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Installation Guide
EN
Table of Contents
Table of Contents
1 1.1 1.2 1.3 2 2.1 2.2 3 3.1
3.1.1 3.1.2
5 5 5 5
Identifying the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Selecting the Mounting Location. . . . . . . . . . . . . . . . . . . . . . . . 10 Mounting the BatFuse-A.01 / BatFuse-A.03 to the Wall . . . . . 11 Mounting the BatFuse-B.01 / BatFuse-B.03 to the Wall. . . . . . 12 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 BatFuse-A.01 / BatFuse-A.03 . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Overview of the Connection Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Connecting the Sunny Island / Sunny Backup . . . . . . . . . . . . . . . . . . . . . . . 15 Connecting the Battery and the Sunny Island Charger . . . . . . . . . . . . . . . . . 16
5.3
5.3.1 5.3.2 5.3.3 5.3.4
BatFuse-B.01 / BatFuse-B.03 . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Overview of the Connection Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Connecting the Sunny Island / Sunny Backup . . . . . . . . . . . . . . . . . . . . . . . 20 Connecting the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Connecting the Sunny Island Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
BatFuse-IEN084520 3
Installation Guide
Table of Contents
5.3.5 5.3.6
Connecting the Consumer Loads to the Battery Voltage Tap . . . . . . . . . . . . 23 Concluding Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6 6.1 6.2 7 7.1 7.2 8 8.1 8.2 8.3 9 9.1 9.2 9.3 9.4 10
Opening and Closing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Opening the Product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Closing the Product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 BatFuse-A.01 / BatFuse-A.03 . . . . . . . . . . . . . . . . . . . . . . . . . . 25 BatFuse-B.01 / BatFuse-B.03 . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Disassembling the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Packaging the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Disposing of the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 BatFuse-A.01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 BatFuse-A.03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 BatFuse-B.01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 BatFuse-B.03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
BatFuse-IEN084520
Installation Guide
1.1Validity
This manual applies to the BatFuse-A.01, BatFuse-A.03, BatFuse-B.01 and BatFuse-B.03.
1.2Target Group
This manual is exclusively for qualified personnel.
1.3Symbols Used
The following types of safety warnings and general information are used in this manual: DANGER!
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING!
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION!
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE!
NOTICE indicates a situation that can result in property damage if not avoided. Information Information provides tips that are valuable for the optimal installation and operation of your product.
Installation Guide
BatFuse-IEN084520
Safety
2Safety
2.1Appropriate Usage
The BatFuse is a battery fuse box. As an external DC fuse, the BatFuse secures the Sunny Island's or Sunny Backup's battery connection cables. Furthermore, the BatFuse allows the DC side of the Sunny Island or Sunny Backup to be disconnected.
The BatFuse comes with various fuse links that cover the different output classes of the Sunny Island and Sunny Backup. The BatFuse-B.01 and BatFuse-B.03 also feature a fused 8 A battery voltage tap, which can be used to supply DC-powered consumer loads (e.g. load shedding protection, DC/DC converter to supply a Sunny WebBox or a battery room fan). At the same time, the BatFuse functions as a DC busbar for the installation of the Sunny Island Charger. The Sunny Island Charger is not secured by the BatFuse. Independent protection, for example with 63-A line circuit breakers, is required for the Sunny Island Charger.
BatFuse-IEN084520
Installation Guide
Safety
2.2Safety Warnings
CAUTION! Risk of injury due to electric arc. All work must be carried out exclusively by qualified personnel. Use an insulated tool to connect the battery. Do not lay any conductive objects in the BatFuse.
Installation Guide
BatFuse-IEN084520
Unpacking
3Unpacking
3.1Scope of Delivery
Check the delivery for completeness. Check the packaging and the BatFuse for any visible external damage. Contact your supplier in case of damage to the packaging. Please contact your dealer if you find any damage to the BatFuse or if the delivery is incomplete.
