Escolar Documentos
Profissional Documentos
Cultura Documentos
Tengteng Di
Sichun Electric Vocational and Technical College, Chengdu 610072, Sichuan, China
A novel combined cycle based on coal gasification and chemical looping combustion (CLC) offers a possibility
of both high net power efficiency and separation of the greenhouse gas CO2. After pressurization, a coal slurry
enters a pipe-type gasifier immersed in the CLC air reactor and takes in the heat released from the air reactor.
After removal of particulates, the syngas is used as the fuel of the CLC fuel reactor or the supplementary
firing. The technique involves the use of a metal oxide as an oxygen carrier, which transfers oxygen from the
combustion air to the fuel, and the avoidance of direct contact between fuel and combustion air. The fuel gas
is oxidized by an oxygen carrier, an oxygen-containing compound, in the fuel reactor. The oxygen carrier in
this study is NiO. The reduced oxygen carrier, Ni, in the fuel reactor is regenerated by the air in the air
reactor. In this way, fuel and air are never mixed, and the fuel oxidation products CO2 and water vapor leave
the system undiluted by air. All that is needed to get an almost pure CO2 product is to condense the water
vapor and to remove the liquid water. When the technique is combined with gas turbine and heat recovery
steam generation technology, a new type of combined cycle is formed which gives a possibility of obtaining
high net power efficiency and CO2 separation. The performance of the combined cycle is simulated using the
ASPEN software tool in this paper. The influence of the water/coal ratio on the gasification and the influence
of the CLC process parameters such as the air reactor temperature, the turbine inlet supplementary firing, and
the pressure ratio of the compressor on the system performance are discussed. Results show that, assuming an
air reactor temperature of 1200 °C, a gasification temperature of 1100 °C, and a turbine inlet temperature after
supplementary firing of 1350 °C, the system has the potential to achieve a thermal efficiency of 44.4% (low
heating value), and the CO2 emission is 70.1 g/(kW h), 90.1% of the CO2 captured.
Introduction
create an acceptable reaction scheme, the coal is first gasified, Table 1. Input Illinois No. 6 Coal Characteristics (wt %)
and then the resulting syngas is fed to the CLC reduction reactor C H O N S H2O ash FC VM
where it is oxidized. wt % 61.2 4.7 8.8 1.1 3.4 12.0 8.8 42.85 36.35
Coal, sorbent, and water are prepared to be a coal slurry.
After pressurization, the coal slurry is led to a pipe-type
Table 2. Air Composition (vol %)
pressurized coal gasifier immerged in the CLC AR and takes
in the heat released from the CLC AR. The coal slurry is turned N2 O2 CO2 H2O Ar
to raw syngas under high temperature. Meanwhile, more than 77.3 20.74 0.03 1.01 0.92
95% of the sulfides are captured as CaS, and the remaining
sulfides will be captured by the metal oxides and released from actual design of the CLC components but are fully adequate to
the AR. After passing through a cyclone and removing the ash predict the heat/mass balances and thus the overall performance
particles, the raw syngas is cleaned and can be used as the fuel of the integrated CLC-CC system. The whole CLC combined
gas of the CLC system and as supplementary firing fuel. The cycle power plant has been studied with the ASPEN PLUS
syngas makes it possible to get a high concentration of CO2 software. The gasifier, AR, and FR have been simulated using
and H2O in the gaseous products from the CLC reduction reactor the Gibbs models available in the ASPEN library, which
and, therefore, enables an easier separation of carbon dioxide. determines equilibrium conditions by minimizing the Gibbs
The compressed air from the gas turbine compressor is fed energy.23
to the CLC AR, where the oxygen carrier reacts with oxygen. More specifically, we have assumed the following:
It is also heated to a very high temperature and then expands (1) Coal (Table 1) is wet ground. The resulting coal slurry is
in the gas turbine. The heat released from the oxidant reaction fed to the gasifier at a pressure of 2.5 MPa.
is used in two ways: one is used to heat the compressed air, (2) Both AR and FR are adiabatic.
and the other is used as the heat of coal slurry gasification. The (3) Ni/NiO is selected as the oxygen carrier, carrying out the
heat in the gas turbine exhaust is recovered in a three pressure chemical loop, and the reactions in the two reactors are the
reheat heat recovery steam generator (HRSG). reactions 1, 2, 3, and 5.
