Você está na página 1de 63

SAUDI ARABIA SHUQAIQ-2 IWPP PROJECT

COURSE- H-3 ITEM Boiler & auxiliaries CONTENTS

Heater
25 October 2009
MITSUBISHI HEAVY INDUSTRIES, LTD.
NAGASAKI SHIPYARD & MACHINARY WORKS

Basic of Boiler

PAGE 2

Part.1

General for Ljungstrom Air Heater

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 3

Agenda
1st topic 2nd topic Company Introduction General Explanation of Ljungstrom Regenerative Air Heater Heating element Page 5

Page 8

3rd topic

Page 13

4th topic

Sealing System

Page 18

5th topic

Auxiliary Equipment for SHUQAIQ

Page 21

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 4

Agenda
1st topic 2nd topic Company Introduction General Explanation of Ljungstrom Regenerative Air Heater Heating element Page 5

Page 8

3rd topic

Page 13

4th topic

Sealing System

Page 18

5th topic

Auxiliary Equipment for SHUQAIQ

Page 21

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 5

Company Introduction Company History of ALSTOM K.K.


1907 1979 1988 1999 2000 2007 Founded as Gadelius Trading Co. Merged into Flakt AB Sweden Merged into ABB Group Jointed with ALSTOM- formed ABB ALSTOM Power Transferred to ALSTOM Group 100th Anniversary

Long Presence in Japan

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 6

Company Introduction
ALSTOM Ljungstrom Group
APER APER GmbH GmbH Div. Div. Air Air Preheater Preheater Europe Europe Alstom Alstom KK KK EER EER Asia Asia Air Air Preheater Preheater Company Company North North America America

Bammental, Germany Shanghai, China Osaka, Japan (NK) (CNEER) Kobe, Japan Concordia, KS Shanghai, China (CNASAEER) Wellsville, NY (Headquarters)

Vinhedo, Brazil Engineering Facilities Manufacturing Facilities

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 7

Agenda
1st topic 2nd topic Company Introduction General Explanation of Ljungstrom Regenerative Air Heater Heating element Page 5

Page 8

3rd topic

Page 13

4th topic

Sealing System

Page 18

5th topic

Auxiliary Equipment for SHUQAIQ

Page 21

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 8

General Explanation of Ljungstrom Air Heater Function of Ljungstrom Air Heater


DeDe-SOx System Boiler

AH
EP STACK

SAH

FDF

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 9

General Explanation of Ljungstrom Air Heater


Air and Gas Flows Air Gas
Hot Side Hot Side

Cold Side

Cold Side

Air

Gas

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 10

General Explanation of Ljungstrom Air Heater Construction of Ljungstrom Air Heater


Heating Element Rotor Diaphragm Stay Plate Corner Duct Guide Bearing Center Section Bypass Seal Radial Seal Soot Blower

Rotor Drive Unit Housing Panel Pin Rack Axial Seal

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 11

General Explanation of Ljungstrom Air Heater Explanation of Ljungstrom Air Heater type
Ex.

26 -VI- 1325

Element Total Height (mm) Flow Type: V, VI=Vertical shaft, H=Horizontal shaft

AH Nominal Size: Related to Rotor Diameter

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 12

Agenda
1st topic 2nd topic Company Introduction General Explanation of Ljungstrom Regenerative Air Heater Heating element Page 5

Page 8

3rd topic

Page 13

4th topic

Sealing System

Page 18

5th topic

Auxiliary Equipment for SHUQAIQ

Page 21

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 13

Heating Element
Explanation of where the HE are installed
NF DUNTM

Stay Plate Heating Element Diaphragm

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 14

Heating Element
Heating Element Spec. of AH for Shuqaiq-2
Layer Depth (mm) Type Thickness (mm) Material

Hot

1025

DUN

0.6

Mild steel

Cold

300

NF

1.2

CRLS*

* CRLS : Corrosion Resistant Low-alloy Steel

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 15

Heating Element
Element performance characteristic tendency
Pressure drop
DUNTM DU

NF

Thermal efficiency

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 16

Reference List - DUNTM Heating element (excerpted)