3.1.1BatFuse-A.01 / BatFuse-A.03
Description BatFuse Mounting links for wall mounting Replacement fuses (NH00: 125 A) Installation guide BatFuse Mounting links for wall mounting Replacement fuses (NH00: 125 A) Installation guide
BatFuse-IEN084520
Installation Guide
Unpacking
3.1.2BatFuse-B.01 / BatFuse-B.03
Description BatFuse Mounting links for wall mounting Replacement fuses (NH01: 125 A / 200 A / 250 A) Installation guide BatFuse Mounting links for wall mounting Replacement fuses (NH01: 125 A / 200 A / 250 A) Installation guide
Installation Guide
BatFuse-IEN084520
Mounting
4Mounting
4.1Selecting the Mounting Location
DANGER! Danger to life due to fire or explosion. Despite careful construction, electrical devices can cause fires. Do not mount the BatFuse on flammable construction materials. Do not mount the BatFuse near highly flammable materials. Do not mount the BatFuse in potentially explosive areas. The mounting location and mounting method must be suitable for the weight and dimensions. Mount on a solid surface. The mounting location must be accessible at all times. Maintain a distance of 30 cm above and below the BatFuse from walls and other devices or objects. Assemble vertically.
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Mounting
240 mm 265 mm
165 mm 190 mm
2. Mark the position of the drill holes. 3. Drill the holes and insert suitable wall anchors.
345 mm 370 mm
4. Attach the BatFuse to the wall using the mounting links and 4 suitable screws.
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BatFuse-IEN084520
240 mm 265 mm
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Mounting
4. Attach the BatFuse to the wall using the mounting links and 4 suitable screws.
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Installation Guide
Electrical Connection
5Electrical Connection
5.1Safety
NOTICE! Cable destruction due to incorrect connection. Ensure the cable cross section is adequate and the cable polarity is correct. NOTICE! Destruction of cable feed-throughs due to the use of wide pipe cable shoes. Only use narrow pipe cable shoes to connect the cables.
5.2BatFuse-A.01 / BatFuse-A.03
Battery Side Connections (Per Pole)
Possible connections BatFuse-A.01 2 x battery or 1 x battery and 1 x Sunny Island Charger 2 x M32 2 x 14 mm ... 21 mm 2 x M8 pipe cable shoes BatFuse-A.03 2 x battery and 2 x Sunny Island Charger 2 x M32 and 2 x M25 2 x 14 mm ... 21 mm and 2 x 9 mm ... 16 mm 4 x M8 pipe cable shoes
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Electrical Connection
Object Description BatFuse-A.01 A Connection terminals to connect the Sunny Island / Sunny Backup B Low voltage power fuse links (NH00: 125 A) C Connection terminals to connect the battery and the Sunny Island Charger BatFuse-A.03 A Connection terminals to connect the Sunny Island / Sunny Backup B Low voltage power fuse links (NH00: 125 A) C Connection terminals to connect the batteries and the Sunny Island Charger
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Installation Guide
Electrical Connection
3. Pierce the outer diaphragm of the required double diaphragm fittings with a pointed object.
4. Pull the "L+" cable of the Sunny Island / Sunny Backup through the double diaphragm fittings into the BatFuse interior and connect it to the L+ connection terminal. 5. Pull the "L" cable of the Sunny Island / Sunny Backup through the double diaphragm fittings into the BatFuse interior and connect it to the L connection terminal. 6. Tighten the pipe cable shoes with a torque of 4 Nm 5.7 Nm. The Sunny Island is now connected. Low voltage power fuse links Only insert the low voltage power fuse links when the battery and Sunny Island Charger are connected to the BatFuse.
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Electrical Connection
2. Pull the "L+" cable of the battery and the Sunny Island Charger through the double diaphragm fittings into the BatFuse interior and connect it to connection terminal L+ (A) as per the labeling. In the case of the BatFuse-A.01, the battery and Sunny Island Charger are connected to the same connection terminal. For this, the cable with the larger cross section must be placed on the bottom and the cable with the smaller cross section must be placed on the top.
In the case of the BatFuse-A.03, both "L+" cables of the battery are connected together to a connection terminal. Both "L+" cables of the Sunny Island Charger are connected together to the second connection terminal.
3. Pull the "L" cable of the battery and the Sunny Island Charger through the double diaphragm fittings into the BatFuse interior and connect it to connection terminal L (B) as per the labeling. For the connection, proceed as for the "L+" cable.
