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Unique System 1010 Design Provides the Ultimate Clamp-On Transit-Time Performance
Controlotrons 25 years of research, development, production and the largest installed base of Clamp-On Ultrasonic Flowmeters realizes, in 5th generation System 1010, the ultimate Transit-Time performance, exceeding both wetted transducer ultrasonic and conventional intrusive flowmeters.
Superior Technology Leads to Superior Performance
The extraordinary performance of System 1010 is based on Controlotrons unique transducer and sonic transmission system for which over 20 US and foreign patents have been issued since 1973. The impact of this technology is evidenced in the largest installed base of ultrasonic flowmeters, and its use in critical applications, such as in international petroleum pipelines and nuclear power plants. The primary promise of ultrasonic flowmeter technology is completely non-intrusive flow measurement, with its attendant benefits: ! Extraordinary reliability and low maintenance ! Simple, low cost installation ! Better performance than conventional flowmeters ! Widely applicable - almost any flow application By specializing in clamp-on ultrasonic flowmeters, Controlotron has been the leader in non-intrusive flowmetering since 1973, introducing most innovations & much better performance than conventional inline wetted transducer ultrasonic flowmeters. System 1010 technology is quite different from that found in conventional clamp-on and wetted transducer ultrasonic flowmeters: High Precision Wide Beam Transducers System1010s patented Wide Beam transducers are designed to match the sonic wavequide properties of each pipe on which they are installed, making the pipe an integral part of the flowmeter, rather than a sonic impediment adversely affecting the sonic signal used to detect flow rate. MultiPulse Transmission Sensitivity & Accuracy Unlike conventional ultrasonic flowmeters which transmit only 1 or 2 pulses, System 1010 transmits as many as 50 pulses per cycle, resulting in over 26 times the flow detection sensitivity and stability. tion rather than Transit-Time. Reflexor technology is based on Controlotrons award winning System 190 Spectra. Simple Menu Guided Installation with Help Text Installation of System 1010 is simplicity itself, as each step is sequentially guided by an On-Screen menu and supported by keyboard accessed Help Text. Now you can lose the installation manual and still get 1010 to do just what you need, fast! And just as easy is installation of System 1010 transducers. System 1010 Mounting Frames are spaced under computer control, and the 1010 Spacer Bars insure correct location with factory precision, and without need to use a ruler. Confirmation of correct installation is easily obtained by accessing System 1010s Diagnostic Menu, which shows all aspects of equipment and process conditions. Wide Choice of Models for Fast Delivery Choose either wall mounted 1, 2 or economical 4 Channel NEMA 4X (IP65) or 1 or 2 Channel NEMA 7 (Exd) pipe mounted models. Most multi-channel models permit MultiPath operation for highest accuracy. Select from a wide choice of Standard Stock models, for overnight delivery in many cases. ! Portable, NEMA 4 & NEMA 7 Models ! Single & Economical MultiChannel/Path Models ! MultiFunction Transit-Time & Reflexor Opsystems ! Choice of Volumetric or Intrinsic Mass Flowmetering ! Pipes from inch to 30 feet diameter ! Any liquid, slurry or compressed gas ! Bidirectional flow from -40 to +40 fps, including dynamic Zero. ! Simple Menu Guided Installation ! Graphic Screen or PC online Help Menu ! Precision Spacer Bar assures correct Transducer spacing with need for location measurement Mass flowmetering is offered as an option to volumetric flowmetering for those who desire a more reliable and lower pressure drop solution than provided by Coriolis meters. Alternatively, 1010s Mass flowmetering is preferred to Coriolis for pipes above 3 OD, where Coriolis meters become very expensive, or above 6, where Coriolis meters are not available. Density is sensed non-intrusively via its intrinsic relationship to a liquids Sonic Propagation Velocity, sensed to 1 part in 200,000 by System 1010. For ultimate Mass Custody Transfer accuracy, built in four wire RTD Clamp-On liquid temperature sensing is available. Low Cost MultiChannel 1010 models can operate in either TransitTime or Reflexor mode, simultaneously if desired. The optional Large MultiChannel Graphics Display Screen is available on System 1010N, and an AlphaNumeric data display on the 1010X. Where especially high accuracy is required, MultiPath operation normalizes flow profile to permit installation even in difficult piping configurations. Each System 1010 Flow Computer can be specified to support the new System 1010 Wide Beam transducers, or older System 990 transducers for those desiring to upgrade. Installation of 1010 transducers is simplified using new 1011MF Mounting Frames and Precision Spacer Bars, which fully protect the transducers from accidental disturbance. Transducer mounting stability is assured for decades, free from need to re-couple. High temperature transducers are available, as are corrosion resistant and submersible models.
