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Establishmentof ofNew New11/0.415kV 11/0.415kVBrick BrickBuilt Built Establishment Substations with Associated 11kV/LV Feeder Substations with Associated 11kV/LV Feeder Diversions Diversions
Tender No: A-11775 Tender No: --------
INDEX
Particular Specifications
1.1 PREFABRICATED BRICK BUILT SUBSTATIONS 1 1.1.1 SITE LOCATIONS.........................................................................................................................1 1.1.2 CIVIL WORKS - GENERAL..........................................................................................................1 1.1.3 ARCHITECTURAL WORKS...........................................................................................................2 1.1.4 PRE-CAST CONCRETE ELEMENTS...............................................................................................2 1.1.5 FLOORING FOR BRICK BUILT SUBSTATION................................................................................3 1.1.6 METAL WORKS..........................................................................................................................3 1.1.6.1 LOUVERED STEEL DOORS.......................................................................................................3 1.1.6.2 LATTICE STEEL DOORS...........................................................................................................3 1.1.7 FINISHING SCHEDULE.................................................................................................................3 1.1.7.1 SWITCHGEAR ROOM................................................................................................................3 1.1.7.2 TRANSFORMER ROOM.............................................................................................................3 1.1.7.3 EXTERNAL...............................................................................................................................4 1.1.7.4 STEEL PAINT...........................................................................................................................4 1.1.7.5 ROOFING..................................................................................................................................4 1.1.7.5.1 ROOFING SYSTEM.................................................................................................................4 1.1.7.5.2 WATER TEST FOR WATER PROOF SYSTEM..........................................................................6 1.1.7.6 WATER PROOFING.................................................................................................................6
90832210/06.12
(i)
Establishmentof ofNew New11/0.415kV 11/0.415kVBrick BrickBuilt Built Establishment Substations with Associated 11kV/LV Feeder Substations with Associated 11kV/LV Feeder Diversions Diversions
Tender No: A-11775 Tender No: --------
90832210/06.12
Particular Specification
Establishmentof ofNew New11/0.415kV 11/0.415kVBrick BrickBuilt Built Establishment Substations with Associated 11kV/LV Feeder Substations with Associated 11kV/LV Feeder Diversions Diversions
Tender No: A-11775 Tender No: --------
-All Floor plans, elevations and sections of Brick Built (BB) substations. -All structural design and materials for the above. 2. within two weeks of the 1st site handing over:
-All architectural and structural drawings in final form including all structural calculations for RM -All outstanding structural materials. 3. within two weeks of the 1st site handing over:
-All drawings, details, design etc. must be completed. -All materials, structural, finishing etc. must be completed. Delay caused due to failure of the Contractor to follow the schedule and sequence will be born solely by the Contractor.
90832210/06.12
Particular Specification
Establishmentof ofNew New11/0.415kV 11/0.415kVBrick BrickBuilt Built Establishment Substations with Associated 11kV/LV Feeder Substations with Associated 11kV/LV Feeder Diversions Diversions
Tender No: A-11775 Tender No: --------
For switchgear room, louvered steel doors of overall size 3 x 2.7 meters including frame and finish hardware shall be provided as per specification and drawings. Double leaf ventilation louvers incorporated. Fixing with galvanized or stainless steel lugs, bolts etc. Each door leaf shall have 4 hinges. A removable wire mesh screen shall be fixed to the inside face of the louvered doors. Hasp and staples with padlocks to match Master Key System, shall be provided.
1.1.6.2
For transformer rooms, lattice steel doors of overall size 3 x 3 meters shall be provided. Infill of steel lattice work shall be welded to the frame not more than 80mm spacing, prior to galvanizing. Fixing with galvanized or stainless steel lugs, bolts etc. according to manufacturers recommendation. Each door leaf shall have 3 hinges. Color: To the choice of Owner.
Switchgear Room
Epoxy paint applied over fare-faced finished concrete surface, including trenches (3 coats) Acrylic or other approved washable-type paint (3 coats) Color to the choice of Owner. Acrylic, or other approved washable-type paint (3 coats) to concrete soffit. Color to the choice of Owner.
1.1.7.2
Transformer Room
Epoxy paint applied over fare-faced finished concrete surface, including trenches (3 coats)
90832210/06.12
Particular Specification
Establishmentof ofNew New11/0.415kV 11/0.415kVBrick BrickBuilt Built Establishment Substations with Associated 11kV/LV Feeder Substations with Associated 11kV/LV Feeder Diversions Diversions
Tender No: A-11775 Tender No: --------
1.1.7.3
External
Light textured paint, external paint quality and to be applied on textured concrete walls acrylic type, as approved by Owner. Color to the choice of Owner. Interlocking tiles, 80 mm thick, in approved pattern and color.