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Electrical Connection
4. Tighten the pipe cable shoes with a torque of 4 Nm 5.7 Nm. CAUTION! Risk of burns when inserting the low voltage power fuse links. Inserting the fuse links causes sparks. Always insert the low voltage power fuse links with a low voltage power handle and glove. 5. Insert the low voltage power fuse links into the bracket in a smooth upward motion from below using a low voltage power handle.
6. Close the BatFuse. Fasten the lid to the enclosure. The battery and Sunny Island Charger are now connected. The BatFuse is ready for operation.
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Electrical Connection
5.3BatFuse-B.01 / BatFuse-B.03
Battery Side Connections (Per Pole)
Possible connections Cable feed-through Outer cable cross section Electrical connection BatFuse-B.01 1 x battery and 2 x Sunny Island Charger 1 x M32 and 2 x M25 1 x 14 mm ... 21 mm and 2 x 9 mm ... 16 mm 3 x M8 pipe cable shoe BatFuse-B.03 2 x battery and 4 x Sunny Island Charger 2 x M32 and 4 x M25 2 x 14 mm ... 21 mm and 4 x 9 mm ... 16 mm 6 x M8 pipe cable shoe
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Installation Guide
Electrical Connection
Object Description BatFuse-B.01 A Connection terminals to connect the Sunny Island / Sunny Backup B Battery voltage tap (8 A) C Connection terminals to connect the battery and Sunny Island Charger BatFuse-B.03 A Connection terminals to connect the Sunny Island / Sunny Backup B Battery voltage tap (8 A) C Connection terminals to connect the batteries and Sunny Island Charger
Installation Guide
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19
Electrical Connection
3. Pierce the outer diaphragm of the required double diaphragm fittings with a pointed object.
4. Pull the "L+" cable of the Sunny Island / Sunny Backup through the double diaphragm fittings into the BatFuse interior and connect it to connection terminal L+ (A) as per the labeling. 5. Pull the "L" cable of the Sunny Island / Sunny Backup through the double diaphragm fittings into the BatFuse interior and connect it to connection terminal L (B) as per the labeling. 6. Tighten the pipe cable shoes with a torque of 4 Nm 5.7 Nm. The Sunny Island is now connected. Load Disconnection Unit Only re-insert the load disconnection unit into the bracket and close it when the battery and Sunny Island Charger are connected to the BatFuse.
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Installation Guide
Electrical Connection
2. Pull the "L+" cable of the battery through the double diaphragm fittings into the BatFuse interior and connect it to connection terminal L+ (A) as per the labeling. 3. Pull the "L" cable of the battery through the double diaphragm fittings into the BatFuse interior and connect it to connection terminal L (B) as per the labeling. 4. Tighten the pipe cable shoes with a torque of 4 Nm 5.7 Nm. The battery is now connected.
Installation Guide
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21
Electrical Connection
2. Pull the "L+" cables of the Sunny Island Charger through the double diaphragm fittings into the BatFuse interior and connect them to connection terminal L+ (A) as per the labeling. 3. Pull the "L" cables of the Sunny Island Charger through the double diaphragm fittings into the BatFuse interior and connect them to connection terminal L (B) as per the labeling. If you wish to connect two Sunny Island Chargers to the BatFuse-B.01, connect the "L+" cables of both Sunny Island Chargers to connection terminal L+ (A) and connect the "L" cables of both Sunny Island Chargers to connection terminal L (B). If you wish to connect four Sunny Island Chargers to the BatFuse-B.03, connect the 'L+' cables of two respective Sunny Island Chargers to one of the two connection terminals L+ (A) . Connect the "L" cables to the two connection terminals L (B) accordingly. 4. Tighten the the pipe cable shoes with a torque of 4 Nm 5.7 Nm. The Sunny Island Chargers are now connected. Load Disconnection Unit Only re-insert the load disconnection unit into the bracket and close it when the consumer loads are connected to the battery voltage tap.
