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Industrial Rubber Products

Catalog Index

DESCRIPTION OF INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SECTION # General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Preface Lined Pipe - (Irathane, Iracore & Rubber) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1. Pump Liners & Impellers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. Hydrocyclone Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. Flotation Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4. Classifier Shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5. Dead-Bed & Wear Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6. Launder & Chute Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7. Irapair Products and Polyurea Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8. Sheets, Cross-Over Pads, Spray Nozzles, Mill Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .9. Modular Screening Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.

Irathane/Elliott Systems
3015 CKSO Road, Sudbury, Ontario CANADA P3G 1B5 Phone 705.522.6730 Fax 705.522.1501

Industrial Rubber Applicators


3804 13th Ave East Hibbing, MN 55746 Phone 218.263.8831 Fax 218.263.9731

T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436

Iracore Intl
3430 13th Ave. East Hibbing, MN 55746 Phone 218.263.8831 Fax 218.262.4103

Irathane Systems, Inc.


3516 East 13th Avenue Hibbing MN 55746 Phone 218.262.5211 Fax 218.262.4103

www.irproducts.com

Irathane Systems, Inc.


Engineered Solutions to Abrasion

An Industrial Rubber Products Company

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i ngineers i ) u r l < n o v v l e d g e ap brlo cj e c e p r o p e r t i e s o f ourpneuseiheuniquc polyrners to solvethe crseiyiormulaiecl m p a c tc , or r osi demandina g b r a s i o ni , problems" urcai' losionand , uarry o r m i n i n gq o r m u l a t efd C r i g i n a l lfy p r o c e s s i n g , s a n d a n dg r a v r n g ,r n i n e r a l applica el, and othersevere-scl'vice the comoines uniquely Iions /flAll /A/\/tr w i t ht h e i o u g h n e so s f a l i n e a ip l a s t i c lubber r e s i l i e n co eI s o i l n a t u r ar sn a b l e I h e s ee n g i n e e r ep dr o p e r i i ee produrcts itl/\ll-lAl\lE to outwearrubber, polyeth ilal<eEiass, epoxyresins, basait, pl olyurelhane as nd y r e n e sc , onventiona s t e e l r o na n d u n p r o t e c t erd

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As a fully integratedpolyurewe formuthanemanufacturer, late and test our proprietarY and design,test and urethanes everybatch of document @ products. IRATHANE

produce andtestall We alsoformulate, primers curing agents and adhesives, products. usedwithourfullyengineered which operations, integrated These R&Dfacilities, state-of-the-art include quality of dependcontrol total ensure products including cost-effective able, comproprietary andcustom-designed ponents, thanOEMquality andbetter parts. replacement project anddesign Ourknowledgeable unique useIRATHNVES engineers the mostdemanding properties to solve andwear corrosion impact, abrasion, or oblem s.

Easy-to-install IRATHANEpump liners are widely used in many industries,includingpower generation where they withstandsulfuric acids, erosioncorrosion, abrasion and wear in FGD scrubbers.

Throughout the world, the suPeriof IRATHANE@ or wear resistance reduces unscheduled downtime, whiteprotecting investmentsin capital equipment.

for dependreputation Ourworldwide to abrasion, solutions ablelong-term with andwearbegins impact, corrosion who know localsalesrepresentatives worksbest. whereand how IRATHANE chemists, fromour experienced Support manufacturing and engineers design work personnel whotakepridein quality its maintain Systems IRPlrathane helps probpractical position as a leadership lem-solver. our chemists assurance, Fortotalquality testsat fourstages:All conduct QC/QA prior aretested rawmaterials incoming everybatchof formulated to processing; chemimustpassstringent IRATHANE is everycasting tests; cal and physical specifimeet exact it must and checked are visually and all products cations; prior to shiPment. inspected casting controlled Our electronically helpto maximize machines Product by maintainand performance integrity of basematerials ingoptimumblends - large or small. for every casting lbs. morethan2,000 weigh Some proportioned precisely By maintaining under IRATHANE ratiosand dispensing are castings void-free a vacuum, assured.

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on whatwe do best,so We concentrate you can concentrate on your operations.

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comparisons of ln side-by-side @ polyIBATHANEto conventional and other materials, urethanes our provide ngs consistently casti longer wear resistance.

othercastings By outwearing by a wide range margin in a diverse of installations, products: IRATHANE . reduce unscheduled downtime . assure workruns uninterrupted . maintain protection for excellent investments expensive capital pumpliners, profor example, IRATHANE videbetter thanOEMfits,whileassuring wearresistance. suoerior parts, custom-designed Otherretrofit partsfabriandproprietary components IRATHAN withwear-resistant E cated modular, hooked include: andbolted panels; shoes; classifier conedisscreen liners for andpulplifters/pan chargers grate mills; launder liners; discharge chute liners; flotation repair kits;hydrocyclone pumpparts; parts; replacement andcussuchas salVsand spintomcomponents maintenance, nersfor highway etc.

1'x 1' modular screens IRATHANE screens,we By designinginterchangeable quadrupled the runningtimeof theserod mills. IHATHANE screensalso eliminat Quick-change transport ed the needfor craneliftsand trommel shops. Thepaybackfor thisproject to fabrication in hours. wasmeasured

@ne aff tlhe llargestltrsllume appllnaa@ tions far [RAThtlAruE nssrlurry provide effiaientl pipelines, wlhia['n 'itranspartation af lhigttXyahnastve s" an d aarros itte rnatertall

lined of lR,ATH/\A/F installations 1-ypical p i p ei n c l u d e hundredo s f m i l e so f l a r g e and pipingfor copperslurries diannetor s m o l y b d c n u mi t l r r i e s r o ns a n d s , t a i l i n g si , , o a la n d c o a ll i n e s ,p h o s a n d t a i l i n g sc c,o p p e r tailinEs p h a i es l u r n l e s ta , conite h i Ehly o t h e r a n d nicl<e slm e i t o s r lag acicl in Ei l u t e rnaierials , c l t l d i nd abrasivo anij associated in gas scrubbers siurries pipinE. slurry pg rosg u p e r l olro n g - l a s t i n By maintaintn corroimpact, abrasion, agalnst Iection IRATH/\I\IE sion,wear and leakage, linedpipe,lR/\fHAhlEpump linersan<i min propeller lintngs lRAf|lAl\ll:agitatolreturnort and maximize imizedowntirne l. invostnnen cs i t e di n t h i sb r o c h u r e t f h ea p p l i c a l r o n of our connmitlare only a {ew exannples by cJesign mentto bettorperfornnance p,o w e r , rocesslng F o r h e l pw i t f rm i n i n gp og r pollution generatlon m , anufacturin ,lease c a l lo u r l o c a l c o n i r op l r o b l e m sp or one of the telesalesrepresentaiive on the backof tfiris phone/fax nurnbens orocnure.

Svstems lrathane IRP


Betterperformanceby destgn:For superior resistanceto abrasion,rmpact,corro' son and wear.

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facilities Production
Since 1957,lndustrialRubberApplicatorshas focused on meetingthe needsof the miningand power industries. Emphasizing innovative product ingenuity and a dedicatedwork engineering, force,lndustrialRubberApplicatorshas createda Amongsatisfied customers, tradition of excellence. goes beyond Applicator's reputation lndustrial Rubber providingqualityproductsand proud customer effective solutions. service-it'saboutproviding At lndustrialRubberApplicators,we takepride in our products,our facilitiesand capabilities, our hardworking craftspeople our experience, of progressive and our role in the development power industries. ideasfor the miningand imagination and skilled Wecombinecreativity, it withour high workmanship, and thenmeasure standards of qualityassurance.Theresultis reliable,durableproductsthat provideoutstanding applications. servicein demanding
Industrial Rubber Headquartered in Hibbing, Minnesota, a facility on eight acres Applicators operates 30,OO0-square-foot plant to line over 100,000 square allowsus of land.Our spacious per feet of rubber month and affordsus the capacityto simultanejobs. From 40-foot-long pipes to small ously craft severalditferent plantfor parts,we havea placein our manufacturing engineered any size project.

include: facilities Our


. Complete shot blastand cleaning for sand and grit media equipment . Wheeledand overheadcranes . Steampressure curingequipment

in performance Partners
products. is morethanquality Performance the people behind the products. It includes Rubber at Industrial Oneof ourphilosophies is to establish relationships Applicators ongoing We workhardat developing withourcustomers. relationships so ourcustomers theselong-term knowwe'llbe therewhentheyneedus the most. through relationships benefit ourcustomers Ongoing performance and the first-class service, consistent from We benefit innovation thatwe try to provide. of the customers the respect andconfidence
we serve.

. Complete stockof rubberlining material . Pump repairsstations . Urethane and paint coatings spray booth . Outsidesandblaster and pipe lay-downarea

lining Rubber specialists


in rubberliningequipIndustrial RubberApplicators specializes We are expertsin lining mentfor the miningand powerindustries. mill partsto replace and designing steelpipeand engineering steel and/or urethaneparts. We can also relineexistingrubberlinedpipeand parts.
ln addition to rubber lining, Industrial Rubber Applicators also provides urethane spray coating services for almost any size project. We provide on-site service, often working during scheduled shutdowns for regular maintenance.

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pipe lining Rubber steel


the quality and linings. Years of experience ensure of ourservice years, Industrial Rubber Applicators successfully Overseveral receiving linedover500,000 linear feetof pipewithout rubber of thataccomplishment, a single warranty claim.We'reproud it means ourcustomers aresatisfied. because in We arecapable of liningpipeas smallas threeinches manufactured. Ourfacility diameter to the largest diameter givingus the the largest autoclaves in the Midwest, operates capability to steampressure curepipeup to 40 feetlong. We and exhaust steam curemethods. canalsooerform chemical

Here'sa partial list of the equipmentwe have lined: . . . . . . . . . . . . . . . . . . Dustcollectingsystems Uessels Ghutes Launders Gyclones Sumps Flumes fhickeners Storage tanks Disposal systems tanks Mixing Mill liners Agitating tanks Pulleys Glarifiers parts Pump Scrubbers Screens

The innovative design of lndustrial Rubber Applicators' new discharge trough offers substantial cost savings as an effective alErnative to previously used materials and parts.

for quality Double-checking


The largest autoclaves in the Midwest are at lndustrial Rubber Applicators. One measures 12 feet in diameter by 36 feet long, and the othel is 6 feet in diameter by 40 feet long.

we're Rubber Applicators, From top to bottom at Industrial quality program. We arecontinually 100%committed to ourtotal to to reduce variability in all processes, aiming making an effort quality product for all customers. manufacture the highest quality manuals at Industrial andoperating Comprehensive functions anddetail all operational and Rubber Applicators define processes. We haveinstituted tracking andinspection critical products for each to monitor all materials andfinished systems process. in the rubber lining step products to the success of rubber-lined control is essential Quality Applicators. Butthe ultimate testis the fromIndustrial Rubber performance whenplaced intoservice. of our products

parts rubber-lined Engineered


and outlast rubber-lined millpartsoutperform Ourinnovative previously in the mining industry. anddesigns usedmaterials parts repairable, are 100% offering Bestof all,ourengineered We can repair and to our customers. a significant costsavings partsat a fraction reuseengineered of the costol new parts. is recognized as more Plus,rubber replacement plastic, and it sound thanurethane and environmentally linings usedin highwearapplications. outlasts othersurface (CAD) allow us to design capabilities Ourcomputer-aided provide parts thatworkrightthe firsttime. custom
lndustrial Rubber Applicators can engineer new and replacement components to meet the demancls of difficult applications. Rubber parts can be repaired at a fraction of new replacement costs.

Careful monitoring during all production processes and complete inspection of finished ptoducts ensures onlime delivery of the highest quality products available to our customers.

us.replacement repair Rubber

lnG. Applicators, Rubber IndusUial

and otferscost-effective equipment rubber-lined Repairing positive worn advantages overreplacing environmentally to parts. Because equipment can be repaired rubber-lined partsbecomereusable. meetoriginalspecifications, Repairbondsare equalto thoseon newparts. thatis 100% rawmaterial is an all-natural Rubber disposal costsfor and reusable.In addition, repairable by repairing and scrapare eliminated wornequipment parts. At Industrial Applicators, we Rubber rubber-lined from equipment, repair anysizerubber-lined canquickly parts. steelpipeand fittingsto engineered

a 30,000-squareApplicators operates Rubber Industrial yardon eightacres foot indoorfacilityand a largeoutside of handling We arecapable Minnesota. of landin Hibbing, jobs the requiretime to meet at the same large several to are equipped Ourfacilities of multiple customers. ments any sizejob. accommodate Inc.for all your Rubber Applicators, Industrial Contact rubber liningneeds.