Company name
Griffin Energy Pty Ltd. (Australia) Cuba Cairo Electricity Production Corp. (Egypt) Chugoku Electric Power Co., Ltd. (Japan) Genex Co., Ltd. (Japan) Idemitsu Kosan (Japan) Mitsubishi Chemical Co. (Japan) Sumitomo Chemiccal Co. (Japan) Tokyo Electric Power Co., Ltd. (Japan) SKS Power RDN.BHD. (Malaysia) SKS Power RDN.BHD. (Malaysia) Comision Federal De Electricida (Mexico) State Power Development Corp. (Philippines) Power Seraya Ltd. (Singapore) Chinese Petrochemical co. (Taiwan) Vietnam

Plant name
Blue Waters Unit 1&2 Carlos Manuel De Cespedes Unit No. 4 Cairo West Unit 7&8 Shin Onoda Unit1&2 Mizue Unit1 IPP Aichi Unit3 Mizushima Unit3 Chiba Plant CBL B15 Hitachi-naka Unit1 Tanjung Bin, Johor Jimah Tula Power Plant Unit5 Mindanao Seraya P.S. Unit1~3 Lin-Yuang EVN O MON

Capacity
226MW 158 MW 350MW 500MW 185MW --450T/H 250t/h 1000MW 700MWx3 700MWx2 300MW 210MW 250MWx3 --300MW

Fuel
Coal Oil N.Gas&Oil Coal VR&Gas VR Oil Oil & Gas Coal Coal Coal Oil Coal Oil Oil Crude Oil

AH type
30.5-VI-1625 (RT) 24-VIRX-2200 28.5-VIX-2225 30.5-VI-2525(RT) 26.5-VI-1800 28-VIX-1025 23.5-VIR-1350 23-HRX-1250 33.5-VI-2450(RT) 32.5-VI-1900 (RT) 32.5-VI-1900 (RT) 27.5-VIX-1800 27.5-VI-1700(RT) 26-VIX-1950 27-VIX-2150 28-VIX-2400

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 17

Agenda
1st topic 2nd topic Company Introduction General Explanation of Ljungstrom Regenerative Air Heater Heating element Page 5

Page 8

3rd topic

Page 13

4th topic

Sealing System

Page 18

5th topic

Auxiliary Equipment for SHUQAIQ

Page 21

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 18

Sealing System
Explanation of Leakage
GAS

- Direct leakage W=CA(2g P) SEAL C : Flow coefficient A : Total areas of seal gap (m2) AXIAL 2) g : Gravitational acceleration (m/sSEAL : Specific weight of gas (kg/m3) P: Pressure difference between two flows - Entrained leakage
W= VRPH V : Volume of rotor plenum (m3) RPH: Rotor revolutions per hour
BY-PASS

HOT SECTOR SIDE PLATE Radial Leakage

ENTRAINED LEAKAGE
Axia l seal Axial Leakage plat e RADIAL SEAL SECTOR PLATE

AIR

COLD SIDE

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 19

Sealing System
Rotor Seals (Typical)
POST SEAL (HOT)

SECTOR PLATE (HOT)

RADIAL SEAL (HOT) HOLDING STRIP ROTOR DIAPHRAGM ROTOR POST

BY-PASS SEAL ANGLE BY-PASS SEAL (HOT) T BAR AXIAL SEAL T BAR BY-PASS SEAL (COLD) HOUSING

POST SEAL (COLD)

RADIAL HOLDING SEAL STRIP (COLD)


MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 20

Agenda
1st topic 2nd topic Company Introduction General Explanation of Ljungstrom Regenerative Air Heater Heating element Page 5

Page 8

3rd topic

Page 13

4th topic

Sealing System

Page 18

5th topic

Auxiliary Equipment for SHUQAIQ

Page 21

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 21

Auxiliary Equipment of AH for SHUQAIQ


Rotor Drive Unit Bearing Lubricant Oil Circulation Unit Sootblower Fire Detecting Device Water Washing Device Fire Extinguishing Device (for Hot side)

Lubricant Oil Circulation Unit Guide Bearing

Soot Blower

Fire Detecting Device Water Washing Device

Rotor Drive Unit

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 22

Auxiliary Equipment for SHUQAIQ

Rotor Drive Unit


Rotor Drive Unit (RDU) consists of speed reducer, main electric motor and auxiliary air motor. A pinion gear is mounted to the output shaft which engages a pin rack. The rotor assembly, containing the heating elements, is rotated by this RDU through the air and gas streams at approximately 1.8 RPM. The air motor, coupled to the main electric motor, is used as auxiliary motor for emergency and maintenance operation.
Air motor Electric motor Speed reducer Pinion gear cover

(Utility) Electric power : 7.5kw Compressed air : 4.1barg 4.0m3/min.

