Escolar Documentos
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Catalog Index
DESCRIPTION OF INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SECTION # General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Preface Lined Pipe - (Irathane, Iracore & Rubber) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1. Pump Liners & Impellers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. Hydrocyclone Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. Flotation Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4. Classifier Shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5. Dead-Bed & Wear Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6. Launder & Chute Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7. Irapair Products and Polyurea Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8. Sheets, Cross-Over Pads, Spray Nozzles, Mill Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .9. Modular Screening Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.
Irathane/Elliott Systems
3015 CKSO Road, Sudbury, Ontario CANADA P3G 1B5 Phone 705.522.6730 Fax 705.522.1501
T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436
Iracore Intl
3430 13th Ave. East Hibbing, MN 55746 Phone 218.263.8831 Fax 218.262.4103
www.irproducts.com
i ngineers i ) u r l < n o v v l e d g e ap brlo cj e c e p r o p e r t i e s o f ourpneuseiheuniquc polyrners to solvethe crseiyiormulaiecl m p a c tc , or r osi demandina g b r a s i o ni , problems" urcai' losionand , uarry o r m i n i n gq o r m u l a t efd C r i g i n a l lfy p r o c e s s i n g , s a n d a n dg r a v r n g ,r n i n e r a l applica el, and othersevere-scl'vice the comoines uniquely Iions /flAll /A/\/tr w i t ht h e i o u g h n e so s f a l i n e a ip l a s t i c lubber r e s i l i e n co eI s o i l n a t u r ar sn a b l e I h e s ee n g i n e e r ep dr o p e r i i ee produrcts itl/\ll-lAl\lE to outwearrubber, polyeth ilal<eEiass, epoxyresins, basait, pl olyurelhane as nd y r e n e sc , onventiona s t e e l r o na n d u n p r o t e c t erd
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As a fully integratedpolyurewe formuthanemanufacturer, late and test our proprietarY and design,test and urethanes everybatch of document @ products. IRATHANE
produce andtestall We alsoformulate, primers curing agents and adhesives, products. usedwithourfullyengineered which operations, integrated These R&Dfacilities, state-of-the-art include quality of dependcontrol total ensure products including cost-effective able, comproprietary andcustom-designed ponents, thanOEMquality andbetter parts. replacement project anddesign Ourknowledgeable unique useIRATHNVES engineers the mostdemanding properties to solve andwear corrosion impact, abrasion, or oblem s.
Easy-to-install IRATHANEpump liners are widely used in many industries,includingpower generation where they withstandsulfuric acids, erosioncorrosion, abrasion and wear in FGD scrubbers.
Throughout the world, the suPeriof IRATHANE@ or wear resistance reduces unscheduled downtime, whiteprotecting investmentsin capital equipment.
for dependreputation Ourworldwide to abrasion, solutions ablelong-term with andwearbegins impact, corrosion who know localsalesrepresentatives worksbest. whereand how IRATHANE chemists, fromour experienced Support manufacturing and engineers design work personnel whotakepridein quality its maintain Systems IRPlrathane helps probpractical position as a leadership lem-solver. our chemists assurance, Fortotalquality testsat fourstages:All conduct QC/QA prior aretested rawmaterials incoming everybatchof formulated to processing; chemimustpassstringent IRATHANE is everycasting tests; cal and physical specifimeet exact it must and checked are visually and all products cations; prior to shiPment. inspected casting controlled Our electronically helpto maximize machines Product by maintainand performance integrity of basematerials ingoptimumblends - large or small. for every casting lbs. morethan2,000 weigh Some proportioned precisely By maintaining under IRATHANE ratiosand dispensing are castings void-free a vacuum, assured.
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on whatwe do best,so We concentrate you can concentrate on your operations.
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comparisons of ln side-by-side @ polyIBATHANEto conventional and other materials, urethanes our provide ngs consistently casti longer wear resistance.
othercastings By outwearing by a wide range margin in a diverse of installations, products: IRATHANE . reduce unscheduled downtime . assure workruns uninterrupted . maintain protection for excellent investments expensive capital pumpliners, profor example, IRATHANE videbetter thanOEMfits,whileassuring wearresistance. suoerior parts, custom-designed Otherretrofit partsfabriandproprietary components IRATHAN withwear-resistant E cated modular, hooked include: andbolted panels; shoes; classifier conedisscreen liners for andpulplifters/pan chargers grate mills; launder liners; discharge chute liners; flotation repair kits;hydrocyclone pumpparts; parts; replacement andcussuchas salVsand spintomcomponents maintenance, nersfor highway etc.
1'x 1' modular screens IRATHANE screens,we By designinginterchangeable quadrupled the runningtimeof theserod mills. IHATHANE screensalso eliminat Quick-change transport ed the needfor craneliftsand trommel shops. Thepaybackfor thisproject to fabrication in hours. wasmeasured
@ne aff tlhe llargestltrsllume appllnaa@ tions far [RAThtlAruE nssrlurry provide effiaientl pipelines, wlhia['n 'itranspartation af lhigttXyahnastve s" an d aarros itte rnatertall
lined of lR,ATH/\A/F installations 1-ypical p i p ei n c l u d e hundredo s f m i l e so f l a r g e and pipingfor copperslurries diannetor s m o l y b d c n u mi t l r r i e s r o ns a n d s , t a i l i n g si , , o a la n d c o a ll i n e s ,p h o s a n d t a i l i n g sc c,o p p e r tailinEs p h a i es l u r n l e s ta , conite h i Ehly o t h e r a n d nicl<e slm e i t o s r lag acicl in Ei l u t e rnaierials , c l t l d i nd abrasivo anij associated in gas scrubbers siurries pipinE. slurry pg rosg u p e r l olro n g - l a s t i n By maintaintn corroimpact, abrasion, agalnst Iection IRATH/\I\IE sion,wear and leakage, linedpipe,lR/\fHAhlEpump linersan<i min propeller lintngs lRAf|lAl\ll:agitatolreturnort and maximize imizedowntirne l. invostnnen cs i t e di n t h i sb r o c h u r e t f h ea p p l i c a l r o n of our connmitlare only a {ew exannples by cJesign mentto bettorperfornnance p,o w e r , rocesslng F o r h e l pw i t f rm i n i n gp og r pollution generatlon m , anufacturin ,lease c a l lo u r l o c a l c o n i r op l r o b l e m sp or one of the telesalesrepresentaiive on the backof tfiris phone/fax nurnbens orocnure.
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Return to Index
facilities Production
Since 1957,lndustrialRubberApplicatorshas focused on meetingthe needsof the miningand power industries. Emphasizing innovative product ingenuity and a dedicatedwork engineering, force,lndustrialRubberApplicatorshas createda Amongsatisfied customers, tradition of excellence. goes beyond Applicator's reputation lndustrial Rubber providingqualityproductsand proud customer effective solutions. service-it'saboutproviding At lndustrialRubberApplicators,we takepride in our products,our facilitiesand capabilities, our hardworking craftspeople our experience, of progressive and our role in the development power industries. ideasfor the miningand imagination and skilled Wecombinecreativity, it withour high workmanship, and thenmeasure standards of qualityassurance.Theresultis reliable,durableproductsthat provideoutstanding applications. servicein demanding
Industrial Rubber Headquartered in Hibbing, Minnesota, a facility on eight acres Applicators operates 30,OO0-square-foot plant to line over 100,000 square allowsus of land.Our spacious per feet of rubber month and affordsus the capacityto simultanejobs. From 40-foot-long pipes to small ously craft severalditferent plantfor parts,we havea placein our manufacturing engineered any size project.
in performance Partners
products. is morethanquality Performance the people behind the products. It includes Rubber at Industrial Oneof ourphilosophies is to establish relationships Applicators ongoing We workhardat developing withourcustomers. relationships so ourcustomers theselong-term knowwe'llbe therewhentheyneedus the most. through relationships benefit ourcustomers Ongoing performance and the first-class service, consistent from We benefit innovation thatwe try to provide. of the customers the respect andconfidence
we serve.
