C15 On-highway Engine BXS00001-UP(SEBP3722 -43) -Sistemas y componentes Page 1 o f 4 -highway Engine BXS00001-UP(SEBP3722 -43) -Sistemas y componentes Page

1 of 4 Cerrar SIS Pantalla anterior Producto: TRUCK ENGINE Modelo: C15 TRUCK ENGINE BXS Configuracin: C15 On-highway Engine BXS00001-UP Desarmado y Armado C15 On-highway Engine Nmero de medio -SENR9693-04 Fecha de publicacin -2005.01.12 Fecha de actualizacin -2005.01.12 i04537178 Pistons and Connecting Rods -Install SMCS -1225-012 Installation Procedure Required Tools Tool Part Number Part Description Qty A 9S-9082 Engine Turning Tool 1 B (1) 5P-3526 Piston Ring Compressor 1 B (2) 200-3914 Piston Ring Compressor 1 C 8T-3052 Degree Wheel 1 Table 1 ( 1 ) For use with the C15 engine. ( 2 ) For use with the C18 engine. NOTICE

Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.

Note: Install the connecting rod bearings dry when clearance checks are performe d. Refer to Disassembly and Assembly, "Bearing Clearance -Check". Apply clean engine oil on the connecting rod bearings for final assembly. 1. Apply clean engine oil to the cylinder liner bore, to the piston rings, and to t he outer surface of the piston. https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw eb/s... 30/05/2012

C15 On-highway Engine BXS00001-UP(SEBP3722 -43) -Sistemas y componentes Page 2 o f 4 -highway Engine BXS00001-UP(SEBP3722 -43) -Sistemas y componentes Page 2 of 4 Note: The piston and connecting rod are matched to a specific cylinder. Ensure t hat the connecting rod and pistons are installed in the correct cylinder. 2. Use Tooling (A) to rotate the crankshaft until the connecting rod journal is at the bottom center. Illustration 1 g01048560 Note: Be careful not to damage the cylinder liner, the crankshaft journal during installation of the piston and the connecting rod. 3. Use Tooling (B) to install piston (3) and the connecting rod in the cylinder lin er. Note: Install the connecting rod so that the bearing tab is located on the side of the piston cooling jet. 4. Install the upper connecting rod bearing in the connecting rod. Note: Ensure that the connecting rod bearing is installed so that the bearing ta b fits into the notch in the connecting rod. 5. Lubricate the connecting rod bearing with clean engine oil and pull the connecti ng rod onto the crankshaft journal. 6. Install the lower connecting rod bearing in the connecting rod bearing cap. Note: Ensure that the connecting rod bearing is installed so that the bearing ta b fits into the notch in the connecting rod. https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw eb/s... 30/05/2012

C15 On-highway Engine BXS00001-UP(SEBP3722 -43) -Sistemas y componentes Page 3 o f 4 -highway Engine BXS00001-UP(SEBP3722 -43) -Sistemas y componentes Page 3 of 4 Illustration 2 g01016640 7. Position connecting rod bearing cap (2) on the connecting rod. Note: Ensure that the number on the side of the connecting rod bearing cap is on the same side as the number on the connecting rod. The bearing tabs of the connecting rod bearing cap and the connecting rod are located on the side of the piston cooling jet. 8. Lubricate the threads of bolts (1) with clean engine oil and install bolts (1) . 9. Tighten bolts (1), as follows: a. Tighten Bolt (A) and Bolt (C) to a torque of 70 4 Nm (50 3 lb ft). b. Tighten Bolt (B) and Bolt (D) to a torque of 70 4 Nm (50 3 lb ft). c. Turn Bolt (B) and Bolt (D) for an additional 60 5 degrees (1/6 turn). Note: If Tooling (C) is not used, place an index mark on each bolt. d. Tighten Bolt (A) and Bolt (C) to a torque of 70 4 Nm (50 3 lb ft). e. Turn Bolt (A) and Bolt (C) for an additional 60 5 degrees (1/6 turn). Note: If Tooling (C) is not used, place an index mark on each bolt. f. Rotate the crankshaft in order to ensure that the crankshaft turns freely. End By: a. Install the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cool ing Jets Remove and Install". b. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump Install". c. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -In stall". https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw eb/s... 30/05/2012

C15 On-highway Engine BXS00001-UP(SEBP3722 -43) -Sistemas y componentes Page 4 o f 4 -highway Engine BXS00001-UP(SEBP3722 -43) -Sistemas y componentes Page 4 of 4 Copyright 1993 -2012 Caterpillar Inc. Wed May 30 14:04:52 EST 2012 Todos los derechos reservados. Red privada para licenciados del SIS. https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw eb/s... 30/05/2012