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Electrical Connection
2. Pull the "L+" cable of the consumer load through the double diaphragm fittings into the BatFuse interior and connect it to connection terminal L+ (A) as per the labeling. 3. Pull the "L" cable of the consumer load through the double diaphragm fittings into the BatFuse interior and connect it to the connection terminal L (B) as per the labeling. The consumer load is now connected to the battery voltage tap.
5.3.6Concluding Tasks
1. Re-fasten the load disconnection unit to the bracket and close smoothly. 2. Close the BatFuse. Fasten the lid to the enclosure. The BatFuse is ready for operation.
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BatFuse-IEN084520
Installation Guide
Maintenance
7Maintenance
7.1BatFuse-A.01 / BatFuse-A.03
Replacing the Low Voltage Power Fuses
1. Open the BatFuse as described in chapter 6.1Opening the Product (page24). 2. Remove and dispose of the faulty low voltage power fuse from the bracket.
CAUTION! Danger of burns when inserting the low voltage power fuse links. Inserting the fuse links causes sparks. Always insert the low voltage power fuse links with a low voltage power handle and glove.
Installation Guide
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25
Maintenance
3. Insert the new low voltage power fuse into the bracket.
4. Close the BatFuse. Fasten the lid to the enclosure. The faulty low voltage power fuse is now replaced with a new fuse.
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Installation Guide
Maintenance
7.2BatFuse-B.01 / BatFuse-B.03
Replacing Low Voltage Power Fuses
1. Open the BatFuse as described in chapter 6.1Opening the Product (page24). 2. Open the load disconnection unit. 3. Push the faulty low voltage power fuse down and remove it from the bracket.
4. First position and then push the low voltage power fuse into the bracket.
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27
Maintenance
6. Close the BatFuse. Fasten the lid to the enclosure. The faulty low voltage power fuse is now replaced with a new fuse.
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BatFuse-IEN084520
Installation Guide
Decommissioning
8Decommissioning
8.1Disassembling the Product
1. Open the BatFuse as described in chapter 6.1Opening the Product (page24). 2. Remove all cables from the BatFuse. 3. Close the BatFuse. Fasten the lid to the enclosure. 4. Remove the BatFuse mounting screws and take down the BatFuse. The BatFuse is now disassembled and can be disposed of or returned to SMA Solar Technology.
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Technical Data
9Technical Data
9.1BatFuse-A.01
Fuse
Type Holder Quantity NH00 simple fuse holder 2
Electrical Data
Nominal voltage Nominal current (depending on fuse link) 12 V / 24 V / 48 V 125 A
Battery Connection
Quantity per pole Pipe cable shoe Maximum cable cross section Outer cable cross section 2 M8 2 x 70 mm2 / 2 x 35 mm2 2 x 14 mm ... 21 mm
Mechanical Data
Width x height x depth (in mm) Weight 254 x 180 x 111 1.5 kg
Ambient Conditions
Ambient temperature Humidity (no condensation) 20 C... +60 C 100 %
General Data
Protection rating according to DIN EN 60529 EC Declaration of Conformity Mounting IP 65 enclosed, download area www.SMA.de/en wall mounting
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Installation Guide
Technical Data
9.2BatFuse-A.03
Fuse
Type Holder Quantity NH00 simple fuse holder 6
Electrical Data
Nominal voltage Nominal current (depending on fuse link) 12 V / 24 V / 48 V 125 A
Battery Connection
Quantity per pole Pipe cable shoe Maximum cable cross section Outer cable cross section 4 M8 2 x 70 mm2 / 2 x 35 mm2 2 x 9 mm ... 16 mm / 2 x 14 mm ... 21 mm
Mechanical Data
Width x height x depth (in mm) Weight 360 x 254 x 111 3.8 kg
Ambient Conditions
Ambient temperature Humidity (no condensation) 20 C ... +60 C 100 %
General Data
Protection rating according to DIN EN 60529 EC Declaration of Conformity Mounting IP 65 enclosed, download area www.SMA.de/en wall mounting
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Technical Data
9.3BatFuse-B.01
Fuse
Type Holder Quantity NH01 fuse load disconnection unit 2
Electrical Data
Nominal voltage Nominal current (depending on fuse link) Nominal current for auxiliary voltage outflow 12 V / 24 V / 48 V 125 A / 200 A / 250 A 8A
Battery Connection
Quantity per pole Pipe cable shoe Maximum cable cross section Outer cable cross section 3 M8 1 x 70 mm2 / 2 x 35 mm2 2 x 9 mm ... 16 mm / 1 x 14 mm ... 21 mm
Mechanical Data