. Complete stockof rubberlining material . Pump repairsstations . Urethane and paint coatings spray booth . Outsidesandblaster and pipe lay-downarea
'iiii.i ;i:;iit
Here'sa partial list of the equipmentwe have lined: . . . . . . . . . . . . . . . . . . Dustcollectingsystems Uessels Ghutes Launders Gyclones Sumps Flumes fhickeners Storage tanks Disposal systems tanks Mixing Mill liners Agitating tanks Pulleys Glarifiers parts Pump Scrubbers Screens
The innovative design of lndustrial Rubber Applicators' new discharge trough offers substantial cost savings as an effective alErnative to previously used materials and parts.
we're Rubber Applicators, From top to bottom at Industrial quality program. We arecontinually 100%committed to ourtotal to to reduce variability in all processes, aiming making an effort quality product for all customers. manufacture the highest quality manuals at Industrial andoperating Comprehensive functions anddetail all operational and Rubber Applicators define processes. We haveinstituted tracking andinspection critical products for each to monitor all materials andfinished systems process. in the rubber lining step products to the success of rubber-lined control is essential Quality Applicators. Butthe ultimate testis the fromIndustrial Rubber performance whenplaced intoservice. of our products
Careful monitoring during all production processes and complete inspection of finished ptoducts ensures onlime delivery of the highest quality products available to our customers.
and otferscost-effective equipment rubber-lined Repairing positive worn advantages overreplacing environmentally to parts. Because equipment can be repaired rubber-lined partsbecomereusable. meetoriginalspecifications, Repairbondsare equalto thoseon newparts. thatis 100% rawmaterial is an all-natural Rubber disposal costsfor and reusable.In addition, repairable by repairing and scrapare eliminated wornequipment parts. At Industrial Applicators, we Rubber rubber-lined from equipment, repair anysizerubber-lined canquickly parts. steelpipeand fittingsto engineered
a 30,000-squareApplicators operates Rubber Industrial yardon eightacres foot indoorfacilityand a largeoutside of handling We arecapable Minnesota. of landin Hibbing, jobs the requiretime to meet at the same large several to are equipped Ourfacilities of multiple customers. ments any sizejob. accommodate Inc.for all your Rubber Applicators, Industrial Contact rubber liningneeds.
Industrial RubberApplicators,Inc.
3804 EastBeltline Box782 P.O. Minnesota 55746 Hibbing, . (218)262-5211 Phone: (218)263-8831 . (218) 262-4109 Fax:(218) 263-9731 www.irproducts.com Emdl:sales @irproducts.com
Industrial Rubber
PRODUCTS
Customers
LTV Steel Cleveland Cliffs Iron Ore Co. of Canada Eveleth Mine National Steel Homestake Gold Mine MN Power and Light Wabush Mines Canada Unimin US Steel Cheme (for MN Power) SMARCO Butler Tac Misc. Power Plants Chino Mines Azco Allegheny Power (Harrison Station, WV) Kennecott Utah Copper BHP Nevada Mining NY State Electric & Gas Corporation BATU HIJAU Newmont Gold
Product Transport
Taconite/Tailings Taconite/Tailings Taconite/Tailings Taconite/Tailings Taconite/Tailings Gold
Lengths
40 20 to 40 38 40 40 10, 20, 40 Various
Taconite/Tailings
Various 40
Taconite/Tailings
Taconite/Tailings
Various Various
Copper/Tailings
Copper
60 50, 60 Various
3 to 44
1 to 60
23,970
Note: The above listed major jobs also included fittings, elbows, etc., which are not included in total linear feet lined.
2004/LITERATUREPIPELISTING/FINAL04PIPELISTING/10-05-04
Irathane Systems
Partial Listing of Polyurethane Lined Piping Projects
Lining Pipe Diameter Thickness Inches Inches 18 1/2 7 8 16 3/8 1/4 1/2 Installed Linear Feet Product Transport Iron 26000 73000 5000 3000 2000 20000 5000 5000 10000 48000 7700 64000 2000 1000 800 1000 2000 120000 4000 3500 4000 16000 3000 3400 . 12600 8000 1500 2000 8000 Phosphate Copper Tailings Copper Tailings Sand Fill Taconite Tailings Smelter Slag Moly Tailings Copper Tailings Coal Refuse Copper Tailings Copper Tailings Iron Sands Taconite Tailings Taconite Tailings Copper Nickel Slag Copper Tailings Copper Tailings Taconite Tailings Taconite Tailings Copper Nickel Slag Taconite Tailings Iron Ore Slurry Copper Tailings Copper Tailings Copper/Ore Tailings Copper Tailings Copper Tailings Copper Tailings Copper Tailings 56% Solids (%) 60% 60% 56% 48% Particle Size 4% 65 Mesh 50%-200 Mesh -15mm -200 Mesh 4% +4 Mesh 48% - 325 Mesh -250 Mesh -125 Mesh Customer Location Bechtel/Samaroo Brazil, SA Simploit Idaho, USA Asarco/Troy Montana, USA Kennecott New Mexico, US Cities Service Arizona, USA Inland Steel Minnesota, USA Kennecott Utah, USA Cyprus/Thompson Creek Idaho, USA Asarco/Troy Montana, USA U.S. Steel West VirQinia, USA Kennecott New Mexico, USA Codelco Chile, SA New Zealand Steel New Zealand National Steel Minnesota, USA National Steel Minnesota, USA Falconbridge Ontario, Canada Falconbridge Ontario, Canada Kennecott New Mexico, USA Bougainville Copper Bougainville PNG Hanna Steel Minnesota, USA Falconbridge Ontario, Canada National Steel Minnesota, USA Samarco Brazil, SA Asarco Ray, Hayden Arizona, USA Asarco Ray, Hayden Arizona, USA Pinto Valley Miami, AZ LaCandelaria Chile. SA Asarco Ray, Hayden Arizona, USA Kennecott LaCandelaria-Genoyer Chile Velocity 10 10 7 7-9
4 8 8 8 8 4 16 34 8 22 22 8 9 16 34 22 9 22 8 20 20 28 22 20 48 22
1/2 1/4 1/4 1/4 1/4 1/4 3/8 1/2 3/8 1/4 1/4 1/2 1/2 3/8 3/8 1/4 1/2 1/4 1/2 3/8 3/8 3/8 3/8 3/8 1/2 3/8
56% 35% 48% 55% 49% 43% 43% &-10% &-10% 48% 53-62% 43% &-10% 43% 60% 35-50% 35-50% 52%
-200 Mesh -28 Mesh 4% +4 Mesh 48% - 325 Mesh -35 Mesh
7-9
7-9 8-13 8
-6mm -6mm -1mm -1mm 4% +4 Mesh 48% - 325 Mesh -2.4mm -6mm -1mm -6mm 4% 65 Mesh 50% -200 Mesh 16% -20 +100 Mesh 16% -20 +100 Mesh 11 % - 20 Mesh 65% - 325 Mesh
36-50% 36%
9-13 7.8
2004/LITERATUREPIPELISTING/FINAL04PIPELISTING/10-05-04
IRACORE Lining
Formulated specifically for the Oil Sands Industry to Resist large particle impingement Combat disbondment due to extreme cold temperatures Reduce degradation from high temperature and steam Improve wear performance in fast velocities Increase petroleum resistance Eliminate cold wall effect
Iracore developed a welded end system that is used with an elastomeric liner that allows field welding, installation, and rotation of long lengths of pipe. The wear material allows the use of alternative types of pipes (such as thin spiral weld) to provide significant cost savings in steel. Improved pipe joint alignment and eliminated the radial welds.
