DOC/LP/01/28.02.

02

LESSON PLAN
Sub Code &Name : ME 2252 Manufacturing Technology - II Branch: Mechanical Engg. Semester :

LP- ME 2252 LP Rev. No: 00 Date: 09/12/2009 Page 1 of 6 IV

UNIT I THEORY OF METAL CUTTING 9(L) Introduction: material removal processes, types of machine tools theory of metal cutting: chip formation, orthogonal cutting, cutting tool materials, tool wear, tool life, surface finish, cutting fluids. Objective: To understand the basic concepts in mechanics of metal cutting, chip formation, various tool materials and their properties.
Session No Topics to be covered Time Ref Teaching Method

1 2 3

4 5 6 7 8 9

Introduction, Need for metal removal process, comparison of metal machining process with respect to metal forming process, Classification of machine tools. Theory of metal cutting, mechanics of chip formation Types of chip, Continuous chips with built up edge, discontinuous chips, continuous chips without built up edge, conditions favorable for the formation of various types of chips Types of metal cutting Orthogonal cutting and oblique cutting Cutting tool materials, Tool materials properties, Tool wear and various mechanisms of tool wear Tool life definition, surface finish- properties influencing surface finish Cutting fluids, properties of cutting fluids Cutting force in single point cutting tool, merchants circle construction, velocity triangle in metal cutting Problems related to metal cutting

50 min 50 min 50 min

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1,2

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DOC/LP/01/28.02.02

LESSON PLAN
Sub Code &Name : ME 2252 Manufacturing Technology - II Branch: Mechanical Engg. Semester :

LP- ME 2252 LP Rev. No: 00 Date: 09/12/2009 Page 2 of 6 IV

Unit II CENTRE LATHE AND SPECIAL PURPOSE LATHES 9(L) Centre lathe, constructional features, cutting tool geometry, various operations, taper turning methods, thread cutting methods, special attachments, machining time and power estimation. Capstan and turret lathes automats single spindle, Swiss type, automatic screw type, multi spindle - Turret Indexing mechanism, Bar feed mechanism. Objective: - To teach the concept of types of lathe, capstan lathe, turret lathe and automats, various operations that can be performed in various lathe, various mechanisms adopted.
Session No Topics to be covered Time Ref Teaching Method

1 2 3 4 5 6 7 8 9

Centre lathe constructional features: - Headstock, tailstock, saddle, carriage, bed, tool post, feed rod etc. Cutting tool geometry- tool nomenclature and tool signature Various operations in lathe Turning, facing, taper turning, Grooving, parting off, drilling, boring, threading operations, undercutting. Various methods of taper turning by swiveling the compound rest, by form tool, by shifting the tail stock, taper turning attachment Thread cutting methods by single point cutting tool, taps and dies. Special attachments used in lathe, Machining time and power estimation in lathe. Capstan lathe and turret lathe constructional details, difference between capstan and turret lathe Turret indexing mechanism and bar feeding mechanism in capstan and turret lathe. Automats introduction, types of automats single spindle automats and Multispindle automats, Single spindle automats :- Swiss type and sliding head type automats Multispindle spindle automats; Parallel action and Multispindle automats, Tool layout for capstan lathe for a given component

50 min 50 min 50 min 50 min 1,2 50 min 50 min 50 min 50 min 50 min

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DOC/LP/01/28.02.02

LESSON PLAN
Sub Code &Name : ME 2252 Manufacturing Technology - II Branch: Mechanical Engg. Semester :

LP- ME 2252 LP Rev. No: 00 Date: 09/12/2009 Page 3 of 6 IV

UNIT III OTHER MACHINE TOOLS 9(L) Reciprocating machine tools: shaper, planer, slotter - Milling: types, milling cutters, operations - Hole making: drilling - Quill mechanism, Reaming, Boring, Tapping - Sawing machine: hack saw, band saw, circular saw; broaching machines: broach construction push, pull, surface and continuous broaching machines Objective: - To teach the basic fundamentals of reciprocating machine tools used to generate the plain surface, the various operations performed, various cutters used and various mechanisms involved in various machine tools.
Session No Topics to be covered Time Ref Teaching Method

