Instructions for erection and use

AluKlik 135 Double width XXL

Mobile working platform EN 1004-3-8/12 Scaffold group 3 Maximum load: 450 kg Maximum load per m: 200 kg Maximum working height: 10 m outdoors, 14 m indoors

Dear Altec customer,

with your AluKlik 135 double width XXL scaffold you have bought a moderately priced, heavy-duty, and easyto-handle aluminium scaffold in our proved ALTEC-quality. The mobile scaffold tower AluKlik 135 double width XXL has been manufactured according to DIN 4422-1/HD 1004, August 1992 and the latest regulations for mobile scaffolds of the Bau- und Berufsgenossenschaft (German professional association for constructions), April 1996 issue.

Areas of use
The mobile scaffold AluKlik135 double width XXL corresponds to scaffold groupaccording to HD 1004: 1992. The maximum total load of the working-platform is 228 kg. This must not be exceeded even if the load is distributed over several platforms. Possible areas of use for the mobile scaffold AluKlik135 double width XXL are e.g. plastering and stucco works, painting works, renovation and maintenance works etc. If material is stored on the platform surface a passage of 0, 2 m has to be left open. A mobile working platform is not intended for use as a staircase-tower to reach other constructions. It is not intended to be lifted or to be attached to other devices. Mounting of bridges between the mobile scaffold and buildings is not allowed.

General instructions for assembly and use

Any person handling the mobile working-platform must obey following security instructions: Only persons who are familiar with this manual are allowed to assemble, dismantle and use the scaffold. The scaffold may only be erected and used horizontally on sufficiently load-bearing ground. The surface on which the scaffold is to be erected must be able to carry the weight of the scaffold itself and the allowed maximum load. The wind conditions have to be taken into consideration. Check if all parts necessary for the erection of the mobile working-platform are at hand at the construction site. Only original parts by the manufacturer may be used. Before assembly all parts have to be checked for their faultless condition. Damaged or faulty parts may not be used. Erection and dismantling of the working platform has to be carried out according to the instructions detailed in this manual. If specified stabilisers and ballast have to be fitted. Starting with AluKlik135-600 it is advisable that two persons fitted carry out erection and dismantling of the scaffold. Lifting up of parts for the erection of the higher sections (also tools and working materials) should be done as close to the scaffold tower as possible to avoid leaning out far over the railing. For erection and dismantling system-platforms or scaffold planks according to DIN 4420 (measurements: 28 x 4, 5 cm minimum) have to be used. Make sure that these are fitted as auxiliary platforms in intervals of 2 m maximum to ensure secure standing for further erection and dismantling. If scaffold planks are used as auxiliary platforms on the same level as intermediate platforms or working platforms a horizontal brace has to be fixed parallel to the scaffold planks on each side of

Parts must not be assembled or dismantled by force (e.g. by strokes with a hammer). The maximum platform height is 11, 5 m indoors and 7, 6 m outdoors. With all assembly variations it is not allowed to increase the height of the platform area by the means of ladders, boxes or other devices. Platform areas above 2 m platform height must be with a threepiece guard rail consisting of two horizontal braces and toe board. The toe board can be dispensedwith at intermediate platforms which are only used for ascending the scaffold. The fitting of the guard rail has to be carried out according to the instructions for erection and use. Before use the scaffold has to be checked for complete and correct assembly including the security device against unintentional unhinging of parts. Check if the mobile working platform has been erected in due order according to the instructions regarding the regular model (correct and complete assembly) and if it is standing in an upright position. Divergence from the perpendicular may only be 1 % maximum; this has to be checked by means of a spirit-level and if necessary has to be corrected. Brakes on castors have to be in locked position. Influences of possible changes in the exterior conditions have to be taken into account. Installation and use of lifting devices on the scaffold is not allowed. Climbing up and down the scaffold may only be done from the scaffold interior. The trapdoors of platforms are only to be opened for passage and otherwise have to remain closed. It is forbidden to jump on platforms. When the scaffold is used outdoors or in open buildings it has to be moved in a wind-protected area or be secured against

the scaffold for stabilising purposes. wind velocity 6 is exceeded there is a noticeable resistance while walking.) Do not use the scaffold during a thunderstorm. To ensure a secure stand of the scaffold please pay attention to the points fitting of stabilisers. Starting from AluKlik135-800 four stabilisers have to be fitted for each scaffold. You should note that horizontal loads may arise through use, e.g. by working on adjoining constructions, which may capsize the scaffold. Note: At corridor buildings and at building corners

capsizing by other means when wind velocity is above 6 (Beaufort scale), with squally wind or when work is left off. (If additional wind-loads may arise through tunnelling effects. The working platform must not be used for work on parts that are under electricity or for work on running machines. When working outdoors the folding scaffold AluKlik135 has to be dismantled or additionally secured against capsizing or rolling away if work is interrupted for some time, at closing time or if wind velocity above 12 m/s (wind force 6 on the Beaufort scale) is to be expected.