Iracore provides a piping system that results in overall cost savings to operations and maintenance.
IRACOUPLING
The welded end flange system allows field welding and installation The positive seal provides a smooth transition cross the joint The leak proof joint eliminates the risk of environmental events The bore-to-bore match eliminates unnecessary flow turbulence The system facilitates rotation of long lengths of pipe
Irathane Systems Iracoupling is designed to be used in unison with IRACORE Pipe Lining
IRACOUPLING
Iracoupling permits lined pipelines to be welded, eliminating the requirement for heavy expensive bolted or mechanical couplings. Iracoupling halves are shop welded to pipe prior to lining with urethane. Then a special end profile is formed on the urethane lining to enable the end faces of the lining at the joint to be compressed, forming a positive seal to provide a smooth transition across the joint, and therefore eliminating turbulent slurry flow.
P U M P TYPE: A S H
P U M P PA RT DESCRIPTION
ASH 4x3 SSL ASH 6x6 SSL ASH 6x6 GSL ASH 6x6 IMP 17"x6" ASH 14x12 SSL 125# ASH 14x12 GSL 125# ASH14x12 IMP 31"x6" ASH 14x12 SSL 250# ASH 14x12 GSL 250# ASH 16x14 SSL ASH 16x14 GSL ASH 16x14 TR ASH 16x14 IMP ASH 16x14 TR GASKET ASH 16x16 IMP 39"x6" ASH 18x16 IMP 36"x6" ASH 18x16 SSL ASH 18x16 GSL ASH 18x16 TR ASH 18x16 TR GASKET A-6-5 BC-6-5 BC-6-5 BC-6-5 D-6-5 D-6-5 D-6-5 #250 #250 D-G-95 D-G-95 D-G-95 D-G-95 D-G-95 D-G-95 D-G-95 D-G-95 D-G-95 D-G-95 D-G-95
IRATHANE PA RT NO.
7-0115-D 7-0033-D 7-0032-D 7-0034-D 7-0008-D 7-009-D 7-0010-D 7-0052-D 7-0053-D 7-0170-D 7-0171-D 7-0172-D 7-0173-D 7-0174-D 7-0025-D 7-0081-D 7-0136-D 7-0138-D 7-0137-D 7-0142-D
ASH SRH
P U M P PA RT DESCRIPTION
ASH 2-1/2x2 SRH SSL ASH 2-1/2x2 SRH GSL ASH 2-1/2x2 SRH GSL ASH 5x4 SRH SSL ASH 5x4 SRH GSL ASH 5x4 SRH GSL ASH 8x8 TR ASH 10x10 SRH SSL ASH 10x10 SRH T.R. ASH 10x10 SRH GSL ASH 10x10 SRH GSP ASH 10x10 SRH IMP
IRATHANE PA RT NO.
7-0134-D 7-0133-D 7-0135-D 7-0116-D 7-0117-D 7-0018-D 7-0153-D 7-0109-D 7-0108-D 7-0110-D 7-0107-D 7-0111-D
ELLIOTT PA RT NO.
202-0723 202-0724 202-0722 202-0727 202-0726 202-0725
OEM NUMBER
FRAME 1-SRL FRAME 1-SRL FRAME 1-SRL FRAME 1-SRL FRAME 2-SRL FRAME 2-SRL FRAME 2-SRL FRAME 3-SRL FRAME 3-SRL FRAME 3-SRL FRAME 3-SRL FRAME 3-SRL FRAME 3-SRL FRAME 3-SRL FRAME 3-SRL FRAME 3-SRL
IRATHANE PA RT NO.
7-0112-D 7-0113-D 7-0114-D 7-0143-D 553942-D IRA 542331-D IRA 553929-D IRA 553941-D IRA 553950-D IRA 553926-D IRA 553940-D IRA 553949-D IRA 553931-D IRA 553991-D IRA 553989-D IRA 553990-D IRA
OEM NUMBER
553944 553936 553948 553930 553939 553935 553947 553932 553938 553934 553946 553927 553937 553945 553933 553928 552951 552952 552950 552949 552955 552956 552957 552954 552953 552960 552961 552962 552962 552959 552959-G 552958 FRAME 4-SRL FRAME 4-SRL FRAME 4-SRL FRAME 4-SRL FRAME 4-SRL FRAME 4-SRL FRAME 4-SRL FRAME 4-SRL FRAME 5-SRL FRAME 5-SRL FRAME 5-SRL FRAME 5-SRL FRAME 5-SRL FRAME 5-SRL FRAME 5-SRL FRAME 5-SRL FRAME 5-SRL FRAME 5-SR FRAME 5-SR FRAME 5-SR FRAME 6-SR FRAME 6-SR FRAME 6-SR FRAME 6-SR FRAME 6-SR FRAME 7-SR FRAME 7-SR FRAME 7-SR FRAME 7-SR FRAME 7-SR FRAME 7-SRL FRAME 7-SR
IRATHANE PA RT NO.
553944-D IRA 553936-D IRA 553948-D IRA 553930-D IRA 553939-D IRA 553935-D IRA 553947-D IRA 553932-D IRA 553938-D IRA 553934-D IRA 553946-D IRA 553927-D IRA 553937-D IRA 553945-D IRA 553933-D IRA 553928-D IRA 552951-D IRA 552952-D IRE 552950-D IRE 552949-D IRA 552955-D IRA 552956-D IRA 552957-D IRA 552954-D IRA 552953-D IRA 552960-D IRA 552961-D IRA 552962-D IRA 552962-D IRA SPECIAL 552959-D IRA 552958-D IRA 552959-G-D IRA
SET
P U M P TYPE: GALIGHER
P U M P PA RT DESCRIPTION
GAL 6x6 VERTICAL SSL GAL 6x6 VERTICAL GSL GAL 6x6 VERTICAL IMP GAL 6x4 SSL GAL 6x4 GSL GAL 6x4 IMP GAL 8x6 SSL GAL 8x6 GSL GAL 8x6 IMP GAL 14x12 SSL GAL 14x12 SS FLANGE (INCLUDED W/SSL) GAL 14x12 GSL GAL 14x12 IMP
IRATHANE PA RT NO.
7-0100-D 7-0101-D 7-0102-D 7-0026-D 7-0027-D 7-0031-D 7-0028-D 7-0029-D 7-0030-D 7-O94-D 7-0095-D 7-0096-D 7-0093-D
OEM NUMBER
1.5SRA1103-565 1.5SRA203-563 I.5SRD210-565 1.5SRE1107-565 1.5SRB2O5-565 1.5SRB2O4-565 2.5SRAI03-565 2.5SRA110-565 2.5SRB107-565 2.5SRA1025-565 2.5SRA104-565 3.5SRA1103-565 3.5SRA1110-565 3.5SRA2107-565 2.5SRAIO5-565 2.5SRA104-565
ELLIOTT PA RT NO.
M-0148 M-0148 M-0146 M-0I47 M-0149 M-0150 M-0153 M-0151 M-0152 M-0154 M-0155 M-0158 M-0156 M-0157 M-0154 M-0155
OEM NUMBER
4SRBTO3-565 4SRD107-565 4SRD110-565 N/A N/A 6SRB103-565 6SRB107-565 6SRA110-565 N/A N/A 8SRA1103-565 8SRA1110-565 8SRA1I07-565
ELLIOTT PA RT NO.
M-0161 M-0159 M-0160 M-0340 M-0341 M-0164 M-0I62 M-0163 M-0340 M-0341 M-0167 M-0165 M-0166
Please note 4" and 6 casings are solid urethane casings and should be ordered in sets to insure proper fit.