Width x height x depth (in mm) Weight 250 x 375 x 150 7 kg
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BatFuse-IEN084520
Installation Guide
Technical Data
Ambient Conditions
Ambient temperature Humidity (no condensation) 20 C ... +60 C 100 %
General Data
Protection rating according to DIN EN 60529 EC Declaration of Conformity Mounting IP 65 enclosed, download area www.SMA.de/en wall mounting
Installation Guide
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Technical Data
9.4BatFuse-B.03
Fuse
Type Holder Quantity NH01 fuse load disconnection unit 6
Electrical Data
Nominal voltage Nominal current (depending fuse link) Nominal current for auxiliary voltage outflow 12 V / 24 V / 48 V 125 A / 200 A / 250 A 8A
Battery Connection
Quantity per pole Pipe cable shoe Maximum cable cross section Outer cable cross section 6 M8 2 x 70 mm2 / 4 x 35 mm2 4 x 9 mm ... 16 mm / 2 x 14 mm ... 21 mm
Mechanical Data
Width x height x depth (in mm) Weight 500 x 375 x 225 16 kg
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BatFuse-IEN084520
Installation Guide
Technical Data
Ambient Conditions
Ambient temperature Humidity (no condensation) 20 C ... +60 C 100 %
General Data
Protection rating according to DIN EN 60529 EC Declaration of Conformity Mounting IP 65 enclosed, download area www.SMA.de/en wall mounting
Installation Guide
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35
Contact
10Contact
If you have technical problems concerning our products, contact the SMA Serviceline. We require the following information in order to provide you with the necessary assistance: BatFuse type and serial number Type and number of connected Sunny Islands / Sunny Backups Type of battery connected Number of connected Sunny Island Chargers Consumer load connected to the battery voltage tap
SMA Solar Technology AG Sonnenallee 1 34266 Niestetal, Niemcy Tel. +49 561 9522 399 Fax +49 561 9522 4697 SunnyIsland.Service@SMA.de www.SMA.de
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Contact
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Legal Restrictions
The information contained in this document is the property of SMA Solar Technology AG. Publishing its content, either partially or in full, requires the written permission of SMA Solar Technology AG. Any internal company copying of the document for the purposes of evaluating the product or its correct implementation is allowed and does not require permission.
Exclusion of liability
The general terms and conditions of delivery of SMA Solar Technology AG shall apply. The content of these documents is continually checked and amended, where necessary. However, discrepancies cannot be excluded. No guarantee is made for the completeness of these documents. The latest version is available online at www.SMA.de or from the usual sales channels. Guarantee or liability claims for damages of any kind are excluded if they are caused by one or more of the following: Damages during transportation Improper or inappropriate use of the product Operating the product in an unintended environment Operating the product whilst ignoring relevant, statutory safety regulations in the deployment location Ignoring safety warnings and instructions contained in all documents relevant to the product Operating the product under incorrect safety or protection conditions Altering the product or supplied software without authority The product malfunctions due to operating attached or neighboring devices beyond statutory limit values In case of unforeseen calamity or force majeure The use of supplied software produced by SMA Solar Technology AG is subject to the following conditions: SMA Solar Technology AG rejects any liability for direct or indirect damages arising from the use of software developed by SMA Solar Technology AG. This also applies to the provision or non-provision of support activities. Supplied software not developed by SMA Solar Technology AG is subject to the respective licensing and liability agreements of the manufacturer.
Trademarks
All trademarks are recognized even if these are not marked separately. Missing designations do not mean that a product or brand is not a registered trademark. The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by SMA Solar Technology is under license. SMA Solar Technology AG Sonnenallee 1 34266 Niestetal Germany Tel. +49 561 9522-0 Fax +49 561 9522-100 www.SMA.de E-Mail: info@SMA.de 2004 to 2010 SMA Solar Technology AG. All rights reserved
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www.SMA.de