Instructions for moving the scaffold

For moving the scaffold when it is already erected the brakes of all 4 castors have to be loosened. The stabilisers may only be retracted so far that the base plates are not more than 3 cm above ground. Furthermore the scaffold has to be secured against capsizing by appropriate measures. Additional wind-loads, which may arise, have to be taken into account as well. The working platform may only be pushed by hand on solid, level and unobstructed ground. The ground on which the scaffold is to be moved has to be able to carry the weight of the scaffold, the allowable maximum load of the scaffold and additional loads. The scaffold may only be moved in a longitudinal or diagonal line. Normal walking pace may not be exceeded. When the scaffold is erected one-sided with wall support it may only be moved parallel to the wall. There must be no persons or loose materials on working or intermediate platforms when the scaffold is moved. After the scaffold has been moved it has to be aligned vertically again. Castors have to be locked by pushing down the brake lever. The stabilisers have to be realigned so that the base plate sits firmly on the ground to ensure effective support.

Service and maintenance

Never let parts of the scaffold drop from great height. Scaffold parts must not be exposed to corrosive fluids or gases. Lubricate the safety bolts of the horizontal and diagonal braces and the snap joints of the folding elements with oil from time to time. Clean the scaffold regularly, especially the movable parts, from paint, plaster, mortar or other remnants through steam jet cleaning. After each use check the scaffold parts for fractures, fissures or other damages. Contact the manufacturer for treatment of damaged parts. Store scaffold parts in an upright standing position or horizontally in a dry place. When transporting scaffold parts check if these are sufficiently secured.

With reservation to errors or technical alterations.

AluKlik 135-300
Platform height up to 1 m Working height up to 3 m

Components
Amount 1 1 1 Designation foldable base unit 135 platform 1, 9 m trapdoor platform 1, 9 m Art.-No. K00-FE-1613-R15 H00-BE-1900-0-0 H00-DB-1900-0-0

Instructions for erection

1. Erect foldable base unit Unfold the base unit by extending it until the joint of the folding element locks into place. Lock the brakes on the four castors. 2. Put on platform and trapdoor platform Hang the platform and the trapdoor platform on one of the three lower rungs of the foldable base unit depending on the desired height. Positioning the platform above 1 m is not allowed with this scaffold model. Secure the platforms through the lever on the bottom side of the platform. Dismantling is carried out in reverse order.

AluKlik 135-400
Platform height 1, 8 m Working height 3, 8 m

Components
Amount 1 1 1 2 2 2 Designation foldable base unit 135 platform 1, 9 m trapdoor platform 1, 9 m railing frame 135 diagonal brace horizontal brace 1, 9 m Art.-No. K00-FE-1613-R15 H00-BE-1900-0-0 H00-DB-1900-0-0 K00-GR-1013-2-0 H00-DI-1900-0-0 H00-HO-1900-0-0

Instructions for erection

1. Erect foldable base unit
Unfold the base unit by extending it until the joint of the folding element locks into place. Lock the brakes on the four castors. 2. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. 3. Put on platform and trapdoor platform Hang the platform and trapdoor platform on the top rungs of the foldable base unit. Secure the platforms through the lever on the bottom side of the platform. 4. Attach the all-round railing Climb up the scaffold from the inside through the opening of the trapdoor platform. On each front insert a railing frame with the plug-in connectors facing downand secure these with the security clips in the frame tubes. Insert a horizontal brace on each side of the railing frame from the inside out into the frame tubes below the uppermost rung. Dismantling is carried out in reverse order.

AluKlik 135-600 S
Platform height 3, 8 m Working height 5, 8 m

Components
Amount 1 2 1 1 1 2 1 2 4 see below 2 4 2 Designation foldable base unit 135 vertical frames 135 2, 0 m platform 1, 9 m trapdoor platform 1, 9 m toeboard set railing frame 135 double railing horizontal brace 1, 9 m diagonal brace ballast wall support stabilisers 2, 2 m wall anchorage set Art.-No. K00-FE-1613-R15 K00-VR-0013-7-0 H00-BE-1900-0-0 H00-DB-1900-0-0 L00-BB-1913-0-0 K00-GR-1013-2-0 K00-DG-1900-0-0 H00-HO-1900-0-0 H00-DI-1900-3-0 K00-BL-0000-0-S K00-WA-1000-0-0 K00-DA-2200-0-0 K00-WS-0900-0-0

Accessory

Instructions for erection

1. Erect foldable base unit
Unfold the base unit by extending it until the joint of the folding element locks into place. Lock the brakes on the four castors.

2. Attach diagonal braces

Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames.

3. Attach vertical frames

Insert the vertical frames with the connectors facing down into the openings of the tubes of the foldable base unit and secure them with the security clips.

4. Attach diagonal braces

Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames.
Ballastpostion

5. Put on platform and trapdoor platform

Hang the platform and trapdoor platform on the top rungs of the vertical frames. Secure the platforms through the lever on the bottom side of the platform.