ELLIOTT PA RT NO.
M-0312 M-0314 M-0313 M-0315 M-0317 M-0105 M-0522 M-0523 M-0320 M-0321 M-0326 M-0523 M-0320 M-324 M-325
OEM NUMBER
57395-M1 57394-M1 138411-M1 138414-M7 N/A 58180-M1 N/A 128348-M7 110278-M7 128314-M7
ELLIOTT PA RT NO.
M-0118 M-0119 M-0120 M-0606 M-0637 M-0125 N/A M-0124 M-0530 M-612
OEM NUMBER
101823-M2 128691-M1
ELLIOTT PA RT NO.
M-0121 M-0122
IRATHANE PA RT NO.
7-0058-D 7-0057-D 7-0059-D 7-0090-D 7-0036-D 7-0035-D 7-0038-D 7-0037-D 7-0122-D 7-0123-D 7-0124-D 7-0125-D 7-0194-D 7-0195-D
IRATHANE PA RT NO.
7-0061-D 7-0060-D 7-O062-D 7-0047-D 7-0048-D 7-0050-D 7-0049-D 7-0046-D Reline Only 7-0041-D 7-0042-D 7-0043-D 7-0044-D 7-0040-D
For prices and delivery information, call your local sales representative.
I r a t h a n e / E l l i o t t Systems
3015 CKSO Road, Sudbury, O n ta r i o C A N A D A P3G 1B5 Phone 705.522.6730 Fax 705.522.1501
ACOTEC
Carretera Gral. San Martin 6461 Quilicura, Santiago C h i l e Phone 56.2.624.8310 Fax 56.2.623.1851
T.J. Products
5574 Leo Park Road W est Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436
w w w. i r p r o d u c ts.com
pump
impellers
where
they
are
grooved and torn. With a higher flexural modulus of elasticity, Irathane is inherently stiffer than conventional rubber pump liners. This engineered property plus full metal inserts enable the unique polymer liners to resist deformation under vacuum, thus minimizing unscheduled out-ages even suction screens are plugged. when
In 1986 and 1987, numerous pumps were retrofitted in this southwest power plant with our new bolt-in pump liners. There have been no failures; and several Irathane liners have logged more than 30,000 hours of trouble-free operation. No two FGD scrubbers are the same. The application in the southwest involves the first loop of a double-loop wet limestone scrubber. The recycle rate and design conditions include: Equivalent successes were experienced in this power plant and other power generation facilities with Irathane-lined pipe and agitator propeller linings cast with our proprietary polymers. In addition to long-wearing pump liners, IRE Irathane Systems provides lined piping and fittings (including elbows and tees) for all types of FGD scrubber systems. Our lined pipe, developed in the 1970s to withstand severe abrasion in mining and mineral processing, protects FGD sump and slurry lines as well as the disposal piping for ash and other particulates.
As pump liners, pump impellers, duct liners and lined pipe, our engineered polymers withstand the highly corrosive, abrasive and sulfurous/sulfuric acid working environments of FGD scrubbers.
5300 gpm, 60-ft discharge head for 14 x 12 pumps @ 566 rpm 121F scrubber slurry @ 16% WT solids, 1.09 SGU, pH 5.1 with 3500 ppm chlorides Slurry solids containing CaS03, CaSO4, CaCO3 and inert fly ash
AN EARLY INSTALLATION
The installation in the southwest, one of the earliest applications for Irathane FGD pump liners, was initiated for three reasons:
The abrasion rate of the soft rubber liners was excessive. Chunks of gypsum scale were peeling off the thick rubber tips of the impellers. Pluggage of suction screens caused cavitation, which accelerated the failure of rubber liners.
The maintenance superintendent for the power plant reports a three-to-one wear-life superiority for Irathane pump liners. "This product and its application are as good as it gets." As a result, only Irathane liners are now used in all of this plant's scrubber recycle pumps.
Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501
ACOTEC
Carretera Gral. San Martin 6461 Quilicura, Santiago Chile Phone 56.2.624.8310 Fax 56.2.623.1851
T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436
www.irproducts.com
HYDROCYCLONE PARTS
PART DESCRIPTION TOP COVER PLATES
KREBS D15 COVER PLATE (7" I.D.) KREBS D15 COVER PLATE (8"I.D.) KREBS D26 COVER PLATE #153 #153 #263
INLET HEADLINERS
KREBS D10 INLET HEADLINER* 4.8 SQ IN INLET AREA 7.8 SQ IN INLET AREA *INTEGRAL COVER PLATE KREBS D15 INLET HEADLINER 11 SQ IN INLET AREA 19 SQ IN INLET AREA KREBS D26 INLET HEADLINER 45 SQ IN INLET AREA 60 SQ IN INLET AREA #102-4.8 #102-7.8 11-0119A 11-0119B
VORTEX FINDERS
KREBS D10 VORTEX FINDER 2" VORTEX FINDER 2 7/8" VORTEX FINDER 3" VORTEX FINDER 3-1/2" VORTEX FINDER 4" VORTEX FINDER KREBS D15 VORTEX FINDER 5 1/4" VORTEX FINDER 5 1/2" VORTEX FINDER 6" VORTEX FINDER 6 3/8" VORTEX FINDER 6 3/4" VORTEX FINDER1 #105-2 #105-2.88 #105-3 #105-3.5 #105-4 #155-5.25 #155-5.5 #155-6 #155-.638 #155-6 11-0047-E 11-0059-E 11-0071-E 11-0118-E 11-0118B-E 11-0107-E 11-0141-E 11-0102-E 11-0135-E 11-0134-E
PART DESCRIPTION
KREBS D26 VORTEX FINDER 10" VORTEX FINDER 11 9/16" VORTEX FINDER 12" VORTEX FINDER CYLINDERS KREBS 10" CYCLINDER KREBS 15" CYCLINDER KREBS 26" CYCLINDER CONES KREBS 6" SHORT CONE KREBS 10" SHORT CONE KREBS 10" SHORT CONE (1" WALL) KREBS 10" LONG CONE KREBS 15" SHORT CONE (1" WALL) KREBS 15" SHORT CONE KREBS 15" LONG CONE KREBS 26" UPPER CONE LINER APEXES 1-1/2" APEX 1-3/4" APEX 2" APEX 2-1/4" APEX 2-1/2" APEX 3" APEX 4 3/4" APEX KREBS D15 & D26 APEX 1" APEX 1-12" APEX 2" APEX 2-12" APEX 2-3/4" APEX KREBS D15 & D26 APEX 3" APEX 3-1/2" APEX 3-3/4" APEX 4" APEX 4-1/4" APEX 4-1/2" APEX 5" APEX 5-1/2" APEX 5-3/4" APEX 6" APEX 1-5/8" APEX 2" APEX 5" APEX 6" APEX SPLASH SKIRTS KREBS SPLASH SKIRT KREBS 378 SPLASH SKIRT #265-10 #265-11.56 #265-12 #104 #154 #264 #64 #94-6 0504 #94 C7505 #194-10 #194 #26-15 FITS A 368 FITS A 368 FITS A 368 FITS A 368 FITS A 368 FITS A 368 FITS A 668 HOUSING HOUSING HOUSING HOUSING HOUSING HOUSING HOUSING
FITS A 668 HOUSING FITS A 668 HOUSING FITS A 668 HOUSING MIS A 668 HOUSING FITS A 668 HOUSING FITS A 668 HOUSING .. FITS A 668 HOUSING .. FITS A 668 HOUSING .. FITS A 668 HOUSING .. FITS A 668 HOUSING .. HIS A 668 HOUSING .. FITS A 668 HOUSING ... FITS A 668 HOUSING .. FITS A 668 HOUSING .. FITS A 668 HOUSING .. FITS A 668 HOUSING .. FITS A 668 HOUSING .. FITS A 668 HOUSING ... FITS A 668 HOUSING ... 604 378
Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501
ACOTEC
Carretera Gral. San Martin 6461 Quilicura Santiago , Chile 56-2-6248310 fax 56.2.6231851
T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436
www.irproducts.com
Superior resistance to sliding abrasion and impact Engineered to outwear rubber, polyethylenes, basalt and conventional polyurethanes Highest quality construction with excellent dimensional stability for "an OEM fit"
Standpipe
Steel plate fabrication with 3/8 Irathane lining through cylinder.