Industrial RubberApplicators,Inc.
3804 EastBeltline Box782 P.O. Minnesota 55746 Hibbing, . (218)262-5211 Phone: (218)263-8831 . (218) 262-4109 Fax:(218) 263-9731 www.irproducts.com Emdl:sales @irproducts.com

Industrial Rubber
PRODUCTS

Partial Listing of Rubber Lined Piping Systems


Installed Linear Feet
155,160 58,310 56,824 35,000 51,040, 45,000 12,000 5,000 10,000 75,000 25,000 10,000 100,000 200,000 10,000 25,000 25,000

Customers
LTV Steel Cleveland Cliffs Iron Ore Co. of Canada Eveleth Mine National Steel Homestake Gold Mine MN Power and Light Wabush Mines Canada Unimin US Steel Cheme (for MN Power) SMARCO Butler Tac Misc. Power Plants Chino Mines Azco Allegheny Power (Harrison Station, WV) Kennecott Utah Copper BHP Nevada Mining NY State Electric & Gas Corporation BATU HIJAU Newmont Gold

Pipe Diameter Inches


14 24 and 26 20 16 and 18 22 4, 5, 6 12 and 18 3 to 18 10 4 to 12 6 to 30 20 14 3 to 30 12 to 22 3 to 30 4 to 36

Product Transport
Taconite/Tailings Taconite/Tailings Taconite/Tailings Taconite/Tailings Taconite/Tailings Gold

Lengths
40 20 to 40 38 40 40 10, 20, 40 Various

Taconite/Tailings

Various 40

Taconite/Tailings

Various Various 20 Various

Taconite/Tailings

Various Various

Copper/Tailings

Various Various Various

12, 28, 38, 54, 60, 66 30 6 and 8

Copper

60 50, 60 Various

175,000 7,850 1,000

3 to 44

1 to 60

23,970

Note: The above listed major jobs also included fittings, elbows, etc., which are not included in total linear feet lined.

2004/LITERATUREPIPELISTING/FINAL04PIPELISTING/10-05-04

Irathane Systems
Partial Listing of Polyurethane Lined Piping Projects
Lining Pipe Diameter Thickness Inches Inches 18 1/2 7 8 16 3/8 1/4 1/2 Installed Linear Feet Product Transport Iron 26000 73000 5000 3000 2000 20000 5000 5000 10000 48000 7700 64000 2000 1000 800 1000 2000 120000 4000 3500 4000 16000 3000 3400 . 12600 8000 1500 2000 8000 Phosphate Copper Tailings Copper Tailings Sand Fill Taconite Tailings Smelter Slag Moly Tailings Copper Tailings Coal Refuse Copper Tailings Copper Tailings Iron Sands Taconite Tailings Taconite Tailings Copper Nickel Slag Copper Tailings Copper Tailings Taconite Tailings Taconite Tailings Copper Nickel Slag Taconite Tailings Iron Ore Slurry Copper Tailings Copper Tailings Copper/Ore Tailings Copper Tailings Copper Tailings Copper Tailings Copper Tailings 56% Solids (%) 60% 60% 56% 48% Particle Size 4% 65 Mesh 50%-200 Mesh -15mm -200 Mesh 4% +4 Mesh 48% - 325 Mesh -250 Mesh -125 Mesh Customer Location Bechtel/Samaroo Brazil, SA Simploit Idaho, USA Asarco/Troy Montana, USA Kennecott New Mexico, US Cities Service Arizona, USA Inland Steel Minnesota, USA Kennecott Utah, USA Cyprus/Thompson Creek Idaho, USA Asarco/Troy Montana, USA U.S. Steel West VirQinia, USA Kennecott New Mexico, USA Codelco Chile, SA New Zealand Steel New Zealand National Steel Minnesota, USA National Steel Minnesota, USA Falconbridge Ontario, Canada Falconbridge Ontario, Canada Kennecott New Mexico, USA Bougainville Copper Bougainville PNG Hanna Steel Minnesota, USA Falconbridge Ontario, Canada National Steel Minnesota, USA Samarco Brazil, SA Asarco Ray, Hayden Arizona, USA Asarco Ray, Hayden Arizona, USA Pinto Valley Miami, AZ LaCandelaria Chile. SA Asarco Ray, Hayden Arizona, USA Kennecott LaCandelaria-Genoyer Chile Velocity 10 10 7 7-9

4 8 8 8 8 4 16 34 8 22 22 8 9 16 34 22 9 22 8 20 20 28 22 20 48 22

1/2 1/4 1/4 1/4 1/4 1/4 3/8 1/2 3/8 1/4 1/4 1/2 1/2 3/8 3/8 1/4 1/2 1/4 1/2 3/8 3/8 3/8 3/8 3/8 1/2 3/8

56% 35% 48% 55% 49% 43% 43% &-10% &-10% 48% 53-62% 43% &-10% 43% 60% 35-50% 35-50% 52%

-200 Mesh -28 Mesh 4% +4 Mesh 48% - 325 Mesh -35 Mesh

7-9

7-9 8-13 8

-6mm -6mm -1mm -1mm 4% +4 Mesh 48% - 325 Mesh -2.4mm -6mm -1mm -6mm 4% 65 Mesh 50% -200 Mesh 16% -20 +100 Mesh 16% -20 +100 Mesh 11 % - 20 Mesh 65% - 325 Mesh

8 8 16 16 7-9 8 8 16 8 10 9-13 9-13 7.9

36-50% 36%

16% -20 +100 Mesh

9-13 7.8

2004/LITERATUREPIPELISTING/FINAL04PIPELISTING/10-05-04

IRACORE Lining
Formulated specifically for the Oil Sands Industry to Resist large particle impingement Combat disbondment due to extreme cold temperatures Reduce degradation from high temperature and steam Improve wear performance in fast velocities Increase petroleum resistance Eliminate cold wall effect

*** PATENT PENDING ***

IRACORE Int'l Irathane Systems


Industrial Rubber Products Companies

IRACORE and IRACOUPLING Hydrotransportation Pipe System


Iracore developed a lining material specifically designed for the oil sand industry to improve wear resistance over other rubber, urethane, chromium carbide overlay, stainless steel and all other miscellaneous wear materials. The wear material is resistant to petroleum degradation and large particle impingement. The wear material improves performance in fast velocities, while eliminating the cold wall effect of previously tested elastomeric linings when used in the severe environments. The wear material resists degradation from high temperatures (180 F to 200 F). The wear materials surface reduces friction loss, saving pumping costs. The wear materials surface reduces and/or eliminates sandfills. The insulating properties of the material and design reduced heating costs of slurry water.

Iracore developed a welded end system that is used with an elastomeric liner that allows field welding, installation, and rotation of long lengths of pipe. The wear material allows the use of alternative types of pipes (such as thin spiral weld) to provide significant cost savings in steel. Improved pipe joint alignment and eliminated the radial welds.

Iracore provides a piping system that results in overall cost savings to operations and maintenance.

3516 East 13th Avenue Hibbing, MN 55746 218.263.8831 fax 218.262.4103


Applicators and distributors of rubber protective linings, coatings and casting systems www.irproducts.com

IRACOUPLING

The welded end flange system allows field welding and installation The positive seal provides a smooth transition cross the joint The leak proof joint eliminates the risk of environmental events The bore-to-bore match eliminates unnecessary flow turbulence The system facilitates rotation of long lengths of pipe

Canadian National Registration (CNR)

Irathane Systems Iracoupling is designed to be used in unison with IRACORE Pipe Lining

IRACOUPLING

IRACORE Int'l Irathane Systems


Industrial Rubber Products Companies

Iracoupling permits lined pipelines to be welded, eliminating the requirement for heavy expensive bolted or mechanical couplings. Iracoupling halves are shop welded to pipe prior to lining with urethane. Then a special end profile is formed on the urethane lining to enable the end faces of the lining at the joint to be compressed, forming a positive seal to provide a smooth transition across the joint, and therefore eliminating turbulent slurry flow.

3516 East 13th Avenue Hibbing, MN 55746 218.263.8831 fax 218.262.4103


Applicators and distributors of rubber protective linings, coatings and casting systems www.irproducts.com

Irathane Systems, Inc.


An Industrial Rubber Products Company
Pump Liners and Impellers
IRATHANE Pump Liners and Impellers
Reduce maintenance downtime and replacement costs Lightweight, easy-to-install, designed to provide an OEM fit Highly resistant to sliding abrasion and impact Engineered to outwear rubber, basalt, polyethylenes and conventional polyurethanes - by a wide margin

P U M P TYPE: A S H
P U M P PA RT DESCRIPTION
ASH 4x3 SSL ASH 6x6 SSL ASH 6x6 GSL ASH 6x6 IMP 17"x6" ASH 14x12 SSL 125# ASH 14x12 GSL 125# ASH14x12 IMP 31"x6" ASH 14x12 SSL 250# ASH 14x12 GSL 250# ASH 16x14 SSL ASH 16x14 GSL ASH 16x14 TR ASH 16x14 IMP ASH 16x14 TR GASKET ASH 16x16 IMP 39"x6" ASH 18x16 IMP 36"x6" ASH 18x16 SSL ASH 18x16 GSL ASH 18x16 TR ASH 18x16 TR GASKET A-6-5 BC-6-5 BC-6-5 BC-6-5 D-6-5 D-6-5 D-6-5 #250 #250 D-G-95 D-G-95 D-G-95 D-G-95 D-G-95 D-G-95 D-G-95 D-G-95 D-G-95 D-G-95 D-G-95

IRATHANE PA RT NO.
7-0115-D 7-0033-D 7-0032-D 7-0034-D 7-0008-D 7-009-D 7-0010-D 7-0052-D 7-0053-D 7-0170-D 7-0171-D 7-0172-D 7-0173-D 7-0174-D 7-0025-D 7-0081-D 7-0136-D 7-0138-D 7-0137-D 7-0142-D

Pump Liners & Impellers

ASH SRH
P U M P PA RT DESCRIPTION
ASH 2-1/2x2 SRH SSL ASH 2-1/2x2 SRH GSL ASH 2-1/2x2 SRH GSL ASH 5x4 SRH SSL ASH 5x4 SRH GSL ASH 5x4 SRH GSL ASH 8x8 TR ASH 10x10 SRH SSL ASH 10x10 SRH T.R. ASH 10x10 SRH GSL ASH 10x10 SRH GSP ASH 10x10 SRH IMP

IRATHANE PA RT NO.
7-0134-D 7-0133-D 7-0135-D 7-0116-D 7-0117-D 7-0018-D 7-0153-D 7-0109-D 7-0108-D 7-0110-D 7-0107-D 7-0111-D

ELLIOTT PA RT NO.
202-0723 202-0724 202-0722 202-0727 202-0726 202-0725

P U M P TYPE: DENVER EQUIPMENT


P U M P PA RT
DECO 2x2 SSL DECO 2x2 GSL DECO 2x2 IMP DECO 2-1/2X2x3 SSL DECO 4x3 SSL DECO 4x3 GSL DECO 4x3 IMP DECO 5x4 SSL DECO 5x4 GSL DECO 5x4 IMP DECO 5x5 SSL DECO 5x5 GSL DECO 5x5 IMP DECO 6x6 SSL DECO 6x6 GSL DECO 6x6 IMP 553942 542331 553929 553941 553950 553926 553940 553949 553931 553991 553989 553990

OEM NUMBER
FRAME 1-SRL FRAME 1-SRL FRAME 1-SRL FRAME 1-SRL FRAME 2-SRL FRAME 2-SRL FRAME 2-SRL FRAME 3-SRL FRAME 3-SRL FRAME 3-SRL FRAME 3-SRL FRAME 3-SRL FRAME 3-SRL FRAME 3-SRL FRAME 3-SRL FRAME 3-SRL

IRATHANE PA RT NO.
7-0112-D 7-0113-D 7-0114-D 7-0143-D 553942-D IRA 542331-D IRA 553929-D IRA 553941-D IRA 553950-D IRA 553926-D IRA 553940-D IRA 553949-D IRA 553931-D IRA 553991-D IRA 553989-D IRA 553990-D IRA

P U M P TYPE: DENVER EQUIPMENT continued


P U M P PA RT
DECO 8x6 SSL DECO 8x6 SSP DECO 8x6 GSL DECO 8x6 IMP DECO 10X8 SSL DECO 10x8 SSP DECO 10x8 GSL DECO 10x8 IMP DECO 12x10 SSL DECO 12x10 TR DECO 12x10 GSL DECO 12x10 IMP DECO 14x12 SSL DECO 14x12 GSL DECO 14x12 TR DECO 14x12 IMP DECO 16x14 SSL DECO 16x14 GSL DECO 16x14 TR DECO 16x14 IMP DECO 18x16 SSL DECO 18x16 GSL DECO 18x16 GSP DECO 18x16 TR DECO 18x16 IMP DECO 2Ox18 SSL DECO 20x18 GSL DECO 20x18 GSP DECO 20x18 GSP DECO 2Ox18 TR DECO 20X18 TR GASKET DECO 2Ox18 IMP

OEM NUMBER
553944 553936 553948 553930 553939 553935 553947 553932 553938 553934 553946 553927 553937 553945 553933 553928 552951 552952 552950 552949 552955 552956 552957 552954 552953 552960 552961 552962 552962 552959 552959-G 552958 FRAME 4-SRL FRAME 4-SRL FRAME 4-SRL FRAME 4-SRL FRAME 4-SRL FRAME 4-SRL FRAME 4-SRL FRAME 4-SRL FRAME 5-SRL FRAME 5-SRL FRAME 5-SRL FRAME 5-SRL FRAME 5-SRL FRAME 5-SRL FRAME 5-SRL FRAME 5-SRL FRAME 5-SRL FRAME 5-SR FRAME 5-SR FRAME 5-SR FRAME 6-SR FRAME 6-SR FRAME 6-SR FRAME 6-SR FRAME 6-SR FRAME 7-SR FRAME 7-SR FRAME 7-SR FRAME 7-SR FRAME 7-SR FRAME 7-SRL FRAME 7-SR

