Anholt Offshore Wind Farm case study y

Optimisation - cost reduction 20 Nov. 2012

Kim Andersen Director Offshore Claus Kramhft Design Manager Offshore

mth.com/offshore
1 7 November 2012

MT Hjgaard Offshore
Kim Andersen Director Offshore Claus Kramhft Design Manager Offshore

krea@mth.dk +45 2270 9823

ck@mth.dk +45 2270 9547

27 November 2012

MT Hjgaard Offshore has installed 1/3 of the offshore wind turbine foundations worldwide
A h lt Anholt Li Lincs Sh i h Sheringham Sh l Shoal G fl t S Gunfleet Sands d

Rhyl Flats

Robin Rigg

Lynn & Inner Dowsing

Burbo Bank

Kentish Flats

Horns Rev

Middel-grunden

Vindeby

27 November 2012

MT Hjgaard Offshore has installed 1/3 of the offshore wind turbine foundations worldwide
Sheringham Shoal (2010) Lynn & Inner Dowsing (2007) Lincs (2011-2012) Robin Rigg gg ( (2008) ) Burbo Banks (2006) Middelgrunden (2000) Rhyl y Flats ( (2008) ) Vindeby (1992) Gunfleet Sands (2008-2009) Horns Rev (2002) Kentish Flats ( (2004) )

Anholt (2012)

Up until today we have a track record of 631 offshore foundations corresponding to 2GW wind power

27 November 2012

Anholt Offshore Wind Farm - facts

Cli Client: t DONG E Energy Anholt A h lt Offshore A/S Main contract Scope: supply & installation of 111 foundations 2010-2012 2012 Duration: 2010 WTG: Siemens 3.6 MW Total capacity: 400 MW
Anholt Offshore Wind Farm Anholt

Jutland

Gren

27 November, 2012

Monopile concept
Grout connection Transition piece (weight ( g 200-300 t) )

Monopile (weight 400-650 t) Scour protection - if necessary

J-tube (cable conduit)

6 27 November 2012

Production MP

27 November 2012

Production MP & TP

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Installation MP & TP

27 November 2012

Players in the value chain need to approach all phases of the development of an offshore wind farm in an industrialised way

S Source: R Renewable bl UK, UK Forecast F t of f future f t costs t and d benefits, b fit June J 2011

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27 November 2012

The tender phase accounts for approximately the same amount of time as that spent p on the p planning, g p production and installation phase

Time spent on preparation of the tender by client

Tender phase

12 months

Planning, production, installation phase

19 months

More time allocated to the planning, production and installation phase would ensure a more overall robust and effective project.

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27 November 2012

The EPCI process

We handle foundation projects from engineering to installation - and p possibly y beyond y

Engineering

Procurement

Construction

Installation

Installation Substation Cables Turbines

Operation & maintenance

QHSE

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27 November 2012

Benefits of EPCI contracting

Possible P ibl to t optimise ti i design, d i f fabrication b i ti and d installation Incorporation of practical experience in the installation concept Better and more robust solutions And finally multi multi-contract contract environments do not encourage innovation Design & Engineering

Fabrication Installation

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27 November 2012

Our proven track record of innovating new solutions

Grout packer

Levelling system

Pile gripper

Cable protection system

Combined noise reduction and guidance concept

UK Patent Application No. 1206596.7

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6 November 2012

Consultancy services

Operation & Maintenance

Tendering

QHSE

Procurement

Installation

Design

Logistics

Certification

Engineering

Planning

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6 November 2012

Anholt Offshore Wind Farm case study y

Effective and safe installation 20 Nov. 2012
Claus Kramhft Design Manager

mth.com/offshore
16 27. november 2012

Anholt Offshore Wind Farm the foundation

M Manufacturer: f t Bladt Bl dt Industries I d t i OD monopile: 4.69 - 5.35 m OD transition piece: 5 - 5.65 m Conical grouted connection with double grout seal and grout inlet contingencies Water depths: var. 15.5 18 m MP installation vessel: HLV Svanen TP installation vessel: HLV Jumbo Javelin

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27 November 2012

Mock-up p of transition piece. Clash check and fabrication improvements

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Thorough preparation for installation. Installation aspects analysed. y Employer p y acknowledgement

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Second g generation p plugs g for more severe sea states. Recycling of plugs

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27 November 2012

The MP was towed to site for installation. Feed to main vessel

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Offshore installation during winter: Equipment used for MP installation are designed d i df for winter i t environment. i t Special oils and consumables are used for hydraulic systems. Standby icebreaker assistance.

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27 November 2012

The MP was installed by MTH crew on HLV Svanen. Trunnions for fast upending and pile retrieval

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27 November 2012

Full scale test of internal underwater MP cutting tool

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The TP installation vessel HLV Jumbo Javelin was capable of carrying 9 TPs on each load

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27 November 2012

Large installation guides for sea fastening, more severe sea states and easier installation
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The TP is clamped during grouting and grout curing for h i horizontal, t l torsional t i l and d overturning moment capacity to allow for increased sea states

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All 111 foundations installed on time

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The next generation has already started

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Offshore wind foundation terminology

Gravity

Monopile

Jacket

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Need for for

Establishing E t bli hi and d securing i l longtime relationships between customers and suppliers Integrated cooperation across the value chain Price setting in relation to share of risk.

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27 November, 2012

Offshore

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6 November 2012