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 23

Auxiliary Equipment for SHUQAIQ


Rotor Bearing
Guide Bearing : #23052
The guide bearing is responsible for supporting the redial loads at the top of the air heater

Support Bearing : #29456


The air heater rotor is supported by the support bearing at the bottom of the air heater

Bearing
(Self-aligning roller bearing)

Bearing
(Thrust self-aligning roller bearing)

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 24

Auxiliary Equipment for SHUQAIQ


Lubricant Oil Circulation Unit (for Guide Bearing)
The purpose of this unit is to circulate the lubricant oil for cooling when the temperature of the oil in the guide bearing housing reaches 50 degree Celsius. (Utility) Electric power : 0.75kw Cooling water : 2.9barg, 3.6ton/hr

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 25

Auxiliary Equipment for SHUQAIQ

Sootblower (for Cold side)

Cleaning Heating element surface by superheated steam


Heating element

Steam

Type : Half Retractable Type Steam condition (Cold side) Blowing Press. 11.8barg Consumption 1.7ton/hr Electric power : 0.1kw
MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 26

Auxiliary Equipment for SHUQAIQ Fire Detecting System (FDS)


The purpose of the system is to monitor the gas temperature leaving the air heater and detect the fire at early stage. If hot spot become present in the rotor, the gas temperature will increase unexpectedly.

Detecting sensor : Thermocouple Installation position of Thermocouple : Gas outlet duct : 4 pcs.

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 27

Auxiliary Equipment for SHUQAIQ Water Washing Device

Type : Stationary Multi Nozzle Type (at gas inlet & gas outlet duct) Water Condition Blowing Press. : 4.9barg Consumption : 96ton/hr/each side

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 28

Auxiliary Equipment for SHUQAIQ


Fire Extinguishing Device (for Hot side)
Fire extinguishing device Socket Nozzle Washing Tube

The fire extinguishing device consist of 1 stationary multi nozzle pipe located in the gas inlet duct. The device is used in conjunction with the water washing device. The device is design to emit large amount of water onto a concentrated area of the heating element surface. Type : Stationary Multi Nozzle Type (at gas inlet) Water Condition Blowing Press. : 4.9barg Consumption : 192ton/hr

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 29

Part.2

Operation and Maintenance for Ljungstrom Air Heater

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 30

Agenda
1st Operation 1-1. Pre start-up checks 1-2. Cold-run inspection 1-3. Hot-run adjustment 1-4. Start-up instructions 1-5. Shutting down instructions 1-6. Rotor stoppage due to motor failure 1-7. Operation procedure of soot blower

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 31

Agenda
2nd Maintenance 2-1. Daily inspections 2-2. Periodical Inspections 2-3. Water washing 3rd Safety precautions

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 32

Agenda
1st Operation 1-1. Pre start-up checks 1-2. Cold-run inspection 1-3. Hot-run adjustment 1-4. Start-up instructions 1-5. Shutting down instructions 1-6. Rotor stoppage due to motor failure 1-7. Operation procedure of soot blower

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 33

1-1.Pre start-up checks


Instructions
To determine whether or not the Air Hater is ready for service, a complete inspection of the Air Heater and its auxiliary equipment is required. The operator should be concerned with all components being installed correctly, clean, and correctly lubricated. Prior to start-up, the operator must pay particular attention to the following areas to ensure safe and efficient operation of the Air Heater.

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 34

1-1.Pre start-up checks


Instructions
FINAL CHECK-OUT LUBRICATION ROTOR INSPECTION ROTOR SEALS GUARDS AND COVERS PLANT UTILITIES ELECTRICAL CONNECTIONS AND CONTROL SYSTEM ROTOR ROTATION SOOT BLOWER STEAM PIPING

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 35

Agenda
1st Operation 1-1. Pre Start-up checks 1-2. Cold-run inspection 1-3. Hot-run adjustment 1-4. Start-up instructions 1-5. Shutting down instructions 1-6. Rotor stoppage due to motor failure 1-7. Operation procedure of soot blower

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 36

1-2.Cold running test


Instructions
Confirm unobstructed operation by air motor drive Finish
- Start the auxiliary air motor by opening the hand valve. - Observe the rotor for unobstructed operation.