Skirt Board
Solid Irathane construction. Will not deteriorate like rubber.
Rotor
Balanced steel insert encapsulated in Irathane, designed to provide maximum Irathane coverage.
Disperser
Solid Irathane construction with integral bolting ring. No stator spacing ring required.
Draft Tube
Steel plate fabrication with 3/8 Irathane lining on inside diameter and 1/4 Irathane lining on bottom surface of base plate.
Flotation Parts
FLOTATION PARTS
PART DESIGNATION WEMCO BRAND 66 TYPE (100 CU Fr)
#66D ROTOR #66D SKIRT/EA (6/SET) #66D DIFFUSER #66D ROTOR 10-0019-E 10-0059-E 10-0060-E 10-0029-E
Irathane Products
Engineered solutions to severe abrasion, impact, corrosion and wear problems. Irathane parts withstand the most severe working environments encountered in the mining, power generation, sand and gravel, and other heavy processing industries. Our stringent quality assurance programs begin with incoming inspection of all raw materials and proceed through total quality control of all manufacturing phases from computer-controlled casting operations to inspection of every finished product. When you specify Irathane products, you can "rest easier" knowing that your worst maintenance headaches are under control.
Discharge Sleeves
Pump Parts
Classifier Shoes
Hydrocyclone Liners
Lined Pipe
Screens
Sheet Goods
Flotation Parts
Launder Liners
Fittings
Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501
ACOTEC
Carretera Gral. San Martin 6461 Quilicura, Santiago Chile Phone 56.2.624.8310 Fax 56.2.623.1851
T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436
www.irproducts.com
IRATHANE CLASSIFIER SHOES are replacing alloy shoes in mineral processing, sand and gravel plants, and other slurry related operations. Lightweight IRATHANE shoes offer greater wear resistance and increased service life than hardened alloys.
Lightweight for fast, trouble-free installations Interchangeable between right and left-hand screws to reduce
inventory
OEM NO.
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
DESCRIPTION
36" 48" 54" 54" 54" 54" 60" 60" 66" 72" 72" 78" 78" 84" 84" 84" 78" OUTER OUTER OUTER INNER OUTER OUTER OUTER (EXTENDED) OUTER OUTER MIDDLE OUTER OUTER COMBINATION OUTER OUTER INNER INNER COMBINATION INNER
SHOE TYPE*
1 1 1 1 1 2 5 1 1 1 1 3 1 1 1 1 1
PROFILE
FLAT STEPPED FLAT FLAT FLAT STEPPED TAPERED FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT
THICKNESS
1 3/4, 1/2 1 1 1 1, 5/8 1, 1/2 1 1 5/8 1 1 1 1 5/8 5/8 3/4
To assure maximum mean running time and minimal downtime Many classifiers use only outer shoes. With lightweight Irathane classifier shoes it is both economical and practical to cover the complete wear area of the screw using a middle and inner shoe, or a combination as shown in the selection key. Irathane Classifier Shoes can be produced in a variety of special sizes, if you do not see a specific size on this data sheet, please fill out the Classifier Shoe Questionnaire and our Engineering Department will accommodate you. *See selection key for configurations.
IRATHANE products provide long lasting solutions to the toughest abrasion, impact, and corrosion and wear problems.
OEM NO.
DJ-10601-A N/A N/A
DESCRIPTION SHOE
36" CINDACO OUTER 54" CINDACO OUTER 66" DOUBLE 36" SHOE
PROFILE TYPE*
5 5 5 (6 Holes) 1
THICKNESS
FLAT FLAT FLAT FLAT
IN INCHES
1 1/8 3/4 1 1
OEM NO.
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
DESCRIPTION SHOE
24" OUTER 24" OUTER 30" OUTER 36" OUTER 42" OUTER 66" INNER 66" INNER 66" OUTER 66" OUTER 66" INNER COMBINATION 78" INNER 78" INNER 78" OUTER 78" OUTER 78" OUTER 78" INNER COMBINATION 78" INNER COMBINATION
PROFILE TYPE*
1 1 1 1 1 3 3 1 1 2 3 3 1 1 1 3 3
THICKNESS
FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT
IN INCHES
3/4 1 1 1 7/8 1 2 1 1 1/2 1 2 1 1 2 5/8 1/2
OEM NO.
N/A WB 5918 WB 6147 WA 7842 WA 4685 WA 4691
DESCRIPTION SHOE
20" OUTER 20" OUTER 22" OUTER 24" OUTER 24" OUTER R.H. 24" OUTER L.H.
PROFILETYPE*
1 1 1 5 2 2
THICKNESS
FLAT FLAT STEP FLAT FLAT FLAT
IN INCHES
1 1 1, 5/8 1 3/4 1
ISI NO.
2-0084 2-0025 2-0145 2-0068 2-0026 2-0124 2-0085 2-0040 2-0170 2-0166 2-0119 2-0061 2-0169 2-0165 2-0166 2-0170 2-0173 2-0178 2-0180 2-0183 2-0184 2-0187 2-0188 2-0175 2-0217 2-0193 2-0202 2-0204 2-0205
OEM NO.
WA 2882 N/A RH WA7844 WA 2734 WA 2377 7844/7847 WA 4671 WA 4636 N/A N/A N/A RH WA4135 RL WA4136 RH WA11548 LH WAl2088 N/A WB5968 N/A WA2946 N/A N/A N/A N/A N/A N/A WA 4636 1548
IN INCHES
1 1 1 1, 3/4 1 1, 5/8 1 1 1, 5/8 1 1 3/8, 7/8 1 1 1, 5/8 3/4, 1, 1 1 1 1 1, 1/2 1, 1 3/4, 5/8, 1 5/8, 1 1, 1 3/4 1 1/4 1 1 1 1/2 5/16
ISI NO.
2-0109 2-0122 2-0123 2-0071
OEM NO.
18499/30114 N/A 18500 30123
THICKNESS
IN INCHES
1 1/2 1 1, 3/4
OEM NO.
12278 30124/13324 18503 N/A N/A N/A 18502 25786 N/A
DESCRIPTION SHOE
48" OUTER 54" OUTER 66" OUTER 36" OUTER 44" OUTER DOUBLE 54" OUTER 60" OUTER 48" OUTER DOUBLE 36" DOUBLE OUTER
PROFILE TYPE*
1 1 2 5 4 1 3 4 6
THICKNESS
TAPERED TAPERED TAPERED STEPPED TAPERED FLAT FLAT FLAT TAPERED
IN INCHES
1, 1/2 1, 1/2 1, 1/2 5/8, 1 5/8, 1 1 1 1 1/2,1
OEM NO.
N/A N/A N/A N/A
DESCRIPTION SHOE
FLAT 36" OUTER 60" NEW ENGL. OUTER 60" NEW ENGL. INNER
PROFILE TYPE*
1 1 4 1
THICKNESS
FLAT FLAT FLAT FLAT
IN INCHES
1 1 1 1
OEMNO.