IRATHANE PA RT NO.
553944-D IRA 553936-D IRA 553948-D IRA 553930-D IRA 553939-D IRA 553935-D IRA 553947-D IRA 553932-D IRA 553938-D IRA 553934-D IRA 553946-D IRA 553927-D IRA 553937-D IRA 553945-D IRA 553933-D IRA 553928-D IRA 552951-D IRA 552952-D IRE 552950-D IRE 552949-D IRA 552955-D IRA 552956-D IRA 552957-D IRA 552954-D IRA 552953-D IRA 552960-D IRA 552961-D IRA 552962-D IRA 552962-D IRA SPECIAL 552959-D IRA 552958-D IRA 552959-G-D IRA

SET

Pump Liners & Impellers

P U M P TYPE: GALIGHER
P U M P PA RT DESCRIPTION
GAL 6x6 VERTICAL SSL GAL 6x6 VERTICAL GSL GAL 6x6 VERTICAL IMP GAL 6x4 SSL GAL 6x4 GSL GAL 6x4 IMP GAL 8x6 SSL GAL 8x6 GSL GAL 8x6 IMP GAL 14x12 SSL GAL 14x12 SS FLANGE (INCLUDED W/SSL) GAL 14x12 GSL GAL 14x12 IMP

IRATHANE PA RT NO.
7-0100-D 7-0101-D 7-0102-D 7-0026-D 7-0027-D 7-0031-D 7-0028-D 7-0029-D 7-0030-D 7-O94-D 7-0095-D 7-0096-D 7-0093-D

P U M P TYPE: GALIGHER VERTICAL


P U M P PA RT DESCRIPTION
GAL 1-1/2 IMPELLER THREADED HUB) GAL 1-1/2 IMPELLER (KEYED HUB) GAL 1-1/2 CASING GAL 1-1/2 COVER PLATE GAL 1-1/2 UPPER SCREEN GAL 1-1/2 LOWER SCREEN GAL 2-1/2 IMPELLER (KEYED OR THD'D) GAL 2-1/2 CASING GAL 2-1/2 COVER PLATE GAL 2-1/2 UPPER SCREEN GAL 2-1/2 LOWER SCREEN GAL 3-1/2 IMPELLER GAL 3-1/2 CASING GAL 3-1/2 COVER PLATE GAL 3-1/2 UPPER SCREEN GAL 3-1/2 LOWER SCREEN

OEM NUMBER
1.5SRA1103-565 1.5SRA203-563 I.5SRD210-565 1.5SRE1107-565 1.5SRB2O5-565 1.5SRB2O4-565 2.5SRAI03-565 2.5SRA110-565 2.5SRB107-565 2.5SRA1025-565 2.5SRA104-565 3.5SRA1103-565 3.5SRA1110-565 3.5SRA2107-565 2.5SRAIO5-565 2.5SRA104-565

ELLIOTT PA RT NO.
M-0148 M-0148 M-0146 M-0I47 M-0149 M-0150 M-0153 M-0151 M-0152 M-0154 M-0155 M-0158 M-0156 M-0157 M-0154 M-0155

P U M P TYPE: GALIGHER VERTICAL continued


P U M P PA RT DESCRIPTION
GAL 4 IMPELLER GAL 4 UPPER CASING GAL 4 LOWER CASING GAL 4 UPPER SCREEN GAL 4 LOWER SCREEN GAL 6" IMPELLER GAL 6" UPPER CASING GAL 6" LOWER CASING GAL 6" UPPER SCREEN GAL 6" LOWER SCREEN GAL 8" IMPELLER GAL 8" CASING GAL 8" COVER PLATE

OEM NUMBER
4SRBTO3-565 4SRD107-565 4SRD110-565 N/A N/A 6SRB103-565 6SRB107-565 6SRA110-565 N/A N/A 8SRA1103-565 8SRA1110-565 8SRA1I07-565

ELLIOTT PA RT NO.
M-0161 M-0159 M-0160 M-0340 M-0341 M-0164 M-0I62 M-0163 M-0340 M-0341 M-0167 M-0165 M-0166

Please note 4" and 6 casings are solid urethane casings and should be ordered in sets to insure proper fit.

P U M P TYPE: GALIGHER VACSEAL HORIZONTAL


P U M P PA RT DESCRIPTION
GAL 1-1/2x2 IMPELLER GAL 1-1/2x2 SUCTION LINER GAL 1-1/2x2 GLAND LINER GAL 2x2-1/2 IMPELLER GAL 2x2-1/2 SUCTION LINER GAL 2x2-1/2 GLAND LINER GAL 3/4 IMPELLER GAL 3/4 SUCTION LINER GAL 3/4 GLAND LINER GAL 4x6 IMPELLER GAL 4x6 BACK PLANE GAL4x6 SUCTION LINER GAL 4x6 GLAND LINER GAL 6x8 IMPELLER GAL8x10 IMPELLER 1.5VRA103-565 1.5VRA102-565 1.5VRB104-565 2VRE103-565 2VRG202-565 2VRG204-565 3VRE103-565 3VRG202-565 3VRG204-565 4VRF102-565 N/A 4VRG202-565 4VRG204-565 6VRA203-565 8VRB203-565

ELLIOTT PA RT NO.
M-0312 M-0314 M-0313 M-0315 M-0317 M-0105 M-0522 M-0523 M-0320 M-0321 M-0326 M-0523 M-0320 M-324 M-325

Pump Liners & Impellers

P U M P TYPE: SALA SPV VERTICAL


P U M P PA RT DESCRIPTION
SALA SPV-180-1-1/2" IMPELLER SALA SPV-180-1-1/2" INLET SALA SPV-232-2" IMPELLER SALA SPV-232-2" INLET SALA SPV-232-2" IMPELLER (SPECIAL) SALA SPV-263-3" IMPELLER SALA SPV-263-4'' IMPELLER SALA SPV-365-6" IMPELLER SALA SPV-365-6'' INLET SALA SPV-365-8''

OEM NUMBER
57395-M1 57394-M1 138411-M1 138414-M7 N/A 58180-M1 N/A 128348-M7 110278-M7 128314-M7

ELLIOTT PA RT NO.
M-0118 M-0119 M-0120 M-0606 M-0637 M-0125 N/A M-0124 M-0530 M-612

P U M P TYPE: SALA VA S A G HORIZONTAL


P U M P PA RT DESCRIPTION
SALA VASA-234-2" IMPELLER SALA VASA-284-4" IMPELLER

OEM NUMBER
101823-M2 128691-M1

ELLIOTT PA RT NO.
M-0121 M-0122

P U M P TYPE: WARMAN STYLE - SERIES A


P U M P PA RT DESCRIPTION
WAR 6x4 SSL(DAH OR EQUAL) (COVER PLATE LINER) WAR 6x4 GSL (FRAME PLATE LINER) WAR 6x4 TR (THROAT BUSHING) WAR 6x4 IMP WAR 8x6 SSL (EAH OR EQUAL) (COVER PLATE LINER) WAR 8x6 GSL (FRAME PLATE LINER) WAR 8x6 TR (THROAT BUSHING) WAR 8x6 IMP WAR 10x8 SSL (COVER PLATE LINER) WAR 10x8 GSL (FRAME PLATE LINER) WAR 10x8 SS GASKET WAR 10x8 SSP (FRAME PLATE LINER INSERT) WAR 12x10 COVER PLATE LINER WAR 12x10 FRAME PLATE LINER

IRATHANE PA RT NO.
7-0058-D 7-0057-D 7-0059-D 7-0090-D 7-0036-D 7-0035-D 7-0038-D 7-0037-D 7-0122-D 7-0123-D 7-0124-D 7-0125-D 7-0194-D 7-0195-D

P U M P TYPE: WARMAN STYLE - SERIES L


P U M P PA RT DESCRIPTION
WAR 200 SSL (EM OR EQUAL) (COVER PLATE LINER) WAR 200 GSL (FRAME PLATE LINER) WAR 200 TR (THROAT BUSHING) WAR 350 SSL (COVER PLATE LINER) WAR 350 GSL (FRAME PLATE LINER) WAR 350 GSP (FRAME PLATE LINER INSERT) WAR 350 TR (THROAT BUSHING) WAR 350 IMP (STL354147R) WAR 450 SSL (STL OR EQUAL) (CVR PLATE LINER) WAR 450 GSL (FRAME PLATE LINER) WAR 450 GSP (FRAME PLATE LINER INSERT) WAR 450 TR (THROAT BUSHING) WAR 450 IMP (STL45147AO)

IRATHANE PA RT NO.
7-0061-D 7-0060-D 7-O062-D 7-0047-D 7-0048-D 7-0050-D 7-0049-D 7-0046-D Reline Only 7-0041-D 7-0042-D 7-0043-D 7-0044-D 7-0040-D

For prices and delivery information, call your local sales representative.

I r a t h a n e / E l l i o t t Systems
3015 CKSO Road, Sudbury, O n ta r i o C A N A D A P3G 1B5 Phone 705.522.6730 Fax 705.522.1501

ACOTEC
Carretera Gral. San Martin 6461 Quilicura, Santiago C h i l e Phone 56.2.624.8310 Fax 56.2.623.1851

T.J. Products
5574 Leo Park Road W est Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436

Irathane Systems, Inc.


3516 East 13th Avenue Hibbing MN 55746 Phone 218.262.5211 Fax 218.262.4103

w w w. i r p r o d u c ts.com

Irathane Systems, Inc.


Polymer Pump Liners

An Industrial Rubber Products Company

Unique Polymer Pump Liners Reduce FGD Scrubber Problems


Industrial Rubber Products - Irathane Systems
With bonus emission allowances for scrubbing exhaust gases, coal-fired power generation plants equipped with flue gas desulphurization (FGD) scrubbers represent the best cost option for compliance with Phase 1 and 2 of the Clean Air Act Amendments of 1990. The removal of sulfur oxides (SO2/SO3) and fly ash from flue gas creates a working environment within a gas scrubbing system that combines the worst ravages of erosion-corrosion, intergranular attack, electrolytic corrosion, severe pitting and scaling with stress-corrosion cracking, crevice corrosion and S02/SO3 attack. When FGD scrubbers were first introduced for exhaust-gas emission control, there was a tendency to specify lower cost materials: Carbon steels coated with vinyl ester resins and other plastics; polyester flake glass linings; chlorobutyl rubber pump liners; and some components made entirely of plastic. With high chloride levels, low pH levels and severe abrasion, too often the end result was poor system performance, excessive maintenance problems, unscheduled outages and expensive retrofit construction. Flaking debris from various coatings and chunks of gypsum scale from recycled wet limestone scrubber slurries, for example, can tear through FGD pumps and peel off the thick rubber tips of pump impellers. factor (low coefficient of friction) enable our products to outwear rubber, basalt, flake glass, epoxy resins, polyethylene's, conventional polyurethanes and unprotected iron and steel. The high failure rate of soft rubber pump liners due to abrasion, impact and wear can also contribute to suction-screen plugging problems which, in turn, create cavitations and additional damage to conventional rubber liners. When suction screens are plugged by gypsum scale, rubber debris or other tramp materials, vacuums are pulled on the FGD pumps. In severe situations, this can quickly lead to addition-al problems by drawing the unsupported rubber liners into the

PUMP LINER FAILURES


Faced with an extremely high failure rate of soft rubber pump liners and no satisfactory alternative materials from the pump manufacturers, a major power company in the southwest installed Irathane liners in its FGD scrubber recycle pumps in 1986. Irathane is a proprietary urethane, originally formulated by Irathane Systems, Hibbing, MN, for the mining and mineral processing industries. This material uniquely combines the toughness of a corrosion-, impact-and wear-resistant polymer with the resilience of soft natural rubber. These engineered properties plus a low C

pump

impellers

where

they

are

grooved and torn. With a higher flexural modulus of elasticity, Irathane is inherently stiffer than conventional rubber pump liners. This engineered property plus full metal inserts enable the unique polymer liners to resist deformation under vacuum, thus minimizing unscheduled out-ages even suction screens are plugged. when

In 1986 and 1987, numerous pumps were retrofitted in this southwest power plant with our new bolt-in pump liners. There have been no failures; and several Irathane liners have logged more than 30,000 hours of trouble-free operation. No two FGD scrubbers are the same. The application in the southwest involves the first loop of a double-loop wet limestone scrubber. The recycle rate and design conditions include: Equivalent successes were experienced in this power plant and other power generation facilities with Irathane-lined pipe and agitator propeller linings cast with our proprietary polymers. In addition to long-wearing pump liners, IRE Irathane Systems provides lined piping and fittings (including elbows and tees) for all types of FGD scrubber systems. Our lined pipe, developed in the 1970s to withstand severe abrasion in mining and mineral processing, protects FGD sump and slurry lines as well as the disposal piping for ash and other particulates.

As pump liners, pump impellers, duct liners and lined pipe, our engineered polymers withstand the highly corrosive, abrasive and sulfurous/sulfuric acid working environments of FGD scrubbers.

5300 gpm, 60-ft discharge head for 14 x 12 pumps @ 566 rpm 121F scrubber slurry @ 16% WT solids, 1.09 SGU, pH 5.1 with 3500 ppm chlorides Slurry solids containing CaS03, CaSO4, CaCO3 and inert fly ash

AN EARLY INSTALLATION
The installation in the southwest, one of the earliest applications for Irathane FGD pump liners, was initiated for three reasons:

The abrasion rate of the soft rubber liners was excessive. Chunks of gypsum scale were peeling off the thick rubber tips of the impellers. Pluggage of suction screens caused cavitation, which accelerated the failure of rubber liners.