1 2 3 4 5 6 7 8 9

Construction details of shaper, planer and slotter Various operations performed in shaper, planer and slotter Mechanisms in shaper, planer Construction details of milling machine, various cutters used Various operations performed in milling machine Construction details of upright and radial type drilling machine, quill mechanism for providing the rotary and feed movement to the tool, various operations performed Sawing machine types and constructional details Broaching machine construction, types of broaching machine Various operations performed in broaching machine

50 min 50 min 50 min 50 min 50 min 50 min 50 min 50 min 50 min 1, 2

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DOC/LP/01/28.02.02

LESSON PLAN
Sub Code &Name : ME 2252 Manufacturing Technology - II Branch: Mechanical Engg. Semester :

LP- ME 2252 LP Rev. No: 00 Date: 09/12/2009 Page 4 of 6 IV

UNIT IV ABRASIVE PROCESSES AND GEAR CUTTING 9(L) Abrasive processes: grinding wheel specifications and selection, types of grinding process cylindrical grinding, surface grinding, centreless grinding honing, lapping, super finishing, polishing and buffing, abrasive jet machining - Gear cutting, forming, generation, shaping, hobbing.

Objective:- To teach the fundamentals of finishing process and super finishing process, their associated machine tools and the various gear manufacturing process.
Session No Topics to be covered Time Ref Teaching Method

1 2 3 4 5 6 7 8 9

Construction detail of cylindrical grinding machine, centreless grinding and surface grinding machine. Grinding wheel specification and selection of grinding wheels Types of components grinded in centreless grinding machine Gear manufacturing process classification Gear forming and gear generation process. Gear forming process indexing mechanism, various types of indexing Gear milling procedure for cutting spur and helical gears in milling machine. Gear hobbing constructional details Gear hob cutter, change gear calculations Procedure for cutting spur gear and helical gear in hobbing machine Gear shaping constructional details, types of gear shaping process, gear shaping using disc type cutter and gear shaping using reciprocating cutter Procedure for cutting spur and helical gear in gear shaper.

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LESSON PLAN
Sub Code &Name : ME 2252 Manufacturing Technology - II Branch: Mechanical Engg. Semester :

LP- ME 2252 LP Rev. No: 00 Date: 09/12/2009 Page 5 of 6 IV

UNIT V CNC MACHINE TOOLS AND PART PROGRAMMING 9(L) Numerical control (NC) machine tools CNC: types, constructional details, special features design considerations of CNC machines for improving machining accuracy structural members slide ways linear bearings ball screws spindle drives and feed drives. Part programming fundamentals manual programming computer assisted part programming.

Objective: - To understand the basic concepts of computer numerical control (CNC) machine tool
and CNC programming.
Session No Topics to be covered Time Ref Teaching Method

1 2 3 4 5 6 7 8

Numerical control machine tools, CNC types, CNC and DNC, construction details, Special features of CNC machine tools, design considerations on CNC machines for improving machining accuracy Introduction to Structural members- slide ways, linear bearings, ball screws Spindle drives and feed drives Part programming fundamentals axis designation, coordinate system, absolute and incremental mode of programming Types of controller, manual part programming for simple components Computer assisted part programming, Different statements Computer assisted part programming for simple components

50 min 50 min 50 min 50 min 50 min 50 min 50 min 50 min 2, 3

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DOC/LP/01/28.02.02

LESSON PLAN
Sub Code &Name : ME 2252 Manufacturing Technology - II Branch: Mechanical Engg. Semester :

LP- ME 2252 LP Rev. No: 00 Date: 09/12/2009 Page 6 of 6 IV

Course Delivery Plan: Week Units

1

1 I II

2 I II

3 I II

4 I II
2

5 I II

6 I II
3

7 I II

8 I II
4

9 10 I II I II

11 12 I II I II
5

13 I II

14 I II

15 II

Text Book 1. Hajra Choudry, Elements of Work Shop Technology Vol. II, Media Promoters. 2002 2. Rao, P.N. Manufacturing Technology, Volume II, Metal Cutting and Machine Tools, Tata McGrawHill, New Delhi, 2009. 3. M.P.Groover and Zimers Jr., CAD/CAM Prentice Hall of India Ltd., 2004 Prepared by Signature Name Designation Date S. Ramesh Babu ASST.PROFESSOR 09/12/2009 Approved by Dr.N.Nallusamy H.O.D.MECHANICAL 09/12/2009