N/A N/A 8984 WO 26966 8983/8984 8970/8971 8985/9149 8247 N/A N/A N/A N/A 8247 N/A
DESCRIPTION SHOE
24" OUTER DOUBLE 24" OUTER 30" OUTER 30" SHOE 30" OUTER 36" OUTER 44" OUTER 44" OUTER 54" OUTER 30' OUTER 54" OUTER 44" DOUBLE OUTER 44" OUTER 36" OUTER
PROFILETYPE*
4 1 1 1 1 1 1 1 1 1 5 1
THICKNESS
FLAT FLAT STEPPED STEPPED FLAT FLAT FLAT STEP FLAT STEPPED TAPERED FLAT STEPPED FLAT
IN INCHES
1 1 1, 1 1/4 1, 13/16 1 1 1 7/8, 5/8 1, 5/8 13/16, 1 1 1/4, 1 1 5/8, 1 1
OEM NO.
N/A N/A
DESCRIPTION SHOE
22" OUTER 30" OUTER
PROFILE TYPE*
1 1
THICKNESS
FLAT FLAT
IN INCHES
1
OEM NO.
A278328C N/A N/A N/A
DESCRIPTION SHOE
36" OUTER 36" OUTER 42" OUTER 30" OUTER
PROFILE TYPE*
1 1 1 1
THICKNESS
FLAT FLAT FLAT FLAT
IN INCHES
1 1 1 1/8 1
OEM NO.
N/A N/A 31092N/43870 54645 30131 N/A N/A 80351AR N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 80471 N/A
DESCRIPTION SHOE
24" OUTER 36" OUTER 36" OUTER 44" OUTER 48" OUTER 48" OUTER 42" OUTER 54" OUTER SINGLE 66" OUTER 66" MIDDLE 72" OUTER 72" INNER 78" INNER 78" OUTER 78" OUTER COMBINATION 84" OUTER COMBINATION 84" 3RD ROW 88" INNER #125 WEMCO 84" OUTER 84" INNER 60" OUTER 36" DOUBLE INNER 66" INNER 24" INNER 36" OUTER 66" OUTER 60" EXTENDED
PROFILE TYPE*
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 5 1 5
THICKNESS
FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT TAPERED FLAT FLAT FLAT FLAT FLAT TAPERED FLAT FLAT
IN INCHES
1 1 5/8 1 1 1 7/8 1 5/8 5/8 1 1 1 1-5/16,1 1 1 1 1/2, 7/8 1 1
Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501
ACOTEC
Carretera Gral. San Martin 6461 Quilicura Santiago , Chile 56-2-6248310 fax 56.2.6231851
T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436
www.irproducts.com
www.irproducts.com
patented sleeves protect launders, sumps, distributors and collection boxes by having the material wear on itself instead of on structural surfaces
High-slip surface promotes smooth slurry flow Unsurpassed wear resistance provides excellent protection of metal, concrete and fiberglass structures Lightweight sleeves are easy-to-install and replace, no tools or fasteners required
PIPE SIZE 2-1/4 2-1/4 2-1/4 2-V4 2-1/4 2 3 3-1/2 3-1/2 4 4 4 4 4 5-1/4 5-1/4 5-1/4 5-1/4 5-1/2 6 6 6 6 6 6 OD 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2-3/8 3 3-1/2 3-1/2 3-7/8 3-15/16 4 4 4-1/32 5-1/4 5-1/4 5-1/4 5-1/4 5-1/2 6 6 6 6 6 6-116 ID 1-1/2 1-1/2 1-3/4 1-3/4 2 2 2-1/2 1-1/2 2-7/8 3-1/2 3-9/16 3-1/2 3-1/2 3-17/32 4-3/4 4-3/4 4-3/4 4-3/4 5 5-1/2 5-1/2 5-1/2 5-1/2 5-1/2 5-1/16 FLANGE DIA 3-9/16 4-1/2 3-9/16 4-1/2 4-112 4 4 5 5 6 5-1/2 6 6 5-1/2 6-3/4 6-3/4 6-3/4 8 8-1/2 8 8 8 8 8 8-1/2 FLANGE WIDTH 1 1 1 1 1 3/8 2 1/4 1/4 1/2 12 3/8 12 2 1-1/2 2 2 2 12 3/8 2 2 12 2 1/2 *SLEEVE LENGTH 2 2 2 2 2 4 6-1/2 6-3/4 6-3/4 8 6 4 6-1/2 6-1/2 4-3/4 4-3/4 6 26-3/4 7-1/2 6 12 15 6-1/2 18-1/4 7-1/2
ISI NUMBER 1-0179 1-0027 1-0178 1-0028 1-0029 1-0012 1-0046,1-0006 1-0124,1-0130 1-0033A 1-0185 1-0128 1-0142,1-0113 1-0149 1-0007 1-0107 1-0008 1-0065 1-0085 1-0080 1-0114,1-0141 1-0090 1-0023 1-0150 1-0084 1-0015
* All dimensions are in inches. Sleeve lengths shown are maximum. Sleeves can be poured any length up to lengths-shown.
* All dimensions are in inches. Sleeve lengths shown are maximum. Sleeves can be poured any length up to lengths-shown.
ISI NUMBER 1-0111 1-0011 1-0079-H 1-0079-0 1-0079-F 1-0079-E 1-0079-D 1-0079-C 1-0079-B 1-0079-A 1-0071 1-0153 1-0104 1-0110 1-0062 1-0048 1-0063 1-0076 1-0109 1-0014 1-0055 1-0003 1-0072 1-0087 1-0058 1-0020 1-0019 1-0018 1-0183 1-0094 1-0017 1-0034 1-0002 1-0024
OD 12 13-1/4 14 14 14 14 14 14 14 14 14-1/2 14-5/8 15 15 15-1/4 15-1/4 15-1/4 15-3/4 16 17-1/4 18-5/8 18-5/8 19-1/4 22 23 23 23 23 23 25-1/2 27 28 39-1/2
ID 11-1/2 12-1/2 13 13 13 13 13 13 13 13 13-1/2 13-7/8 13 14 14-1/4 14-1/4 14-1/4 13-3/4 14-3/4 16-1/2 17 17 18-1/2 20 22 22 22 22 21-1/2 22-1/2 25 26 38-1/2
FLANGE DIA 14-3/4 16-3/4 18-3/4 18-3/4 18-3/4 18-3/4 18-3/4 18-3/4 18-3/4 18-3/4 18 16-1/4 23 18 18 18 18 19-3/4 21 20-3/4 25-1/2 25-1/2 22-3/4 26 28 28 28 28 28 28 29 34 34-11/16 46-1/2
FLANGE WIDTH 2 2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 2 2 1/4 2-1/2 2-3/4 2-3/4 1 1-1/2 1 2 1 1 2 2 1 2 2 2 2 2 3/4 1 1 2
*SLEEVE LENGTH 20 12 43-1/2 46-1/2 48-1/2 54-1/2 55-1/2 63-1/2 65-1/2 68-1/2 21-1/2 17 24 12-3/4 7 11-3/4 18 28 36 12 13-1/2 20-3/4 12-3/8 5 6 14-3/4 18-3/4 22-3/4 23 13-1/2 4-1/4 28 25-3/8 10
29-11/16 27-5/8
Where two part numbers are shown, order by either part number (ex: 1-9999, 1-0000).
* All dimensions are in inches. Sleeve lengths shown are maximum. Sleeves can be poured any length up to lengths-shown.
16-3/4 16-3/4
PIPE SIZE 15 15 15 15
OD 8-3/8 15 15 15
ID 7-3/4 11 11 11
OD 7-1/2 8-3/8 14
ID 6 7-3/4 12
PIPE SIZE 3
OD 3
ID1 2
ID2 3-1/4
A 3/4
OD 10-3/4
ID 9-1/4
FLANGE DIA 13
* All dimensions are in inches. Sleeve lengths shown are maximum. Sleeves can be poured any length up to lengths-shown.