6. Attach the all-round railing

Climb up the scaffold from the inside through the opening of the trapdoor platform. On each front insert a railing frame with the plug-in connectors facing down and secure these with the security clips in the frame tubes. On one side attach a double railing from the inside out into the frame tubes of the railing frame. Alternatively you can also use two horizontal braces. On the other side attach two horizontal braces from the inside out into the frame tubes of the railing

8. Ballast regulations
Indoors three ballast weights of 10 kg on each frame tube and additionally one ballast weight one two frame tubes diagonally apart = a total of 140 kg. If the scaffold is erected outdoors four ballast weights of 10 kg on each frame tube and additionally one ballast weight on two frame tubes diagonally apart = a total of 180 kg. In wall position no ballast is needed if two pieces of wall anchorage are used. Alternatively, if four stabilisers are used no ballast is needed for all assembly possibilities mid and wall position, indoors and outdoors. Dismantling is carried out in reverse order.

frame. 7. Attach toeboards

Unfold the toeboard set. The aluminium clips are centred between the claws of the platform.

AluKlik 135-600
Platform height Working height 3, 8 m 5, 8 m

Components
Amount 1 2 1 2 1 2 2 4 2 Designation foldable base unit 135 vertical frames 135 2, 0 m platform 1, 9 m trapdoor platform 1, 9 m toeboard set railing frame 135 double railing horizontal brace 1, 9 m diagonal brace Art.-No. K00-FE-1613-R15 K00-VR-0013-7-0 H00-BE-1900-0-0 H00-DB-1900-0-0 L00-BB-1913-0-0 K00-GR-1013-2-0 K00-DG-1900-0-0 H00-HO-1900-0-0 H00-DI-1900-3-0

Accessory
see below 2 4 2 ballast wall support stabilisers 2, 2 m wall anchorage set K00-BL-0000-0-S K00-WA-1000-0-0 K00-DA-2200-0-0 K00-WS-0900-0-0

Instructions for erection

1. Erect foldable base unit Unfold the base unit by extending it until the joint of the folding element locks into place. Lock the brakes on the four castors. 2. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames.

3. Put on trapdoor platform Hang the trapdoor platform on the top rungs of the foldable base unit. Secure the platforms through the lever on the bottom side of the platform. 4. Attach vertical frames Insert the vertical frames with the connectors facing down into the openings of the tubes of the foldable base unit and secure them with the security clips. 5. Attach side protection Climb up the scaffold from the inside through the opening of the trapdoor platform. Attach on the inner side two horizontal braces on the second and fourth rungs of the vertical frames. Attach a double railing from the inside out to the frame tubes of the vertical frames in such a way that the upper beam of the double railing is located above the fourth rung. This double railing must not be replaced with horizontal braces as it serves stabilising purposes for the scaffold tower! 6. Put on platform and trapdoor platform Hang the platform and trapdoor platform on the top rungs of the vertical frames. Secure the platforms through the lever on the bottom side of the platform.

7. Attach the all-round railing

Climb up the scaffold from the inside through the opening of the trapdoor platform. On each front insert a railing frame with the plug-in connectors facing down and secure these with the security clips in the frame tubes. On one side attach a double railing from the inside out into the frame tubes of the railing frame. Alternatively you can also use two horizontal braces. On the other side attach two horizontal braces from the inside out into the frame tubes. 8. Attach toeboards Unfold the toeboard set. The aluminium clips are centred between the claws of the platform. 9. Ballast regulations Indoors three ballast weights of 10 kg on each frame tube and additionally one ballast weight one two frame tubes diagonally apart = a total of 140 kg. If the scaffold is erected outdoors four ballast weights of 10 kg on each frame tube and additionally one ballast weight on two frame tubes diagonally apart = a total of 180 kg. In wall position no ballast is needed if two pieces of wall anchorage are used. Alternatively, if four stabilisers are used no ballast is needed for all assembly possibilities mid and wall position, indoors and outdoors. Dismantling is carried out in reverse order.

Ballastposiotion

AluKlik 135-800
Platform height Working height 5, 7 m 7, 7 m

Components
Amount 1 4 1 2 1 2 2 6 5 4 Designation Art.-No. foldable base unit 135 K00-FE-1613-R15 vertical frames 135 2, 0 m K00-VR-0013-7-0 platform 1, 9 m H00-BE-1900-0-0 trapdoor platform 1, 9 m H00-DB-1900-0-0 toeboard set L00-BB-1913-0-0 railing frame 135 K00-GR-1013-2-0 double railing K00-DG-1900-0-0 horizontal brace 1, 9 m H00-HO-1900-0-0 diagonal brace H00-DI-1900-3-0 stabilisers 2, 2 m K00-DA-2200-0-0

Accessory see below ballast 2 wall support 2 wall anchorage set

K00-BL-0000-0-S K00-WA-1000-0-0 K00-WS-0900-0-0

Instructions for erection

1. Erect foldable base unit Unfold the base unit by extending it until the joint of the folding element locks into place. Lock the brakes on the four castors. 2. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. 3. Put on trapdoor platform Hang the trapdoor platform on the top rungs of the foldable base unit. Secure the platforms through the lever on the bottom side of the platform. 4. Attach vertical frames Insert the vertical frames with the connectors facing down into the openings of the tubes of the foldable base unit and secure them with the security clips. 5. Attach stabilisers Attach a stabiliser on each frame tube. For this purpose attach the upper clamp below the lowest rung of the extension frame to ensure that the clamp cannot slip up when the scaffold is loaded. Now fix the lower clamp to the corner pole above the lowest rung. Adjust the position of the stabilisers to the scaffold. If the scaffold is free - standing choose an angle of 60 each. If the scaffold is placed against a wall choose angles of 90 and 60. Mind the instructions on the stabilisers. Through moving the clamp on the stabiliser tube adjust the stabiliser in such a way that the footplate stands firmly on the ground.