The maintenance superintendent for the power plant reports a three-to-one wear-life superiority for Irathane pump liners. "This product and its application are as good as it gets." As a result, only Irathane liners are now used in all of this plant's scrubber recycle pumps.

Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501

ACOTEC

3015 CKSO Road, Sudbury, Ontario CANADA P3G 1B5

Carretera Gral. San Martin 6461 Quilicura, Santiago Chile Phone 56.2.624.8310 Fax 56.2.623.1851

T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436

Irathane Systems, Inc.


3516 East 13th Avenue Hibbing MN 55746 Phone 218.262.5211 Fax 218.262.4103

www.irproducts.com

Irathane Systems, Inc.


IRATHANE HYDROCYCLONE LINERS Irathane Hydrocyclone Liners
downtime and replacement costs reduce maintenance

An Industrial Rubber Products Company

Superior abrasion resistance assures long wear life


- even in chemical environments

Excellent dimensional stability Highest quality construction Lightweight, easy-to-install

HYDROCYCLONE PARTS
PART DESCRIPTION TOP COVER PLATES
KREBS D15 COVER PLATE (7" I.D.) KREBS D15 COVER PLATE (8"I.D.) KREBS D26 COVER PLATE #153 #153 #263

ORDER IRATHANE PART NO.


11-0110-D 11-0101-D 11-0120-D

INLET HEADLINERS
KREBS D10 INLET HEADLINER* 4.8 SQ IN INLET AREA 7.8 SQ IN INLET AREA *INTEGRAL COVER PLATE KREBS D15 INLET HEADLINER 11 SQ IN INLET AREA 19 SQ IN INLET AREA KREBS D26 INLET HEADLINER 45 SQ IN INLET AREA 60 SQ IN INLET AREA #102-4.8 #102-7.8 11-0119A 11-0119B

#152-11 #152-19 #262-45 #262-60

11-0034-D 11-0100-D 11-0064-D 11-0113-D

VORTEX FINDERS
KREBS D10 VORTEX FINDER 2" VORTEX FINDER 2 7/8" VORTEX FINDER 3" VORTEX FINDER 3-1/2" VORTEX FINDER 4" VORTEX FINDER KREBS D15 VORTEX FINDER 5 1/4" VORTEX FINDER 5 1/2" VORTEX FINDER 6" VORTEX FINDER 6 3/8" VORTEX FINDER 6 3/4" VORTEX FINDER1 #105-2 #105-2.88 #105-3 #105-3.5 #105-4 #155-5.25 #155-5.5 #155-6 #155-.638 #155-6 11-0047-E 11-0059-E 11-0071-E 11-0118-E 11-0118B-E 11-0107-E 11-0141-E 11-0102-E 11-0135-E 11-0134-E

PART DESCRIPTION
KREBS D26 VORTEX FINDER 10" VORTEX FINDER 11 9/16" VORTEX FINDER 12" VORTEX FINDER CYLINDERS KREBS 10" CYCLINDER KREBS 15" CYCLINDER KREBS 26" CYCLINDER CONES KREBS 6" SHORT CONE KREBS 10" SHORT CONE KREBS 10" SHORT CONE (1" WALL) KREBS 10" LONG CONE KREBS 15" SHORT CONE (1" WALL) KREBS 15" SHORT CONE KREBS 15" LONG CONE KREBS 26" UPPER CONE LINER APEXES 1-1/2" APEX 1-3/4" APEX 2" APEX 2-1/4" APEX 2-1/2" APEX 3" APEX 4 3/4" APEX KREBS D15 & D26 APEX 1" APEX 1-12" APEX 2" APEX 2-12" APEX 2-3/4" APEX KREBS D15 & D26 APEX 3" APEX 3-1/2" APEX 3-3/4" APEX 4" APEX 4-1/4" APEX 4-1/2" APEX 5" APEX 5-1/2" APEX 5-3/4" APEX 6" APEX 1-5/8" APEX 2" APEX 5" APEX 6" APEX SPLASH SKIRTS KREBS SPLASH SKIRT KREBS 378 SPLASH SKIRT #265-10 #265-11.56 #265-12 #104 #154 #264 #64 #94-6 0504 #94 C7505 #194-10 #194 #26-15 FITS A 368 FITS A 368 FITS A 368 FITS A 368 FITS A 368 FITS A 368 FITS A 668 HOUSING HOUSING HOUSING HOUSING HOUSING HOUSING HOUSING

ORDER IRATHANE PART NO.


11-0035-E 11-0127-D 11-0036-E 11-0091-D18 11-0052-D 11-0105-D 11-0040-D 11-0018-D 11-0144-D 11-0019-D 11-0140-D 11-0020-D 11-0021-D 11-0066-D 11-CO32-D 11-G032-D 11-D032-D 11-H032-D 11-E032-D 11-F032-D 11-J030-D 11-B015-D 11-C015-D 11-D015-D 11-E015-D 11-P015-D 11-K015-D 11-L015-D 11-F015-D 11-G015-D 11-Q015-D 11-M015-D 11-1015-D 11-N015-D 11-H015-D 11-R015-D 11-A082-D 11-B082-D 11-0024-D 11-0115-D 11-0017-D 11-0084-D

FITS A 668 HOUSING FITS A 668 HOUSING FITS A 668 HOUSING MIS A 668 HOUSING FITS A 668 HOUSING FITS A 668 HOUSING .. FITS A 668 HOUSING .. FITS A 668 HOUSING .. FITS A 668 HOUSING .. FITS A 668 HOUSING .. HIS A 668 HOUSING .. FITS A 668 HOUSING ... FITS A 668 HOUSING .. FITS A 668 HOUSING .. FITS A 668 HOUSING .. FITS A 668 HOUSING .. FITS A 668 HOUSING .. FITS A 668 HOUSING ... FITS A 668 HOUSING ... 604 378

Irathane Systems, Inc.


IRATHANE HYDROCYCLONE LINERS

An Industrial Rubber Products Company

Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501

ACOTEC

3015 CKSO Road, Sudbury, Ontario CANADA P3G 1B5

Carretera Gral. San Martin 6461 Quilicura Santiago , Chile 56-2-6248310 fax 56.2.6231851

T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436

Irathane Systems, Inc.

An Industrial Rubber Products Company


3516 East 13th Avenue Hibbing MN 55746 218.262.5211 Fax 218.262.4103

www.irproducts.com

Irathane Systems, Inc.


Flotation Parts
Irathane Flotation Parts
Reduce maintenance downtime and replacement costs

An Industrial Rubber Products Company

Superior resistance to sliding abrasion and impact Engineered to outwear rubber, polyethylenes, basalt and conventional polyurethanes Highest quality construction with excellent dimensional stability for "an OEM fit"

Standpipe
Steel plate fabrication with 3/8 Irathane lining through cylinder.

Skirt Board
Solid Irathane construction. Will not deteriorate like rubber.

Rotor
Balanced steel insert encapsulated in Irathane, designed to provide maximum Irathane coverage.

Disperser
Solid Irathane construction with integral bolting ring. No stator spacing ring required.

Adjustable 2-Piece Draft Tube Collar


Steel backing plate with 3/8 Irathane lining on inside diameter

Draft Tube
Steel plate fabrication with 3/8 Irathane lining on inside diameter and 1/4 Irathane lining on bottom surface of base plate.

Flotation Parts

FLOTATION PARTS
PART DESIGNATION WEMCO BRAND 66 TYPE (100 CU Fr)
#66D ROTOR #66D SKIRT/EA (6/SET) #66D DIFFUSER #66D ROTOR 10-0019-E 10-0059-E 10-0060-E 10-0029-E

IRATHANE PART NO.

WEMCO BRAND 120 TYPE (300 CU Fr)


#120 STAND PIPE #120 SKIRT/EA (8/SET) #120 DISPERSER #120 ROTOR #120 HEAVY DUTY ROTOR #120 DRAFT TUBE COLLAR #120 DRAFT TUBE 10-0080-E 10-0077-E 10-0076-E 10-0021-E 10-0028-E 10-0082-E 10-0083-E

WEMCO BRAND 144 TYPE (500 CU FT)


#144 ROTOR #144 DRAFT TUBE COLLAR 10-0022-E 10-0085-E

WEMCO BRAND 150 TYPE (1500 CU Fr)


#155 ROTOR 10-0033-E

WEMCO BRAND 164 TYPE (1000 CU FT)


#164 STAND PIPE #164 SKIRT (10/ASSEM) #164 DISPERSER #164 ROTOR #164 DRAFT TUBE COLLAR #164 DRAFT TUBE 10-0078-E 10-0072-E 10-0073-E 10-0020-E 10-0071-E 10-0079-E

WEMCO BRAND 3000 TYPE (3000 CU FT)


3000 SKIRT 3000 DISPERSER 3000 ROTOR 10-0092-E 10-0090-E 10-0102-E

WEMCO BRAND #66 TYPE


#66 ROTOR #66 UTILIZED DISPERSER c/w. ST. STUDS #66 DISPERSER (SLIP ON)

ELLIOTT PART NO.


M-0007 M-0012 M-0011

PART DESIGNATION WEMCO BRAND #66 TYPE (continued)


#66 SPLASH SKIRT (9 PCS./SET) #66 SPLASH SKIRT (ONE PIECE) #66 REVERSIBLE IMPELLER #66 ROTOR TUBES

ELLIOT PART NO.


M-0009 M-0228 M-0209 M-0014

WEMCO BRAND #76 TYPE


#76 DISPERSER M-0012

WEMCO BRAND #84 TYPE


#84 ROTOR #84 UTILIZED DISPERSER #84 SPLASH SKIRT M-0016 M-0015 M-0018

WEMCO BRAND #120 TYPE


#120 ROTOR M-0017

SALA BRAND #240 TYPE


240 SALA IMPELLER 240 SALA DIFFUSER SEGMENT (4 PCS./SET) 240 SALA WEAR PLATE M-0330 M-0339 M-0338

GALIGHER BRAND #48 TYPE


#48 (40 FINGER) IMPELLER #48 (16 FINGER) IMPELLER #48 STABILIZER #48 LOCK RING M-0003 M-0002 M-0004 N/A

GALIGHER BRAND #120 TYPE


#120 (24 FINGER) IMPELLER #120 (40 FINGER) CHILE-X IMPELLER #120 STABILIZER (2 PCS./SET) Wemco, Galigher, and Sala are registered Trademarks of Baker Hughes Co., Inc. M-0005 M-0003 M-0006

Irathane Products
Engineered solutions to severe abrasion, impact, corrosion and wear problems. Irathane parts withstand the most severe working environments encountered in the mining, power generation, sand and gravel, and other heavy processing industries. Our stringent quality assurance programs begin with incoming inspection of all raw materials and proceed through total quality control of all manufacturing phases from computer-controlled casting operations to inspection of every finished product. When you specify Irathane products, you can "rest easier" knowing that your worst maintenance headaches are under control.

Irathane Systems, Inc.


Other Irathane Cast Products

An Industrial Rubber Products Company

Discharge Sleeves

Pump Parts

Classifier Shoes

Trommel Screen Panels

Grate Mill Discharge Cone Sections

Hydrocyclone Liners

Lined Pipe

Screens

Sheet Goods

Flotation Parts

Launder Liners

Fittings

Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501

ACOTEC

3015 CKSO Road, Sudbury, Ontario CANADA P3G 1B5

Carretera Gral. San Martin 6461 Quilicura, Santiago Chile Phone 56.2.624.8310 Fax 56.2.623.1851

T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436

Irathane Systems, Inc.


3516 East 13th Avenue Hibbing MN 55746 Phone 218.262.5211 Fax 218.262.4103

www.irproducts.com

Irathane Systems, Inc.


CLASSIFIER SHOES DATA SHEET 501 IRATHANE CLASSIFIER SHOES

An Industrial Rubber Products Company

IRATHANE CLASSIFIER SHOES are replacing alloy shoes in mineral processing, sand and gravel plants, and other slurry related operations. Lightweight IRATHANE shoes offer greater wear resistance and increased service life than hardened alloys.

Complete wear area resists abrasion to reduce maintenance


downtime and replacement costs.

Lightweight for fast, trouble-free installations Interchangeable between right and left-hand screws to reduce
inventory

In many installations, the service life of Irathane Shoes has


exceeded that of metal shoes from 4 to 6 times

Classifier Shoes for AKINS equipment


ISI NO.
2-0021 2-0052 2-0018 2-0019 2-0157 2-0110 2-0012 2-0016 2-0006 2-0023 2-0031 2-0041 2-0014 2-0001 2-0035 2-0038 2-0181

OEM NO.
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

DESCRIPTION
36" 48" 54" 54" 54" 54" 60" 60" 66" 72" 72" 78" 78" 84" 84" 84" 78" OUTER OUTER OUTER INNER OUTER OUTER OUTER (EXTENDED) OUTER OUTER MIDDLE OUTER OUTER COMBINATION OUTER OUTER INNER INNER COMBINATION INNER

SHOE TYPE*
1 1 1 1 1 2 5 1 1 1 1 3 1 1 1 1 1

PROFILE
FLAT STEPPED FLAT FLAT FLAT STEPPED TAPERED FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT

THICKNESS
1 3/4, 1/2 1 1 1 1, 5/8 1, 1/2 1 1 5/8 1 1 1 1 5/8 5/8 3/4

To assure maximum mean running time and minimal downtime Many classifiers use only outer shoes. With lightweight Irathane classifier shoes it is both economical and practical to cover the complete wear area of the screw using a middle and inner shoe, or a combination as shown in the selection key. Irathane Classifier Shoes can be produced in a variety of special sizes, if you do not see a specific size on this data sheet, please fill out the Classifier Shoe Questionnaire and our Engineering Department will accommodate you. *See selection key for configurations.