PIPE SIZE 8
OD 8
ID1 7-1/2
ID2 5-1/2
FLANGE DIA 10
FLANGE WIDTH 2
FLANGE LENGTH 8
PIPE SIZE
OD
ID1 9
ID2 14-1/16
ID3 12-5/8
FLANGE LENGTH 11
15-1/4 15-1/4
PIPE SIZE
OD
A 1 1 1
B 12 1/2 1/2
FLANGE DIA 18 18 18
ISI NUMBER 1-0101 1-0092 1-0137 1-0173 1-0147 1-0154 1-0155 1-0156 1-0157
DRAW NO 1 1 2 2 2 2 2 2 2
A 3 2 -
SI NUMBER 1-0052
OD2 3-1/2
ID1 5
ID2 3
A 2
B 10
SLEEVE LENGTH 18
A B (DEG.) 36 54 54 6 31 31
C 15 61 57
D 11-5/16 39 35
* All dimensions are in inches. Sleeve lengths shown are maximum. Sleeves can be poured any length up to lengths-shown.
Discharge Sleeves
Pump Parts
Classifier Shoes
Hydrocyclone Liners
Lined Pipe
Screens
Sheet Goods
Flotation Parts
Launder Liners
Fittings
Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501
ACOTEC
Carretera Gral. San Martin 6461 Quilicura, Santiago Chile Phone 56.2.624.8310 Fax 56.2.623.1851
T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436
www.irproducts.com
Irathane launder liner significantly outperform rubber and metal liners with lightweight, easy to install protection. Because of the naturally smooth and slick surface, Irathane linings enhance slurry flow and reduce solids sanding or material build up. These superior quality launder liners are available to fit numerous launder or flume configurations including V-shape, half-round, or square bottom. Custom liners can be designed to meet any specific requirements. To prevent wear on discharge piping, Irathane deadbed and wear sleeves are often used with Irathane launder and chute liners to provide complete long term protection. Irathane launder liners extend launder and chute operating life, reduce downtime, increase mean running time-and assure significant savings in operating costs.
Irathane Liners are easily placed into a launder secured in place by simple field installed bolts, clips or welding.
WIDTH 30 24 18 36 36
HEIGHT 12 12 12 30 30
C 1 1 1 1 1
DIA 1 24 9-1/2 4 20 20
DIA 2 21 8 3-1/4 19 19
A 38 17 17 23 23
B 15 12 9 12 24
V Shape
R1
R2
2-7/8 2-1/4
3-3/16 3
WIDTH 6
HEIGHT 7
LENGTH 57-3/4
T 1/2
R1 2-1/5
R2 3
C 3/4
U Shape
ISI NUMBER 5-0162 5-0003 5-0005 5-0007 5-0009 5-0012 5-0163 5-0028 5-0144M 5-0030 5-0071 5-0105 5-0119 5-0140 5-0147
HEIGHT 8 16 12 12 12 12 12 14-1/2 12 12 16 12 18 34 30
T 1/2 1/2 3/8 3/8 3/8 3/8 3/8 1/4 3/8 3/8 1 3/8 3/8 3/4 3/8
T2 1 1 1 1 1 1 1 1 1-1/2 1 1 1 1 3/4 1
C 1-1/2 1-3/8 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/4 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 3/4 1-1/2
A 1-1/2 3 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/22-1/2 3/4 2-1/2
ISI NUMBER 5-0169 *5-0058 5-0141M *5-0060 *5-0059 5-0161 5-0087 5-0166 5-0026 5-0029 5-0167
T 1/2 1/2 3/4 1/2 1/2 3/8 3/8 5/8 5/8 1/2 11/16
C 3/4 3/4 2 3/4 3/4 5/8 3/4 1-1/2 1-1/2 1-3/4 1-3/4
Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501
ACOTEC
Carretera Gral. San Martin 6461 Quilicura, Santiago Chile Phone 56.2.6248310 Fax 56.2.6231851
T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436
3516 East 13th Avenue Hibbing MN 55746 Phone 218.262.5211 Fax 218.262.4103
www.irproducts.com
IRAPAIR 255 is an outstanding general-purpose two component trowel grade urethane compound. IRAPAIR 255 can be easily trowelled to thicknesses or one inch on a vertical surface without sagging. Because it is a polyether base, IRAPAIR 255 is excellent for use as a protective lining against abrasion, heat, humidity or moderate concentrations of mineral acid or alkalines. IRAPAIR 255 has been success fully used as a grouting material to seal and protect joints in tanks and slurry pipelines and as a high-build lining in areas of concentrated impact and abrasion.
IRAPAIR KIT
To facilitate and expedite field and in-plant repair of equipment and surfaces, Irathane provides the IRAPAIR KIT. The IRAPAIR KIT contains all materials and tools for making fast, durable repairs on such items as conveyor belts, pump liners, or any rubber, metal or urethane surface. The IRAPAIR KIT features IRAPAIR FASTFIX, the high performance urethane compound which readily cures at room temperatures thus retaining repaired equipment to service in 4 to 6 hours. Irathane Systems IRAPAIR products are the solutions to your difficult repair problems. In addition to the IRAPAIR products, Irathane offers high abrasion and corrosion resistant sprayable urethane coatings, high performance cast parts, and urethane lined pipe. Irathane looks forward to providing its comprehensive range of urethane products to solve your abrasion and corrosion problems.
Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501
ACOTEC
Carretera Gral. San Martin 6461 Quilicura, Santiago Chile Phone 56.2.624.8310 Fax 56.2.623.1851
T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436
www.irproducts.com
ACOTEC
Carretera Gral. San Martin 6461 Quilicura, Santiago Chile 56-2-6248310 fax 56.2.6231851
www.irproducts.com
High-performance Irathane sheet and Irathane castings are formulated to withstand the most severe working environments encountered in the mining, power generation, sand and gravel, and other heavy processing industries. IRATHANE SHEETS ARE IDEAL FOR LINING AND PATCHING
Launder chutes Bins Floatation cells Tanks Truck beds Turn heads Ducts Mixer liners
Only 1/7th the weight of steel for easier installations. Irathane sheets outwear mild steel 10 to 1.
Excellent resistance to abrasion and impact Vibrating damping efficiency is 30 times better than steel High slip surface superior release properties Excellent resistance to many chemicals
Limits rust and corrosion. Impact energy is absorbed to extend mean running time as well as reduce noise levels. Minimize material hang-ups, bridging problems and maintenance downtime.
70, 82 and 90 durometers. We will help select the compound required to meet your specific application, whether wet, dry, impact or sliding.
Standard sizes available: (4 x 8), (4 x 10), (5 x 8), (5x10). Custom shapes are available. Custom cast shapes can reduce labor, waste, and installation time. Thicknesses available: 1/4th inch to 1 inch. Thickness custom sizes
to 2 inches.
Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501
ACOTEC
Carretera Gral. San Martin 6461 Quilicura, Santiago Chile Phone 56.2.624.8310 Fax 56.2.623.1851
T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436
www.irproducts.com
Irathane Systems, Inc. 3516 East 13th Avenue Hibbing MN 55746 Phone 218.262.5211 Fax 218.262.4103 www.irproducts.com
Part # 3-0015 3-0016 3-0027 3-0029 3-0042 3-0028 3-0037 3-0040 3-0041
Length 96" 120" 96" 120" 96" 120" 72" 38'-0 38'-0
Width 42" 42" 42" 42" 36" 36" 16" 40-1/2" 40-1/2"
Height 4-1/2" 4-1/2" 7" 7" 5" 5" 2" 7" 6"
Cavity Size 3-1/2" Dia. 3-1/2" Dia. 4-1/2" Dia. 4-1/2" Dia. 3-1/4" Dia. 3-1/4" Dia. 1-1/8" Dia. 5" Dia. 3-3/4" Dia.