6. Attach side protection and diagonal braces Climb up the scaffold from the inside through the opening of the trapdoor platform. Attach on the inner side two horizontal braces on the second and fourth rungs of the vertical frames. Attach a double railing from the inside out to the frame tubes of the vertical

frames in such a way that the upper beam of the double railing is located above the fourth rung. This double railing must not be replaced with horizontal braces as it serves stabilising purposes for the scaffold tower! Opposite the double railing attach a diagonal brace to the vertical frames in such a way that the lower claw is positioned above the second lowest rung. 7. Attach next vertical frame Proceed as described under no. 4. 8. Attach diagonal and horizontal braces Attach a horizontal brace on both sides above the second lowest rungs to the frame tubes of the vertical frame. Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. 9. Put on platform and trapdoor platform Hang the platform and trapdoor platform on the top rungs of the vertical frames. Secure the platforms through the lever on the bottom side of the platform. 10. Attach the all-round railing Climb up the scaffold from the inside through the opening of the trapdoor platform. On each front insert a railing frame with the plug - in connectors facing down and secure these with the security clips in the frame tubes. On one side attach a double railing from the inside out into the frame tubes of the railing frame. Alternatively you can also use two horizontal braces. On the other side attach two horizontal braces from the inside out into the frame tubes. 11. Attach toeboards Unfold the toeboard set. The aluminium clips are centred between the claws of the platform. 12. Ballast regulations Indoors in mid position no ballast is needed. If the scaffold is erected outdoors one ballast weight of 10 kg on each stabiliser = a total of 40 kg is necessary. Indoors and outdoors in wall position no ballast is needed if two pieces of wall support (accessory article no. K00 - WA - 1000 - 0 - 0) are used. In wall position no ballast is needed if two pieces of wall anchorage are used. Dismantling is carried out in reverse order.

M id le p o s i tio n B a l la s t

B a lla s t p o st it io n

Wallposition without ballance

Wall distance holder

AluKlik 135-960 S
Platform height Working height 7, 6 m 9, 6 m

Components Amount Designation Art.-No. 1 foldable base unit 135 K00-FE-1613-R15 6 vertical frames 135 2, 0 m K00-VR-0013-7-0 1 platform 1, 9 m H00-BE-1900-0-0 2 trapdoor platform 1, 9 m H00-DB-1900-0-0 1 toeboard set L00-BB-1913-0-0 2 railing frame 135 K00-GR-1013-2-0 2 double railing K00-DG-1900-0-0 6 horizontal brace 1, 9 m H00-HO-1900-0-0 7 diagonal brace H00-DI-1900-3-0 4 stabilisers 2, 2 m K00-DA-2200-0-0 Accessory see below ballast 2 wall support 2 wall anchorage set

K00-BL-0000-0-S K00-WA-1000-0-0 K00-WS-0900-0-0

Instructions for erection

1. Erect foldable base unit Unfold the base unit by extending it until the joint of the folding element locks into place. Lock the brakes on the four castors. 2. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. 3. Attach vertical frames Insert the vertical frames with the connectors facing down into the openings of the tubes of the foldable base unit and secure them with the security clips. 4. Attach stabilisers Attach a stabiliser on each frame tube. For this purpose attach the upper clamp below the lowest rung of the extension frame to ensure that the clamp cannot slip up when the scaffold is loaded. Now fix the lower clamp to the corner pole above the lowest rung. Adjust the position of the stabilisers to the scaffold. If the scaffold is free-standing choose an angle of 60 each. If the scaffold is placed against a wall choose angles of 90 and 60. Mind the instructions on the stabilisers. Through moving the clamp on the stabiliser tube adjust the stabiliser in such a way that the footplate stands firmly on the ground. 5. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. 6. Put on trapdoor platform Hang the trapdoor platform on the top rungs of the vertical frames. Secure the platforms through the lever on the bottom side of the platform. 7. Attach next vertical frames Climb up the scaffold from the inside through the opening of the trapdoor platform. Insert the vertical frames with the

connectors facing down into the openings of the tubes of the frames below and secure them with the security clips. 8. Attach side protection and diagonal brace Attach on the inner side two horizontal braces on the second and fourth rungs of the vertical frames. Attach a double railing from the inside out to the frame tubes of the vertical frames in such a way that the upper beam of the double railing is located above the fourth rung. This double railing must not be replaced with horizontal braces as it serves stabilising purposes for the scaffold tower! Opposite the double railing attach a diagonal brace to the vertical frames in such a way that the lower claw is positioned above the second lowest rung. 9. Attach next vertical frames Proceed as described under no. 7. 10. Attach diagonal and horizontal braces Attach a horizontal brace on both sides above the second lowest rungs to the frame tubes of the vertical frame. Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. 11. Put on platform and trapdoor platform Hang the platform and trapdoor platform on the top rungs of the vertical frames. Secure the platforms through the lever on the bottom side of the platform. 12. Attach the all-round railing Climb up the scaffold from the inside through the opening of the trapdoor platform. On each front insert a railing frame with the plug- In connectors facing down and secure these with the security clips in the frame tubes. On one side attach a double railing from the inside out into the frame tubes of the railing frame. Alternatively you can also use two horizontal braces. On the other side attach two horizontal braces from the inside out into the frame tubes.

