DESIGN CALCULATION

JINDAL INDIA POWER LIMITED RATING :- 415V, 2700A NSPB

B-1, SITE-IV, SURAJPUR INDL. AREA, KASNA ROAD, GREATER NOIDA GAUTAM BUDH NAGAR (UP) BUSDUCT DIVISION

C&S Electric Ltd.

CUSTOMER PO. NO. PROJECT TITLE BP PREPARED BY.

M/S KIRLOSKAR BROTHERS LIMITED LOI No. PROJ/PUR/BUSDUCT/JINDAL/49 dt.31.5.11 JINDAL INDIA POWER LTD DESIGN CALCULATION FOR 415V, 2700A NSPB. SK KJ 10.08.11 DOC.NO. C-1230-0811-14846 CHECKED BY. APPROVED. BY. DATE REV. 00 SHEET. NO. 1 OF 3

C & S ELECTRIC LIMITED

CUSTOMER : M/S KIRLOSKAR BROTHERS LIMITED PO. NO. : LOI No. PROJ/PUR/BUSDUCT/JINDAL/49 dt.31.5.11 PROJECT : JINDAL INDIA POWER LTD C&S DOC. NO. : C-1230-0811-14846 REV. : 00 DATED 10.08.11 BHEL NO. :Design calculation for Non Segregated Phase Busduct (415V) 2700A
SL No. Table- 1 1 Enclosure Width 2 Enclosure Height 3 Enclosure Sheet Thk 4 Enclosure Material 5 Design Ambient Temp 6 Maximum allowable Temp. for Busbar 7 Busbar configration (Conventional / interleved) = 8 Short Circuit Current (rms) Symmetrical for each Ibusbar SC 9 Peak Short circuit Current 10 Duration of Fault 11 Phase spacing 12 Initial Temperature of busbar 13 Final Temperature 14 Adapted Insulator span 15 Busbar Chosen per phase 16 Busbar Chosen Neutral 17 Width of busbar 18 Thickness of Busbar 19 Actual Cross sectional Area of Busbar 20 Rating of Busduct required Open Air rating of busbar for 500 Rise over 21 400 ambient in still but unconfined air for Table- 2 A ISCP T S 1 2 LA Flat Flat W BB TBB ABB IReq IOA = = = = = = = = = = = = = Tamb Talo WE HE TE = = = = = = Description Legends Data 2700A 850 450 3 Al Alloy 50 40 Interleaved 50 105.0 1 115 90 260 1 2 1 152.4 9.53 2905 2700 4240 KA KA Ref Technical data Sheet Ref Technical data Sheet
0

Data

Unit

REMARKS

mm mm mm

Ref STD Drawings Ref STD Drawings Ref STD Drawings Ref STD Drawings

C C

Ref Technical data Sheet Ref Technical data Sheet

Seconds Ref Technical data Sheet mm

0

Ref STD Drawings Tamb +Talo As per IEEE C37.23. Adapted / Assumed Ref STD Drawings Ref STD Drawings Ref Technical data Sheet Ref Technical data Sheet

C C

M Nos Nos mm mm

Sq. mm For Flat Edge Amp Amp Ref Technical data Sheet Ref Indal book

SHORT TIME THERMAL WITHSTAND CAPABILITY OF BUSBAR

4 = ISCe T Io2.17x10 e {log10[( 2+258)/( 1+258)]}p

Min. Cross Section Area of Conductor

Amin

= = II Actual cross sectional Area of Busbar III Hence the busbar size chosen is safe for Short time rating Refer :- Aluminum Busbar Handbook (Indal) B I =

5.544 554.4 2905 Yes

Sq. cm Sq. mm Sq. mm Ref. Table No. 1 sl. No. 19

SUPPORT INSULATOR SPAN CALCULATION UNDER SHORT CIRCUIT Peak electromagnetic force along the center line of Busbar without Enclosure Where Multiplying Factor FM M ISCP d k FM = Mx2.05x(ISCP)2x10-8xdxk/S = = = = = 0.866 52.5 0.375 0.88 140.41 Kg/m KA (Refer NGK Insulator Catalogue)

II ISCP for Interleaved Busbar Steady state Factor Shape correction Factor Therefore

Page 2 of 3

C & S ELECTRIC LIMITED

CUSTOMER : M/S KIRLOSKAR BROTHERS LIMITED PO. NO. : LOI No. PROJ/PUR/BUSDUCT/JINDAL/49 dt.31.5.11 PROJECT : JINDAL INDIA POWER LTD C&S DOC. NO. : C-1230-0811-14846 REV. : 00 DATED 10.08.11 BHEL NO. :Design calculation for Non Segregated Phase Busduct (415V) 2700A
SL No. Description Legends Data Data Unit REMARKS

III Limiting the Max Fiber stress of Al Busbar IV Maximum Allowable Insulator Span Limiting the Max Fiber stress of Al Busbar Section Modulus Therefore V Average span adopted VI Hence adapted insulator span is Safe

FS L FS Z L LA

= FMXL2x100/10xZ

= eo(FSx10xZ) / (FMx100)p = = = = 1056 2.31 1.32 1.00 Yes Kg/cm2 AL BUSBAR HAND BOOK CM3 m m REF TABLE-1

Kg/m

BUSBAR SELECTION FOR CONTINUOUS CURRENT RATING (Temperature Rise Calculation) I Derating / Uprating Factor a = = b = 0.880 2.658 0.809 % Ref Indal Al Busbar Handbook For dig C over dig C Ambient

a Temperature Rise Correction factor CSA of Busbar / Total CSA of Enclosure b Enclosure Correction Factor Phase Spacing / busbar width Cross-Sectional Area of Busbar / Total CrossSectional Area of Enclosure c Proximity Effect factor Phase Spacing / Busbar Thk. d Painting Factor e Enclosure material factor (for Al=1, MS=0.85)

= c =

12.067 1.00 12.00 Ref Indal Al Busbar Handbook

d e

= =

1.2 1

Ref Indal Al Busbar Handbook

II Combined correction Factor Therefore

Fc = = Fc = =

axbxcxdxe 0.8538

III Rating of busbar after applying combined IV Rating of Busduct required

= =

3620 2700

Amp Amp

V Calculated Temperature Rise VI Hence busbar size chosen is adequate

24.3 Yes

Page 3 of 3

C&S ELECTRIC. Ltd.