IRATHANE products provide long lasting solutions to the toughest abrasion, impact, and corrosion and wear problems.

Classifier Shoes for CINDACO equipment


ISI NO.
2-0139 2-0167 2-0179 2-0197

OEM NO.
DJ-10601-A N/A N/A

DESCRIPTION SHOE
36" CINDACO OUTER 54" CINDACO OUTER 66" DOUBLE 36" SHOE

PROFILE TYPE*
5 5 5 (6 Holes) 1

THICKNESS
FLAT FLAT FLAT FLAT

IN INCHES
1 1/8 3/4 1 1

Classifier Shoes for DENVER equipment


ISI NO.
2-0010 2-0011 2-0015 2-0022 2-0086 2-0090 2-0089 2-0005 2-0045 2-0007 2-0108 2-0096 2-0032 2-0048 2-0065 2-0054 2-0008

OEM NO.
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

DESCRIPTION SHOE
24" OUTER 24" OUTER 30" OUTER 36" OUTER 42" OUTER 66" INNER 66" INNER 66" OUTER 66" OUTER 66" INNER COMBINATION 78" INNER 78" INNER 78" OUTER 78" OUTER 78" OUTER 78" INNER COMBINATION 78" INNER COMBINATION

PROFILE TYPE*
1 1 1 1 1 3 3 1 1 2 3 3 1 1 1 3 3

THICKNESS
FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT

IN INCHES
3/4 1 1 1 7/8 1 2 1 1 1/2 1 2 1 1 2 5/8 1/2

Classifier Shoes for EAGLE equipment


ISI NO.
2-0134 2-0165 2-0120 2-0135 2-0128 2-0116

OEM NO.
N/A WB 5918 WB 6147 WA 7842 WA 4685 WA 4691

DESCRIPTION SHOE
20" OUTER 20" OUTER 22" OUTER 24" OUTER 24" OUTER R.H. 24" OUTER L.H.

PROFILETYPE*
1 1 1 5 2 2

THICKNESS
FLAT FLAT STEP FLAT FLAT FLAT

IN INCHES
1 1 1, 5/8 1 3/4 1

ISI NO.
2-0084 2-0025 2-0145 2-0068 2-0026 2-0124 2-0085 2-0040 2-0170 2-0166 2-0119 2-0061 2-0169 2-0165 2-0166 2-0170 2-0173 2-0178 2-0180 2-0183 2-0184 2-0187 2-0188 2-0175 2-0217 2-0193 2-0202 2-0204 2-0205

OEM NO.
WA 2882 N/A RH WA7844 WA 2734 WA 2377 7844/7847 WA 4671 WA 4636 N/A N/A N/A RH WA4135 RL WA4136 RH WA11548 LH WAl2088 N/A WB5968 N/A WA2946 N/A N/A N/A N/A N/A N/A WA 4636 1548

Classifier Shoes for EAGLE equipment (continued)


DESCRIPTION SHOE PROFILE TYPE* THICKNESS
30" OUTER 31" OUTER COMBINATION 36" OUTER 36" OUTER 36" OUTER R.H. / L.H. 44" OUTER 44" OUTER R.H. 44" OUTER 44" OUTER L.H. 54" INNER 54" OUTER 66" OUTER 66" OUTER 20" OUTER 54" INNER 44" OUTER L.H. 72" OUTER 54" OUTER DOUBLE 18" OUTER 30" OUTER 44" OUTER 44" OUTER DOUBLE 44" OUTER 66" OUTER 36" OUTER 24" OUTER 30" OUTER 44" OUTER 54" OUTER 1 1 5 1 5 1 2 2 1 1 2 2 2 1 1 2 2 3 1 1 2 4 2 2 5 2 5 2 2 FLAT FLAT FLAT STEP FLAT STEP STEP FLAT STEPPED 1, 5/8 FLAT STEP FLAT TAPERED FLAT FLAT STEP TAPERED TAPERED FLAT FLAT FLAT TAPERED STEPPED STEPPED STEPPED FLAT STEPPED FLAT STEPPED

IN INCHES
1 1 1 1, 3/4 1 1, 5/8 1 1 1, 5/8 1 1 3/8, 7/8 1 1 1, 5/8 3/4, 1, 1 1 1 1 1, 1/2 1, 1 3/4, 5/8, 1 5/8, 1 1, 1 3/4 1 1/4 1 1 1 1/2 5/16

WA7844/7847 WA 4691/4685 WA 7843/7846 WA 4636/4135 WA4135/4136

ISI NO.
2-0109 2-0122 2-0123 2-0071

OEM NO.
18499/30114 N/A 18500 30123

Classifier Shoes for KOLBERG equipment


DESCRIPTION SHOE PROFILE TYPE*
36" OUTER 44" INNER 44" OUTER 44" OUTER 1 4 1 1 FLAT FLAT FLAT STEPPED

THICKNESS

IN INCHES
1 1/2 1 1, 3/4

Classifier Shoes for KOLBERG equipment (continued)


ISI NO.
2-0142 2-0141 2-0143 2-0177 2-0216 2-0192 2-0220 2-0221 2-0185

OEM NO.
12278 30124/13324 18503 N/A N/A N/A 18502 25786 N/A

DESCRIPTION SHOE
48" OUTER 54" OUTER 66" OUTER 36" OUTER 44" OUTER DOUBLE 54" OUTER 60" OUTER 48" OUTER DOUBLE 36" DOUBLE OUTER

PROFILE TYPE*
1 1 2 5 4 1 3 4 6

THICKNESS
TAPERED TAPERED TAPERED STEPPED TAPERED FLAT FLAT FLAT TAPERED

IN INCHES
1, 1/2 1, 1/2 1, 1/2 5/8, 1 5/8, 1 1 1 1 1/2,1

Classifier Shoes for NERMCO & NEW ENGLAND equipment


ISI NO.
2-0136 2-0137 2-0161 2-0162

OEM NO.
N/A N/A N/A N/A

DESCRIPTION SHOE
FLAT 36" OUTER 60" NEW ENGL. OUTER 60" NEW ENGL. INNER

PROFILE TYPE*
1 1 4 1

THICKNESS
FLAT FLAT FLAT FLAT

IN INCHES
1 1 1 1

Classifier Shoes for MCLANAHAN equipment


ISINO.
2-0161 2-0069 2-0158 2-0172 2-0131 2-0117 2-0133 2-0132 2-0113 2-0172 2-0212 2-0203 2-0210 2-0219

OEMNO.
N/A N/A 8984 WO 26966 8983/8984 8970/8971 8985/9149 8247 N/A N/A N/A N/A 8247 N/A

DESCRIPTION SHOE
24" OUTER DOUBLE 24" OUTER 30" OUTER 30" SHOE 30" OUTER 36" OUTER 44" OUTER 44" OUTER 54" OUTER 30' OUTER 54" OUTER 44" DOUBLE OUTER 44" OUTER 36" OUTER

PROFILETYPE*
4 1 1 1 1 1 1 1 1 1 5 1

THICKNESS
FLAT FLAT STEPPED STEPPED FLAT FLAT FLAT STEP FLAT STEPPED TAPERED FLAT STEPPED FLAT

IN INCHES
1 1 1, 1 1/4 1, 13/16 1 1 1 7/8, 5/8 1, 5/8 13/16, 1 1 1/4, 1 1 5/8, 1 1

Classifier shoes for TELESMITH equipment


ISI NO.
2-0126 2-0147

OEM NO.
N/A N/A

DESCRIPTION SHOE
22" OUTER 30" OUTER

PROFILE TYPE*
1 1

THICKNESS
FLAT FLAT

IN INCHES
1

Classifier shoes for TELESMITH equipment (continued)


ISI NO.
2-0148 2-0211 2-0200 2-0209

OEM NO.
A278328C N/A N/A N/A

DESCRIPTION SHOE
36" OUTER 36" OUTER 42" OUTER 30" OUTER

PROFILE TYPE*
1 1 1 1

THICKNESS
FLAT FLAT FLAT FLAT

IN INCHES
1 1 1 1/8 1

Classifier Shoes for WEMCO equipment


ISI NO.
2-0118 2-0009 2-0121 2-0066 2-0099 2-0059 2-0036 2-0130 2-0003 2-0004 2-0020 2-0034 2-0017 2-0029 2-0042 2-0002 2-0070 2-0127 2-0067 2-0046 2-0033 2-0146 2-0168 2-0012 2-0152 2-0214 2-0215 2-0198

OEM NO.
N/A N/A 31092N/43870 54645 30131 N/A N/A 80351AR N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 80471 N/A

DESCRIPTION SHOE
24" OUTER 36" OUTER 36" OUTER 44" OUTER 48" OUTER 48" OUTER 42" OUTER 54" OUTER SINGLE 66" OUTER 66" MIDDLE 72" OUTER 72" INNER 78" INNER 78" OUTER 78" OUTER COMBINATION 84" OUTER COMBINATION 84" 3RD ROW 88" INNER #125 WEMCO 84" OUTER 84" INNER 60" OUTER 36" DOUBLE INNER 66" INNER 24" INNER 36" OUTER 66" OUTER 60" EXTENDED

PROFILE TYPE*
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 5 1 5

THICKNESS
FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT FLAT TAPERED FLAT FLAT FLAT FLAT FLAT TAPERED FLAT FLAT

IN INCHES
1 1 5/8 1 1 1 7/8 1 5/8 5/8 1 1 1 1-5/16,1 1 1 1 1/2, 7/8 1 1

Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501

ACOTEC

3015 CKSO Road, Sudbury, Ontario CANADA P3G 1B5

Carretera Gral. San Martin 6461 Quilicura Santiago , Chile 56-2-6248310 fax 56.2.6231851

T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436

Irathane Systems, Inc.

An Industrial Rubber Products Company


3516 East 13th Avenue Hibbing MN 55746 218.262.5211 Fax 218.262.4103

www.irproducts.com

Irathane Systems, Inc.


CLASSIFIER SHOES QUESTIONAIRE

An Industrial Rubber Products Company

Irathane Systems, Inc.

An Industrial Rubber Products Company


3516 East 13th Avenue Hibbing MN 55746 218.262.5211 fax 218.262.4103

www.irproducts.com

Irathane Systems, Inc.


Dead-Bed and Wear Sleeves
IRATHANE Patented* Dead-Bed & Wear Sleeves

An Industrial Rubber Products Company

patented sleeves protect launders, sumps, distributors and collection boxes by having the material wear on itself instead of on structural surfaces

High-slip surface promotes smooth slurry flow Unsurpassed wear resistance provides excellent protection of metal, concrete and fiberglass structures Lightweight sleeves are easy-to-install and replace, no tools or fasteners required
PIPE SIZE 2-1/4 2-1/4 2-1/4 2-V4 2-1/4 2 3 3-1/2 3-1/2 4 4 4 4 4 5-1/4 5-1/4 5-1/4 5-1/4 5-1/2 6 6 6 6 6 6 OD 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2-3/8 3 3-1/2 3-1/2 3-7/8 3-15/16 4 4 4-1/32 5-1/4 5-1/4 5-1/4 5-1/4 5-1/2 6 6 6 6 6 6-116 ID 1-1/2 1-1/2 1-3/4 1-3/4 2 2 2-1/2 1-1/2 2-7/8 3-1/2 3-9/16 3-1/2 3-1/2 3-17/32 4-3/4 4-3/4 4-3/4 4-3/4 5 5-1/2 5-1/2 5-1/2 5-1/2 5-1/2 5-1/16 FLANGE DIA 3-9/16 4-1/2 3-9/16 4-1/2 4-112 4 4 5 5 6 5-1/2 6 6 5-1/2 6-3/4 6-3/4 6-3/4 8 8-1/2 8 8 8 8 8 8-1/2 FLANGE WIDTH 1 1 1 1 1 3/8 2 1/4 1/4 1/2 12 3/8 12 2 1-1/2 2 2 2 12 3/8 2 2 12 2 1/2 *SLEEVE LENGTH 2 2 2 2 2 4 6-1/2 6-3/4 6-3/4 8 6 4 6-1/2 6-1/2 4-3/4 4-3/4 6 26-3/4 7-1/2 6 12 15 6-1/2 18-1/4 7-1/2

ISI NUMBER 1-0179 1-0027 1-0178 1-0028 1-0029 1-0012 1-0046,1-0006 1-0124,1-0130 1-0033A 1-0185 1-0128 1-0142,1-0113 1-0149 1-0007 1-0107 1-0008 1-0065 1-0085 1-0080 1-0114,1-0141 1-0090 1-0023 1-0150 1-0084 1-0015

* All dimensions are in inches. Sleeve lengths shown are maximum. Sleeves can be poured any length up to lengths-shown.