Continuous running test Finish


- Energize the main drive motor and run the rotor - Check the motor temp., abnormal sound,vibration...etc.

Back-up test Finish


- Test the automatic operation of the air motor solenoid valve upon power loss to the main drive motor.

Hot-run adjustment
MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 37

Agenda
1st Operation 1-1. Pre Start-up checks 1-2. Cold-run inspection 1-3. Hot-run adjustment 1-4. Start-up instructions 1-5. Shutting down instructions 1-6. Rotor stoppage due to motor failure 1-7. Operation procedure of soot blower

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 38

1-3.Hot-run adjustment
Instructions

b. Soot blower blowing pressure adjustment

(1) Blowing pressure: 11.8 barg (Cold Side)

NOTE: This adjustment should be done at 100%-load during hot-run test

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 39

Agenda
1st Operation 1-1. Pre Start-up checks 1-2. Cold-run inspection 1-3. Hot-run adjustment 1-4. Start-up instructions 1-5. Shutting down instructions 1-6. Rotor stoppage due to motor failure 1-7. Operation procedure of soot blower

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 40

1-4.Start-up
Instructions
The following operation sequence should be used to place the air heater into service. Start the air heater's main drive motor before the forced and induced daft fans are started. The rotor must be rotating before emitting hot flue gas through the air heater. B. When firing the boiler on oil, start cold end soot blowing to the air heater continuously during start-up using an auxiliary blowing medium until stable boiler conditions are achieved and the normal soot blowing medium is available. C. Energize the guide bearings oil circulation units. The pump motors will start upon oil temperature rise. D. Start the air heater's auxiliary equipment control system. E. After normal soot blowing medium is available, activate the air heater soot blower A.

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 41

Agenda
1st Operation 1-1. Pre Start-up checks 1-2. Cold-run inspection 1-3. Hot-run adjustment 1-4. Start-up instructions 1-5. Shutting down instructions 1-6. Rotor stoppage due to motor failure 1-7. Operation procedure of soot blower

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 42

1-5.Shutting down
Instructions
The following sequence should be used to remove the air heater from service. A. B. C. D. E. Activate the soot blower to remove any deposits which may have accumulated on the heating element surface. Keep the FD & ID fans running during the cleaning operation so that the air heater temperature will decrease more rapidly. Deactivate the air heater soot blowers. De-energize the air heater's auxiliary equipment control system. Keep the rotor turning and the fans operating until the gas inlet temperature at the heater inlet drops below 150C. This will evenly distribute the effects of thermal distortion, over the entire rotor structure. Shut down the FD & ID fans. De-energize the rotor drive unit of the air heater. Close the manual valve to stop compressed air to the auxiliary air drive motor. Deactivate the guide bearing oil circulation units.

F. G. H. I.

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 43

Agenda
1st Operation 1-1. Pre Start-up checks 1-2. Cold-run inspection 1-3. Hot-run adjustment 1-4. Start-up instructions 1-5. Shutting down instructions 1-6. Rotor stoppage due to motor failure 1-7. Operation procedure of soot blower

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 44

1-6.Rotor stoppage due to motor failure


Back-up start
Air Motor (Aux. Drive)

Over running clutch(ORC) Elec. Motor (Main Drive)

Trip!!

Instructions ! CAUTION
If operation mode is selected to manual mode, aux. air motor does not start automatically. Operation mode of aux. electric motor should select to AUTO at normal condition.
MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 45

NOTE: The air heater structure will not experience permanent damage as long as the temperature of the gas entering the air heater does not exceed 480. However, if the rotor cannot be restarted immediately (within approx.15 min), damage to some of the seals and/or sealing plates is likely to occur due to non-uniform thermal expansion of the rotor.