In this paper Ni/NiO is selected as the oxygen carrier in order (4) The composition at the outlet of both reactors is at
to keep the AR at a relatively high temperature where the coal equilibrium; that is, the reactant residence times are higher than
gasification can take place. When Ni/NiO is the oxygen carrier, the characteristic times of chemical kinetics and of heat/mass
the heat released from the syngas FR is quite different from transport. A catalyst may be needed.
that of Fe/FeO/Fe3O4/Fe2O3 as the oxygen carrier. In the syngas (5) Excess oxygen, that is, excess NiO, in the reduction
FR reactor is 15-20%. Maintaining some excess oxygen is essential
4NiO + CH4 ) CO2 + 2H2O(g) + Ni ∆H ) to warrant the full oxidation of the syngas.
(6) Inert solid material (NiAl2O4) is 50% of the total flow of
398.8 kJ/mol (1)
solids entering the oxidation reactor. This inert material is
NiO + H2 ) H2O(g) + Ni ∆H ) -2.1 kJ/mol (2) necessary to achieve appropriate physical characteristics of the
NiO + CO ) CO2 + Ni ∆H ) -43.3 kJ/mol (3) solid particles and to realize a favorable temperature distribution
across the reactors.
H2O + CO ) CO2 + H2 ∆H ) -41.2 kJ/mol (4) (7) The air separation unit is not modeled here; rather, we
adopt the specific work at 0.4 kW h/kg of 98% O2.24,25
Because the content of CH4 in the syngas is small, there is much
(8) Ambient conditions are 15 °C, 1 bar, and 60% relative
heat released in the FR. The total reaction of eqs 4 and 2 is the
humidity (RH) air content as shown in Table 2.
same as eq 3, so the water-gas shift reaction eq 4 is not included
Table 3 exemplifies the CLC operating conditions corre-
in the simulation. And in the AR, there is a large amount of
sponding to these assumptions. The table also reports the
heat released:
operating conditions obtained under the same assumptions with
2Ni + O2 ) 2NiO ∆H ) -479.8 kJ/mol (5) nickel oxide. Because of the lower molecular weight of its
reduced and oxidized form, nickel gives a dramatic reduction
The reactions in the two reactors are exothermic. The main of the mass flow circulating across the reactors.
purpose of this paper is to determine whether or not it is possible Define the whole power plant efficiency as
to use coal as a fuel in a CLC system which remains at high
efficiency. Simulation results and a detailed heat balance analysis WGT1 + WGT2 + WST1 + WST2 - WC - WCO2
of the new systems are presented. The components of the syngas ηnet ) (6)
ṁcoalQycoal
are estimated according to the mass equations and kinetics. The
influences of the water/coal mass ratio on the gasification, the The specific work of the system is defined as
AR temperature, the turbine inlet supplementary firing, and
the pressure ratio of the compressor on the system performance WGT1 + WGT2 + WST1 + WST2 - WC - WCO2
w) (7)
are also discussed. ṁair
QygVg
ηg ) (9)
ṁcoalQycoal + Qgf
The effects of gasification temperature, pressure, and water/
coal mass ratio on the gasification performance are simulated,
and the effects of the sorbent (mainly CaCO3) fraction on the
desulfuration are also included. Figure 3 shows the effects of
the gasification temperature and the water/coal ratio on the cold
gas efficiency. When the gasification temperature is in the range Figure 4. Minimum air and minimum oxygen carriers as a function of
of 1000-1100 °C, the water/coal ratio is in the range 0.6-0.7, the AR temperature.
Gasification Chemical Looping Combustion Energy & Fuels, Vol. 22, No. 2, 2008 965