Walkways, Platforms:
1.1.7.4
Steel Paint
All steelwork not fully encased in concrete shall be hot dip galvanized and protected by the following system, as a preference and guidance: (a) Degrease the galvanizing and, if necessary, abrade the surface with light sweep-blasting or Emery Paper to ensure a good anchor pattern. Prime coat: High Molecular Epoxy Finish coat: High Molecular Epoxy, Top coat: Two-pack polyamide cured, solids volume min. 50%, dft min. 80 microns two-pack polyamide cured, solids volume min. 50%, dft min. 80 microns. Sweep blast if required for adhesion and apply, two-pack aliphatic polyurethane Topcoat solids volume min. 50%, dft min. 50 microns.
(b)
(c)
d)
e)
After erection make good all damage by blast cleaning as necessary and building the whole system to completion. Apply total system to all bolt heads and nuts; grind down site welds, blast clean burn marks.
1.1.7.5
Roofing
90832210/06.12
Particular Specification
Establishmentof ofNew New11/0.415kV 11/0.415kVBrick BrickBuilt Built Establishment Substations with Associated 11kV/LV Feeder Substations with Associated 11kV/LV Feeder Diversions Diversions
Tender No: A-11775 Tender No: --------
48-hrs water leak test to be done for each substation. The roof build up shall be as follows: Provide 2% slopes towards rainwater drains by adding a light weight sloped concrete screed or cement screed. Roof slab to be treated with one coat of oxidised bituminous, grade 115/15 prior to casting the light weight concrete. Smoothly trawled light weight shall receive 2 coats of water proofing primer before applying the waterproof membrane. The minimum properties of the materials used shall be as below: a) Light weight screed of cellular concrete with a minimum thickness of 50 mm should be smoothly trawled. Dry density of light weight concrete shall range between 800 and 1200 kg/m3.( light weight screed could be replaced by protection cement screed C20 with minimum thickness of 50 mm). Oxidised Bituminous material, grade 115/15, applied directly on the RC slab at a rate of at least 2 kg/m2, melting point is not less than 115oC. Waterproofing membranes, one layers of at least 4 mm thickness, tropical grade bituminous felt, reinforced with a 180 g/m2 non woven polyester inlay, torch applied and with following further minimum characteristics: d) Softening point (R & B) of coating mixture Penetration (DOW) at 25oC Water absorption Tensile strength at break Elongation at break Tear resistance Puncture resistance Permeability of membrane to water Resistance to ageing due to UV Dimensional stability days at 70oC after 28 >150oC 18 +/- 5 dmm < 0.15% 800 N / 50 mm (long) 600 N / 50 mm (transversal) > 50 (long) > 55% (transversal) Longitudinal 193 N Transversal 200 N Static L 4 Dynamic I 4 Absolute impermeable No signs after testing -+/- 0.5% (long) +/-0.5% (transversal) ASTM D 36 ASTM D 5 ASTM D 570 ASTM D 146, UEAtc ASTM D 146, UEAtc UEAtc UEAtc
b) c)
ASTM G 53
Insulation boards shall be of extruded closed cell polystyrene, at least 50 mm thick and of 32 kg/m3 density with a compressive strength of 250 kPa. The thermal conductivity shall be less than 0.030 W/m K at 24oC mean temperature.
90832210/06.12
Particular Specification
Establishmentof ofNew New11/0.415kV 11/0.415kVBrick BrickBuilt Built Establishment Substations with Associated 11kV/LV Feeder Substations with Associated 11kV/LV Feeder Diversions Diversions
Tender No: A-11775 Tender No: --------
e)
Geotextile fabric separation layer shall be placed between insulation boards and protection tiles The geotextile used shall be non-woven type, containing an UV- inhibitor and shall comply with the following properties: Properties Unit Weight Thickness under 200 kN/m2 Elongation at maximum load Test Method Nominal Calculated average Limit 150 0.48 > 60 Unit g/m2 Mm %
f)
Tiles shall be 40 x 40 x 4 cm pre-cast, compressed, high quality cement tiles with white cement in order to achieve a light and heat reflective colour. Tiles shall be loosely laid on the top of the geotextile fabric. Aluminium flashing of 1.5 mm thick and 15-20 cm height shall be provided and pointed with approved sealant.
1.1.7.6
Water proofing
90832210/06.12
Particular Specification
Establishmentof ofNew New11/0.415kV 11/0.415kVBrick BrickBuilt Built Establishment Substations with Associated 11kV/LV Feeder Substations with Associated 11kV/LV Feeder Diversions Diversions
Tender No: A-11775 Tender No: --------
All concrete works under the ground level to be protected by three layers cold applied liquid bitumen.
90832210/06.12
Particular Specification