Non-uniform thermal expansion of the rotor

Gas side

Air side

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 46

Agenda
1st Operation 1-1. Pre Start-up checks 1-2. Cold-run inspection 1-3. Hot-run adjustment 1-4. Start-up instructions 1-5. Shutting down instructions 1-6. Rotor stoppage due to motor failure 1-7. Operation procedure of soot blower

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 47

1-7.Operation procedure of Soot Blower


Frequency and occasion for soot blowing

(Standard operation frequency) : once every 8 hours for the cold side, in principle

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 48

1-7.Operation procedure of Soot Blower


Operation procedure of soot blower Discharge the drain in the steam piping line for soot blowing

Open the stop valve of steam for soot blowing

Close the drain valve after having discharged the drain of steam

Make soot blowing of the air heater

Close the main valve and open the drain valve


MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 49

1-7.Operation procedure of Soot Blower


Instructions !CAUTION
BLOWING WITH PRESSURES HIGHER THAN SPECIFIED WILL REDUCE THE LIFE OF THE HEATING ELEMENT AND MAY RESULT IN MATERIAL FRACTURE OR BREAK-UP.
* Design value of soot blowing steam pressure : 1.18MPag Note ; The blowing pressure should be adjusted by using orifice plate in the steam piping.

ENSURE THAT MOISTURE IS NOT ALLOWED TO ENTER THE AIR HEATER THROUGH THE SOOTBLOWING STEAM. WET STEAM USED FOR SOOT BLOWING CAN CAUSE DAMAGE TO THE ROTOR SEALS AND HEATING ELEMENTS.

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 50

Agenda
2nd Maintenance 2-1. Daily inspections 2-2. Periodical Inspections 2-3. Water washing 3rd Safety precautions

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 51

2-1.Daily Inspections
Draft loss and temperature Check and record the draft loss both side and temperature Lubricant oil circulation unit Check the oil pressure and cooling water. Rotor guide&support bearing Check the rotating sound, oil level, gas leak.

Soot blower Check the blowing pressure and leak. Rotor Visual Check the elements and seals condition from observation port. Rotor drive unit Check the temp., vibration, current, oil level.

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 52

Agenda
2nd Maintenance 2-1. Daily inspections 2-2. Periodical Inspections 2-3. Water washing 3rd Safety precautions

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 53

2-2.Periodical inspections (Summary)


Components parts Rotor proper - Rotor post,Rotor,Pin rack T-bar Bearings - Support,Guide, Air seal cover Rotor trunnion - Trunnion bolts,Locking bar Lubrication oil circulation unit - Oil pump,filter,cooler, Safety valve AH proper - Cold side partition plate, Cold side housing panel, ...etc Heating element Contents of inspection 1.Visual check 2.Measuring the thickness 3.Liquid penetrate testing 1.Visual check 2.Hand check 3.Oil sampling 1.Hammering 2.Visual check 1.Overhaul 2.Visual check 3.Leak test 4.Functional test 1.Thickness measurement 2.Visual check Measures at abnormal - Repair. - Replacement.

- Repair. - Replacement - Repair. - Replacement.

- Repair. - Replacement

- Repair - Replacement - Repair. - Replacement

1.Visual check 2.Measuring the Weight, thickness

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 54

Components parts Rotor drive unit - Speed reducer,Elec. motor Aux motor,Pinion gear Rotor seal - Post seal, Radial seal, Bypass seal, Axial seal, Static seal,Sector plate Soot blower - Speed reducer, Carriage, Feed tube, Lance tube, Wall box, Flanges Stationary water washing Fire extinguishing device - Nozzle,Tube Others - Manholes, doors Observation port

Contents of inspection 1.Overhaul 2.Visual check 3.Measuring 1.Hammering 2.Measuring the thickness 3.Measuring the seal clearance 4.Measuring the degree of parallelism 1.Visual check 2.Overhaul 3.Measuring

Measures at abnormal - Repair. - Replacement

- Repair. - Replacement - Readjustment

- Repair. - Replacement

1.Visual check 2.Measuring the thickness

- Repair. - Replacement

1.Visual check

- Repair. - Replacement

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 55

Agenda
2nd Maintenance 2-1. Daily inspections 2-2. Periodical Inspections 2-3. Water washing 3rd Safety precautions

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 56

Water washing

Water washing

2-3.Water washing

Initial value

Operation

Out of service Operation

Out of service

Instructions
When pressure drop across the Air heater keeps increasing despite continued use of the soot blower properly, it is a sign that the deposits have coagulated and stick fast to the heating element surface. In general, we recommend that when the pressure drop exceeds the initial value x 1.5times, water washing shall be carried with the Air heater during out of service.

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 57

Operation procedure of water washing


Instructions Preparation
1) Make sure that the temperature of gas inlet is below 150. It may cause damages on AH if it is higher than 150. 2) Line up the water line. 3) Check the drain lines to be able to drain adequately. 4) Shut off steam valves for soot blower 5) Observe the condition of deposit on heating element.

