4-1 E Handbook 2013-14

Department of Mechanical Engineering Student Hand Book II Year B Tech I Semester
(A Y 2012-2013)
School of Engineering & Technology

Guru Nanak Institutions Technical Campus
Ibrahimpatnam, Ranga Reddy District 501 506 (A. P.)
Roll Number Name of the Student Class/ Section
GURU NANAK INSTITUTIONS TECHNICAL CAMPUS SCHOOL OF ENGINEERING & TECHNOLOGY HANDBOOK IV Yr. I SEMESTER
Page 1
TIME TABLE
(To be filled by the student with graphite pencil only)
Period Day 1
9.20-10.15
2
10.1511.05
3.
11.0511.55
4
11.5512.45
5
1:352:30
6
2.:30-3:20
7
3:20-4:10
MON TUE WED THU FRI SAT
12.45- 01.35 BREAK
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CONTENTS
S. NO.
I II III IV 1 2 3 4 5 6 7 8 9
Particulars
PART A GENERAL INFORMATION ACADEMICS MONITORING AND GUIDANCE JNTU ACADEMIC CALENDAR PART B
OPERATIONS RESEARCH POWER PLANT ENGINEERING CAD/CAM INSTRUMENTATION & CONTROL SYSTEMS MECHANICAL VIBRATIONS UNCONVENTIONAL MACHINING PROCESS COMPUTER AIDED DESIGN & MANUFACTURING LAB PRODUCTION DRAWING PRACTICE & INSTRUMENTATION LAB
Page No.
REVISION LOG
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PART-A
I. GENERAL INFORMATION About the Institutions: Guru Nanak Institutions Technical Campus - School of Engineering & Technology was formed with merger of Guru Nanak Engineering College and Guru Nanak Institute of Engineering and Technology. The school of Engineering now has Eight UG courses in Engineering (Aeronautical, Civil, CSE, ECE, EEE, Mechanical, IT and Automobile engineering) and six PG courses (DECS,DCES, CSE, IT, Software Engineering, CAD/CAM) with an intake of 1700 students annually. Guru Nanak Engineering College was one of the premier institutions in Andhra Pradesh, started in the year 2001 by Guru Nanak Educational Society under the Chairmanship of Philanthropist Sardar Tavinder Singh Kohli. The college started with an intake of 240 students and four engineering branches (CSE, ECE, EEE and IT). The college gained popularity as GNEC. GNEC was the only one Sikh minority institution in Andhra Pradesh with a sole objective to uplift the Sikh community and also the neighborhood. In its 12 years journey, 5 Engineering programmes were accredited by NBA and the institution is accredited by NAAC. The Institution is also ISO 9001 certified. Guru Nanak Institute of Engineering and Technology started in the year 2010 with an intake of 300 students in five branches. Highlights: Teaching methodology involves technical case studies, creative exercises, online assignments & descriptive tests. e-Class rooms Industry focused knowledge is imparted by R & D and Industry peer members. Tie up with MNC companies and foreign Universities State of art laboratories, sophisticated equipment and advanced software Library is equipped with National and International Journals, 50000 volumes and more than 7500 titles of books, NPTEL, SONET CDs and internet lab for students and staff. IEEE online journals and IEL online journals through AICTE INDEST CONSORTIUM GURU NANAK INSTITUTIONS TECHNICAL CAMPUS SCHOOL OF ENGINEERING & TECHNOLOGY HANDBOOK IV Yr. I SEMESTER
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Wi-Fi campus with 12 Mbps bandwidth. Oracle, Microsoft Development suite, Microsoft academic license for Microsoft Software Products, MAT LAB, PSPICE, VHDL, TINAPRO and DSP softwares are available State of art English Language lab and 800 computers connected with dedicated high-end Scholarship and free books for meritorious students. Book Bank Scheme facility to the students. A new and unique Laptop lab with latest configuration Most of the classrooms are fixed with LCDs and screens. All major professional societies student chapters like ISTE, SAE, CSI, IETE and IEEE etc. Training & Placements: Modern training department is established as per the corporate standards. College has JKC training centre and special training is providing in the area of soft Skills and technical skills for students which is a part of their regular time-Table. Large Number of students placed with Microsoft Inc, Infosys, Mahendra Satyam Ltd, Infosys, IBM, TCS, ADP, Wipro, Sutherland Technologies, CMC, SEMANTIC SPACE, InfoTech Enterprises. Industry experts are invited for guest lectures, seminars and student presentations to maintain a strong Industry and Institution Interaction. Also, industrial visits are arranged for students to enrich their knowledge.
Contact Information:
Associate Director : Prof. P Partha Saradhy Associate Director : Prof. R K Singh HOD CIVIL : HOD EEE : HOD MECH : Prof. L P Dasika Prof. M Narendra Kumar Prof. V. Shanmukha Prasad 809 618 5678 809 617 5678 809 660 9822 809 660 9840 809 660 9816
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HOD ECE : HOD CSE : HOD IT : HOD AERO : HOD H & S : Manager Admin:
Prof. Anita Swamidas Prof. Rishi Sayal Prof. Prasanna Balaji N Prof. M A Irfanr Dr. S V Ranganayakulu Mr. Mir Zafar Ali khan
809 660 9843 809 660 9844 809 660 5678 809 660 9825 809 660 9824 809 660 9847 809 660 9846 809 660 9841 08414-202120/21
Administrative officer: Mr. Chary Transport Officer: Mr. Venu Gopal College Land Line No: II. ACADEMICS
Departmental Profile:
Established in the year 2003 with an intake of 60 (current strength of 180 students), with an objective to provide students with a sound mechanical engineering education, advance the understanding and application of mechanical engineering principles, enhance the development of the Nation, and improve the quality of life of society through teaching, research, and outreach programs. The department offers 4 years B Tech in Mechanical Engineering and 2 years M Tech in CAD/CAM. The department is accredited by NBA for its excellent infrastructure and facilities. The department of Mechanical Engineering drawing upon its strength of highly qualified, well trained faculty, state of art infrastructure, innovative teaching methodology regular student counseling sessions plays the role of a catalyst in sharpening the skills of an average student into a confident, highly employable engineer who keeps abreast of the latest and rapidly changing technological trends in the market. The Department provides facilities for students to learn soft skills and achieve holistic personality. Highlights: Focus on industry oriented teaching to bridge the gap between industry demands and course curriculum. Department focuses for Industrial tie-ups with EWB and ISTE Student chapter. The department has the faculty from NITs and two are pursuing their Ph.D. Department has got strong research oriented team and focuses on publishing research based papers in international journals/Conferences, and more than 20 papers in span of two years. Department stresses on academic growth of student/faculty by conducting conferences / workshops / seminars in collaboration with IEEE, CSI and ISTE chapters. Faculty Strength: The faculty in the department consists of doctorates, experienced Professors, Associate Professors and Assistant Professors. An experienced System Administrator and well qualified programmers will conduct the Laboratories. GURU NANAK INSTITUTIONS TECHNICAL CAMPUS SCHOOL OF ENGINEERING & TECHNOLOGY HANDBOOK IV Yr. I SEMESTER
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Table 1: FACULTY LIST
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Table 2: List of Non Teaching Members
Sl. No. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31.
Designation Personal Infromation Designation Mr. Shiva Prasadam Lab Assistant Mobile No Email. Id 2 Mr. Tirupathi Rao Lab Assistant Professor & 9866001017 Martinmanoj07@gmail.com Dr. Manoj Kumar 3 Mr. Ch. Kumar Swamy Lab Technician Head 9849198548 Chellapilla95@gmail.com Dr. Kameshwara rao Professor 4 Mr. Prabhakar Lab Technician 5 Professor 9989884195 profisrao@gmail.com Dr. I.S Rao Mr. G. Kumar Swamy Lab Technician Professor drsygiri@gmail.com Dr. S. Yadagiri 6 Mr. Rama Murthy 8897012149 Lab Technician 7 Ravindra Lab Technician Professor 9618189716 nagu495603@yahoo.co.uk Prof. R. Nageswara Rao Mr. 8 Mr. K. BalaKrishna Lab Technician Professor Prof. CBN Murthy 9 Mr. Renuka Jr. Asst. anjaiah_19@yahoo.co.in Assoc. Prof Joshi 9440341797 Mr. M. Anjaiah Assoc. Prof 9948849578 alugo72@gmail.com Mr. A Raj Kumar Assoc. Prof. 9032851682 ksraju25155@gmail.com Mr. K. Soma Raju Assoc. Prof 9989872620 Sapthagiri_sura@yahoo.com Mr. S. Sapthagiri Assoc. Prof 9701117622 sudhakar.gorganti1@gmail.com Mr. G. Sudhakar Assoc. Prof 9603548550 psrinivas_p@rediffmail.com Mr. P. Srinivas Assoc. Prof 9490702556 er_tmmr@sify.com Mr. Murali Mohan Raju Asst. Prof 8106111021 chakrapani09@yahoo.com Mr. Chakrapani Asst. Prof 9491000400 sampathsiddam@gmail.com Mr. Sampath Siddam Mr. A. Swarnendra Asst. Prof 7416610016 swarnendra_01@yahoo.co.in Goud Asst.Prof 9393869232 veeramallashyamu@yahoo.com Mr. V. Shyamu Asst. Prof. 7416281215 mistertaher@gmail.com Mr. Thahar Ali Syed Asst. Prof. 9963838757 seshireddy1@rediffmail.com Mr. Seshireddy T.V 9640905221 Raghava.mech99@gmail.com Mr.K. Veera Raghavulu Asst. Prof Asst. Prof. 9642093063 Pushpa.remidala@gmail.com Ms. R. Pushpa Asst.Prof. 9032758456 aryan4862@gmail.com Mr. T. Arun Asst.Prof 8499985864 Konduruashok308@gmail.com Mr. Ashok Asst.Prof 9490788717 santoshkonuru@gmail.com Mr. Lakshmi Kanth Asst.Prof 9491673101 Bhargav.alapati@gmail.com Mr. A. Bhargav Asst.Prof 8125685374 Swetha0347@gmail.com Ms. V Swetha Asst.Prof 9985064949 Meharbaba4949@gmail.com Mr. Yellukumar Asst. Prof 9985165268 gundlapallykiran88@gmail.com Mr. Kiran Reddy Asst.Prof 9160240995 Prasanti_mech@yahoo.com Ms. M. Prashanti Asst. Prof. 9492902662 addanki.prasad@gmail.com Mr. ASSAV Prasad 1 Name of the Faculty
Sl. No
Name of the Faculty
Table 3: Course Calendar for the Semester (to be filled by the candidate)
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S. No
Event
Duration
Procedures for Laboratories: a. Equipment in the lab for the use of student community. Students must use the equipment with care. Any damage caused is punishable. b. Students should carry their observation book along with the record book with completed exercises/ calculations while attending the lab. c. Students are supposed to occupy the experiment setup allotted to them and maintain discipline in the lab. d. Labs can be used in free time / lunch hours by the students with prior permission from the lab in-charge. e. 15 marks are awarded for continuous evaluation in the laboratory. Lab records need to be submitted on or before date of submission. III. MONITORING AND GUIDANCE 1. Student Feedback In case the students find it difficult to cope up / understand a particular subject, they are advised to discuss it with the concerned Teacher /The Class Teacher/Counselor/HOD/ Principal. Students can use the suggestion boxes for communicating their problems. Necessary action will be taken by the concerned authorities. If required, Principal/HOD will discuss the student to solve the problems.
Table 4: Class Teacher
S.No Class Section Name of the Faculty Phone Email- ID
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Number 1 2 3 4 5 6 7 8 9 10 11 II Year II Year II Year II Year III Year III Year III Year III Year IV Year IV Year IV Year Section 1 Section 2 Section 3 Section 4 Section 1 Section 2 Section 3 AME Section 1 Section 2 Section 3
Mr.T.V.Seshi Reddy Thahar ali Syed Mr. S.Sapthagiri Mr. K.V. Raghavulu Mr. K.Soma Raju Mr. M.Chakrapani Mr.G.Sudhakar Mr.S. Sampath Mr. V. Shyamu Mr. T. Murali Mohan Raju Mr. P .Srinivas
9963838757 7416281215 9989872620 9640905221 9032851682 8106111021 9701117622 9491000400 9393869232 9490702556 9603548550
seshireddy1@rediffmail.com mistertaher@gmail.com Sapthagiri_sura@yahoo.com Raghava.mech99@gmail.com ksraju25155@gmail.com chakrapani09@yahoo.com sudhakar.gorganti1@gmail.com sampathsiddam@gmail.com veeramallashyamu@yahoo.com er_tmmr@sify.com psrinivas_p@rediffmail.com
Counselor: One counselor is assigned to a group of 30students. Students can directly discuss their college related or personal problems related to academics with them. The Counselors are accessible to the students and they can talk to them, whenever they are free from class / lab work. Counselors will interact with the students once in a fortnight and discuss the progress. Class Representatives and their role: Two students from each class are selected as Class representatives from the department based on their academic performance and discipline. Responsibilities of the Class Representatives: Communicating the departmental / college directives & information to the students. Communicating the Problems faced by the students and also communicating the suggestions for improvement. Coordinating academic events and co-curricular activities. Encourage students to interact for better studies& sharing the knowledge and information.
Table 5: Class Representatives
Class II Year II Year II Year II Year III Year Section Section 1 Section 2 Section 3 Section 4 Section 1 Roll No Students Name Mobile No. Email- ID
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III Year III Year III Year IV Year IV Year IV Year
Section 2 Section 3 AME Section 1 Section 2 Section 3
Role of a class Teacher: Ensuring the conduct of classes Monitoring the students attendance SMS, phone calls to the parents and interacting with parents Class Discipline Arranging extra classes for coverage of syllabus Ensuring the conduct of special tests, remedial classes for slow learners Communicating the students attendance, Mid marks, special test marks, attendance of Remedial classes etc. Role of the Counselors Talk to the student at least once in a fortnight Updating the counseling book Problems of the student may be discussed with the concerned faculty/mentor/HOD Identify the strengths , weakness and motivate the student Counselors will evaluate the student individually for the following: a. Less marks in Internal exams b. Continuous Absence (3 days) c. Not understanding the subject d. Students from Telugu medium e. Assistance for back log subjects etc. 2. Special Tests: Two Special tests will be conducted for students before the Mid exams to improve their performance in the mid examinations. If any student is not performed, he/she will be asked to attend the re-exam to ensure the understanding of the subject. If required the teacher will guide the student in the subject. 3. Remedial classes: Remedial classes will be conducted for students who are academically weak and who do not perform well in their internal examinations and special class tests. 4. Backlog Management The Class Teacher maintains a complete record of Examination results of each student and they counsel and guide them in preparing for backlogs. Students are provided with material and important questions are discussed. 5. Correspondence with Parents Parents will be informed about the performance of their ward from time to time during the course period, however parents are advised to contact class Teacher / Department Head periodically. 6. NPTEL Classes Department conducts NPTEL classes with Technical DVDs as virtual/visual classes through faculties from IITS, NITS and IIITS GURU NANAK INSTITUTIONS TECHNICAL CAMPUS SCHOOL OF ENGINEERING & TECHNOLOGY HANDBOOK IV Yr. I SEMESTER
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7. MEA activities The department regularly organizes technical quiz, seminar, group discussions, Guest lectures; Industrial tours etc. as part of promote curricular and extracurricular activities. IV. JNTU ACADEMIC CALENDAR FOR A Y 2012-2013 The approved Academic Calendar for B. Tech and B. Pharmacy 2nd, 3rd and 4th years I semester (Regular) for the academic year 2012-13 is given below;
Commencement of class work I Spell of Instruction I Mid Examination II Spell if Instructions Dussehra holiday Continuation of II Spell of Instruction II Mid examination Preparation & Practical Examinations End Semester Examination Commencement of class II Semester
01.07.2013 01.07.2013 to 24.08.2013 26.08.2013 to 28.08.2013 29.09.2013 to 11.10.2013 12.10.2013 to 20.10.2013 21.10.2013 to 26.10.2013 28.10.2013 to 30.11.2013 31.11.2013 to 08.11.2013 11.11.2013 to 23.11.2013 09.12.2013
PART- B
1. OPERATIONS RESEARCH (ME 57022)

