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McNeilus Truck

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IMPORTANT SAFETY INFORMATION FOR CUSTOMERS AND PERSONS PERFORMING MAINTENANCE

The Blue Book provides information concerning spare parts for refuse trucks manufactured by McNeilus Truck and Manufacturing, Inc., as well as for refuse trucks manufactured by other original equipment manufacturers. In performing maintenance on your refuse truck, you should carefully review and thoroughly understand the recommended and required maintenance procedures in any manuals provided by the original manufacturer of your refuse truck, including, but not limited to, parts books, owner manuals, operators manuals, maintenance manuals, and/or service manuals. Such publications should be carefully checked for the original equipment manufacturers recommended and required maintenance procedures and instructions as well as all applicable DANGER, CAUTION, AND WARNING NOTICES. For example, if you are going to perform maintenance on a refuse truck manufactured by McNeilus Truck and Manufacturing, Inc., be sure to review the appropriate manuals for your refuse truck. Similarly, you should check the manuals supplied by the original equipment manufacturer for any other brand of refuse truck on which you are going to perform maintenance or service. In addition to manufacturer-supplied manuals or publications, you should also review and thoroughly understand all procedures, including but not limited to, safety procedures, required by the United States Occupational Safety and Health Administration intending to perform. (O.S.H.A.) and those of any other governmental regulatory body that may pertain to the work that you are

Ordering Parts for your McNeilus Refuse Truck

Original McNeilus parts are specially engineered and designed with carefully specified steels. These steels are tested for quality and consistency in both chemistry and strength. They meet exacting requirements for each particular application. Welding processes are monitored and tested for quality and integrity. Each type of weld is carefully and consistently applied to insure the least amount of steel texture change for maximum strength. Even the type of welding wire is specially ordered to meet the requirements of the particular application. There are many imitators out there without design analysis, engineering or CAD-CAM capabilities of McNeilus. Often times their parts look identical. However, without the same steel specifications, welding procedures and exact design requirements, these imitations are not the same as McNeilus original parts. In some cases, in addition to not lasting as long, they can cause genuine safety hazards. They may expose you, your employees or your customers to injury or worse. Our parts are designed with safety and long life as our top priority. Keep your McNeilus Refuse Trucks all McNeilus!! The parts on your refuse truck have been selected from what we feel are the best quality parts available. Were proud of the quality built into your McNeilus Refuse Truck! Protect your McNeilus Refuse Truck and its warranty by using the top value quality parts supplied by your conveniently located McNeilus Factory Direct Branch. When ordering parts for your McNeilus Refuse Truck we will need your refuse trucks Model and Serial Number. If the component is a cylinder, hydraulic pump, etc., there may be model and serial numbers on the component that will help identify the correct parts. Give your McNeilus Parts Department Professional all of the information you can. Be as specific possible when ordering replacement parts. Your McNeilus Parts Department Professional ships orders the same day as they are received whenever possible. If you have a UNIT DOWN situation and require special shipping of parts, just let us know! Well expedite the parts to you. We offer UPS, FEDERAL EXPRESS, and nearly any air or land freight company you require to get you the parts FAST!! With McNeilus there are no special handling charges to expedite an order. Anytime McNeilus finds a way to improve their products they introduce the improvement into production as soon as possible. For this reason we may have an improved replacement part which will retrofit your refuse truck. Check with McNeilus first for all of your refuse truck replacement parts requirements for all makes and models.

SAFETY FIRST
Only Use Original McNeilus Parts
Protect your investment in McNeilus equipment. Do not jeopardize your warranty. Use only genuine McNeilus replacement parts. Original McNeilus parts insure the finest quality, the longest life and proper, reliable operation. High-Tech Manufacturing Looking to the future, McNeilus continually reinvests in technology to assist production and performance like submerged arc welding. Computer controlled parts manufacture and assembly help operators generate a higher volume while assuring uniform structure, quality and strength. The Best Materials Craftspeople take pride in producing the best products on the market. Using only top grade materials, McNeilus refuse trucks are constructed throughout with high abrasion wear resistant steel.