Weight 682 lbs. 852 lbs. 610 lbs. 852 lbs. 415 lbs. 518 lbs. 63 lbs. 3000 lbs. 2208 lbs.
Standard Sizes
Part # Length Width Height Cavity Size Weight 3-0023 24" 18" 4-1/2" 2-1/2" 37 lbs. 3-0021 24" 18" 4-1/2" 2-1/2" 37 lbs.
3-0023
3-0021
3-0037 3-0040 & 3-0041
Custom sizes can be manufactured upon request. All crossover pads are for rubber tired vehicles only. Not for metal tracked equipment.
Irathane Systems, Inc. 3516 East 13th Avenue Hibbing MN 55746 Phone 218.262.5211 Fax 218.262.4103 www.irproducts.com
Irathane Systems Polyurethane Spray Nozzles are tough, resilient, high-temperature products that
are mostly used in Coal Fired Flue Gas Desulfurization (F.G.D.) Plants.
Tough proprietary urethane is virtually unbreakable as compared to traditional ceramic nozzles.
Characteristics of Irathane Systems Polyurethane Spray Nozzles Cost effective compared to ceramic Installation friendly (because not fragile) Custom made to your specifications High Temperature Spray Nozzle that exceeds 180 Operating Temperature Stainless Steel Threaded Couplings are bonded to the nozzle to prevent detaching under use Standard Size threaded coupling 2-1/2 and 3" (Other sizes as requested) Irathane Systems also offers a 3" Flange Type Spray Nozzle with a four-bolt pattern
Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501
ACOTEC
Carretera Gral. San Martin 6461 Quilicura Santiago , Chile 56-2-6248310 fax 56.2.6231851
T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436
www.irproducts.com
Power cost reduction for turning mills. Reduced mill fatigue on trunnions, bearings, etc. Potential for increased production - loads in mills. Custom Design
Increased processed material throughout. Increased mill shell protection. Reduced installation time. Environmental Solutions
Rebuild and repair results in reduced replacement and disposal costs. Tighter fit for dryer ends and dust control.
IRATHANE SYSTEMS, INC. MILL CAST PARTS APPLICATIONS DESCRIPTION 1. FEED END SEAL RING MATERIALS REPLACED RUBBER LINATEX METAL 2. FEED END SCOOP BUCKET METAL VULCANIZED RUBBER LIGHT WEIGHT DEFORMS READILY (DECREASES DAMAGE) DECREASES MAG. LOSS 3. DRIP RING CAST IRON FABRICATED STEEL 4. FILLER RING CAST IRON RUBBER 5. DISCHARGE INSERTS RUBBER CAST IRON WEIGHT COST WEIGHT COST COST WEIGHT REDUCTION SAFETY LIFE 6. DISCHARGE CONE RUBBER CAST IRON WEIGHT REDUCTION SAFETY COST LIFE 7. TRUNNION LINER RUBBER STEEL 8. TROMMEL SCREEN RUBBER WIRE CLOTH COST EFFECTIVE LIFE LIFE SERVICE COST EFFECTIVE 9. O'SIZE RETURN BUCKET RUBBER STEEL EASE OF CHANGEOUT COST EFFECTIVE DEWATERING 10. BUCKET EXTENSION AND SEAL RING 11. FEED BOX LINER RUBBER LINATEX STEEL LIFE FLEXIBILITY OF DESIGN FLEXIBILITY OF DESIGN PLIABLE 12. SPIDER TUBE COVERS & WEAR PLATES 13. BOLT PLUGS RUBBER VULCANIZED RUBBER CAN BE PLACED VISUAL INSPECTION POSSIBLE EASE OF INSTALLATION FEATURES OF IRATHANE DECREASE MAG. LOSS DESIGN FLEXIBILITY
RUBBER
RUBBER
METAL
RUBBER
RUBBER STEEL
REPLACEABLE ROTATABLE
Systems designed modular screen panels for the trommel discharge end of the plant's 15 rod mills. These easily installed, interchangeable screens have increased the running time of each rod mill from 1100 hours to more than 4100 hours, while eliminating many hours of downtime previously consumed for trommel removals and screen replacements.
Irathane/Elliott Systems
3015 CKSO Road, Sudbury, Ontario CANADA P3G 1B5 Phone 705.522.6730 Fax 705.522.1501
ACOTEC
Carretera Gral. San Martin 6461 Quilicura, Santiago Chile Phone 56.2.624.8310 Fax 56.2.623.1851
T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436
www.irproducts.com
Irathanes Quadra-Flex is well suited for most applications. Well suited applications: x x x x x x x x x x Limestone Sand Clay Gravel Iron ore Coal Copper Granite Fertilizers Andulasite
www.irproducts.com
Screening Accessories
Spray bar deflectors Tension bars Rubber & urethane side rails & skirtboard Pins & Sleeves Impact panels Dams Retro fit kits to convert to a flat deck modular screen
Sheet Stock
Formulated to withstand the most severe working environments encountered in sand and gravel, mining, power generation and other heavy processing industries.
Advantages
Lightweight and flexible 1/7th the weight of steel Excellent resistance to sliding abrasion Vibration damping efficiency is 30 times better than steel High slip surface/superior release properties Available in any thickness and up to 5 x 10 Custom sheets fabricated to order Available plain, with or without weld plates, expanded metal, or full metal backing
Mixer Liners
These weldable liners resist impact and sliding abrasion while significantly reducing sticking to keep your drum operating smoothly.
Other applications
Cement bin liners Agg. bin liners Mud hopper liners Turn head liners
Advantages
High slip surface Vibration damping reduces noise Weldable design
Products Pumped
Copper Tailings Taconite Tailings Fly Ash Limestone Phosphate Molybdenum Sand
Advantages
Replace on the spot Material selection available Cast to OEM tolerance, balance & fit Impeller cores can be recycled
Fast Fix
An economic alternative to liner replacements in a high performance trowelable urethane compound.
Conveyor belting
Flexible repair for tears and gouges
www.irproducts.com
Company Background Industrial Rubber Products specializes in rubber lined pipe and equipment for the mining, power, and other heavy industries. Other specialty products and services include rubber lining, molded rubber, cast urethane, sprayable urethanes and specialty coatings. At Industrial Rubber Products, our Mission is to be a full-line designer, producer, and supplier of protective products for mining and mineral processing companies, the pulp and paper industry, and other related industries on a global basis. Quality is not only the aspect of providing better products and service to our customers than our competitors. Quality is now the essence of our purpose. At Industrial Rubber Products we aim to constantly improve our products and service by continually reducing the variability of our processes and never depending upon inspection to achieve quality, but as a tool to measure this variability. Industrial Rubber Products Inc. and its subsidiaries design, manufacture and distribute abrasion-resistant products and equipment, protective linings, proprietary products and urethane and rubber molded products. Our subsidiaries include: TJ Products in West Jordan, Utah Irathane Systems in Hibbing, Minnesota Irathane/Elliott in Sudbury, Ontario, Canada Industrial Rubber Applicators in Hibbing, Minnesota For over 30 years we have served customers in the United States, Canada, Mexico, South America and Asia in the following industries: Mineral Processing/Mining Aggregate/Sand & Gravel Power Paper and Pulp Aerospace/Military Transportation Petroleum Agriculture Construction Concrete/Ready Mix
www.irproducts.com
www.irproducts.com