A. SYLLABUS UNIT-I Introduction: Development Definition Characteristics and Phases Scientific method operation Research models applications ALLOCATION: Linear Programming Problem Formulation _ Graphical solution Simplex method Artificial variables technique two phase method, Big-M method - Duality Principle. UNIT-II GURU NANAK INSTITUTIONS TECHNICAL CAMPUS SCHOOL OF ENGINEERING & TECHNOLOGY HANDBOOK IV Yr. I SEMESTER
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Transportation problem Formulation Optimal solution, unbalanced transportation problem Degeneracy. Assignment problem Formulation Optimal solution variants of Assignment problem traveling salesman problem. UNIT III Sequencing: introduction flow shop sequencing n jobs through two machines n jobs through three machines job shop sequencing two jobs through m machines. Replacement: Introduction Replacement of items that deteriorate with time when money value is not counted and counted Replacement of items that fail completely, group replacement. UNIT IV Theory of games: Introduction Minimum (maximum) Criterion and optimal strategy Solution of games with saddle points Rectangular games without saddle points 2 X 2 games dominance principle m X 2 & 2 X n games graphical method. UNIT V Waiting lines: Introduction Single Channel Poisson arrivals, exponential service times, unrestricted queue, with infinite population and finite population models multi channel channel, Poisson arrivals, exponential services times with infinite populationsingle channel poisson arrivals. UNIT VI Inventory: Introduction Single item Deterministic models Purchase inventory models with one price break, and multiple price breads, shortages are not allowed Stochastic models, demand may be discrete variable or continuous variable Instantaneous production. Instantaneous demand and no set up cost. UNIT VII Dynamic programming: Introduction Bellmans Principal of optimality Applications of dynamic programming capital budgeting problem shortest path problem linear programming problem. GURU NANAK Institutions Technical Campus IIV B Tech Student Handbook- 11 School of Engineering & Technology UNIT VIII Simulation: Definition types of simulation models phases of simulation applications of simulation inventory and queuing problems advantages and disadvantages simulation languages. GURU NANAK INSTITUTIONS TECHNICAL CAMPUS SCHOOL OF ENGINEERING & TECHNOLOGY HANDBOOK IV Yr. I SEMESTER
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B. LESSON PLAN:
SUBJECT OPERATIONS RESEARCH FACULTY Dr. Abdul Majeed / T. Vijaya Lakshmi Text Book (To be acquired by the students): Book 1 Book 3 Book 4 Book 5 UNIT Operations Research / Taha. Operations Research / SD Sharma / Kedarath Ramnath, Meerut. Operations Research /Wagner. Operations Research Kanthi Swaroop and P.K.Gupta / Sultan Chand, New Delhi. CHAPTERS TOPIC B1 I II III IV V VI VII VIII Development, Allocation Transportation problem, Sequencing Sequencing, Replacement Theory of games Waiting lines Inventory Dynamic programming Simulation 1,2,3, 4 5 14 15 17 10,11, 12,16 25 B2 1,2,5,6,7, 8 11,12,24 19 22 23, 20,21, 33 26 20, 16,17, 18,19 27 B3 1,2,3,4, 5 6,7, B4 1,2,3,45, 10,11,12 , 16, , 17,18 20, 13 19 No. Of Classes 08 08 07 07 07 06 07 06 56 05 03 02 66 Reference Books:
Contact classes for syllabus coverage Tutorial classes: Descriptive tests Unit test Total Classes
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C. ASSIGNMENTS QUESTIONS:OPERATION RESEARCH 1 UNIT I A manufacturer of furniture makes two products of chairs and tables. Processing of these products is done on two machines A and B. A chair requires 2 hours on machine A and 6 hours on machine B, a table require 5 hours on machine A and no time on machine B. There are 16 hours of time per day available on machine A and 30 hours on machine B. Profit gained by manufacturer from chair and table is Rs:1 and Rs:5 respectively. What should be daily production of each of the two procucts? Formulate only LPP model. Solve the following LPP by graphical method Max Z = +4 Subject to: + + 3 450 600
, 0 Solve the following LPP by two phase simplex method Max Z = : + + Subject to: + + -3 + + + + 20 4 10
, , 0 Solve the following LPP by Simplex method Max Z = + Subject to: , + + 0 50 42
UNIT II Solve the following transportation problem by using Vogels approximation method Availability 2 1 Demand 5 8 3 5 8 6 11 6 15 3 7 1 9 3 6 4 10
2 Find the optimum solution to the following transportation problem Availability 6 8 8 5 30
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11
40
8 9 7 13 50 Demand 35 28 32 25 120 Solve the following Assignment problem by using Hungarian method A B C D I 8 13 38 19 II 26 28 19 26 III 17 4 18 24 IV 11 26 15 10
Solve the following Assignment problem by using Traveling sales man method C D E A 7 3 4 B 6 3 4 C 7 5 D 7 7 E 5 7 UNIT III There is 5 jobs each of which must go through the 2 machines A and B in the order AB. Processing times are given below .Determine a sequence of 5 jobs that will minimize the elapsed time T. Calculate the total idle time for the machines in this period. Processing time (Hrs) Job Time for A Time for B 1 3 6 2 7 2 3 4 7 4 5 3 5 7 4 A 4 7 3 4 B 4 6 3 4
There are 5 jobs each of which is to be processed through 3 machines A,B and C in the ordered ABC. Processing times in hours are Jobs A B C 1 3 4 7 2 8 5 9 3 7 1 5 4 5 2 6 5 4 3 10 Determine the optimum sequence for the 5 jobs and the minimum elapsed time. Also find the idle time for the 3 machines and waiting time for the jobs. A firm is considering replacement of a machine cost price is Rs. 12,200 and the scrap value is Rs.200. the maintenance cost are found from experience to the as follows Year 1 2 3 4 5 6 7 8 Main 200 500 800 1200 1800 2500 3200 4000 cost When should the machine be repladed?
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Find the cost per period of individual replacement policy of an installation of 300 light bulbs given the following (i). cost of replacing an individual bulb is Rs.2 (ii).Conditional probability failure is given below Week number 0 1 2 3 A Cond.prob.failure 0 0.1 0.3 0.7 1.0 Also calculate the number of light bulbs that would fail during each of the four weeks. UNIT IV Briefly explain dominance property Find the (i).best strategy for player A (II). best strategy for player b (III).The value of the game to the following problem. B1 15 6 -7 Player B B2 2 5 4 B3 3 7 0
1 2
Player A 3
A1 A2 A3
In a game of matching coins with two players suppose one player wins Rs.5 when there are 2 heads and wins nothing when there are two tails, and tosses Rs.2 when there are one head and one tail. Determine the pay 0ff matrix the best strategies for each player and value of the game. Solve the following problem graphically. Player B Player A 3 -3 4 -1 1 -3 UNIT V In a super market the average arrial rate of customer is 10 in every 30 minutes following poission process.The average taken by the carrier to list and calculate the customers purchases is 2.5 minutes following exponential distribution. What is the probability that the queue length exceeds? What is the expected time spent by a customer in the system? People arrive at a theatre ticket booth on poission distribution arrival rate of 25 per hour.Service time is constant at 2 minutes calculate 1) the mean no.in the waiting time 2) the mean waiting time 3) the utilization factor In a bank cheques are cashed at a single Teller counter . Customers arrive at the counter in a poission manner at an average rate of 30 customer per hour. The teller takes on an average a minute and a half to cash cheque. The service time has been shown to be exponentially distributed 1)calculated % of the time the teller is busy average length queue If for the period of 2 hours in a day trains arrive at the yard every 20 minutes but the service time continues to remain 36 minutes, then calculate for this period 1) the probability that the yard is empty 2) average queue length , assuming that capacity of the yard is 4 trains onlys
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UNIT VI A manufacturer has to supply his customer with 600 units of his products per year. Shortages are not allowed and storage costs amount of 60 paisa per unit per year. The set up cost per one is Rs.80.find (i).The economic order quantity (ii).The minimum average yearly cost (iii).The optimum no.of orders per year A manufacturer has to supply his customers 24000 units of his product per year . The demand is fixed and known. The customer has no storage space and so the manufacturer has to ship a days supply each day. If the manufacturer fails to supply, the penalty Rs.0.2 per unit per month.The inventory holding costs amounts to Rs.0.1per unit per month and the setup cost is Rs.350 per production run.Find the optimum lot size for the manufacturer. Find the optimum order quantity for a product for which the price breaks are given below Quantity : 0 500 500 Unit cost : 15.00 14.00 Monthly demand for the product is 250 unit, cost of storage is 2% of the unit cost and cost of ordering is Rs.300. Find the optimum order quantity for a product for which the price breaks are given below Quantity : 0 50 50 < 100 100 Unit cost : 10.00 9.00 8.00 Monthly demand for the product is 200 unit, cost of storage is 25% of the unit cost and cost of ordering is Rs.2o per order. UNIT VII State Bellmans principle of optimality and explain by an illustrative example how it can be used to solve multistage problem with finite number of stages Explain the characteristics of Dynamic programming problem. Solve the following LPP by using Dynamic programming Max Z = + Subject to: + + 8 15
1 2 3
, 0 Solve the following LPP by using Dynamic programming Max Z = + Subject to: +3 + + 48 42 21
1 2 3 4
, 0 UNIT VIII Write the Procedure for Simulation of M/M/1queue for estimating the average waiting time of a customer in the system. Write different kinds of simulation models Write different types of simulation languages Define Simulation with example.
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2. POWER PLANT ENGINEERING (57023)