M id le p o s itio n o f b a lla s t

B a ll a s tp o s itio n

13. Attach toeboards Unfold the toeboard set. The aluminium clips are centred the claws of the platform.

W allposttion B allast

between
B allastpostion

14. Ballast regulations AluKlik 135-960 S demands ballast for all assembly possibilities mid and wall position, indoors and outdoors as follows: In mid position: Indoors no ballast is needed. Outdoors four ballast weights of 10 kg on each stabiliser, a total of 160 kg. In wall position together with two pieces of wall support (accessory article no. K00-WA-1000-0-0): Indoors no ballast is needed. Outdoors three ballast weights of 10 kg on each frame tube near the wall, a total of 60 kg. In wall position no ballast is needed if two pieces of wall anchorage are used. Dismantling is carried out in reverse order.

W all distan ce holder

AluKlik 135-960 V
Platform height Working height 7, 6 m 9, 6 m

Components
Amount 1 6 1 4 1 2 4 8 5 4 Accessory see below 2 2 Designation Art.-No. foldable base unit 135 K00-FE-1613-R15 vertical frames 135 2, 0 m K00-VR-0013-7-0 platform 1, 9 m H00-BE-1900-0-0 trapdoor platform 1, 9 m H00-DB-1900-0-0 toeboard set L00-BB-1913-0-0 railing frame 135 K00-GR-1013-2-0 double railing K00-DG-1900-0-0 horizontal brace 1, 9 m H00-HO-1900-0-0 diagonal brace H00-DI-1900-3-0 stabilisers 2, 2 m K00-DA-2200-0-0

ballast wall support wall anchorage set

K00-BL-0000-0-S K00-WA-1000-0-0 K00-WS-0900-0-0

Instructions for erection

1. Erect foldable base unit Unfold the base unit by extending it until the joint of the folding element locks into place. Lock the brakes on the four castors. 2. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes To the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. 3. Put on trapdoor platform Hang the trapdoor platform on the top rungs of the foldable base unit. Secure the platform through the lever on the bottom side of the platform. 4. Attach vertical frames Insert the vertical frames with the connectors facing down into the openings of the tubes of the foldable base unit and secure them with the security clips. 5. Attach stabilisers Attach a stabiliser on each frame tube. For this purpose attach the upper clamp below the lowest rung of the extension frame to ensure that the clamp cannot slip up when the scaffold is loaded. Now fix the lower clamp to the corner pole above the lowest rung. Adjust the position of the stabilisers to the scaffold. If the scaffold is free-standing choose an angle of 60 each. If the scaffold is placed against a wall choose angles of 90 and 60 . Mind the instructions on the stabilisers. Through moving the clamp on the stabiliser tube adjust the stabiliser in such a way that the footplate stands firmly on the ground. 6. Attach side protection and diagonal brace Attach on the inner side two horizontal braces on the second and fourth rungs of the vertical frames. Attach a double railing from the inside out to the frame tubes of the vertical frames in such a way that the upper beam of the double railing is located above the fourth rung. This double railing must not be replaced with horizontal braces as it serves stabilising purposes for the scaffold tower! Opposite the double railing attach a diagonal brace to the vertical frames in such a way that the lower claw is positioned above the second lowest rung.

7. Put on second trapdoor platform Hang the trapdoor platform on the top rungs of the vertical frames. Secure the platforms through the lever on the bottom side of the platform. 8. Attach next vertical frames Climb up the scaffold from the inside through the opening of the trapdoor platform. Insert the vertical frames with the connectors facing down into the openings of the tubes of the frames below and secure them with the security clips. 9. Attach side protection and diagonal brace Proceed as described under no. 6. 10. Put on third trapdoor platform Proceed as described under no. 7. 11. Attach next vertical frames Proceed as described under no. 8. 12. Attach side protection and diagonal brace Proceed as described under no. 6. 13. Put on platform and trapdoor platform Hang the platform and trapdoor platform on the top rungs of the vertical frames. Secure the platforms through the lever on the bottom side of the platform. 14. Attach the all-round railing Climb up the scaffold from the inside through the opening of the trapdoor platform. On each front insert a railing frame with the plugin connectors facing down and secure these with the security clips in the frame tubes. On one side attach a double railing from the inside out into the frame tubes of the railing frame. Alternatively you can also use two horizontal braces. On the other side attach two horizontal braces from the inside out into the frame tubes. 15. Attach toeboards Unfold the toeboard set. The aluminium clips are centred between the claws of the platform. 16. Ballast regulations AluKlik 135-960 V demands ballast for all assembly possibilities mid and wall position, indoors and outdoors as follows: In mid position: Indoors no ballast is needed. Outdoors four ballast weights of 10 kg on each stabiliser, a total of 160 kg. In wall position: together with two pieces of wall support ( accessory article no. K00-WA-1000-0-0): Indoors no ballast is needed. Outdoors three ballast weights of 10 kg on each frame tube near the wall, a total of 60 kg. In wall position no ballast is needed if two pieces of wall anchorage are used. Dismantling is carried out in reverse order.

