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The CAT Warranty Statement states that the User is responsible for Performance of the required Maintenance. Here is a Factory Review of the required Maintenance for Generators
Scheduled Maintenance What: Applications Standby, Prime, or Continuous Applications When: Product Life Shipping, Storage, Start-up, Regularly, Periodically, Annually How: Procedures Cleaning, Drying, Insulation Resistance, Alignment, Vibration, Bearing Greasing, Bearing Temperature Monitoring, Stator Temperature Monitoring, Controls and Protection Settings Why: Publications SENR 5359, SEBD 9208, SEBU6918, SEBU7270
Examples of inadequate storage practiceno cover from elements and no evidence of space heater connection REFERENCE SEHS9031-4 Proper Generator Set Storage Procedures
Dry Location Cover for Protection Loose to Allow Generator to Breathe Turn Rotor 10 Revolutions Every 60 Days
Example of hot spot created on bearing race after long storage period
circumference
Insulation Test (LEBQ 4823) Measure Generator Winding resistances (SENR5359) Main Stator/Rotor, Exciter Stator/Rotor, PM Stator/Rotor Compensate readings for temperature Record for trend plotting! Coordination of Settings Generator Control and Protective Settings Factory default settings is not applicable to every application Dealer and/or third party consultant is responsible for Coordination study at each site Circuit Breaker ECM, EMCP, and CDVR, Droop (KW and KVAR) Differential Protection, Reverse KVAR Protection, etc.
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
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Check Air Gap (main generator, exciter, & PMG) approx 10 mils
Insulation Test - LEBQ 4823)
Vibration Levels (LEKQ 4023) Check Generator Bearings and Wear Sleeves
Greasing per Bearing Maintenance Plate on Generator Avoid Over-greasing and Use Correct Grease Double-Shielded Ball Bearing 2000 hrs, 2S-3230 Grease Single-Shielded Ball Bearing 2000 hrs, 2S-3230 Grease Roller Bearings 1000 hrs, 108-8611 Grease Cylindrical Bearings 2000 hrs, 100-2704 Grease
Inspect and Clean all main current carrying mechanical contacts such as Circuit Breakers and Transfer Switches
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
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Installing Bearings
Use an induction heater to heat the ball bearings to 107 C for ten minutes and mount to the shaft. Heat the hub to 400 C for three hours and mount the to the shaft.