A. SYLLABUS
UNIT I Introduction to the Sources of Energy Resources and Development of Power in India. STEAM POWER PLANT: Plant Layout, Working of different Circuits, Fuel and handling equipments, types of coals, coal handling, choice of handling equipment, coal storage, Ash handling systems. UNIT II STEAM POWER PLANT : COMBUSTION PROCESS : Properties of coal overfeed and underfeed fuel beds, traveling grate stokers, spreader stokers, retort stokers, pulverized fuel burning system and its components, combustion needs and draught system, cyclone furnace, design and construction, Dust collectors, cooling towers and heat rejection. Corrosion and feed water treatment. UNIT III INTERNAL COMBUSTION ENGINE PLANT : DIESEL POWER PLANT: Introduction IC Engines, types, construction Plant layout with auxiliaries fuel supply system, air starting equipment, lubrication and cooling system super charging. UNIT IV GAS TURBINE PLANT : Introduction classification - construction Layout with auxiliaries Principles of working of closed and open cycle gas turbines. Combined Cycle Power Plants and comparison. UNIT V HYDRO ELECTRIC POWER PLANT: Water power Hydrological cycle / flow measurement drainage area characteristics Hydrographs storage and Pondage classification of dams and spill ways.
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HYDRO PROJECTS AND PLANT: Classification Typical layouts plant auxiliaries plant operation pumped storage plants. UNIT VI POWER FROM NON-CONVENTIONAL SOURCES: Utilization of Solar- CollectorsPrinciple of Working, Wind Energy types HAWT, VAWT -Tidal Energy. DIRECT ENERGY CONVERSION: Solar energy, Fuel cells, Thermo electric and Thermo ionic, MHD generation. UNIT VII NUCLEAR POWER STATION : Nuclear fuel breeding and fertile materials Nuclear reactor reactor operation. TYPES OF REACTORS: Pressurized water reactor, Boiling water reactor, sodiumgraphite reactor, fast Breeder Reactor, Homogeneous Reactor, Gas cooled Reactor, Radiation hazards and shielding radioactive waste disposal. UNIT VIII POWER PLANT ECONOMICS AND ENVIRONMENTAL CONSIDERATIONS: Capital cost, investment of fixed charges, operating costs, general arrangement of power distribution, Load curves, and load duration curve. Definitions of connected load, Maximum demand, demand factor, average load, load factor, diversity factor related exercises. Effluents from power plants and Impact on environment Pollutants and pollution standards Methods of Pollution control.
B. LESSON PLAN:
Subject : POWER PLANT ENGINEERING Faculty: Mr. A. Bhargava./ Mr. K. Yellukumar Text Books (to be purchased by the Students) Book 1: A Text Book of Power Plant Engineering / Rajput / Laxmi Publications Book 2: Power Plant Engineering P.C.Sharma / S.K.Kataria Pub Reference Books Book 3: An Introduction to Power Plant Technology / G.D. Rai. Book 4 : A Course in Power Plant Engineering: / Arora and S. Domkundwar. Book 5 : Power plant Engg - Elanchezhian- I.K. International Pub. Unit I II Topic Introduction to the sources of energy, steam power plant Steam power plant Book 1 Chapter Nos Book Book Book 2 3 4 Book 5 No of Classes 7 7
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III IV V
VI VII VIII
Internal combustion engine plant Gas turbine plant Hydro electric power plant, hydro projects and plant Power from nonconventional sources, direct energy conversion Nuclear power station, types of reactors Power plant economics and environmental considerations Contact classes for syllabus coverage Lectures beyond syllabus Special Descriptive Tests Tutorial classes Remedial classes Total No. of classes
7 7 7
7 7 7 56 3 2 3 2 66
ASSIGNMENTS QUESTIONS: UNIT-I
2 3 4 5 6
(a) Explain generally available energy resources in india for power generation along with their utility level. (b) Explain the working of ash handling circuit and coal handling circuit of thermal power plant Nov/Dec-2012 (a) What is meant by auto - ignition? Why is excess air always used in a C.I engine? (b) Discuss the wet sump lubrication system pertaining to a diesel engine. R07MAY 2011 Draw a neat diagram of a power generating system illustrating the use of at plate collector as a source of energy. R07MAY 2011 (a) What are affects of impure water in the boiler? (b) Explain the water treatment process in power plants. R07 December 2011 (a) What are different types of fans used for producing draught? What is a balanced draught? (b) What is a pressurized furnace? What are its characteristic features? R07 December 2011 (a) Give the classification of coal and their characteristics. (b) Explain different stages in coal desulphurization process. R07 December 2011 UNIT-II
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1 2 3 4 5 6 1 2 3 4 5
2 3
(a) Differentiate between overfeed and underfeed coal beds used in steam boilers? (b) Why water in power plant needs to be purified? Explain the methods of water treatment systems used in stem power plant Nov/Dec-2012 (a) What is the function of a cooling tower? (b) Describe with a neat sketch the working of a mechanical type cooling tower. MAY 2011 What are the factors considered in selecting a prime mover for a hydro electric power plant? [16] R07MAY 2011 (a) What are the advantages of reheating in a gas turbine power plant? (b) How regeneration improves the thermal efficiency of a simple open gas turbine? [6+10] R07 December 2011 (a) What are the different fields where the use of diesel power plant is essential? (b) How do you classify I.C engines? Describe the working of two storke and four storke engines. [6+10] R07 December 2011 Discuss the advantages and disadvantages of horizontal and vertical axis wind mills with neat sketches. [16] R07 December 2011 UNIT-III (a) Explain with the help of block diagram the fuel storage and supply system of diesel power plant (b) What is the scope of these sources in india and which of them are prominent? [15] Nov/Dec-2012 (a) Differentiate open and closed gas turbines. (b) What are the different methods used to improve the thermal efficiency of open cycle gas turbine plant? [6+10] R07MAY 2011 (a) What is the function of a coal crusher? What are the three stages of pulver-ization process? (b) Explain the characteristics of ball mill and what are its advantages. [8+8] R07MAY 2011 (a) Explain the components of tidal power plant. (b) Compare at plate collectors and focusing collectors. [8+8] R07MAY 2011 (a) Write short notes on: i. Inter cooler ii. Heat exchanger (c) With the aid of neat sketches briey describe different arrangements of power plant. [8+8] R07 December 2011 (a) What are the capital cost and fixed cost to be considered for cost analysis? (b) A power plant has the installed capacity of 120MW. Calculate the cost of generation, if Capital cost = Rs. 120 _ 106, rate of interest and depreciation =18% Annual cost of fuel oil, salaries and taxation= Rs. 25 _ 106, load factor=40%. [6+10] R07 December 2011 UNIT-IV (a)Draw the schematic lay out of gas turbine power generation plant along with auxillary components and explain the salient features. (b) Explain the working principle of combined cycle power plant along with T-S diagram. [15] Nov/Dec-2012 (a) Enumerate and explain essential components of a nuclear reactor. (b) What is the future of nuclear power in India? [8+8] R07MAY 2011 An open cycle gas turbine plant workes between the pressure of 1 kgf/cm2 and 6 kgf/cm2 and temperature of 300 k and 1023 k. The C.V of the fuel used is 10,500 k.cal/kg. Find (a) Air - fuel ratio (b) Thermal efficiency of the plant (c) Generating capacity of the plant if the mechanical and generating efficiency an 95% and 96% respectively. Assume air ow rate = 1.2 kg/ sec . [16] R07MAY 2011 How are dams classiffed? What factors are considered in selecting a type of dam?
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5 6 1 2 3 4
Explain any one of dam with neat sketch. [16] R07 December 2011 (a) Differentiate at plate collectors and focusing collectors. (b) Describe at plate collector with a diagram. [ 8+8] R07 December 2011 What do you understand by `output - handling of coal'? What are the different methods of output coal handling? Discuss their relative merits and demerits. [16] R07 December 2011 UNIT-V (a)what is the better location for hydro power generation? Explain the sailent points required to find the better location (b)how the power is generated using solar energy? Explain any two methods ? [15] Nov/Dec-2012 (a) Brief explain fossil fuel pollution. (b) What are the effiects of SO2, NO2 and hydrocarbons on the human and crop lives? [8+8] R07MAY 2011 (a) What are the advantages of gas turbine plant over diesel and thermal power plant? (b) Discuss various components of gas turbine plant. [8+8] R07MAY 2011 (a) Explain i. Plant use factor ii. Plant capacity factor iii. load factor. (b) A central power station has annual factors as follows: Load factor =60% Capacity factor= 40% Use factor=50% Power station has a maximum demand of 15MW. Determine i. Annual energy production ii. Reverse capacity over and above peak load iii. Hours per year not in service. [8+8] R07 December 2011 (a) What do you mean by depreciation? Enumerate and explain briey various methods used to calculate the depreciation cost. (b) What are the effects of SO2, NO2 and hydrocarbons on the human and crop lives? [8+8] R07 December 2011 (a) Why supercharging is necessary is diesel plant? What are the methods used for super - charging the diesel engine? (b) What are the advantages of super charging? [10+6] R07 December 2011 UNIT-VI A four stroke diesel engine gives the following test results at a speed of 450 rpm. Mean effective pressure = 8 bar Cylinder bore = 22 cm Stroke length = 26 cm Caloriffc value of fuel = 42000 kJ/kg Mechanical efficiency = 38% determine (a) BP (b) IP (c) Indicated thermal efficiency (d) Brake thermal efficiency. [16] R07MAY 2011 (a) What are the advantages and disadvantages of direct energy conversion sytems over the conventional power generation systems? (b) Explain solar cell and solar cell materials. [8+8] R07MAY 2011
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4 5 6 1 2 3 4
1 2 3
(a) The peak load on a power station is 40MW. The loads having maximum demand s of 12MW,10MW,5MW and 9MW are connected to the power station. The capacity of the power station is 45MW and annual load factor is 50%. Find i. Average load on the power station ii. Energy supplied per year iii. Demand factor iv. Diversity factor. (b) Explain the pollution due to nuclear power plant. [10+6] R07MAY 2011 Give the lay out of a diesel power plant and explain clearly the principle of working. [16] R07 December 2011 (a) Explain various safety measures required to be taken for safe operation of a hydraulic power plant. (b) How are dams classified? [8+8] R07 December 2011 (a) Classify and explain the working of mechanical dust collectors. (b) Explain about pulse - jet dust collector. [8+8] R07 December 2011 UNIT-VII (a) Draw the Neat diagram of Nuclear reactor and explain the functions of various component (b) What are the main difficulties in handling radioactive waste and explain the methods to overcome these difficulties. [15] R09 Nov/Dec-2012 (a) What are the various factors to be considered while selecting the site for diesel engine power plant? (b) Compare I.C engines with steam engines and state the advantages of I.C engines over steam engines. [8+8] R07MAY 2011 (a) Explain the factors which are responsible for efficient design of boiler. (b) What are the major advantages of high pressure boilers in modern thermal power plant? [10+6] R07MAY 2011 A gas turbine plant is designed to develop 5 MW power. The inlet pressure and temperature of the air to the compressor an 1 bar and 300C. The pressure ratio of the cycle is 5. A reheated is used between two turbines at a pressure of 2.24 bar. Calculate the overall efficiency of the cycle and mass on rate assuming the following data: Isentropic _ of the compressor = 80% Isentropic _ of the turbines = 85% Cpa= 1 KJ/kg-k, Cpg = 1.15 kj/kg - k, = 1.4 for air = 1.33 for gases. Neglet the mass of the fuel. [16] R07 December 2011 (a) What do you understand by breeding? What factors control the breeding? (b) Draw a neat diagram of breeder reactor and list out its advantages and disadvantages. Why only sodium is used as coolant in breeder reactors? [6+10] R07 December 2011 (a) What are the advantages and disadvantages of direct energy conversion systems over conversional power generation systems? (b) How is silicon cells fabricated? [8+8] R07 December 2011 UNIT-VIII (a) What are the advantages and disadvantages of direct energy conversion systems over conversional power generation systems? (b) How is silicon cells fabricated? [8+8] R07MAY 2011 (a) When the wet type of mechanical dust collector is prefered and why? (b) Explain with the neat diagram the working of different types of wet type mechanical dust collectors. [6+10] R07MAY 2011 (a) What do you understand by breeding. What factors control the breeding? (b) Draw a neat diagram of breeder reactor and list out its advantages and disadvantages. Why only sodium is used as coolant in breeder reactors? [6+10] R07MAY 2011
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4 5
(a) Explain the important functions of a lubricating system. (b) Explain the necessity of the cooling system in a diesel engine. What are the methods of cooling the engine? [6+10] R07 December 2011 (a)A power generation has installed capacity of 150MW .calculate the cost of generation .capital cost=140*106 Rate of interest and depreciation =20%;Annual cost 30*106;load factor=42% (b)What are the different types of pollutants coming from different types of power plants ?Explain The methods to minimize these pollutants[15]R09 December 2012 (a)Explain the terms load factor and how important these terms as a power supply is concerned (b)The yearly duration of a certain plant can be considered as a straight line from December 2011 MW to 3MW to meet this load, three turbine generator units, two rated at 10 MW Each and one at 5MW are installed Determine (i)Installed capacity (ii)Plant factor (iii)Maximum demand (iv)Load factor[15]R09 Nov/Dec-2012
3. CAD / CAM (CODE NO- 52074) A. SYLLABUS