Dead-Bed and Wear Sleeves


ISI NUMBER 1-0054 1-0005 1-0180 1-0132 1-0119 1-0013 1-0118 1-0057 1-0056 1-0004,1-0045 1-0049 1-0105 1-0051 1-0175 1-0041 1-0131 1-0022 1-0044 1-0025 1-0158 1-0133-A 1-0021 1-0069 1-0091 1-0171 1-0042 1-0040 1-0039 1-0038 1-0148 1-0009 1-0036 1-0140 1-0043 1-0095 1-0117 1-0139 1-0053 1-0047,1-0010 PIPE SIZE 6 6 6-5/8 7-1/2 7-1/2 7-1/2 7-1/2 7-5/16 7-5/16 8 8 8 8 8 9-1/2 9-1/2 9-1/2 9-3/4 9-3/4 10 10 10 10 10 10 10 10 10 10 10 10 10 10-3/4 11-7/8 11-7/8 12 12 12 12 OD 6-1/16 6-1116 6-5/8 7-1/2 7-1/2 7-1/2 7-1/2 7-15/16 7-15/16 7-63/64 8 8 8 8 9-1/2 9-1/2 9-1/2 9-3/4 9-3/4 9-15/16 10 10 10 10 10 10 10 10 10 10 10-1/64 10-1/64 10-3/4 11-7/8 11-7/8 12 12 12 12 ID 5-9/16 5-9/16 4-5/8 6 6-1/2 6-1/2 6-1/2 7-1/4 7-1/2 7-31/64 6-5/8 6-3/4 6-3/4 7-1/2 7-1/2 8 8-1/2 8 8-3/4 9-7/16 6 8 8 8 8-1/2 9-1/4 9-1/4 9-1/4 9-1/4 9-1/2 9-33/64 9-33/64 8-3/4 9-7/8 11-1/8 11 11 11-1/4 11-1/4 FLANGE DIA 8 8 11-3/4 10 10 10 10 10 10 10 10 10 10 9 12-3/4 12 12 11-1/4 11-1/4 14 14 11-3/4 11-3/4 11-3/4 15 12 12 12 12 12 12 12 12-3/4 16 18 14-3/4 14-3/4 14-3/4 14-3/4 FLANGE WIDTH 2 2 5 2 1/2 3/4 12 1 1 2 2 1-3/4 1 2 12 1-3/8 1/2 12 1/2 4 2 1-1/2 1-1/2 1 2 2 2 2 2 2 2 2 1 2 1 2 2 2 2 *SLEEVE LENGTH 3 6-1/2 8 8 24 23-3/4 47-1/2 10 10 8 16 5-1/2 9-1/2 8 23-3/4 8 47-1/2 14 14 24 14 5 8 10 27 8-1/4 10 22 28 8 10 10 7 24 53 13 20 9 12

* All dimensions are in inches. Sleeve lengths shown are maximum. Sleeves can be poured any length up to lengths-shown.

ISI NUMBER 1-0111 1-0011 1-0079-H 1-0079-0 1-0079-F 1-0079-E 1-0079-D 1-0079-C 1-0079-B 1-0079-A 1-0071 1-0153 1-0104 1-0110 1-0062 1-0048 1-0063 1-0076 1-0109 1-0014 1-0055 1-0003 1-0072 1-0087 1-0058 1-0020 1-0019 1-0018 1-0183 1-0094 1-0017 1-0034 1-0002 1-0024

PIPE SIZE 12 14 14 14 14 14 14 14 14 14 16 14 15 16 16 16 16 15-3/4 16 18 18-5/8 19 20 22 23 23 23 22 23 25-1/2 27 28 30 39-1/2

OD 12 13-1/4 14 14 14 14 14 14 14 14 14-1/2 14-5/8 15 15 15-1/4 15-1/4 15-1/4 15-3/4 16 17-1/4 18-5/8 18-5/8 19-1/4 22 23 23 23 23 23 25-1/2 27 28 39-1/2

ID 11-1/2 12-1/2 13 13 13 13 13 13 13 13 13-1/2 13-7/8 13 14 14-1/4 14-1/4 14-1/4 13-3/4 14-3/4 16-1/2 17 17 18-1/2 20 22 22 22 22 21-1/2 22-1/2 25 26 38-1/2

FLANGE DIA 14-3/4 16-3/4 18-3/4 18-3/4 18-3/4 18-3/4 18-3/4 18-3/4 18-3/4 18-3/4 18 16-1/4 23 18 18 18 18 19-3/4 21 20-3/4 25-1/2 25-1/2 22-3/4 26 28 28 28 28 28 28 29 34 34-11/16 46-1/2

FLANGE WIDTH 2 2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 2 2 1/4 2-1/2 2-3/4 2-3/4 1 1-1/2 1 2 1 1 2 2 1 2 2 2 2 2 3/4 1 1 2

*SLEEVE LENGTH 20 12 43-1/2 46-1/2 48-1/2 54-1/2 55-1/2 63-1/2 65-1/2 68-1/2 21-1/2 17 24 12-3/4 7 11-3/4 18 28 36 12 13-1/2 20-3/4 12-3/8 5 6 14-3/4 18-3/4 22-3/4 23 13-1/2 4-1/4 28 25-3/8 10

29-11/16 27-5/8

Where two part numbers are shown, order by either part number (ex: 1-9999, 1-0000).

* All dimensions are in inches. Sleeve lengths shown are maximum. Sleeves can be poured any length up to lengths-shown.

Dead-Bed and Wear Sleeves


ISI NUMBER 1-0032 1-0187 1-0061 1-0102 1-0064 1-0108 1-0078 1-0096 1-0031 1-0191 1-0086 PIPE SIZE 6 12 12 12 13 13 14 14 18 22 OD 6 11-7/8 12 12 13 13 14 14-1/8 18 22 ID 5 11 10 10-1/2 11-1/2 11-1/2 12 13 14-3/4 14 20 FLANGE DIA 10-1/2 19 18-1/2 19 20 20 20 22 25 23-1/2 26 FLANGE WIDTH 3/4 3/8 2 3/4 12 12 1 2 1 2 1 *SLEEVE LENGTH 18-1/4 10-1/2 38 17-1/4 30 30 8 29 40 13 5 # OF HOLES 4 12 8 4 8 8 12 12 16 16 8 BC DIA 9-1/2 17 14-1/4 17 17 17 17 20 22-3/4 21-1/4 24

16-3/4 16-3/4

ISI NUMBER 1-0143 1-0134 1-0135 1-0136

PIPE SIZE 15 15 15 15

OD 8-3/8 15 15 15

ID 7-3/4 11 11 11

FLANGE DIA 12-1/2 17 17 17

FLANGE WIDTH 12 1-3/8 1-3/8 1-3/8

*SLEEVE LENGTH 1 1 1 1 12-1/2 11 13 15

ISI NUMBER 1-0070 1-0143 1-0100

PIPE SIZE 7-1/2 8-3/8 14

OD 7-1/2 8-3/8 14

ID 6 7-3/4 12

FLANGE DIA 13-1/2 12-1/2 18-1/2

FLANGE WIDTH 9-5/8 1-3/8 3

*SLEEVE LENGTH 3/4 9-5/8 1 1 12-1/2 3

ISI NUMBER 1-0120

PIPE SIZE 3

OD 3

ID1 2

ID2 3-1/4

A 3/4

FLANGE DIA 4-1/4

FLANGE WIDTH 1-1/4

*SLEEVE LENGTH 2-3/4

ISI NUMBER 1-0001

PIPE SIZE 10-3/4

OD 10-3/4

ID 9-1/4

FLANGE DIA 13

FLANGE WIDTH 1/2

*SLEEVE LENGTH 12-3/4

* All dimensions are in inches. Sleeve lengths shown are maximum. Sleeves can be poured any length up to lengths-shown.

ISI NUMBER 1-0082

PIPE SIZE 8

OD 8

ID1 7-1/2

ID2 5-1/2

FLANGE DIA 10

FLANGE WIDTH 2

FLANGE LENGTH 8

ISI NUMBER 1-0097

PIPE SIZE

OD

ID1 9

ID2 14-1/16

ID3 12-5/8

FLANGE DIA 18-3/4

FLANGE WIDTH 3/4

FLANGE LENGTH 11

15-1/4 15-1/4

ISI NUMBER 1-0030-C 1-0030-B 1-0030-A

PIPE SIZE

OD

ID 11-U8 11-1/8 11-1/8

A 1 1 1

B 12 1/2 1/2

FLANGE DIA 18 18 18

SLEEVE LENGTH 20 20 20 9-1/4 11-3/4 12-1/2

11-7/8 11-7/8 11-7/8 11-7/8 11-7/8 11-7/8

ISI NUMBER 1-0101 1-0092 1-0137 1-0173 1-0147 1-0154 1-0155 1-0156 1-0157

DRAW NO 1 1 2 2 2 2 2 2 2

PIPE SIZE 6-5/8 6-5/8 6-5/8 10 12-1/4 16 17 22 22

OD 6-5/8 6-5/8 6-5/8 10 12-1/4 16 17-1/4 22 22

ID 4-5/8 5-3/8 5-3/4 8-1/2 11 13-11/16 14-1/16 14-1/4 14-1/4

A 3 2 -

SLEEVE LENGTH 36 36 144 22 42 20 20 3 1

SI NUMBER 1-0052

OD1 SIZE 5-3/4

OD2 3-1/2

ID1 5

ID2 3

A 2

B 10

FLANGE DIA 7-3/4

SLEEVE LENGTH 18

ISI NUMBER 1-0067 1-0074 1-0075

A B (DEG.) 36 54 54 6 31 31

C 15 61 57

D 11-5/16 39 35

E 3-13/16 13-3/4 13-3/4

F 4-13/16 15-3/4 15-3/4

G 5-7/8 19-3/4 19-3/4

* All dimensions are in inches. Sleeve lengths shown are maximum. Sleeves can be poured any length up to lengths-shown.

Irathane Systems, Inc.


Other Irathane Cast Products

An Industrial Rubber Products Company

Discharge Sleeves

Pump Parts

Classifier Shoes

Trommel Screen Panels

Grate Mill Discharge Cone Sections

Hydrocyclone Liners

Lined Pipe

Screens

Sheet Goods

Flotation Parts

Launder Liners

Fittings

Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501

ACOTEC

3015 CKSO Road, Sudbury, Ontario CANADA P3G 1B5

Carretera Gral. San Martin 6461 Quilicura, Santiago Chile Phone 56.2.624.8310 Fax 56.2.623.1851

T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436

Irathane Systems, Inc.


3516 East 13th Avenue Hibbing MN 55746 Phone 218.262.5211 Fax 218.262.4103

www.irproducts.com

Irathane Systems, Inc.


Irathane Launder & Chute Liners
IRATHANE Launder and Chute Liners
Easy-to-install for long term, trouble-free performance

An Industrial Rubber Products Company

Irathane launder liner significantly outperform rubber and metal liners with lightweight, easy to install protection. Because of the naturally smooth and slick surface, Irathane linings enhance slurry flow and reduce solids sanding or material build up. These superior quality launder liners are available to fit numerous launder or flume configurations including V-shape, half-round, or square bottom. Custom liners can be designed to meet any specific requirements. To prevent wear on discharge piping, Irathane deadbed and wear sleeves are often used with Irathane launder and chute liners to provide complete long term protection. Irathane launder liners extend launder and chute operating life, reduce downtime, increase mean running time-and assure significant savings in operating costs.

Irathane Liners are easily placed into a launder secured in place by simple field installed bolts, clips or welding.

Irathane Launder & Chute Liners

U Shape with Holes

ISI NUMBER 5-0006 5-0008 5-0010 5-0011 5-0013

WIDTH 30 24 18 36 36

HEIGHT 12 12 12 30 30

LENGTH 54-13/16 55-5/16 65 35-1/2 35-1/2

T 3/8 3/8 3/8 3/8 3/8

C 1 1 1 1 1

DIA 1 24 9-1/2 4 20 20

DIA 2 21 8 3-1/4 19 19

A 38 17 17 23 23

B 15 12 9 12 24

E 3/4 3/4 3/4 3/4 3/4

V Shape

ISI NUMBER 5-0006 5-0115 5-0120 *5-0122 5-0123

WIDTH 8-13/16 13-1/2 12-3/4 12 12

HEIGHT 6-1/2 11-1/2 11-1/2 12-1/2 13-1/2

LENGTH 36 23-1/2 23-1/2 36 36

T 9/16 1/2 1/2 9/16 1

R1

R2

C 2 1-1/2 1-1/2 1-1/2

2-7/8 2-1/4

3-3/16 3

* Contains insert All dimensions are inches.

Half Round One Side Extension

ISI NUMBER 5-0168

WIDTH 6

HEIGHT 7

LENGTH 57-3/4

T 1/2

R1 2-1/5

R2 3

C 3/4

All dimensions are inches.