MultiFunction System 1010DN NEMA 4X MultiChannel and /or MultiPath Volumetric or Mass Flowmeter
The System 1010N Flow Computer is available in Single, Dual and Four Channel and/or Path versions. Each channel supports Clamp-On Transit-Time, or optional Reflexor (Fast Fourier Transform Doppler) operation. All industry standard Analog and Digital data output formats are provided.
PinStop Spacer Bar Assures correct transducer spacing without cumbersome pipe measurement.
Quick Mount Choose either stainless steel chain or strap mount. Simple Installation Data outputs are easily accessed via internal QuickConnectors, which greatly simplify installation of the NEMA 4X rated flow computer. Large MultiGraph Display Visible from 40 Feet Controlotron's optional Graphic Display provides a variety of user selected Digital and Analog display options. Digital data is displayed in large 1 1/8 inch characters, easily visible from as far away as 40 feet (12 M). 1010's analog displays make flow and liquid data trends instantly visible, to enable operating staff to see liquid & process operating conditions.
Mounting Frame Assures rigid long term mounting and protects transducer from accidental disturbance. Advanced Hardware & Software Design System 1010 uses the latest surface mount components for highest reliability. Multi-Function capability is provided by 1010's advanced Field Programmable Gate Array technology, permitting instant conversion of circuits from TransitTime to Reflexor configuration under Software control. Transit-Time and Reflexor can operate simultaneously in MultiChannel models. All computer modules are under metal shields to protect against accidental damage.
Integral Keyboard Access Site Setup menu either through Keyboard, PC or Remote Phone Modem.
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Internal Shields
Insure compliance with CE EMI/RFI Specs.
Alternative Award Winning Fast Fourier Transform Reflexor for Slurry Applications
" Fast Fourier Transform makes Doppler spectrum visible to permit filtering error producing noise signals
Password Protection
AlphaNumeric Display Backlit LCD display provides real time data and convenient menu supported Site Setup via behind the glass arrow keys.
Simple Field Installation 1010X Flow Computer mounts to pipe or to nearby structure, but can be located up to 1000 feet (300M) from transducers.
Simple Setup Control Magnetic Wand Menu keys can be disabled to protect against tampering.
Easy Wiring Access Wiring to external power and control outputs is simplified by large connector access box containing Safety Interface.
Safety Interface
Optional PC Site Setup System 1010X Site Setup is provided via RS-232 serial communication from a PC, either locally or remotely via phone modem, with Startup and Operating controls provided via a sealed Magnetic keyboard. Site Setups can be memorized internally or in the PC, for transfer to many 1010X models to assure commonality.
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Advanced High Precision Wide Beam Transducers permit High Accuracy Performance
Controlotrons advanced Field Programmable Gate Array hardware provides the ultimate in Flow Computer versatility, reliability and computing power. But it is the Patented Wide Beam Transit-Time Transducer Technology and MultiPulse Phase Correlation System design that provides the extraordinary performance and wide applicability that distinguishes System 1010 from any other type of ultrasonic flowmeter.
High Precision 1011HN Wide Beam Transducers provide an exact match to your designated pipe's Wall Thickness and Material, providing the best possible Clamp-On Transit-Time performance. It is recommended for most applications, but especially where high accuracy is important, for financial or other reasons. 1010HN Systems usually outperform any conventional intrusive flowmeter, even in its best application. Standard Controlotron Wide Beam transducers are in stock, or available on short delivery, for essentially any pipe size and material. When installed on pipes of different than rated dimensions, 1011HN transducers operate in Universal mode.
Liquids
Sonic Conductivity
System 1010 can be used on any sonically conductive pipe material, such as metal, plastic and glass. In general, slightly higher signal amplitude is achieved on homogeneous, small grained materials, like steel, and slightly less, but more than adequate, on large grained materials .