Table of Contents
DESCRIPTION PAGE # Rear Vision Systems...1 Tailgate Seals..2 Rubber Wipers & Belting... 3 Oil Filters4-5 Oil Reservoirs. 6-7 Hydraulic Accessories 8 Hydraulic Components... 9-10 Cart Dump Systems 11 McNeilus Rear Loader Square Tailgate. 12-13 McNeilus Rear Loader (Thru Model Year 1993)...14-15 McNeilus Rear Loader (Standard & Heavy Duty). 16-17 McNeilus Rear Loader (High Compaction)... 18-19 McNeilus Rear Loader (Tag Axle).20-22 Proximity Switch Tester. 23 McNeilus Rear Loader (Metro-Pak).. 23-25 McNeilus Rear Loader Wiper Panels 26 McNeilus Rear Loader Tipper Guides & Latches. 27 McNeilus Rear Loader Reeving Assembly 28 McNeilus Rear Loader Tailgate Turnbuckles 29 Hydraulic Test Kit.. 29 McNeilus Rear Loader Valve Control Linkages 30 McNeilus Rear Loader In Cab Controls. 31 McNeilus Front Loaders (Pre Serial # 807)... 32-33 McNeilus Front Loaders (Post Serial # 806). 34-36 Pneumatic Controls and Accessories..36 McNeilus Front Loaders In Cab Controls. 37 McNeilus Front Loaders (West Coast).. 38-39 McNeilus Front Loaders Valves 40 McNeilus Refuse Water Tank Assembly... 41 McNeilus Manual Side Loader (94 Model)42-43 McNeilus Manual Side Loader (95 Model)44-45 McNeilus Manual Side Loader (97&99 Model) 46-48 McNeilus AutoReach 49 McNeilus AutoReach Grabber... 50-51 McNeilus AutoReach (99 Model).. 52 McNeilus Refuse Light Assemblies... 53 McNeilus Bucket Loader Recycler.... 54-56 Weather-Pak Kit. 56 McNeilus Bucket Loader (99 Model) 57 McNeilus Bucket Loader Recycler (99 Model). 58-62 McNeilus Bucket Loader and Recycler Controls... 63 McNeilus Roll-Off. 64-65 Throttle Advance & Switches 66 Heil 5000 & Heil H4.. 67 Heil, Dempster, & Leach Replacement Parts. 68-69 Leach Packmaster & Leach Alpha. 70-71 Packer Warranty Period and Extended Warranty Periods from McNeilus 72-75

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PACKER WARRANTY PERIOD AND EXTENDED WARRANTY PERIODS OFFERED BY MCNEILUS VENDORS Packer Units: Chassis Unit: 180 days (six months) from date of delivery. All warranty should go through your local chassis dealer.

Commercial Intertech Hydraulic Pump and Valves: 1. Installed at factory on new packer: One year from delivery date. Excludes damage due to overheat or contamination. You must send an oil sample for evaluation. Limited to repairing and replacing if material or workmanship is deemed defective upon examination. New Replacement Pump Purchased: One year from purchase date. Excludes damage due to overheat or contamination. You must send an oil sample for evaluation. Limited to repairing and replacing if material or workmanship is deemed defective upon examination.

2.

CCI Cylinders: 1. Installed at factory on new packer on or after 6/1/96: Five years from delivery date. Limited to repairing and replacing if material or workmanship is deemed defective upon examination. New Replacement Cylinder Purchased: Two years from purchase date. Limited to repairing and replacing if material or workmanship is deemed defective upon examination.

2.

Replacement Parts Purchased from McNeilus: 1. 180 days (six months) from date of purchase. (This includes any shelf life at your facility). ORDERING A PART FOR WARRANTY CONSIDERATION When calling McNeilus to order a replacement part, you must inform the sales person that it is for possible warranty. The following information must be readily available when placing the order: A. The serial number of the packer unit and the delivery date, or, the invoice number showing when the failed part was purchased from McNeilus. Description of the part to be replaced and McNeilus part number (if available). Complete description of the problem. If one of the following parts is being replaced, you will need to supply the serial number and model number of the part: i. ii. iii. Hydraulic Pump Hydraulic Valve Sections Hydraulic Cylinders

B. C. D.

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If the parts being ordered fall within the warranty guidelines, you will receive an orange Warranty Consideration Notice. This notice will show the Return Goods Authorization (RGA) number and the description of the parts being considered for warranty. The notice will show the value of the parts and freight charge. No payment is due at this time.

RETURNED GOODS POLICY A. All parts being considered for warranty must be returned within 30 days from the date you ordered the replacement part. The parts must be returned to the McNeilus warranty department in order to be considered for possible warranty. The address is as follows: McNeilus Truck and Manufacturing Attn: Warranty P.O. Box 70 Highway 14 East Dodge Center, MN 55927 B. You cannot return parts without an RGA number. If parts are returned without the McNeilus RGA number attached, they will not be considered for warranty and will be discarded. If you replace a failed part with one from your stock, you must call the McNeilus warranty department for a RGA # to return the failed part. The phone number of the warranty department is (507) 3746321. When you order a replacement part under warranty consideration, the part being shipped will be accompanied by a packing slip, a return mailing label (see Exhibit A), and a RGA tag (see Exhibit B) for each part ordered under warranty consideration. If you do not receive the RGA tags, please call your local branch and request them. If you replace the failed part with a part from stock, the RGA tag and return label will be mailed to you. Please follow these procedures when returning the failed part. i. Attach the RGA tag to each part being returned. (Exhibit B)

C.

ii.