U Shape

ISI NUMBER 5-0162 5-0003 5-0005 5-0007 5-0009 5-0012 5-0163 5-0028 5-0144M 5-0030 5-0071 5-0105 5-0119 5-0140 5-0147

WIDTH 11 11-3/8 11-13/16 11-13/16 12 18 19-1/2 20-3/4 23-3/4 24 26 30 30 35 36

HEIGHT 8 16 12 12 12 12 12 14-1/2 12 12 16 12 18 34 30

LENGTH 60 17-1/2 35-1/2 36 60 65 18 36 60 55-5/16 26 54-13/16 48 36 35-1/2

T 1/2 1/2 3/8 3/8 3/8 3/8 3/8 1/4 3/8 3/8 1 3/8 3/8 3/4 3/8

T2 1 1 1 1 1 1 1 1 1-1/2 1 1 1 1 3/4 1

C 1-1/2 1-3/8 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/4 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 3/4 1-1/2

A 1-1/2 3 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/22-1/2 3/4 2-1/2

All dimensions are inches.

Irathane Launder & Chute Liners

Extended Half Round

ISI NUMBER 5-0169 *5-0058 5-0141M *5-0060 *5-0059 5-0161 5-0087 5-0166 5-0026 5-0029 5-0167

WIDTH 6 6 8-13/16 9 9 11-1/4 16 16-1/2 16-1/2 19-1/2 20-3/4

HEIGHT 7 20 10-1/8 20 20 8-5/8 13-1/2 14-1/2 14-1/2 9-3/4 16

LENGTH 57-3/4 202 36 202 177-3/4 36 18 36 17-1/4 36

T 1/2 1/2 3/4 1/2 1/2 3/8 3/8 5/8 5/8 1/2 11/16

R1 2-1/2 2-1/2 2-7/8 4 4 5-5/8 7-1/4 6-3/4 6-3/4 9-1/2 9-3/8

R2 3 3 3-3/16 4-1/2 4-1/2 5 8 8-1/4 8-1/4 9-3/4 10-3/8

C 3/4 3/4 2 3/4 3/4 5/8 3/4 1-1/2 1-1/2 1-3/4 1-3/4

* FLANGED WITH BOLT HOLES All dimensions are inches.

Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501

ACOTEC

3015 CKSO Road, Sudbury, Ontario CANADA P3G 1B5

Carretera Gral. San Martin 6461 Quilicura, Santiago Chile Phone 56.2.6248310 Fax 56.2.6231851

T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436

3516 East 13th Avenue Hibbing MN 55746 Phone 218.262.5211 Fax 218.262.4103

Irathane Systems, Inc.

www.irproducts.com

Irathane Systems, Inc.


Irapair Products
IRAPAIR 255

An Industrial Rubber Products Company

IRAPAIR 255 is an outstanding general-purpose two component trowel grade urethane compound. IRAPAIR 255 can be easily trowelled to thicknesses or one inch on a vertical surface without sagging. Because it is a polyether base, IRAPAIR 255 is excellent for use as a protective lining against abrasion, heat, humidity or moderate concentrations of mineral acid or alkalines. IRAPAIR 255 has been success fully used as a grouting material to seal and protect joints in tanks and slurry pipelines and as a high-build lining in areas of concentrated impact and abrasion.

IRAPAIR KIT
To facilitate and expedite field and in-plant repair of equipment and surfaces, Irathane provides the IRAPAIR KIT. The IRAPAIR KIT contains all materials and tools for making fast, durable repairs on such items as conveyor belts, pump liners, or any rubber, metal or urethane surface. The IRAPAIR KIT features IRAPAIR FASTFIX, the high performance urethane compound which readily cures at room temperatures thus retaining repaired equipment to service in 4 to 6 hours. Irathane Systems IRAPAIR products are the solutions to your difficult repair problems. In addition to the IRAPAIR products, Irathane offers high abrasion and corrosion resistant sprayable urethane coatings, high performance cast parts, and urethane lined pipe. Irathane looks forward to providing its comprehensive range of urethane products to solve your abrasion and corrosion problems.

Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501

ACOTEC

3015 CKSO Road, Sudbury, Ontario CANADA P3G 1B5

Carretera Gral. San Martin 6461 Quilicura, Santiago Chile Phone 56.2.624.8310 Fax 56.2.623.1851

T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436

Irathane Systems, Inc.


3516 East 13th Avenue Hibbing MN 55746 Phone 218.262.5211 Fax 218.262.4103

www.irproducts.com

Irathane Systems, Inc.


Irathane S-3 355 Polyurea
Irathane S-355 Polyurea is the only accepted and proven Polyurea Spray for the resistance to abrasion, impact and corrosion in the mineral processing industries worldwide.
Irathane S-355 Polyurea is a revolutionary development in elastomer coatings technology. Since its introduction this product has continually gained market acclaim. Irathane S-355 Polyurea compound is a two component, M.D.I. base spray elastomer capable of satisfying severe demands with respect to corrosion, abrasion, containment, environmental compliance, ease of application, and long term performance.
This Irathane spray elastomer system is designed to provide exceptional membranes, and coatings with superior tensile, elongation, and tear strength properties. Applications are continually developing which reduce down time, improve productivity, save valuable capital dollars, and reduce maintenance costs.

An Industrial Rubber Products Company

Major features of Irathane S-355 Polyurea elastomer include


Contains no solvents for fast cure High build, one coat capabilities 100% solids availability with zero V.O.C.s Can be applied over a broad temperature range (40F) to (140F) Service temperature range is (-25F) to (180F) Outstanding physical and performance properties Technology assures consistent reactivity that is not affected by moisture or temperature conditions. Set time is generally TACK FREE within 20 seconds. S-355 applications can be walked on in 60 seconds, and returned to full production service within one hour.

Typical Mining Products Protected


Flotation Cells Rougher & Tailings Concentrate Tanks Filter Tanks Crusher Basins Classifier Tanks Trunnion & Trommel Sumps Mill Shells Screen Decks Launder & Chute Liners

Partial List of Mining Customers


Agrium Ontario, Canada El Tiente Chile, S.A. Falconbridge, Kidd Creek Ontario, Canada Hibbing Taconite Co. Minnesota, USA IMC, Esterhazy Saskatchewan, Canada Inco, Sudbury Ontario, Canada Inco, Voisey Bay Labrador, Canada Ispat-Inland Steel Minorca Mine Minnesota, USA Kennecott Copper Utah, USA Montana Tunnels Montana, USA National Steel Pellet Plant Minnesota, USA Northshore Mining Minnesota, USA USS-Minntac Minnesota, USA USS-Keetac Minnesota, USA

ACOTEC

Carretera Gral. San Martin 6461 Quilicura, Santiago Chile 56-2-6248310 fax 56.2.6231851

Irathane Systems, Inc.

An Industrial Rubber Products Company


3516 East 13th Avenue Hibbing MN 55746 218.262.5211 fax 218.262.4103

www.irproducts.com

Irathane Systems, Inc.


Sheet Goods

An Industrial Rubber Products Company

High-performance Irathane sheet and Irathane castings are formulated to withstand the most severe working environments encountered in the mining, power generation, sand and gravel, and other heavy processing industries. IRATHANE SHEETS ARE IDEAL FOR LINING AND PATCHING

Launder chutes Bins Floatation cells Tanks Truck beds Turn heads Ducts Mixer liners

They also serve as high performance


Belt skirts Belt scrappers Filter scrappers

Recommended for use with


Grain Sand Gravel Concrete Salt Iron Ore Copper Ore Coal

FEATURES, ADVANTAGES & BENEFITS

Lightweight and flexible

Only 1/7th the weight of steel for easier installations. Irathane sheets outwear mild steel 10 to 1.

Excellent resistance to abrasion and impact Vibrating damping efficiency is 30 times better than steel High slip surface superior release properties Excellent resistance to many chemicals
Limits rust and corrosion. Impact energy is absorbed to extend mean running time as well as reduce noise levels. Minimize material hang-ups, bridging problems and maintenance downtime.

Available in three different compounds

70, 82 and 90 durometers. We will help select the compound required to meet your specific application, whether wet, dry, impact or sliding.

Standard sizes available: (4 x 8), (4 x 10), (5 x 8), (5x10). Custom shapes are available. Custom cast shapes can reduce labor, waste, and installation time. Thicknesses available: 1/4th inch to 1 inch. Thickness custom sizes
to 2 inches.

Backing material: Plain, Expanded Metal, Full Metal, and


Weld Plate.

Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501

ACOTEC

3015 CKSO Road, Sudbury, Ontario CANADA P3G 1B5

Carretera Gral. San Martin 6461 Quilicura, Santiago Chile Phone 56.2.624.8310 Fax 56.2.623.1851

T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436

Irathane Systems, Inc.


3516 East 13th Avenue Hibbing MN 55746 Phone 218.262.5211 Fax 218.262.4103

www.irproducts.com

Irathane Systems, Inc.


Cross-Over Pads
These high tensile strength polyurethane pads are used to protect electrical or other cables. They are manufactured from our proprietary urethane compounds and are designed to be chemical, temperature and abrasion resistant to resist years of continued abuse from impact and the elements. They are a cost-effective substitute to either burying cables or running them overhead, where they can be a safety hazard. These heavyduty pads can be fastened together to achieve the desired length.

An Industrial Rubber Products Company

(See styles and sizes on back)

Irathane Systems, Inc. 3516 East 13th Avenue Hibbing MN 55746 Phone 218.262.5211 Fax 218.262.4103 www.irproducts.com

Heavy Duty Crossover Pads


These pads are designed to withstand traffic from large haul trucks. They can handle thousands of pounds of weight and constant impact from falling rock and debris.

Standard Sizes Available with closure strips

Part # 3-0015 3-0016 3-0027 3-0029 3-0042 3-0028 3-0037 3-0040 3-0041

Length 96" 120" 96" 120" 96" 120" 72" 38'-0 38'-0

Width 42" 42" 42" 42" 36" 36" 16" 40-1/2" 40-1/2"

Height 4-1/2" 4-1/2" 7" 7" 5" 5" 2" 7" 6"

Cavity Size 3-1/2" Dia. 3-1/2" Dia. 4-1/2" Dia. 4-1/2" Dia. 3-1/4" Dia. 3-1/4" Dia. 1-1/8" Dia. 5" Dia. 3-3/4" Dia.

Weight 682 lbs. 852 lbs. 610 lbs. 852 lbs. 415 lbs. 518 lbs. 63 lbs. 3000 lbs. 2208 lbs.

Light Duty Crossover Pads


These lightweight pads come complete with molded in carrying handles for ease of laydown and positioning. They provide protection for cables and hoses while ensuring safe passage for smaller vehicles. They have a grooved top surface for traction.

Standard Sizes

Part # Length Width Height Cavity Size Weight 3-0023 24" 18" 4-1/2" 2-1/2" 37 lbs. 3-0021 24" 18" 4-1/2" 2-1/2" 37 lbs.

3-0015 & 3-0016

3-0027, 3-0028, 3-0029, 3-0042

3-0023

3-0021
3-0037 3-0040 & 3-0041

Custom sizes can be manufactured upon request. All crossover pads are for rubber tired vehicles only. Not for metal tracked equipment.

Irathane Systems, Inc. 3516 East 13th Avenue Hibbing MN 55746 Phone 218.262.5211 Fax 218.262.4103 www.irproducts.com

Irathane Systems, Inc.


SPRAY NOZZLES PRODUCT BULLETIN 4-0156

An Industrial Rubber Products Company

Irathane Systems Polyurethane Spray Nozzles are tough, resilient, high-temperature products that
are mostly used in Coal Fired Flue Gas Desulfurization (F.G.D.) Plants.
Tough proprietary urethane is virtually unbreakable as compared to traditional ceramic nozzles.

Characteristics of Irathane Systems Polyurethane Spray Nozzles Cost effective compared to ceramic Installation friendly (because not fragile) Custom made to your specifications High Temperature Spray Nozzle that exceeds 180 Operating Temperature Stainless Steel Threaded Couplings are bonded to the nozzle to prevent detaching under use Standard Size threaded coupling 2-1/2 and 3" (Other sizes as requested) Irathane Systems also offers a 3" Flange Type Spray Nozzle with a four-bolt pattern

Irathane/Elliott Systems
Phone 705.522.6730 Fax 705.522.1501

ACOTEC

3015 CKSO Road, Sudbury, Ontario CANADA P3G 1B5

Carretera Gral. San Martin 6461 Quilicura Santiago , Chile 56-2-6248310 fax 56.2.6231851

T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436

Irathane Systems, Inc.

An Industrial Rubber Products Company


3516 East 13th Avenue Hibbing MN 55746 218.262.5211 Fax 218.262.4103

www.irproducts.com

Irathane Systems, Inc.


An Industrial Rubber Products Company

Mill Liners and Products


Mill Liners Irathane Systems' engineering and design team is continually developing new and creative cost saving solutions to "wear" problems. Using our sophisticated CAD design capabilities, mill parts previously made out of steel can now be custom engineered to take advantage of the benefits offered by rubber and urethane. Engineered mill part applications are limited only by recognition of the need. Engineered Urethane Discharge Mill Head Irathane Systems' patented urethane discharge cones are engineered products designed to replace the heavy castings on the discharge end of mills. Each mill head is custom designed to meet the customer's unique specifications. While Irathane Systems' proprietary urethane compound is most frequently used, other rubber compounds may be used to meet special requirements. The use of this product in taconite, copper, and molybdenum mining companies throughout the US has demonstrated significant cost savings. One property now utilizing these discharge mill heads estimates the savings to be approximately $1,800,000 annually, based on an increase in throughput of +2.01% and a decrease in Kilowatt hours of 3.55%.