Wall Thickness
Essentially all liquids and liquefied gases have sufficient sonic conductivity for 1010 operation.
Aeration/Solids Content
System 1010 can be used on any pipe whose wall thickness is greater than 0.02 (0.5 mm), and depending on pipe material, on wall thickness up to 3 (76 mm), using appropriate transducers.
Pipe Diameter
Both Aeration and Solids Content tend to decrease the sonic conductivity of a liquid by scattering the sonic beam, dependent on the amount and particle size. Aeration and Mineral solids cause greater attenuation than Organic solids, which are closer to liquids in their sonic properties. When sonic signal transmission is completely interrupted by scattering, conditions become ideal for operation of the Reflexor, which operates on reflected sonic energy. Models which incorporate both Transit-Time and Reflexor options are ready for any application condition which may be encountered, even if unanticipated.
Viscosity
Clamp-On System 1010N supports all pipes over 1/2 (12 mm) OD, and as large as 30 feet (9 M) OD. For small pipes, under 1/2 OD, Controlotron generally recommends its 1010FT FlowTube System. Performance depends on pipe diameter, (D), to Wall Thickness, (W), ratio. Best performance is provided for D/W ratios of between 10:1 and 50:1 for both 1011N Universal transducers and 1011HP Wide Beam transducers. For D/W greater than 10:1 1011HP transducers are generally recommended. Controlotron application specialists assure the proper choice.
Higher liquid viscosity has two effects. It produces slightly higher sonic attenuation by frictional conversion of sonic energy to heat, and somewhat increasing the amount of flow profile compensation needed. Even very high liquid viscosity can be handled by System 1010, sometimes requiring use of Direct transducer mount to shorten the sonic path. 1010 requires only Menu entry of known liquid viscosity to obtain corrected flow profile compensation automatically over the full range of flow.
Piping Configuration
System 1010 calibration is based on fully developed Axial flow. If piping does not have sufficient upstream and downstream straight run, the 1010 installation menu provides for identifying such a condition to obtain correct calibration. If flow is not axial, as may be the case for transducers mounted near bends or elbows, operating with Reflect mount transducers maximizes system accuracy. In addition, a Dual Channel model can be operated in Dual Path Reflect Mode to provide the highest immunity from flow profile effects.
Submersion
Some applications subject 1010 transducers to submersion, either temporary, or continuous. Submersible 1010 transducers and cables are available, with suitable submersible coupling compounds.
Temperature
1011 Transducers are provided in Standard, High Temperature and Very High Temperature models, up to 450 F (232C). Coupling compounds which provide long life even under these conditions are provided.
Calibratable Accuracy... Universal, 1% to 2% High Precision, 0.5% to 1.0% Ultra Precision, 0.2% to 0.5% Resolution ...................... 0.01 ft/sec (.003 m/s) Repeatability................... High Precision, 0.15% Universal, 0.25% Flow Slew Rate .............. 80 ft/sec2 Pipe Diameter Range .... 0.5 inch to 360 inches (12 mm to 9.1 M) Wall Thickness Range ... 0.02 inches to 3.0 inches (0.5 mm to 76 mm) Data Outputs .................. RS-232 Serial Digital Port 4-20mA, 0-10 Volts, Assignable Pulse Generator (0-5000Hz) Relays (Alarm/Status/ Total) Data Inputs (Optional)... RS-232 Port RTD Temperature Sensors 4-20mA (Pressure, Viscosity, Density, Aux) Totalizer Commands (Clear/Hold) Datalogger Memory ..... 160 kbytes to 1 MegaByte Displays.......................... Graphic - 240 x 128 pixels AlphaNumeric -16 x 2 lines Cable Length.................. To 300 ft (91M), without factory approval, 1000 ft (300 M) maximum Temperature Range, 1010N and X Flow Computer With display .................... 0F to 122F (-18C to 50C) Without display .............. 0F to 140F (-18C to 60C) Transducer Applicability 1011N Universal ............. To 250F (121C) 1011HPN Wide Beam ..... T1: -40F to +150F (-40C to 66C) T2: 60F to +250F (15C to 121C) 991N Universal ............... S = 250F (121C) max H = 375F (191C) max VH = 450F (232C) max
