS Simulation
Basic (3 days)
El & Automation
Practical & Operation Advanced (5 days & 8 days)

with WECS Simulation
Practical (3 days)

Practical & Operation (3 days) Service Practical (3 days) Practical Advanced (3 days) Operation (2 days)
Practical & Operation Advanced (5 days)
Environment S & B
Basic (3 days)
Practical Advanced (5 days)
Operation Advanced (3 or 5 days)

with WECS or UNIC Simulation
C1, C2 and C3 (2 days)

with Engine Simulation
Basic (3 days) Basic (3 days) Basic (3 days) Basic (3 days) Basic (3 days) Practical Advanced (5 days) Practical Advanced (5 days) Practical Advanced (5 days)

with UNIC C3 Simulation
Practical & Operation Advanced (3 days) Practical & Operation Advanced (3 days)
65
WLSA, TRAINING CENTRE 1178-3 Jisa-dong, Gangseo-gu, Busan, 618-230, Korea Tel. +82 51 832 9900 / Fax. +82 51 832 9901 E-mail: training.korea@wartsila.com
MAIN OFFICE
651-16, Eomgung-dong, Sasang-gu, Busan, 617-831 Korea Tel +82 51 329 0500 Fax +82 51 324 4348
66

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Wrtsil enhances the business of its customers by providing them with complete lifecycle power solutions.

WRTSIL is a registered trademark. Copyright 2011 Wrtsil Corporation

LEARNING AND DEVELOPMENT GENERAL INFORMATION LOCATION

ELECTRIC AND AUTOMATION COURSES

55 SEALS & BEARING COURSES 58 COURSE PRICE LIST 60 COURSE OVERVIEW 61

WLSA has what others don't have.... CUSTOMER FRIENDLINESS

KEY ENABLING FEATURES IN MANAGING LEARNING AND DEVELOPMENT

WHAT DOES LEARNING AND DEVELOPMENT MEAN?

Wrtsil Land & Sea Academy Prioritizes customers relations

TRAINING COURSE EVALUATION

THE COURSE FEE INCLUDES TRAINING CERTIFICATE

DNV MANAGEMENT SYSTEM CERTIFICATES

SAFETY POLICY COURSE CANCELLATION POLICY

WRTSIL KOREA TRAINING CENTRE IS LOCATED,

Wrtsil Unified Controls

Engine RT-flex YEOSU AREA

Engine W20 / Auxpac 20

Retrofit Pulse Lubrication System (RPLS)

3 days 5 days 3 days 5 days 5 days

Theoretical Mechanical Electrical Electrical Mechanical & Electrical

3 days 5 days 3 days 5 days 5 days

Theoretical Mechanical Electrical Electrical Mechanical & Electrical

ENGINE RTA BASIC (3 DAYS)

ENGINE RTA PRACTICAL ADVANCED (5 DAYS)

THE OBJECTIVE OF THE TRAINING COURSE

THE OBJECTIVE OF THE TRAINING COURSE

3 days 5 days 3 days 5 days 5 days

Theoretical Mechanical Electrical Electrical Mechanical & Electrical

3 days 5 days 3 days 5 days 5 days

Theoretical Mechanical Electrical Electrical Mechanical & Electrical

ENGINE RTA OPERATION BASIC (3 DAYS)

ENGINE RTA OPERATION ADVANCED (5 DAYS)

THE OBJECTIVE OF THE TRAINING COURSE

THE OBJECTIVE OF THE TRAINING COURSE

COURSE LOCATION COURSE LOCATION

3 days 5 days 3 days 5 days 5 days

Theoretical Mechanical Electrical Electrical Mechanical & Electrical

Basic Practical Advanced

- PRACTICAL AND OPERATION ADVANCED (TAILOR MADE)

ENGINE RTA PRACTICAL AND OPERATION ADVANCED (5 DAYS)

ENGINE RTA82 BASIC (3 DAYS)

THE OBJECTIVE OF THE TRAINING COURSE

THE OBJECTIVE OF THE TRAINING COURSE

Basic Practical Advanced

3 days 5 days 5 days 5 days 8 days

Theoretical Mechanical Electrical Mechanical & Electrical Mechanical & Electrical

ENGINE RTA82 PRACTICAL ADVANCED (5 DAYS)

ENGINE RT-FLEX BASIC (3 DAYS)

THE OBJECTIVE OF THE TRAINING COURSE

THE OBJECTIVE OF THE TRAINING COURSE

3 days 5 days 5 days 5 days 8 days

Theoretical Mechanical Electrical Mechanical & Electrical Mechanical & Electrical

3 days 5 days 5 days 5 days 8 days

Theoretical Mechanical Electrical Mechanical & Electrical Mechanical & Electrical

ENGINE RT-FLEX PRACTICAL ADVANCED (5 DAYS)

ENGINE RT-FLEX OPERATION ADVANCED (5 DAYS)

THE OBJECTIVE OF THE TRAINING COURSE

THE OBJECTIVE OF THE TRAINING COURSE

3 days 5 days 5 days 5 days 8 days

Theoretical Mechanical Electrical Mechanical & Electrical Mechanical & Electrical

3 days 5 days 5 days 5 days 8 days

Theoretical Mechanical Electrical Mechanical & Electrical Mechanical & Electrical

- PRACTICAL AND OPERATION ADVANCED (TAILOR MADE)