Consider This: Weight Reduction Urethane vs. Casting


Power cost reduction for turning mills. Reduced mill fatigue on trunnions, bearings, etc. Potential for increased production - loads in mills. Custom Design

Increased processed material throughout. Increased mill shell protection. Reduced installation time. Environmental Solutions

Rebuild and repair results in reduced replacement and disposal costs. Tighter fit for dryer ends and dust control.

IRATHANE SYSTEMS, INC. MILL CAST PARTS APPLICATIONS DESCRIPTION 1. FEED END SEAL RING MATERIALS REPLACED RUBBER LINATEX METAL 2. FEED END SCOOP BUCKET METAL VULCANIZED RUBBER LIGHT WEIGHT DEFORMS READILY (DECREASES DAMAGE) DECREASES MAG. LOSS 3. DRIP RING CAST IRON FABRICATED STEEL 4. FILLER RING CAST IRON RUBBER 5. DISCHARGE INSERTS RUBBER CAST IRON WEIGHT COST WEIGHT COST COST WEIGHT REDUCTION SAFETY LIFE 6. DISCHARGE CONE RUBBER CAST IRON WEIGHT REDUCTION SAFETY COST LIFE 7. TRUNNION LINER RUBBER STEEL 8. TROMMEL SCREEN RUBBER WIRE CLOTH COST EFFECTIVE LIFE LIFE SERVICE COST EFFECTIVE 9. O'SIZE RETURN BUCKET RUBBER STEEL EASE OF CHANGEOUT COST EFFECTIVE DEWATERING 10. BUCKET EXTENSION AND SEAL RING 11. FEED BOX LINER RUBBER LINATEX STEEL LIFE FLEXIBILITY OF DESIGN FLEXIBILITY OF DESIGN PLIABLE 12. SPIDER TUBE COVERS & WEAR PLATES 13. BOLT PLUGS RUBBER VULCANIZED RUBBER CAN BE PLACED VISUAL INSPECTION POSSIBLE EASE OF INSTALLATION FEATURES OF IRATHANE DECREASE MAG. LOSS DESIGN FLEXIBILITY

14. SUMPLINER PLATES

RUBBER

COST EFFECTIVE LIGHT WEIGHT

15. SHELL BACKING LINER

RUBBER

EASES LINER REPLACEMENT PREVENTS WEAR ON MILL SHELL

16. FEED SPOUTS

METAL

LIGHT WEIGHT COST EFFECTIVE

17. RETURN TUBES

RUBBER

REPAIRABLE COST EFFECTIVE

18. O'SIZE RETURN SLEEVES

RUBBER STEEL

REPLACEABLE ROTATABLE

Irathane Systems, Inc.


3516 13th Ave. East Hibbing, MN 55746 Phone: 218-262-5211 Fax: 218-262-4103

Irathane Systems, Inc.


Trommel Screens

An Industrial Rubber Products Company

ANOTHER PRACTICAL SOLUTION TO A PRODUCTION/PROCESSING PROBLEM BY IRATHANE SYSTEMS:

Running Time of 15 Rod Mills is Quadrupled with Irathane Modular Screens


The throughput of a taconite plant has been maximized by eliminating the need for crane operations and metal fabrication. Project payback was measured in hours.
To maximize the throughput of a large taconite plant in Northeastern Minnesota, Irathane By increasing overall running time and significantly reducing downtime for each 450 tons/hour rod mill, the new quickchange trommel screens allow each rod mill to efficiently process more than 1.8 million tons of taconite without a single screen panel or trommel removal! The interchangeable cast-to-shape Irathane screens incorporate an integral helix which carries rod chips away from the screened ore to trash bins. Broken rods must be swept through the trommel as quickly as possible to keep them from tearing up the screens. reduced significantly because the new interchangeable screen modules are formulated to combine the unique properties of a tough polymer that incorporates a high slip surface with the resilience of a soft natural rubber. These engineered properties enable the modular screens to endure feed surges, oversize material and rod chips which contribute to the failure of conventional punch-plate screens. Since the helix is an integral part of each curved screen, individual modules may be replaced without removing the entire trommel. Each quarter, three-quarter and fullscreen segment is cast from the same set of molds, thus assuring proper line-up of the integral helix. The lightweight modular screens are held in place with reusable injection-molded polyurethane pins and sleeves. This allows the

Systems designed modular screen panels for the trommel discharge end of the plant's 15 rod mills. These easily installed, interchangeable screens have increased the running time of each rod mill from 1100 hours to more than 4100 hours, while eliminating many hours of downtime previously consumed for trommel removals and screen replacements.

Unique Design Takes Advantage of Engineered Properties


The possibility of torn screens and pump damage has now been

Mean Running Time of Rod Mills is Quadrupled with Modular Screens


inter-changeable modules to be replaced without removing the trommels. No crane lifts, no "trommel transport" to fabrication shops, and no special tools are required. Only a hammer and screwdriver are needed. Before the rugged modular screens were installed, it was necessary to remove the canopy of a trommel by using an over-head crane. Then, after the bolts were burned off, the entire trommel was removed and taken to a metal fabrication shop for labor-intensive replacement of worn or damaged screens. Those operations have now been eliminated. With inherently superior strength, the new Irathane screens require less "lost area" for module support, thus permitting maximum use of each curved panel for ore screening. A stronger panel frame prevents dishing and distortion; and the inherent elasticity of the modular screens allowed a special ore-path design with a selfcleaning, tapered aperture to eliminate or minimize screen plugging or blinding. was measured in hours, instead of days, weeks, months or years. Project engineer for Irathane Systems, headquartered in Hibbing, MN, states; "This type of innovative modular screen design will offer similar advantages for ore processing with ball mills, pebble mills, semiautogenous and fullyautogenous mills." He quickly adds: We concentrate on what we do best, providing longlasting solutions to the toughest abrasion, impact, corrosion and wear problems, so our customers can concentrate on their mining and mineral processing operations."

Payback on Investment was Measured in Hours


In addition to increasing running time and reducing repair costs, the interchangeable screen modules offer several other major advantages. They resist sliding friction, abrasion and corrosion from the taconite ore; dampen impact energy to reduce noise levels; and protect the full surface of the trommel frames to provide an optimum return on an investment by boosting the plant's daily throughput and significantly reducing operational expenses. The payback for this investment, which included the design and fabrication of new metal trommels,

Irathane/Elliott Systems
3015 CKSO Road, Sudbury, Ontario CANADA P3G 1B5 Phone 705.522.6730 Fax 705.522.1501

ACOTEC
Carretera Gral. San Martin 6461 Quilicura, Santiago Chile Phone 56.2.624.8310 Fax 56.2.623.1851

T.J. Products
5574 Leo Park Road West Jordan, UT 84088 Phone 801.280.2427 Fax 801.280.2436

Irathane Systems, Inc.


3516 East 13th Avenue Hibbing MN 55746 Phone 218.262.5211 Fax 218.262.4103

www.irproducts.com

Irathane Systems, Inc.


An Industrial Rubber Products Company

Quadra-Flex Anti-Blinding Screens


Screen Solutions Blinding is one of the most frustrating and costly problems. Irathane Systems' can help solve your problems with our new Quadra-Flex anti-binding screen. Our Quadra-Flex designed modular panel maximizes open area while eliminating blinding and plugging. In side-by-side comparisons Irathane consistently outwears conventional polyurethanes and other materials by a wide margin Irathane Anti-Blinding Screen Aperture Sizes Available: 4 mm to 25.4 mm

Irathanes Quadra-Flex is well suited for most applications. Well suited applications: x x x x x x x x x x Limestone Sand Clay Gravel Iron ore Coal Copper Granite Fertilizers Andulasite

Irathane Systems Quadra-Flex design anti blinding screen apertures

Irathane Systems, Inc.


3516 13th Ave. East Hibbing, MN 55746 Phone: 218-262-5211 Fax: 218-262-4103

www.irproducts.com

Irathane Systems, Inc.


Concrete & Aggregate Products
Screens
Irathanes proprietary urethanes consistently provide longer wear resistance then conventional urethanes at more competitive prices.

An Industrial Rubber Products Company

Features, Advantages & Benefits


Non-blinding modular screens
Adapted a proven screen design used in International markets for the aggregate industry

Screens are available in configurations to meet a full range of screening requirements


Pin and sleeve modular panels Pin and leg modular panels Snap rail panels Grooved panels Tension hook screens and dual durometer panels

Screening Accessories
Spray bar deflectors Tension bars Rubber & urethane side rails & skirtboard Pins & Sleeves Impact panels Dams Retro fit kits to convert to a flat deck modular screen

Sheet Stock
Formulated to withstand the most severe working environments encountered in sand and gravel, mining, power generation and other heavy processing industries.

Features, Advantages & Benefits


Ideal for lining and patching
Bins Truck beds Hoppers Tanks Launder chutes

They also serve as high performance


Belt skirt boards Belt scrappers

Advantages
Lightweight and flexible 1/7th the weight of steel Excellent resistance to sliding abrasion Vibration damping efficiency is 30 times better than steel High slip surface/superior release properties Available in any thickness and up to 5 x 10 Custom sheets fabricated to order Available plain, with or without weld plates, expanded metal, or full metal backing

Mixer Liners
These weldable liners resist impact and sliding abrasion while significantly reducing sticking to keep your drum operating smoothly.

Features, Advantages & Benefits


Irathane blade and belly liners available for the following manufactures
Johnson Ross Rex Erie Strayer Heltzel Additional custom sizes

Other applications
Cement bin liners Agg. bin liners Mud hopper liners Turn head liners

Advantages
High slip surface Vibration damping reduces noise Weldable design

Pump Liners and Impellers


Irathane pump liners outlast conventional urethane and rubber in many slurry applications.

Features, Advantages & Benefits


OEM Parts for
Ash Galliger Denver ITT - AC Sala Warman Products

Products Pumped
Copper Tailings Taconite Tailings Fly Ash Limestone Phosphate Molybdenum Sand

Advantages
Replace on the spot Material selection available Cast to OEM tolerance, balance & fit Impeller cores can be recycled

Lined Piping Systems


As a world class urethane and rubber pipe lining manufacturer, Irathane Systems is a pioneer in the development of pipe lining materials and their applications since 1957. Independent and extensive field tests prove our lining and methods meet and beat the worst wear and corrosion.

Features, Advantages & Benefits


Both our urethane and rubber compounds are unique to us and were developed specifically for abrasive slurry piping applications
Urethane and rubber linings are available in pipe up to 40 0 long Linings available for fittings (elbows, tees, laterals, etc.) Lined systems are available for all coupling types (flanges, grooved, plain, etc.) Proven performance in severe applications in the mining and mineral processing industry Industrial Rubber Applicators can evaluate your existing lined or unlined system for rebuild

Launder and Chute Liners


Irathane liners are engineered for trouble free performance and have an easy to install design for existing material handling and new plant designs.

Features, Advantages & Benefits


Light weight easy to install protection High quality and increased performance to metal and other alternative materials Launder-to-launder seams come in butt or beveled design Launder/chute repair kits available (a bolt through design patch) Reduces downtime and increases running time to assure significant savings on operating costs Virtually can fit any launder or chute configuration and lengths: "U" Shaped Squarebottom "V" Shaped Half-Round Low co-efficient of friction enhances flow and reduces material build up

Fast Fix
An economic alternative to liner replacements in a high performance trowelable urethane compound.

Features, Advantages & Benefits


Dual Component System Hand mixable at room temperature Outstanding abrasion resistance Fast curing 3-1/2hrs at 90 degrees Excellent adhesion to rubber, urethane and metal

Pump Liner & Impellers


Repair localized wear areas Volutes Cavitation Points Cuts Tears Gouges

Conveyor belting
Flexible repair for tears and gouges

Irathane Systems, Inc.

An Industrial Rubber Products Company


3516 East 13th Avenue Hibbing MN 55746 218.262.5211 Fax 218.262.4103

www.irproducts.com

Company Background Industrial Rubber Products specializes in rubber lined pipe and equipment for the mining, power, and other heavy industries. Other specialty products and services include rubber lining, molded rubber, cast urethane, sprayable urethanes and specialty coatings. At Industrial Rubber Products, our Mission is to be a full-line designer, producer, and supplier of protective products for mining and mineral processing companies, the pulp and paper industry, and other related industries on a global basis. Quality is not only the aspect of providing better products and service to our customers than our competitors. Quality is now the essence of our purpose. At Industrial Rubber Products we aim to constantly improve our products and service by continually reducing the variability of our processes and never depending upon inspection to achieve quality, but as a tool to measure this variability. Industrial Rubber Products Inc. and its subsidiaries design, manufacture and distribute abrasion-resistant products and equipment, protective linings, proprietary products and urethane and rubber molded products. Our subsidiaries include: TJ Products in West Jordan, Utah Irathane Systems in Hibbing, Minnesota Irathane/Elliott in Sudbury, Ontario, Canada Industrial Rubber Applicators in Hibbing, Minnesota For over 30 years we have served customers in the United States, Canada, Mexico, South America and Asia in the following industries: Mineral Processing/Mining Aggregate/Sand & Gravel Power Paper and Pulp Aerospace/Military Transportation Petroleum Agriculture Construction Concrete/Ready Mix

www.irproducts.com

Industrial Rubber Products, Inc.


3516 East 13th Avenue Hibbing MN 55746 218.262.5211 fax 218.262.4103

www.irproducts.com

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