M id le p o s itio n o f b a lla s t

B a ll a s tp o s itio n

W allposttion B allast

B allastpostion

W all distan ce holder

AluKlik 135-1200
Platform height Working height 9, 6 m 11, 6 m

Components
Amount 1 8 1 3 1 2 3 8 8 4 Designation Art.-No. foldable base unit 135 K00-FE-1613-R15 vertical frames 135 2, 0 m K00-VR-0013-7-0 platform 1, 9 m H00-BE-1900-0-0 trapdoor platform 1, 9 m H00-DB-1900-0-0 toeboard set L00-BB-1913-0-0 railing frame 135 K00-GR-1013-2-0 double railing K00-DG-1900-0-0 horizontal brace 1, 9 m H00-HO-1900-0-0 diagonal brace H00-DI-1900-3-0 stabilisers 2, 6 m K00-DA-2600-0-0

Accessory
see below 2 2 ballast wall support wall anchorage set K00-BL-0000-0-S K00-WA-1000-0-0 K00-WS-0900-0-0

Instructions for erection

1. Erect foldable base unit Unfold the base unit by extending it until the joint of the folding element locks into place. Lock the brakes on the four castors. 2. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. 3. Attach vertical frames Insert the vertical frames with the connectors facing down into the openings of the tubes of the foldable base unit and secure them with the security clips. 4. Attach stabilisers Attach a stabiliser on each frame tube. For this purpose attach the upper clamp below the lowest rung of the extension frame to ensure that the clamp cannot slip up when the scaffold is loaded. Now fix the lower clamp to the corner pole above the lowest rung. Adjust the position of the stabilisers to the scaffold. If the scaffold is free - standing choose an angle of 60 each. If the scaffold is placed against a wall choose angles of 90 and 60 . Mind the instructions on the stabilisers. Through moving the clamp on the stabiliser tube adjust the stabiliser in such a way that the footplate stands firmly on the ground. 5. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames.

6. Put on trapdoor platform Hang the trapdoor platform on the top rungs of the vertical frames. Secure the platforms through the lever on the bottom side of the platform. 7. Attach next vertical frames Climb up the scaffold from the inside through the opening of the trapdoor platform. Insert the vertical frames with the connectors facing down into the openings of the tubes of the frames below and secure them with the security clips. 8. Attach side protection and diagonal brace Attach on the inner side two horizontal braces on the second and fourth rungs of the vertical frames. Attach a double railing from the inside out to the frame tubes of the vertical frames in such a way that the upper beam of the double railing is located above the fourth rung. This double railing must not be replaced with horizontal braces as it serves stabilising purposes for the scaffold tower! Opposite the double railing attach a diagonal brace to the vertical frames in such a way that the lower claw is positioned above the second lowest rung. 9. Attach next vertical frames Proceed as described under no. 7. 10. Attach diagonal and horizontal braces Attach a horizontal brace on both sides above the second lowest rungs to the frame tubes of the vertical frame. Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. 11. Put on second platform Proceed as described under no. 6. 12. Attach next vertical frames Proceed as described under no. 7. 13. Attach side protection and diagonal brace Proceed as described under no. 8. 14. Put on platform and trapdoor platform Hang the platform and trapdoor platform on the top rungs of the vertical frames. Secure the platforms through the lever on the bottom side of the platform. 15. Attach the all-round railing Climb up the scaffold from the inside through the opening of the trapdoor platform. On each front insert a railing frame with the plug-in connectors facing down and secure these with the security clips in the frame tubes. On one side attach a double railing from the inside out into the frame tubes of the railing frame. Alternatively you can also use two horizontal braces. On the other side attach two horizontal braces from the inside out into the frame tubes. 16. Attach toeboards Unfold the toeboard set. The aluminium clips are centred between the claws of the platform.

17. Ballast regulations If regular assembly is followed (using stabilisers 2, 6 m) no ballast is needed in mid position and in wall position if two pieces of wall support ( accessory article no. K00-WA-1000-0-0) are used. Alternatively, if the scaffold is erected with stabilisers 2,2 m no ballast is needed in mid position and in wall position if two pieces of wall support ( accessory article no. K00-WA-1000-0-0) are used.In wall position no ballast is needed if two pieces of wall anchorage are used. Dismantling is carried out in reverse order. Please note that the erection of mobile scaffolds with a working height exceeding 10 m is only allowed indoors according to DIN 4422!