UNIT I Computers in Industrial Manufacturing, Product cycle, CAD / CAM Hardware, Basic structure, CPU, Memory types, input devices, display devices, hard copy devices, storage devices. UNIT II Computer Graphics : Raster scan graphics coordinate system, database structure for graphics modeling, transformation of geometry, 3D transformations, mathematics of projections, clipping, hidden surface removal. UNIT III Geometric modeling : Requirements, geometric models, geometric construction models, curve representation methods, surface representation methods, modeling facilities desired. UNIT IV GURU NANAK INSTITUTIONS TECHNICAL CAMPUS SCHOOL OF ENGINEERING & TECHNOLOGY HANDBOOK IV Yr. I SEMESTER
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Drafting and Modeling systems : Basic geometric commands, layers, display control commands, editing, dimensioning, solid modeling. UNIT V Numerical control : NC, NC modes, NC elements, NC machine tools, structure of CNC machine tools, features of Machining center, turning center, CNC Part Programming : fundamentals, manual part programming methods, Computer Aided Part Programming. UNIT VI Group Tech : Part family, coding and classification, production flow analysis, advantages and limitations, Computer Aided Processes Planning, Retrieval type and Generative type. UNIT VII Computer Aided Quality Control: Terminology in quality control, the computer in QC, contact inspection methods, noncontact inspection methods-optical, noncontact inspection methods-nonoptical, computer aided testing, integration of CAQC with CAD/CAM. UNIT VIII Computer integrated manufacturing systems: Types of Manufacturing systems, Machine tools and related equipment, material handling systems, computer control systems, human labor in the manufacturing systems, CIMS benefits.
Text Book :
1. CAD / CAM A Zimmers & P.Groover/PE/PHI 2. CAD / CAM Theory and Practice / Ibrahim Zeid / TMH References: 1. Automation , Production systems & Computer integrated Manufacturing/ Groover/P.E 2. CAD / CAM / CIM / Radhakrishnan and Subramanian / New Age 3. Principles of Computer Aided Design and Manufacturing / Farid Amirouche / Pearson 4. CAD/CAM: Concepts and Applications/Alavala/ PHI 5. Computer Numerical Control Concepts and programming/Warren S Seames/ homson.
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Subject : Faculty:
CAD / CAM
Mr. M. Anjaiah/ Dr. I.S. Rao
Text Books (to be purchased by the Students): Book 1: CAD/CAM Principles and applicationsP.N.Rao
Reference Books
Book 2: Book 3: Book 4 : Book 5 :
Automation, Production systems and Computer integrated Manufacturing. ------Mikell P. Groover. CAD/CAM Theory & Practice------Ibrahim Zeid. Computer control of Manufacturing systems. --- Yoram Koren CAD/CAM/CIM ---RadhaKrishna & Subramanian.
Unit
Topic
Computers in Industrial Manufacturing, Product cycle, CAD / CAM Hardware, Basic structure, CPU, Memory types, input devices, display devices, hard copy devices, storage devices. Computer Graphics Geometric Modeling
Book 1
Chapter Nos Book Book Book 2 3 4
Book 5
No of Classes
Part I Ch.1
1,2,3
1,2 3.4
II III IV V
Part I Ch.3 Part II Ch.1 Part II Ch.3 Part III Ch.1 Part IV Ch.2 5,6, 7,8,9 3,4,6 , 7,17 All chapt ers 19,2 0 1,2,7 , 8,9 10,1 4 20,2 1, 22, 23,2 5
Contact classes for syllabus coverage
7 7
Drafting and Modeling systems Numerical control Group Tech
6 13,1 4, 15,1 6
20
VI Computer Aided Quality Control VII Computer integrated manufacturing systems VIII
Part IV Ch.3 Part V Ch.4
7 56 3 2 Page 27 3 2 66
GURU NANAK INSTITUTIONS TECHNICAL CAMPUS Lectures beyond syllabus SCHOOL OF ENGINEERING & TECHNOLOGY Special Descriptive Tests HANDBOOK IV Yr. I SEMESTER
Tutorial classes Remedial classes Total No. of classes
ASSIGNMENTS QUESTIONS:
Unit 1
1 2 3 4 5
1. a) Classify various architectures of computing systems. Explain the most suitable architecture used for CAD/CAM application with a schematic diagram. [MAY 2012, 8M] b) Explain the different types of production? [MAY 2010 ,8M] a) What are the functions of graphic interactive design workstation? [MAY 2011, 8M] b) Briefly describe the types of storage devices used in computers ? [MAY 2010 ,8M] Briefly explain the following: a) Refresh display b) Direct storage tube c) Raster display. [MAY 2011, 16M] a)What is a product life cycle? Explain in detail about the conventional manufacturing product life cycle and CAD/CAM product life cycle [MAY 2010, 12M] b) List out the benefits of CAD/CAM [MAY 2010, 4M] a) Describe the following input devices i) Digitizer ii) Tablet iii) Light pen [MAY 2010 ,8M] b )Briefly explain about Hard copy output devices. [ MAY 2011, 8M]
Unit 2
1 2 3 4 5
a) What is a data base structure? Explain the relational database model. [MAY 2012, 8M] b) What is clipping? Describe any one clipping algorithm. [MAY 2012, 8M] a) What are the functions of major modules of graphic software? [MAY 2011, 8M] b) What is a Graphic system? Explain the various standards which work at various levels of graphic systems? [MAY 2011, 8M] Describe briefly the various data exchange systems currently in use? [MAY 2011, 16M] Explain the type of database structure that is generally employed in solid modeling. [MAY 2010, 16M] a)Explain the importance of clipping. Give the details of method used for line clipping MAY 2010 [, 10M] b) What are the needs of graphic standards with a neat sketch? [MAY 2011, 8M]
Unit 3
1 2 3
a)A cubic Bezier curve is described by the four control points: (0,0), (2,1), (5,2), (6,1). Find the tangent to the curve at t = 0.25. [MAY 2012, 8M] b) What is a Bezier surface? Discuss the properties of Bezier surface. [MAY 2012, 8M] Explain how a Bezier curve is defined and also derive its parametric form. [MAY 2011, 8M] a)Represent a circle with centre (0,0) and a radius of 50mm through the implicit form as well as parametric form derive . [MAY 2010 ,6M] b) Derive the parametric equation for a line. [MAY 2010 ,10M] a) What is meant by continuity of curves? What are the types of continuity curves? [MAY 2010, 6M] b) Find the equation of a Bezier curve which is defined by four control points as (80,30,0), (100,100,0),(200,100,0) and (250,30,0) [MAY 2010, 10M] Sketch the geometric parameters required to create these surface operations: a) Tabulated cylinder[MAY 2010, 4M] b) Revolve c) Sweep d) Loft. [MAY 2010, 4M]
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Unit 4
1 2 3 4 5
a) Describe various commonly used primitives for solid modeling and explain the Boolean operations? [MAY 2011, 8M] b) Describe the properties that a solid model should capture mathematically? [MAY 2011, 8M] How do you define a solid model? Explain various modeling schemes with their applications and limitation. [MAY 2011, 16M] Give some examples where the layering concept is useful. [MAY 2010, 6M] Or What is the importance of layers in drafting? Explain with an example. [MAY 2012, 8M] Explain the concept of layers in auto cad. [MAY 2010, 16M] Explain linear, diametral, radial, and angular dimensioning in auto cad with a neat sketch. [MAY 2010, 16M]
Unit 5
1 2 3 4 5
a) Discuss the features of CNC machining centers. [MAY 2012, 8M] b) What are canned cycles? Explain the block format of G81 with a neat sketch. [MAY 2012, 8M] a) What are the basic elements of NC system? Explain them briefly. [MAY 2011, 8M] b) Briefly discuss about the coordinate system in NC system. [ MAY 2011, 8M] a) What are the difficulties encountered in using conventional numerical control machines. [MAY 2011, 8M] b) What are the functions of CNC machine? [ MAY 2011, 8M] a) How are NC machines classified? Explain them with suitable sketches [ MAY 2010, 10M] b) What is the difference between GOTO and GO\TO commands used in APT? [ MAY 2010, 6M] a) How does the operation of a CNC controller differ from that of a hard wired MCU? [MAY 2010, 8M] b) What is the difference between fixed sequential format and word address format? [MAY 2010, 8M] c) Distinguish between vertical machining center and horizontal machining center [MAY 2010, 8M]
Unit 6
1
a) What is Group technology? List out its benefits. [MAY 2011, 8M] b) Explain the following. i) Composite component ii) Design and manufacturing attributes. iii) Hybrid structures. [MAY 2011, 8M] a) Explain the optiz classification system. [MAY 2011, 8M] b) Discuss the basic code structures used in GT? [ MAY 2011, 8M] a) How do you classify the parts classification and coding systems? Explain them . [MAY 2010, 12M] b) What are the advantages and disadvantages of cellular manufacturing over conventional manufacturing? .[MAY 2010 ,4M] What is meant by CAPP? What are its functions? Explain the importance of CAPP in manufacturing industry. [MAY 2010, 16M] a) What is meant by a part family in GT? What is the need of grouping parts in part families? [MAY 2010, 8M] b) What are the differences between design attributes and manufacturing attributes? [MAY 2010, 8M]
2 3 4 5
Unit 7
1 2 3
a) What are the techniques employed to achieve quality control? [ MAY 2011, 8M] b) With neat diagram, explain the working principle of CMM. [ MAY 2011, 8M Explain the working principle of Image Processing and analysis. [ MAY 2011, 16M] a) Explain the Scanning Laser system used for CAQC. [ MAY 2011, 16M]
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b) Explain the optiz classification system. [ MAY 2011, 8M] a) Differentiate between QC inspection and QC testing. [MAY 2010, 4M] b) Discuss major non contact inspection methods. [MAY 2010, 12M] a) Sketch and explain various types of Cmms [MAY 2010, 8M] b) Explain the following: i) Machine vision system ii) Photogrammetric iii) Scanning laser beam device. [MAY 2010, 8M]
Unit 8
1 2 3 4 5
a) Discuss the role of computer networks in CIM. [ MAY 2011, 8M] b) With the help of block diagram explain the different typical modules of a shop floor control software. [MAY 2011, 8M] a) Distinguish between CIM and CAD/CAM. [MAY 2011, 8M] b) Explain with the aid of a block diagram the Concept of CIM. [ MAY 2011, 8M] a) How does CIM integrate all activities of industry? Explain .[MAY 2010 ,8M] b) What do you mean by a pull type production system? Explain with a block diagram. [MAY 2010, 8M] a) What is the significance of quality control in CIM [MAY 2010] Discuss the various network topologies used in CIM. Explain their relative advantages and disadvantages. [MAY 2010, 16M]
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4. INSTRUMENTATION & CONTROL SYSTEM (57025)