Finish

Start water washing


The auxiliary air motor drive should be used to reduce the speed to approximately to RPM.

8-12hr

- Measuring the pH value of drain water. - Check the supply water pressure. - Check the piping for drain out. - Check the conditions of washing.

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 58

Instructions Determine the completion


a) Completion may be determined from the difference of pH value between washing water and drain water. When the difference is less than 1, it may be completed in principle.

Finish
pH value pH

Washing water Drain water -> pH value decreases due to sulfuric acid

b) Observe the heating elements over entire area to check deposit being removed. If deposits still remain, continue washing. 1) Close water valves 2) Open dampers in the inlet and outlet ducts 3) Remove the illumination light 4) Close drain lines 5) Dry up heating elements(It is desirable to dry by operating the fans) 6) Stop rotor rotation

Complete
MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 59

DANGER: WASHING OF THE AIR HEATER HEATING ELEMENT SHOULD ONLY BE CARRIED OUT WHEN THE AIR HEATER IS OUT OF SERVICE AND THE GAS SIDE TEMPERATURE IS COOL ENOUGH TO ALLOW MAINTENANCE PERSONNEL ENTRY TO THE AIR HEATER AND ADJACENT DUCTS. HOWEVER, IN NO CASE SHOULD WATER BE EMITTED ONTO THE ROTOR UNTIL THE METAL TEMPERATURE OF THE GAS INLET HEATING ELEMENT IS BELOW 150C. CAUTION: BEFORE AND DURING WATER-WASHING, INSPECT HOPPER DRAINS TO INSURE THAT THE DRAINS ARE NOT PLUGGED. TREMENDOUS QUANTITIES OF WATER MUST EXIT THE DRAINS OR THE CONNECTING DUCTS CAN BECOME FLOODED CAUTION: INSUFFICIENT WATER WASHING HAS ADVERSE EFFECTS TO THE HEATING ELEMENT AND INCOMPLETE DRYING WILL CAUSE RAPID PROGRESSION OF CORROSION AND ACCUMULATION OF DEPOSITS ON THE HEATIMNG ELEMENTS WHEN RETURNING TO SERVICE.

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 60

Agenda
2nd Maintenance 2-1. Daily inspections 2-2. Periodical Inspections 2-3. Water washing 3rd Safety precautions

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 61

! IMPORTANT
For detail operation and maintenance instructions, please refer to:

Operation & Maintenance Manual


DANGER: NEVER ATTEMPT TO ENTER THE AIR HEATER UNTIL
THE FOLLOWING CONDITIONS ARE MET. ALL ELECTRIC POWER TO THE ROTOR DRIVE UNIT AND THE SOOTBLOWER UNIT HAS BEEN ISOLATED. THE LOCAL COMPRESSED AIR HAND VALVE AT THE AIR MOTOR SHOULD BE SECURED IN THE OFF POSITION. THE SURFACE TEMPERATURE OF THE AIR HEATER IS BELOW 100F (38C). O2 AND CO2 CONCENTRATION ARE SATISFIED TO ENTER.

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 62

CAUTION: WHENEVER WELDING IS DONE ON THE ROTOR POST OR ROTOR ASSEMBLY, THE ROTOR POST (MAIN SHAFT) MUST BE CONNECTED TO AN EARTH GROUND.FAILURE TO PROVIDE A PROPER GROUND MAY RESULT IN DAMAGE TO THE AIR HEATER BEARINGS.

DANGER: NEVER APPROACH OR TOUCH ANY ROTATING PARTS (SHAFTS, COUPLINGS, ETC.) DURING OPERATION. LOOSE CLOTHING CAUGHT IN THESE ROTATING PARTS MAY RESULT IN SEVERE INJURY AND/OR DEATH.

CAUTION: OPERATING THE AIR HEATER WITH GAS INLET TEMPERATURES IN EXCESS TO THE MAXIMUM DESIGN TEMPERATURES CAUSE THE ROTOR SEALS TO CONTACT THE AIR HEATER STRUCTURE AND RESULT IN PREMATURE WEAR OR POSSIBLE PERMANENT DAMAGE TO THE SEALING SYSTEM.

MHI BUSINESS CONFIDENTIAL

Basic of Boiler

PAGE 63

www.alstom.com

MHI BUSINESS CONFIDENTIAL

Você também pode gostar