1010 Family Categories >>>>> Dedicated Clamp-On Models Multifunction Models Environmental Rating >>>>> NEMA 4X NEMA 4X NEMA 4X NEMA 7 NEMA 7 NEMA 4X NEMA 4X Number of Channels/Paths >>>>> 1 2 4 1 2 1 2 Applications >>>>> All Liquids and Compressed Gases All Liquids and Compressed Gases Volume + Optional Mass Wall Mount 1010AN 1010ADN 1 2 3 1 2 3 S S NA R H NA NA M NA NA NA NA NA T1 T1 T1 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 NA NA NA NA NA NA NA NA NA NA SPL SPL NA SPL SPL SPL SPL SPL SPL K K K K K K K K K K K K K K K NA NA D D D D D D SPL SPL SPL SPL SPL SPL X F F F F F F G G G G G G NA NA G G NA NA NA N N N N NA B B B B B B S S S S S S S S S S S S S S S S S S NA NA NA NA NA NA SPL SPL 1011N 1011HN T1 T1 T1 NA NA NA SPL K K K D SPL X G F G NA NA R R H NA NA R H
Function Available Blank Function Unavailable NA Special Order SPL P/N Category Code Model A
Flow Service >>>>> P/N Code=1010AB-CDEFG-V/M Case> Standard Model Part Numbers >>>>> Standard Model Option Code Number >>>>> Stock Model Identifier >>>>> Optional Functions and Features Code Thickness/Flaw Gauge Program T Reflexor Program R RTD Temperature Sensor Circuit + Pgr H H+Full Thermal Energy Program/Displa E M H+Full Mass Flow Program Clamp-On + InLine Transducer Capabili T1 Clamp-On Transducers Only T2 Flow Tube or Clamp-on Spool, per mod T3 T4 T2 + Interface Detector Transducers Analog Output with Hart Protocol A SPDT Dry Reed Relay, 4 or 1 Open Col K NO Mercury Wetted Relays (4) K1 Upgraded Datalog/Site Memory (1 MByt D Modbus Communication L Generic Analog Input (4), [2x4/20+2x0/1 X X+Temp/Dens/Press/Visc/Mass Algorit F Full Graphic Display (240x128 Pixels) G AlphaNumeric Display (16 Char x 2 Lin N B Blind-- With CDU Display Connectors 90 to 240 VAC, 50 to 60 Hz S 10 TO 18 VDC, Portable's Power Suppl Z 9 to 36 VDC Power Supply, Dedicated Z1 Transducer Type Universal Clamp-On High Precision Clamp-On Flow Tube Clamp-On Spool Reflexor Clamp-On RTD Temperature Notes
Volume + Optional Mass Wall Mount Pipe Mount 1010DN 1010MN 1010X 1010DX 1 2 3 1 2 3 1 2 3 1 2 3 S S S S NA R R H NA NA R R H NA R NA NA NA NA
1010N 1 2 3 S NA R
Functions
Data Output Options Standard = RS-232 + 2x 4 to 20 mA + 2x 0 to 10 VDC + 2x 0 to 5 kHz Data Inputs Displays
E F
Power
NA B S S S NA
Transducers
To select Transducer, request Transducer Selection Chart for desired model.
Mounting Assembly
To select Mounting Assembly, first specify Transducer Part Number Mounting Track >>>> Mounting Frame >>>> Spacer Bar >>>>
Worldwide Support
Controlotrons customers are supported by a network of company offices, representatives and distributors covering the entire world. Corporate Headquarters Hauppauge, NY (631) 231-3600 Domestic Offices Houston, Texas (281) 334-6288 Baton Rouge, Louisiana (225) 752-8939 Los Angeles, California (805) 461-1707 Buffalo, New York (716) 763-0295 Controlotron International Japan, Inc. Osaka, Japan 81 798725801 Controlotron Europe GmbH Munich, Germany 49 89 54370720 To contact Representatives and Distributors throughout the world, please call or fax Controlotron in New York or visit our Website at www.controlotron.com
Services Include...
% Site Survey and Performance Guarantee % Installation Planning and Supervision % OnSite and Remote Equipment
155 Plant Avenue, Hauppauge, New York 11788-3801 (631) 231-3600 Fax: (631) 231-3334 www.controlotron.com Email: info@controlotron.com