A. SYLLABUS UNIT I: DEFINITION Basic principles of measurement Measurement systems, generalized configuration and functional descriptions of measuring instruments examples. Dynamic performance characteristics sources of error, Classification and elimination of error. UNIT II Measurement of displacement: Theory and construction of various transducers to measure displacement Piezo electric, Inductive, capacitance, resistance, ionization and Photo electric transducers, Calibration procedures. Measurement of temperature : Classification Ranges Various Principles of measurement Expansion, Electrical Resistance Thermistor Thermocouple Pyrometers Temperature Indicators. UNIT III: MEASUREMENT OF PRESSURE Units classification different principles used. Manometers, Piston, Bourdon pressure gauges, Bellows Diaphragm gauges. Low pressure measurement Thermal conductivity gauges ionization pressure gauges, Mcleod pressure gauge. UNIT IV Measurement of level: Direct method Indirect methods capacitative, ultrasonic, magnetic, cryogenic fuel level indicators Bubler level indicators. Flow measurement: Rotameter, magnetic, Ultrasonic, Turbine flow meter, Hot wire anemometer, Laser Doppler Anemometer (LDA). UNIT V Measurement of speed: Mechanical Tachometers Electrical tachometers Stroboscope, Noncontact type of tachometer Measurement of Acceleration and Vibration: Different simple instruments Principles of Seismic instruments Vibrometer and accelerometer using this principle. UNIT VI: STRESS STRAIN MEASUREMENTS Various types of stress and strain measurements electrical strain gauge gauge factor method of usage of resistance strain gauge for bending compressive and tensile strains usage for measuring torque, Strain gauge Rosettes. GURU NANAK INSTITUTIONS TECHNICAL CAMPUS SCHOOL OF ENGINEERING & TECHNOLOGY HANDBOOK IV Yr. I SEMESTER
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UNIT VII Measurement of humidity Moisture content of gases, sling psychrometer, Absorption psychrometer, Dew point meter. Measurement Of Force, Torque And Power- Elastic force meters, load cells, Torsion meters, Dynamometers. UNIT VIII: ELEMENTS OF CONTROL SYSTEMS Introduction, Importance Classification Open and closed systems Servomechanisms Examples with block diagramsTemperature, speed & position control systems.
Teaching Schedule :
SUBJECT FACULTY Book 1 Book 2 Reference Books Book 3 Book 4 UNIT NO Experimental Methods For Engineers by Holman Instrumentation for Engineering Measurements by James W. Dally TOPIC Introduction and Basic Concepts I Measurement Systems, Dynamic performance characteristics, sources of errors, elimination Measurement of Displacement Measurement of Temperature Measurement of Pressure Measurement of Level Flow Measurement Measurement of Speed Measurement of Acceleration and Vibration B1 1 2 3 8 10 8 14 9 12 Chapter No. B2 B3 1 1 2 3 -11 10 12 15 6 7 6 7 9 9 11 8 12 9 10 B4 1 No. of Classes INSTRUMENTATION AND CONTROL SYSTEMS (57025) Mr. M. ANJAIAH / Mr.K. SOMA RAJU / Mr. G. SUDHAKAR Mechanical Measurements and Control by Dr. D. S. Kumar Instrumentation, Measurement & Analysis by B. C. Nakara & K. K. Choudhary, THM
Text Books (To be acquired by the Students)
08
II III IV V
07 07 07 07
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VI VII VIII
Stress Strain Measurement Measurement of Humidity
11 14
---
10 10
7 8
08 07 07 56 03 02 03 02 66
Measurement of Force, Torque and Power 13 8,9 Elements of Control systems 15 ---Contact classes for syllabus coverage Lectures beyond syllabus Special Descriptive Tests Tutorial classes Remedial classes Total No. of classes
INSTRUMENTATION & CONTROL SYSTEM (57025)