Attach the return label to the outside of the package you are returning. (Exhibit A) This tag does not prepay your return freight. You will need to coordinate the return of all warranty parts with your freight company.

D.

The parts being considered for warranty must returned to McNeilus freight prepaid. Any part shipped freight collect will not be accepted and will be returned to you.

E.

You will receive a Parts Received for Warranty Consideration notice once the parts are returned to McNeilus in Dodge Center, MN.

F.

If the parts are not received at McNeilus within 30 days of the claim date, a written reminder will be sent to you. This is called an URGENT WARRANTY NOTICE, and allows you 10 additional days to return the failed part. Warranty consideration will be denied if parts are not returned prior to the end of the ten day period.

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NOTE: ALL RETURNED PARTS MUST BE CAREFULLY WRAPPED OR BOXED BY THE CUSTOMER BEFORE SHIPMENT. ALL RETURNED PARTS SUCH AS PUMPS, HYDRAULIC CONTROL BLOCKS, VALVE ASSEMBLIES, AND CYLINDERS MUST HAVE THE SERVICE PARTS PLUGGED AND SEALED TO PREVENT CONTAMINATION FROM WATER OR OTHER FOREIGN MATERIAL DURING SHIPMENT. UNITS ARRIVING WITH OPEN PORTS WILL BE DENIED WARRANTY.

APPROVED / DENIED WARRANTY When McNeilus or a supplier has decided the warranty, you will either receive a notice that states Warranty Approved Notice or Warranty Denied Notice. If the warranty is approved, no further actions are necessary. If the warranty if denied, the replacement parts and any freight charges will be invoiced to you on your regular parts account for payment.

McNeilus, Inc. Warranty Policy McNeilus Truck and Manufacturing, Inc., hereinafter referred to as McNeilus, warrants the equipment manufactured by McNeilus to be free from defects in material and workmanship under normal use and service. McNeilus obligation under this warranty is limited to repairing and replacing, at McNeilus option, if upon examination by McNeilus, parts are found to be defective in material and workmanship. Transportation charges for returned parts must be prepaid by the customer. McNeilus shall be under no further liability in respect to such warranty. McNeilus warranty shall not apply to equipment that has been subject to misuse, negligence, or accident, or which has been repaired or altered without McNeilus prior knowledge and consent. McNeilus will not be responsible for in-warranty repairs made in the field by personnel other than from McNeilus. In no case shall McNeilus be liable for consequential, incidental, special or indirect damages of any kind. Page 74

Your packer is designed to operate only with the OEM products used by McNeilus. This limited warranty will be void if the McNeilus products are modified other than as done at McNeilus factory or its branches unless authorized by McNeilus in writing. Use of parts and assemblies from another manufacturer as substitutes for OEM products will also void the limited warranty. There will be no warranty on used parts. McNeilus disclaims any responsibility for transportation, loss time, or use of the parts or vehicle in which the parts are installed. The warranty does not cover, and McNeilus will not pay for or provide the labor or materials, which may be necessary to remove a defective part or install a replacement part. The warranty is limited to the exchange of the part only if deemed defective by McNeilus. Accessories purchased from other manufacturers may be warranted against defects in materials and workmanship under normal use by McNeilus supplier for a period exceeding the McNeilus standard 180-day warranty set out earlier. Therefore, if a failure occurs and the accessory is returned to McNeilus, McNeilus will send this component to the supplier for its inspection and possible warranty consideration. The suppliers warranty will be based on the suppliers investigation of the failure. McNeilus assumes no obligation or liability with respect to accessories purchased from other manufacturers, except as expressly set forth herein. MCNEILUS MAKES NO OTHER IMPLIED WARRANTIES OF FITNESS OF MERCHANTABILITY OR ANY OTHER WARRANTIES. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEEDS THE FOREGOING WARRANTY IS HEREBY DISCLAIMED BY McNeilus. The customers exclusive remedy for breach of warranty as a result of defects in material and workmanship shall be as set forth herein. Any action for breach of warranty must be commenced within one year after the cause of action shall accrue, and no such action may be maintained which is not commenced within such period. McNeilus neither assumes nor authorizes any other person to assume for it any liability in connection with its equipment.

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Packer Replacement Parts Catalog

DATE: OCTOBER 2000 P/N: 780.129800

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