AluKlik 135-1400
Platform height Working height 11, 5 m 13, 5 m

Components
Amount 1 10 1 3 1 2 3 10 10 4 Designation Art.-No. foldable base unit 135 K00-FE-1613-R15 vertical frames 135 2, 0 m K00-VR-0013-7-0 platform 1, 9 m H00-BE-1900-0-0 trapdoor platform 1, 9 m H00-DB-1900-0-0 toeboard set L00-BB-1913-0-0 railing frame 135 K00-GR-1013-2-0 double railing K00-DG-1900-0-0 horizontal brace 1, 9 m H00-HO-1900-0-0 diagonal brace H00-DI-1900-3-0 stabilisers 2, 6 m K00-DA-2600-0-0

Accessory see below ballast 2 wall support 2 wall anchorage set

K00-BL-0000-0-S K00-WA-1000-0-0 K00-WS-0900-0-0

Instructions for erection

1. Erect foldable base unit Unfold the base unit by extending it until the joint of the folding element locks into place. Lock the brakes on the four castors. 2. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. 3. Attach vertical frames Insert the vertical frames with the connectors facing down into the openings of the tubes of the foldable base unit and secure them with the security clips. 4. Attach stabilisers Attach a stabiliser on each frame tube. For this purpose attach the upper clamp below the lowest rung of the extension frame to ensure that the clamp cannot slip up when the scaffold is loaded. Now fix the lower clamp to the corner pole above the lowest rung. Adjust the position of the stabilisers to the scaffold. If the scaffold is freestanding choose an angle of 60 each. If the scaffold is placed against a wall choose angles of 90 and 60 . Mind the instructions on the stabilisers. Through moving the clamp on the stabiliser tube adjust the stabiliser in such a way that the footplate stands firmly on the ground. 5. Attach diagonal braces Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. 6. Put on trapdoor platform Hang the trapdoor platform on the top rungs of the vertical frames. Secure the platforms through the lever on the bottom side of the platform.

7. Attach next vertical frames Climb up the scaffold from the inside through the opening of the trapdoor platform. Insert the vertical frames with the connectors facing down into the openings of the tubes of the frames below and secure them with the security clips. 8. Attach side protection and diagonal brace Attach on the inner side two horizontal braces on the second and fourth rungs of the vertical frames. Attach a double railing from the inside out to the frame tubes of the vertical frames in such a way that the upper beam of the double railing is located above the fourth rung. This double railing must not be replaced with horizontal braces as it serves stabilising purposes for the scaffold tower! Opposite the double railing attach a diagonal brace to the vertical frames in such a way that the lower claw is positioned above the second lowest rung. 9. Attach next vertical frames Proceed as described under no. 7. 10. Attach diagonal and horizontal braces Attach a horizontal brace on both sides above the second lowest rungs to the frame tubes of the vertical frame. Attach two intersecting diagonal braces for stabilising purposes to the vertical frames in such a way that the lower claws are mounted to the second lowest rungs of the frames. 11. Put on second platform Proceed as described under no. 6. 12. Attach next vertical frames Proceed as described under no. 7. 13. Attach side protection and diagonal brace Proceed as described under no. 8. 14. Attach next vertical frames Proceed as described under no. 7. 15. Attach diagonal and horizontal braces Proceed as described under no. 10. 16. Put on platform and trapdoor platform Hang the platform and trapdoor platform on the top rungs of the vertical frames. Secure the platforms through the lever on the bottom side of the platform. 17. Attach the all-round railing Climb up the scaffold from the inside through the opening of the trapdoor platform. On each front insert a railing frame with the plug-in connectors facing down and secure these with the security clips in the frame tubes. On one side attach a double railing from the inside out into the frame tubes of the railing frame. Alternatively you can also use two horizontal braces. On the other side attach two horizontal braces from the inside out into the frame tubes. 18. Attach toeboards Unfold the toeboard set. The aluminium clips are centred between the claws of the platform.

19. Ballast regulations If regular assembly is followed (using stabilisers 2, 6 m) no ballast is needed in mid position and in wall position if two pieces of wall support ( accessory article no. K00-WA-1000-0-0) are used. Alternatively, if the scaffold is erected with stabilisers 2, 2 m: In mid position on two stabilisers diagonally apart one ballast weight of 10 kg each = a total of 20 kg. In wall position no ballast is needed if two pieces of wall support ( accessory article no. K00-WA-1000-0-0 ) are used. In wall position no ballast is needed if two pieces of wall anchorage are used. Dismantling is carried out in reverse order. Please note that the erection of mobile scaffolds with a working height exceeding 10 m is only allowed indoors according to DIN 4422!

Attach wall support

If detailed in the instructions for erection two pieces of wall support (accessory article no. K00-WA-1000-0-0) have to be fitted. Below the uppermost platform the wall support is pushed over the frame tube and tightened with the wing nut. Thus the scaffold is propped against the wall in the prescribed distance. If the wall support is not fixed secure standing of the scaffold cannot be guaranteed.

attachement situation under the highest toeboard

Attach ballast
When the scaffold is erected in mid position fasten the ballast weights to the upper sloping tube of the stabilisers by way of the affixed coupler as near the root point as possible. Each piece of ballast has a weight of 10 kg. Consult the ballast regulations of the particular scaffold type for the necessary amount of ballast weights. The ballast weights are available as accessory (article no. K00-BL-0000-0-S). If the scaffold is erected in wall position attach the ballast weights to the vertical frame tubes of the foldable base unit that are near the wall. Only solid ballast weights may be used and no fluid or granular ballast. Note: There is the risk of accidents if ballast regulations are not minded!

attachement situation

Adjustable legs
If adjustable legs are used attach a further horizontal brace from the inside out to the frame tubes above the second lowest rung on the open side of the foldable base unit.