UNIT-I
3 4 5
a) Classify Measuring Instruments. (b) Distinguish between Direct & Indirect methods of measurements with suitable examples. [June 2012 R07 8M] (a) State and explain the desirable static & dynamic characteristics of measuring instruments. [June 2012 R07 8M] (b) Differentiate between Static & Dynamic Charactestics. [June 2012 R07 6M] (a) How do you distinguish between Interfering & modifying signals? Explain means of two examples. [June 12, 8M] (b) Explain how first order instruments respond to ramp input. [June 12, 8 M] (a) Explain the static calibration of measurement systems. How do you eliminate characteristic errors from the calibration curve? [June 12, 8 M] (b) Distinguish between Primary, secondary & Tertiary calibrations. [June 12, 8 M] What are the sources of errors in instruments? Give their classification suggest methods to eliminate or reduce them. [Dec 12, 16 M]
UNIT-II
1 2 3 4 1 Part-A Measurement of Displacement Classify displacement measurement transducers. [R07 June 12, 6M]
Explain the working of a displacement measuring instrument using photoelectric transducer by means of neat sketches. [R07 June 12, 10M] By means of neat sketch, explain the working of inductive displacement transducer based on production of eddy currents. [R07 June 12, 6M] Explain the working of Capacitive Transducers. What is the procedure to be followed for calibration of the same? [R07 June 12, 8M] Part-B Measurement of Temperature What are the disadvantages of solid expansion thermometers? By means of neat
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2 3 4
sketches explain the working of a solid expansion thermometer. [R07 June 12, 8M] How resistance is measured in RTD thermometer? Will the lead wires resistance has any effect on the measurement? If so how is it compensated? [R07 June 12, 6M] (a) What are thermopiles? What are their advantages? [R07 June 12, 8M] (b) Explain by means of neat sketches, the working of Total radiation pyrometer. [June 12, 10M] Explain by means of neat sketches, the working of any one radiation pyrometer. [June 12, 10 M]
UNIT-III
1 2 3 Explain the terms i. Absolute pressure ii. Gauge pressure iii. Differential pressure [R07 June 12, 6M] List the gauges for the measurement of high and medium pressures. [R07 June 12, ] (a) Discuss the merits and demerits of the following pressure sensing elements i. Capsule ii. Bourdon tube iii. Bellows guage. [R07 June 12, 6M] (b) Illustrate the bellows arrangement used to measure differential pressure. [June 12, 8M] (a) Explain how an elastic diaphragm gauge is used to measure pressure. [R07 June 12, 8M] (b) List the limitations of elastic diaphragm gauge. [R07 June 12, 4M] (c) Discuss the merits and demerits of elastic sensing elements. [R07 June 12, 4M] Describe the construction, working and theory of a McLeod gauge for measurement of vacuum. List their advantages and disadvantages. [R07 June 12, 10M] Explain the construction and working of Ionisation pressure gauge. What are its special features? [R07 Dec 12, 16M] Explain the working principle & operation of pirani gauge and also its limitations and merits. [R07 June 12, 10M] Explain any one high pressure measuring device. [R07 June 12, 8M]
5 6 7 8
UNIT-IV
1 2 1 Part A Measurement of Level List out the advantages and disadvantages of indirect method level measurement. [R07 June 12, 4M] Describe the working principle of Ultrasonic liquid level gauge. [R07 June 12, 8M] Part B Flow Measurement Describe the applications of flow measurements. What are the different factors which influence the choice of method used for measurement of flow.
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2 3 4 5
[R07 June 12, 6M] Enumerate the principle of operation, construction details, advantages and limitations of Rotameter. [R07 June 12, 6M] With neat sketch, Explain the working of a Turbine flow meter. [R07 June 12, 6M] Enumerate the principle of operation, construction details, advantages and limitations of Electro magnetic flow meters. [R07 June 12, 6M] (a) With the help of a neat diagram explain the construction and working of hot wire anemometer? [R07 Dec 12, 16M] or (b) Explain how a wire mounted normal to probe axis", type hot wire anemometer is used in flow measurement. Enumerate the principle of operation and its limitations. [June 12, 12M] List out the importance of calibration of flow measuring instruments. [R07 June 12, 4M]
UNIT-V
1 2 3 Part-A Measurement of Speed (a) Explain with neat sketches the working of different mechanical tachometers. [June 12, 16 M] Describe the working principle of D.C. Tachometer generator and what are its advantages & disadvantages. [June 12, 8 M] Explain the working of a toothed rotor variable reluctance Tachometer. Explain its working. [Dec 12, 8 M] What is the stroboscope? Explain its working. What are different types of stroboscopes in use in the industry? Explain their application. [Dec 12, 16 M] Part-B Measurement of Acceleration & Vibration (a) Define shock & vibration. [June 12, 4 M] (b) Why vibrations have to be measured? How vibrations are measured? What is the basic difference between vibrometer and accelerometer? [June 12, 8 M] How seismic instruments used for measuring acceleration? Explain in detail. [June 12, 8 M] What are the advantages of Piezoelectric type accelerometer? [June 12, 4 M]
1 2 3 4
UNIT-VI
Page 35
(a) What are the requirements of a strain gauge? [R 07, June 12, 4 M] b) Mention different techniques available for the measurement of strain. [June 12, 4 M] (a) Derive an equation for the gauge factor of a strain gauge. Explain the use of Resistance strain gauges for the measurement of Tensile Strain? (b) A rectangular Rosette was used to determine the stress situation in a certain application and the following observations were made with gauges mounted on the test specimen: 1 = 250 cm/cm, 2 = - 200 cm/cm, 3 = -500 cm/cm. Determine the principle strains, principle stresses, Maximum shear stress and the location of principle planes. Assume elastic constants for steel E + 2 X 10 5 N/mm2 and = 0.3. (a) Briefly discuss on the surface preparation and bonding techniques for mounting bonded strain gauges. [June 12, 8 M] (b) List advantages & Limitations of unbounded strain gauges [June 12, 4 M] Differentiate the n-type & p-type sensing elements of a semiconductor strain gauge. [June 12, 8 M] (a) Describe the working principles of strain gauge bridge with sketch. Indicate their arrangements for measurement of Torque on a circular shaft. (b) Explain one method of temperature compensation using an adjacent arm compensation gauge Explain the method of measuring force using strain gauge.
4 5
UNIT-VII
Part A Measurement of Humidity 1 2 What are the Hygroscopic materials? Explain the working of any one of the absorption Hygrometers. [R 07, June 12, 8 M] With the help of a neat diagram explain the construction and working of absorption Psycho meter. [R 07, Dec 12, 16 M] Part B Measurement of Force, Torque & Power (a) Describe the working principle of hydraulic load cell. [R 07, June 12, 8 M] (b) Explain the method of measuring force using a pneumatic load cell. [June 12, 8 M] Explain with neat sketch a device to measure Torque (i) Eddy current Dynamometer (ii) Prony Brake dynamometer. Explain briefly how a stroboscope is used to measure Torque. [June 12, 8 M] 4 (a) Explain working of different types of torsion meters.
2 3
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(b) What is load cell? Explain principle and working of load cell
UNIT-VIII
1 (a) Explain the concept of Control in engineering. [R 07, June 2012, 8 M] List several control devices with which you are familiar and describe any two of them (b) Briefly explain the different types of control systems [R 07, June 2012, 6 M] (c) Distinguish between 9i) Position Control (ii) Acceleration control. [R07, June 12, 8 M] (a) Differentiate between Closed and open control systems. [R 07, June 12, 8 M] Explain the working principle of Servo Mechanism. [R 07, Dec 12, 6 M] (a) What is the significance of block diagram in control systems? [R 07, June 12, 8 M] (b) Distinguish between normal control system & Automatic Control systems. [R 07, June 12, 8 M] Describe the working of one automatic control system used in practice. Outline functional elements of that system. [R 07, June 12, 10M] Describe a typical Closed-loop control system that can be used in order to control the following processes: (i) The speed of a team engine (ii) The pressure of a furnace. Suggest a simple control system which automatically turns on a room lamp at dusk and turn it off in day light. Draw the schematics and block diagram of the suggested control system. [R 07, June 12, 8 M]
2 3 4
5 6 7
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(57027) MECHANICAL VIBRATIONS (Elective I)

Unit I Single Degree of Freedom system; 1; Undamped and damped free vibrations; forced vibrations coulomb damping; response to excitation, rotating unbalance and support excitation, vibration isolation and transmissibility. Unit II Single degree of freedom system: II: Response in non periodic excitations unit impulse, unit step and unit Ramp functions; response to arbitrary excitations, the convolution Integral; shock spectrum; system response by the Laplace Transformation method. Unit III Vibration measuring Instruments: Vibrometers, velocity meters & accelerometers. Unit IV Two Degree freedom systems: Principal modes- Undamped and damped free and forced vibrations; Undamped vibration absorbers; Unit V Multi degree freedom systems: Matrix formulation ,Stiffness and flexibility influence coefficients; eigen value problem: normal modes and their properties;; free and forced vibrations by model analysis method of matrix inversion; Tensional vibrations of multi- rotor systems and geared systems, discrete time systems. Unit VI Numerical methods: Raleighs stodolas Matrix iteration, Rayleigh. Ritz Method and Holtzers methods. Unit VII Continuous system: free vibration of strings- Longitudinal Oscillations of bars traverse vibrations of beams. Torsional Vibrations of Shafts. Unit VIII Critical Speeds of Shafts: Critical Speeds without and with damping secondary critical speed. Text Books: GURU NANAK INSTITUTIONS TECHNICAL CAMPUS SCHOOL OF ENGINEERING & TECHNOLOGY HANDBOOK IV Yr. I SEMESTER
Page 38
SUBJECT: FACULTY:
Mechanical Vibrations
Dr. C. Kameswara Rao and Prof. R. Nageswara Rao
Text Books (To be acquired by the Students) Book 1 Mechanical Vibrations G.K. Grover Reference Books Book 2 Mechanical Vibrations- V.P.Singh Book 3 Book 4
Mechanical Vibrations- S.S.Rao. Mechanical Vibrations Tse, Morse & Hinkle
Chapter No UNIT I II III IV V VI TOPIC Single Degree of Freedom system- 1 Single degree of freedom system- II Vibration measuring Instruments Two Degree freedom systems Multi degree freedom systems Numerical methods B1 B2 B3 2 3 4 5 6 7 B4
No. of Clas ses

