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Lampiran 6

DEPARTMENT OF COMMERCE COURSE ENTRANCE SURVEY FORM Name Student ID Date of Survey Programme Session Course Code & Title : : : : : JUN 2012 : JJ616 Maintenance Management

Based on your planning learning activities for this semester, circle the expected level of coverage for each of the following Course Learning Outcomes.
Scale of Evaluation: Moderate Strong weak

NO

TOPIC

Programme Learning Outcomes (PLO)

Course Learning Outcomes (CLO)

1.

1.0 MAINTENANCE ORGANIZATION


1.1 Determine role of maintenance management 1.1.1 1.1.2 List objective and benefit of maintenance management. Classified types of maintenance organization.

PLO 1

CLO 1

1.1.3 Determine types of responsibilities or roles in maintenance management organization. 1.2 Understand types of maintenance cost. 1.2.1 1.2.2 1.2.3 Identify sources of maintenance cost: Classifications types of maintenance cost. Identify cost analysis methods.

1.2.4 Developed cost and budget control system. 1.3 Understand types of maintenance cost. 1.3.1 Analysis effective or non-effective maintenance. 1.3.2 Develop maintenance performance analysis or evolution.

1.3.3 Implement maintenance audit such as maintenance operation audit, maintenance plan audit and technical audit.

in review or improvement of maintenance system or strategy.


1.3.4 Apply key performance indicators (KPI) 2.0 MAINTENANCE STRATEGIES 2..1 Understand maintenance strategies. 2.1.1 List maintenance function. 2.1.2 Identify basic of selecting maintenance strategies. 2.1.3 Determine system approach to maintenance function. 2.2 Classify types of maintenance. 2.2.1 Categories types of maintenance: breakdown maintenance, corrective maintenance, preventive maintenance, reliability based preventive maintenance, predictive maintenance, reliability centre maintenance, total preventive maintenance based on functional and advantages. 2.2.2 Apply methods for every types of maintenance above in suitable industry and process. 2.2.3 Identify maintenance concept use or apply in industry such as Total Productive Maintenance (TPM). 2.3 Describe Condition Based Maintenance system (CBM) concepts. 2.3.1 Identify methodology of CBM. 3. 2.3.2 Determine risk based maintenance. 3.0 SYSTEM APPROACH TO MAINTENANCE 3.1 Understand maintenance control system. 3.1.1 Draw activities included in a sound maintenance center system. 3.2 Understand codification and cataloguing 3.2.1 List advantages codification 3.2.2 Identify types of codification such as drawing, equipment, part and maintenance defect, maintenance job ,etc 3.2.3 Develop of codification system based on categories and function. 3.3 Define instruction manual and operating manual. 3.3.1 Identify information required from manuals. 3.3.2 Determine information require from section of instruction manual such as technical data, handling instruction, maintenance instruction, maintenance schedule, operating manual etc.

2.

PLO 1

CLO 1,2,3

PLO 1

CLO 1,2,3

3.4 Apply standard operating practices and work instruction. 3.4.1 List four categories basic operating policies such as policies with respect to work Allocation, policies with respect to work force, policies with respect to intra-plant relations and policies with respect to control. 3.4.2 Developed operating policies or procedure of effective maintenance such as policies with respect to work Allocation, policies with respect to work force, policies with respect to intraplant relations and policies with respect to control. 3.5 Understand maintenance manual and department manual 3.5.1 Develop department manual based on area and document need. 3.5.2 Apply techniques to develop maintenance time standard. 3.5.3 Identify level maintenance operation liaison. 3.5.4 Preparing job manual. 3.6 Identify maintenance control system. 3.6.1 Develop work order and work permit system. 3.6.2 Implement job cards and job card procedure, job execution, monitoring, feedback and control system. 3.6.3 Develop maintenance record and document.. 4.0 MAINTENANCE PLANNING AND SHEDULING 4.1 Describe maintenance planning. 4.1.1 Define maintenance planning concept and step. 4.1.2 Determine types of planning and applied its in industry, processes and types of maintenance related. 4.2 Understand maintenance scheduling. 4.2.1 Identify requirements for scheduler. 4 4.2.2 Classify schedule types and techniques based on function, processes and types of maintenance. 4.3 Define maintenance inventor. 4.3.1 Identify advantages and concept of maintenance inventor. 4.3.2 Determine types of maintenance inventory based on function, process and maintenance types. 4.4 Apply planning for maintainability. 4.4.1 Identify maintainability program requirement. 4.4.2 Develop the maintainability program plan.

PLO 1

CLO 1,2,3

5.0 COMPUTERIZED MAINTENANCE MANAGEMENT SYSTEM (CMMS) 5.1 Understand CMMS. 5.1.1 List benefit of CM MS. 5.1.3 Describe CMMS concepts. 5.1.3 Identify benefit implement CMMS. 5.2 Apply maintenance management concepts in CMMS. 5.2.2 Identify approach methods toward computerization. 5.2.3 Determine scope of computerization should be develop. a. Sub-system or branches. b. Master files. c. Transaction files 5.3 Identify element need toward computerization. 5.3.2 List classification steps or guide lines. 5.3.2 Draw flow diagram for maintenance information system need such as: a. Work Flow Control b. Schedule maintenance c. Document equipment data and history d. Track costs of labor, parts and services. e. Track time f. Track inventory g. Report 5.4 Develop planning module for preventive maintenance and repairing. 5.4.1 List various elements of preventive maintenance. 5.4.2 Define job catalogue concepts and develop its module. 5.4.3 Develop codification for breakdowns and material management, service and facilities need and module. 5.4.4 Develop job sequence record, frequency and determination module. 5.4.5 Preparation of work orders and job schedules module. 5.4.6 Summarize with documentation. 5.4 Implement the computer-based maintenance information systems software. 5.5.1 Organize captive engineering shop such as shop capacity, work centre and job sequencing , process planning, codification and total system (on-line or offline). 5.5.2 Using the computer-based maintenance information systems software 9 Total

PLO 6

CLO 1,3

Notes: CLO1 : Point out the concepts of maintenance organization and strategies that increases productivity by increase availability and capacity at reduced cost. CLO2 : Relate the principles of maintenance strategies and elaborate on the significance of a system approach to maintenance. CLO3 : Organize maintenance management plan and schedule that integrates the whole management processes and procedures by group in actual workplace. PLO 1: Apply knowledge of mathematics, science and engineering fundamentals to well defined mechanical engineering procedures and practices. PLO 6: Apply creative and critical thinking in solving problem related to assigned tasks .

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