Locking of castors
open locked

Assembly of adjustable leg

1. Take the castor (1) out of the frame tube of the foldable base unit (2) by loosening the fastening screw M10 x 60 (3). 2. Insert the adjustable leg (4) into the tube socket of the castor and fasten it with the screw M10 x 60 (3). Make sure that the tube sits firmly in the socket. 3. Insert the adjustable leg (4) into the frame tube of the foldable base unit (2). Make sure that the holes in the frame tube and the aluminium sleeve of the adjustable leg are aligned. Secure the adjustable leg by means of the clip (5). Adjust height by means of the nut on the adjustable leg.

Attach wall anchorage

Alternatively to wall supports and ballast two pieces of wall anchorage may be used in wall position. Assembly: 1. Hold the wall anchor to the outside of the frame tube near the wall below the first platform to determine the position for the wall screw. 2. Drill a hole of 14 mm diameter. Insert a dowel. 3. Screw in the wall screw. 4. Hang the wall anchor in the eye of the screw and attach it via normal coupler to the outside of the frame tube. The colour marked side of the coupler is attached to the frame tube.

4 3

Components AluKlik 135

Measurements in metres Symbol Width Height/ length Article Article No. Weight (ca. kg)

1,35

1,8 / 1,9

Foldable base unit 135

K00-FE-1613-R15

39,4

1,35

2,0

Vertical frame 2,0 m

K00-VR-0013-7-0

12,4

0,6 0,6 1,35

1,9 1,9 1,9

Platform Trapdoor platform Toeboard set

H00-BE-1900-0-0 H00-DB-1900-0-0 L00-BB-1913-0-0

14,2 14,8 8,0

1,35

1,07

Railing frame 135

K00-GR-1013-2-0

3,8

0,6

1,9 1,9 2,1

Double railing Horizontal brace Diagonal brace

K00-DG-1900-0-0 H00-HO-1900-0-0 H00-DI-1900-3-0

5,6 2,2 2,4

2,2 2,6 0,3

Stabiliser 2,2 Stabiliser 2,6 Wall support

K00-DA-2200-0-0 K00-DA-2600-0-0 K00-WA-1000-0-0

4,4 5,2 0,7

0,09

0,2

Ballast 10 kg

K00-BL-0000-0-S

10,8

0,5 0,2

Adjustable leg (steel) Castor 200

K00-ET-SPIN0500 L00-ET-ROL200-N

2,2 3,7

0,9

Wall anchorage set (wall anchor, normal coupler, wall screw, dowel)

K00-WS-0900-0-0

3,3

Complete product range AluKlik 135 double width XXL

Model Working height (m) Platform height (m) 300 3 1 400 3,8 1,8 600S 5,8 3,8 600 5,8 3,8 800 7,7 5,7 960S 9,6 7,6 960V 9,6 7,6 1200 11,6 9,6 1400 13,5 11,5

Foldable base unit 135 Vertical frame 135/2,0 m Platform 1,9 m Trapdoor platform 1,9 m Toeboard set Railing frame 1,35 Double railing Horizontal brace 1,9 m Diagonal brace Stabiliser 2,2 m Stabiliser 2,6 m

1 -

1 -

1 2

1 2

1 4

1 6

1 6

1 8

1 10

1 1

1 1

1 1

1 2

1 2

1 2

1 4

1 3

1 3

2 2 2 -

1 2 1 2 4 -

1 2 2 4 2 -

1 2 2 6 5 4 -

1 2 2 6 7 4 -

1 2 4 8 5 4 -

1 2 3 8 8 4

1 2 3 10 10 4

Index of ballast regulations for AluKlik 135 double width XXL

Model

Working height (m)

Accessory

Indoors Mid position Wall position Mid

Outdoors Wall position 0 0 18

position 0 0 18

AluKlik 135-300 AluKlik 135-400 AluKlik 135-600S AluKlik 135-600 AluKlik 135-600S AluKlik 135-600 AluKlik 135-800

up to 3 3,8 5,8

ballast weight 10kg ballast weight 10kg without stabiliser ballast weight

0 0 14

0 0 14

5,8

stabiliser 2,2 m wall support ballast weight 10kg

7,7

stabiliser 2,2 m wall support ballast weight 10kg

AluKlik 135-960S AluKlik 135-960V AluKlik 135-1200

9,6

stabiliser 2,2 m wall support ballast weight 10kg

16

11,6

stabiliser 2,2 m wall support ballast weight 10kg

not allowed

not allowed

AluKlik 135-1200

11,6

stabiliser 2,6 m wall support ballast weight 10kg

not allowed

not allowed

AluKlik 135-1400

13,5

stabiliser 2,2 m wall support ballast weight 10kg

not allowed

not allowed

AluKlik 135-1400

13,5

stabiliser 2,6 m wall support ballast weight 10kg

not allowed

not allowed