10 8 4 10 10 6
Page 39
VII VIII
Continuous system Critical Speeds of Shafts
6 8
Total Number of Periods Required
8 8 64
16
Lectures beyond syllabus Special Descriptive Tests Tutorial classes Remedial classes Total Classes
80
(57027) MECHANICAL VIBRATIONS (Elective I): ASSIGNMENTS UNIT I a. What effect does a decrease in mass have on the frequency of a system? b. A cylinder of mass M radius r rolls without slipping on a cylindrical surface of radius R. Find the Natural frequency for small oscillation about the lowest point. Nov/Dec-2012
Nov/Dec-2012 3 a) Discuss the analysis of Forced vibrations with coulomb and viscous damping. b) A vibrating system having mass 1 kg is suspended by a spring of stiffness 1000 N/m and it is put to harmonic excitation of 10 N. Assuming viscous damping, determine (i) the resonant frequency (ii) the phase angle at resonance (iii) the amplitude at resonance (iv) the frequency corresponding to the peak amplitude and (v) damped frequency. Take C = 40 N-Sec/m. 4 a) A uniform disk of radius r rolls without slipping inside a circular track of radius R as shown in figure.1 derive the equation of motion for arbitrarily large angle . Then show that in the neighborerhood of the trivial equilibrium = 0 the system behaver like a harmonic oscillator, and determine the natural frequency
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5 a) Derive the expression for the response of a single degree of freedom system subjected to rotating unbalance. Plot it as a function of frequency ratio and explain the salient features. b) The spring of an automobile trailer are compressed 10.16 cm under its weight. Find the critical speed when the trailer is traveling over a road with a profile approximated by a sine wave of amplitude 7.5 cm and wave length 15 m. What will be the amplitude of vibration at 65 Kmph (neglect damping) 6 a)Describe with the help of neat sketch about the damped vibrations. b) Derive an expression for the natural frequency of free vibrations by equilibrium method. c) The following data refers to vibrating systems with viscous damping: Mass=180 kg, spring stiffness = 70kN/m, damping coefficient = 7kN/m/s. Find the damping factor and the natural frequency of damped vibrations UNIT II 1
Nov/Dec-2012 2 Find the steady-state response of undamped single degree freedom system subjected to the force F(t)= Foeit by using the method of Lapaces transformation. (4) Nov/Dec-2012 3 a) Starting from first principles derive the expression for the response of a spring mass damper systems for an unit impulse. b) An undamped spring mass system M,K is given a force excitation F(t) as shown in figure(3b) determine the response for (i) t < t0 and (ii) t > t0
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UNIT III 1 (a) Explain the following terms: i. Transmissibility ii. Dynamic Magnifier (b) An accelerometer has a natural frequency of 15kHz. Determine the amplitude and phase distorsion of a signal of frequency 7.3kHz. Assume damping ratio 0.7. 2 Explain the Vibration measuring Instruments: -Clasifications & Specifications UNIT IV 1
Nov/Dec-2012 a) Derive an equation for energy dissipation in viscous damping. 2 b) Calculate the natural frequency of vibration of two rotar system shown in figure. Neglect the weight of the shaft.
3 a) Derive expressions for natural frequencies for a two mass and a spring semi-definite system. b) A vibratory system performs the motions as expressed by the following equations + 800x +90 = 0; = 800+9x = 0 If the system is turned through 1.5 radians and released,find the frequencies and mode shapes. 4 In a spring mass damper system the mass completes 5 oscillations in 0.5 seconds and the amplitude decays to 5% of the initial value during these 5 oscillations. If the stiffness of the spring is 5 N/mm determine the mass and damping coefficient. If the amplitude is to be brought down to 2% in 2 cycles what must be the damping coefficient? 5 For the two degrees of freedom systems shown in figure4 a) Derive the equations of motion. b) Obtain the natural modes and sketch them. c) Identify the initial conditions to set the system in to first and second modes respectively.
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6 Determine the natural frequencies for the following vibration system.
UNIT V 1
Nov/Dec-2012 2 a) Discuss Raleigh method used to analyse multi degree Freedom systems. b) Find the lowest natural frequency of the system shown in figure below
3 Explain the procedure clearly for obtaing the free vibration response for a multi degree freedom system by using modal analysis. Clearly indicate all the variables and parameters involved. 4 Figure shown below is a locomotive handling two freight cars. Determine the two non-zero natural frequencies. Assume following data. Engine mass, mE= 200 tonnes Mass of first car, m1= 60 tonnes Mass of second car, m2= 80 tonnes Stiffness of coupling between the engine and first car K1= 10 MN/m Stiffness of coupling between the first and the second car, K2= 15 MN/m
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5 Write short notes on any THREE of the following: (a) Viscous damping (b) Vibration measuring instruments (c) Matrix Iteration method d) Torsional vibration of geared system.
UNIT VI 1 Estimate the lowest natural frequency of transverse vibrations for the system shown in figure below by Rayleighs method. Take E=2.0X1011 N/m2 , I = 10-6 m4 g = 10 m/s2
2 By considering a suitable example with at least three degrees of freedom explain a numerical method of your choice to obtain the natural frequencies and mode shapes. 3 Figure shown below is a simplified model of an automobile for consideration of vertical motion only. Mass of the chasis, Mc is 1200 kg and stiffness of shock absorbers, Kcis 80kN/m. Mass of both axles, m4= 320 kg and stiffness of tyres, kt= 750kN/m. An instrument of mass, mi=p which is equal to 200kg is placed on the chasis on a spring of stiffness, ki= 580kN/m. Determine the lowest natural frequency of the system following Rayleighs method.
Page 44
4 Find the lower natural frequency of vibration for the system shown in figure according to: a) Rayleighs method Take E = 2 x 1011N/m2dia of shaft = 50mm
5 Determine the natural frequency of the system shown in figure below using stadola method.
1 2 3 4
UNIT VII A bar is free at both ends and is initially stretched by static force p acting at the ends. The forces are released instantaneously. Derive the frequency equation/expression for the natural frequencies, normal function and general series for free vibration. Derive the equation of motion for the bending vibration of beams and derive the frequency equation for a beam hinged at both the ends obtain the first three or four modes and sketch the same. Determine the natural frequencies in transverse vibration and the corresponding mode shapes of the mass coupled system shown in figure given below. A torsinal system shown in figure. Find the frequencies of torsional vibrations and the positions of the nodes. Take G = 84 x 109N/m2.
Page 45
UNIT VIII 1 Explain importance of critical speed in vibrations of mechanical elements. b) The rotor of a turbo super charger weighing 9 kg is keyed to the centre of a 25 mm diameter steel shaft 40 cm between bearings. Determine (i) the critical speed of shaft (ii) the amplitude of vibration of the rotor at a speed of 3200 r.p.m if the eccentricity is 0.015 mm and (iii) the vibratory force transmitted to the bearings at this speed. Assume the shaft to be simply supported and that the shaft material has a density of 8 gm/cm3. Take E = 2.1 106 kgf/cm2. 2 Write short notes on the following a) Critical speeds of shaft. b) Secondary critical speed. 3 A small petton wheel rotating at 1500 rpm has a rotor of mass 10 kg mounted at the centre of a steel shaft which has a span of 0.4 m between the bearings. What should be the diameter of the shaft, so that the traverse natural frequency is 50 percent higher than the running speed? Assume E for steel as 2x1011Pa.
6. UNCONVENTIONAL MACHINING PROCESSES (57030)

A. SYLLABUS
UNIT I INTRODUCTION Need for non-traditional machining methods-Classification of modern machining processes considerations in process selection. Materials. Applications. UNIT II Ultrasonic machining Elements of the process, mechanics of metal removal process parameters, economic considerations, applications and limitations, recent development. UNIT III Abrasive jet machining, Water jet machining and abrasive water jet machine: Basic principles, equipments, process variables, mechanics of metal removal, MRR, application and limitations. UNIT IV ELECTRO CHEMICAL PROCESSES: Fundamentals of electro chemical machining, GURU NANAK INSTITUTIONS TECHNICAL CAMPUS SCHOOL OF ENGINEERING & TECHNOLOGY HANDBOOK IV Yr. I SEMESTER
Page 46
electrochemical grinding, electro chemical honing and deburring process, metal removal rate in ECM, Tool design, Surface finish and accuracy economic aspects of ECM Simple problems for estimation of metal removal rate. Fundamentals of chemical, machining, advantages and applications. UNIT V THERMAL METAL REMOVAL PROCESSES: General Principle and applications of Electric Discharge Machining, Electric Discharge Grinding and electric discharge wire cutting processes Power circuits for EDM, Mechanics of metal removal in EDM, Process parameters, selection of tool electrode and dielectric fluids, methods surface finish and machining accuracy, characteristics of spark eroded surface and machine tool selection. Wire EDM, principle, applications. UNIT VI Generation and control of electron beam for machining, theory of electron beam machining, comparison of thermal and non-thermal processes General Principle and application of laser beam machining thermal features, cutting speed and accuracy of cut. UNIT VII Application of plasma for machining, metal removal mechanism, process parameters, accuracy and surface finish and other applications of plasma in manufacturing industries. Chemical machining-principle-maskantsetchants-applications. UNIT VIII Magnetic abrasive finishing, Abrasive flow finishing, Electro stream drilling, Shaped tube electrolytic machining.
Page 47
SUBJECT FACULTY
UN-CONVENTIONAL MACHINING PROCESS (57030) Mr. Swarnendra Goud/ Dr. I.S. Rao
Text Book (To be acquired by the students) Book 1 Advanced machining Process : V.K Jain / Allied publisher
Reference Books Book 2 Book 3 Book 4 Book 5 UNIT Modern Machining Process : Pandey P.C and Shah H.S / TMH New Technology / Bhattacharya A / The Inst. of Engineers, India, 1984 Manufacturing Science : Amitabha Ghosh & Ashok Kumar Malic Manufacturing Engineering & Technology : Serope Kalpakjian & Steven R. Schmid TOPIC Modern machining processes & classification Ultrasonic machining Abrasive & water jet machining Electro chemical processes Thermal metal removal processes Electron beam for machining. Plasma for machining Magnetic abrasive finishing CHAPTERS B1 1,2 2 2 3 4 4 4 5 B2 1,2 2 2 2 4 4 4 B3 1 2 3 3 4 5 6 7 B4 6.1 6.3 6.2 6.4 6.4 6.6 6.8 6.9 B5 26.1 25.9 26.10 26.3 26.8 No. Of Classes 06 07 08 10 12 08 06 08 60 03 02 03 02 70
I II III IV V VI VII VIII
Contact classes for syllabus coverage Lectures beyond syllabus
Special Descriptive Tests Tutorial classes GURU NANAK INSTITUTIONS TECHNICAL CAMPUS SCHOOL OF ENGINEERING & TECHNOLOGY HANDBOOK IV Yr. I SEMESTER Remedial classes Total No. of classes
Page 48
UN-CONVENTIONAL MACHINING PROCESS - ASSIGNMENTS UNIT I Explain with neat figure the process of wire E.D.M. What are its advantages and limitations? (May 2011) Derive a theoretical relationship for the determination of the metal removal rate in Electro chemical machining? (Nov 2010) List out the variable which governs the selection of modern machining Processes? (Dec 2009) With the help of a line diagram explain the constructional features of the horn used in ultrasonic machining process? (Nov 2009) What are the various sparks generating circuits used in practice and explain their relative advantages? (May 2010) UNIT-II Compose the surface damage and other defects produced on the parts by EBM and LBM? (Nov 2010) Explain with a neat sketch the construction and working of LBM? (Nov 2010) What are the various dependent and independent variables which control the abrasive flow machining process? (May 2010) Explain the applications of water jet machining? (Dec 2009) Derive equation for metal removal rate in Electro chemical machining? (Dec 2009) UNIT-III Describe the characteristic features of modern machining process that distinguish them from conventional machining process? (May 2010) What are the various Etch arts used in chemical machining. Mention their characteristics? (Nov 2010) With the help of a line diagram explain the process of electro-chemical grinding? (Dec 2009) Discuss about surface finish and accuracy obtained in electro chemical machining? (Nov 2009) List out the applications and advantages of chemical machining? (Dec 2009) UNIT IV Describe the working of PAM with neat sketch. State the applications, advantages, disadvantages, limitations of PAM. Also discuss about the economics of PAM? (May 2010) Describe the construction and working of Micro Drilling by LASER? (May 2010) With the help of a line diagram explain the constructional features of a wire cut electric discharge machine? (Dec 2009) Discuss about surface finish and accuracy obtained in electro chemical machining? List out the applications and advantages of chemical machining? (Dec 2009) What is the need of doping of LASER and mention various doping materials and their relative advantages? (May 2010) UNIT V How the gears are deburred and finished by abrasive flow machining process? (May 2010) Discuss the applications of electric discharge machining? (Nov 2009) With the help of a simple sketch explain how an electron beam is generated? (Dec 2009) GURU NANAK INSTITUTIONS TECHNICAL CAMPUS SCHOOL OF ENGINEERING & TECHNOLOGY HANDBOOK IV Yr. I SEMESTER
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3
Page 49
Explain the factors to be considered while selecting tool electron in electric discharge machining? (Dec 2009) 5 Discuss how the direction and intensity of electron beam is controlled? (Nov 2009) UNIT VI What types of defects are observed in expanding type electro-magnetic hydraulic forming? What 1 are the reasons for them? What remedies are suggested by you to avoid this defect? (May 2011) What are the various defects obtained in EDM and wire EDM processes and mention the method of 2 elimination? (Nov 2010) How the MRR, TWR, roughness and accuracy in machining by EDM is affected by various 3 parameters? (Nov 2010) Different between thermal and non thermal process of metal removal? (Dec 2009) 4 4 5 Discuss the thermal features of laser beam applied to machining? (Nov 2009) UNIT - VII Process details of water jet machining? (Nov 2010) Merits and demerits of abrasive jet machining process? (Nov 2010) Explain the tool design aspects in electro chemical machining? (May 2010) 3 4 Compare the specific energy consumption by PAM and WJM? (May 2011) 5 With the help of a suitable diagram explain the process of hydrostatic extrusion? (Nov 2009) 1 2 3 4 UNIT VIII a) Explain the general requirements of hydrostatic extrusion facility. (b) Explain the general requirements of radial extrusion facility. (Nov 2009) With the help of a neat sketch explain the construction, principle of operation, advantages, disadvantages and applications of compression type of electro- magnetic forming process. (Nov 2009) What types of defects are observed in unconfined explosive forming? What are the reasons for them? What remedies are suggested by you to avoid these defects? (May 2011) Derive an expression for the pressure to be applied by the hydraulic system in hydrostatic extrusion. May 2010
1 2
Page 50
COMPUTER AIDED DESIGN & MANUFACTURING LAB (CAD/ CAM LAB)
( A) CAD / CAM LAB : 1 Drafting : Development of part drawings for various components in the form of rthographic and isometric. Representation of Dimensioning and tolerances scanning and plotting. Study of script, DXE AND IGES FILES. 2. Part Modeling : Generation of various 3D Models through Protrusion, revolve, shell sweep. Creation of various features. Study of parent child relation. Feature based and Boolean based modeling surface and Assembly Modeling. Study of various standard Translators. Design simple components. 3. a). Determination of deflection and stresses in 2D and 3D trusses and beams. b). Determination of deflections component and principal and Von-mises stresses in plane stress, plane strain and Axisymmetric components. c). Determination of stresses in 3D and shell structures (at least one example in each case) d). Estimation of natural frequencies and mode shapes, Harmonic response of 2D beam. e). Steady state heat transfer Analysis of plane and Axisymmetric components. 4. a). Development of process sheets for various components based on tooling Machines. b). Development of manufacturing and tool management systems. c). Study of various post processors used in NC Machines. d). Development of NC code for free form and sculptured surfaces using CAM packages. e). Machining of simple components on NC lathe and Mill by transferring NC Code / from a CAM package. Through RS 232. f) Quality Control and inspection. Any Six Software Packages from the following: Use of Auto CAD, Micro Station, CATIA, Pro-E, I-DEAS, ANSYS, NISA, CAEFEM, Gibbs CAM, Master CAM etc.
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PRODUCTION DRAWING PRACTICE AND INSTRUMENTATION LAB UNIT I Conventional representation of Materials conventional representation of parts screw joints, welded joints, springs, gears, electrical, hydraulic and pneumatic circuits methods of indicating notes on drawings. UNIT II Limits and Fits : Types of fits, exercises involving selection / interpretation of fits and estimation of limits from tables. UNIT III Form and Positional Tolerances : Introduction and indication of the tolerances of from and position on drawings, deformation of runout and total runout and their indication. UNIT IV Surface roughness and its indication : Definitions finishes obtainable from various manufacturing processes, recommended surface roughness on mechanical components. UNIT V Heat treatment and surface treatment symbols used on drawings. UNIT VI Detailed and Part drawings: Drawing of parts from assembly drawings with indications of size, tolerances, roughness, form and position errors etc. UNIT VII Part drawing using computer aided drafting by CAD software TEXT BOOKS : Production and Drawing K.L. Narayana & P. Kannaiah/ New Age machine Drawing with Auto CAD- Pohit and Ghosh, PE REFERENCE: 1. Geometric dimensioning and tolerancing- James D. Meadows/ B.S Publications 2. Engineering Metrology, R.K. Jain, Khanna Publications
(B) INSTRUMENTATION LAB GURU NANAK INSTITUTIONS TECHNICAL CAMPUS SCHOOL OF ENGINEERING & TECHNOLOGY HANDBOOK IV Yr. I SEMESTER
Page 52
1. 2. 3. 4. 5. 6. 7. 8. 9.
10.
11.
Calibration of Pressire Gauges Calibration of transducer for temperature measurement. Study and calibration of LVDT transducer for displacement measurement. Calibrationof strain gauge for temperature measurement. Calibration of thermocouple for temperature measurement. Calibration of capacitive transducer for angular displacement. Study and calibration of photo and magnetic speed pickups for the measurement of speed. Calibration of resistance temperature detector for temperature measurement. Study and calibration of a rotometer for flow measurement. Study and use of a Seismic pickup for the measurement of vibration amplitude of an engine bed at various loads. Study and calibration of Mcleod gauge for low pressure.
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Department of Mechanical Engineering Student Hand Book II Year B Tech I Semester

School of Engineering & Technology

Roll Number Name of the Student Class/ Section

MON TUE WED THU FRI SAT

12.45- 01.35 BREAK

Table 1: FACULTY LIST

Table 2: List of Non Teaching Members

Name of the Faculty

III Year III Year III Year IV Year IV Year IV Year

Section 2 Section 3 AME Section 1 Section 2 Section 3

1. OPERATIONS RESEARCH (ME 57022)

, , 0 Solve the following LPP by Simplex method Max Z = + Subject to: , + + 0 50 42

2 Find the optimum solution to the following transportation problem Availability 6 8 8 5 30

2. POWER PLANT ENGINEERING (57023)

ASSIGNMENTS QUESTIONS: UNIT-I

3. CAD / CAM (CODE NO- 52074) A. SYLLABUS

Chapter Nos Book Book Book 2 3 4

Drafting and Modeling systems Numerical control Group Tech

Part IV Ch.3 Part V Ch.4

Tutorial classes Remedial classes Total No. of classes

4. INSTRUMENTATION & CONTROL SYSTEM (57025)

Text Books (To be acquired by the Students)

Stress Strain Measurement Measurement of Humidity

INSTRUMENTATION & CONTROL SYSTEM (57025)

(57027) MECHANICAL VIBRATIONS (Elective I)

No. of Clas ses

Continuous system Critical Speeds of Shafts

6 Determine the natural frequencies for the following vibration system.

6. UNCONVENTIONAL MACHINING PROCESSES (57030)

I II III IV V VI VII VIII

Contact classes for syllabus coverage Lectures beyond syllabus

COMPUTER AIDED DESIGN & MANUFACTURING LAB (CAD/ CAM LAB)

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