CUSTOMER ;-M/S KIRLOSKAR BROTHERS LIMITED PO.NO. :- LOI No. PROJ/PUR/BUSDUCT/JINDAL/49 dt.31.5.11 PROJECT :-JINDAL INDIA POWER LTD DOC NO. :- C-1230-0811-14845 SHEET 2 OF 5 REV - 00

TECHNICAL DATA SHEET

SL. NO. 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 DESCRIPTION GENERAL-BUSDUCT Manufacture of Busduct Service Cooling System Type of Busduct System Nominal Voltage Rated Voltage Class Continuous Current Rating Frequency Reference Standard No. of Phase Short Time Current rating for 1 Sec. withstand Dynamic Current Rating Temp. Rise (over an ambient of 50C) while carrying rated continuous current (Max.) a) Busbar b) Enclosure 1.14 1.15 1.16 2.0 2.1 2.2 2.3 Average Weight of Busduct per meter (Approx) Degree of Protection 1 Minute Dry Power Frequency withstand voltage BUSBAR / CONDUCTOR Material/Grade Shape Size (mm) per Phase AL. ALLOY. GR-63401 WP Rectangular Bar 2700A-2-152.4X9.53/PH & 1-152.4X9.53/N 40C 20C 95 Kgs. IP - 55 2.5 KV (rms) C&S ELECTRIC Ltd. Indoor/Outdoor Air Natural Non-Segregated Phase 415V 1.1KV 2700A 50 Hz IS: 8623 Triple Pole & Neutral 50 KA (rms) 105 KA (peak) 415V, 2700A

1.13

C&S ELECTRIC. Ltd.

CUSTOMER ;-M/S KIRLOSKAR BROTHERS LIMITED PO.NO. :- LOI No. PROJ/PUR/BUSDUCT/JINDAL/49 dt.31.5.11 PROJECT :-JINDAL INDIA POWER LTD DOC NO. :- C-1230-0811-14845 SHEET 3 OF 5 REV - 00

TECHNICAL DATA SHEET

SL. NO. 2.4 2.5 2.6 2.7 2.8 2.9 3.0 3.1 3.3 3.4 3.5 3.6 DESCRIPTION Cross Sectional Area of busbar Configuration Busbar Finishing Busbar Connection hardware material Busbar Connection Hardware Size Recommended Bolt Torque for Busbar Joints ENCLOSURE Material Shape Size of Enclosure (mm) Thickness of Enclosure Painting a) Interior b) Exterior 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 Material of Gasket Flange joint Hardware Material Flange Joint Hardware Size ACCESS DOOR / INSPECTION COVER Material Size Thickness Location / Position Aluminium As per requirement 3mm Top / Bottom Matt Black RAL-7032 EPDM MS electro zinc passivated M10 Bolt + 1N + 2PW + 1SW Aluminium Outdoor slopping top/ indoor without Sloping Top 415V, 2700A 2700A = 2905 SQ.mm/PH & 1452 SQ.mm/N 2700A = R Y B N R Y B (Interleaved Arrgt.) Matt Black HTS electro zinc passivated M12 Bolt + 1N + 2PW + 1SW 5.5 Kg - mtr.

850 x 450 3 mm

C&S ELECTRIC. Ltd.

CUSTOMER ;-M/S KIRLOSKAR BROTHERS LIMITED PO.NO. :- LOI No. PROJ/PUR/BUSDUCT/JINDAL/49 dt.31.5.11 PROJECT :-JINDAL INDIA POWER LTD DOC NO. :- C-1230-0811-14845 SHEET 4 OF 5 REV - 00

TECHNICAL DATA SHEET

SL. NO. 4.5 4.6 4.7 5.0 5.1 5.2 5.3 DESCRIPTION Type of Flange Joints Cover joint Hardware Material Cover Joint Hardware Size SUPPORTING INSULATOR Type Material Voltage Class a) Nominal Voltage b) Highest Voltage 5.4 5.5 5.6 5.7 6.0 6.1 6.2 6.3 Number of Support per Location Average Span Size of SMC SUPPORT Minimum Creepage Distance SEAL OFF PLATE Type Material Voltage Class a) Nominal Voltage b) Highest Voltage 6.4 6.5 Minimum Creepage Distance Weight per Sealing Plate (Appx.) 415 V 650 V 25 mm 6 Kg INDOOR FRP 415 V 650 V Two 1m 70x70 25 mm Indoor/Outdoor SMC 415V, 2700A With EPDM Gasket MS electro zinc passivated M8x35+N+2PW+1SW

C&S ELECTRIC. Ltd.

CUSTOMER ;-M/S KIRLOSKAR BROTHERS LIMITED PO.NO. :- LOI No. PROJ/PUR/BUSDUCT/JINDAL/49 dt.31.5.11 PROJECT :-JINDAL INDIA POWER LTD DOC NO. :- C-1230-0811-14845 SHEET 5 OF 5 REV - 00

TECHNICAL DATA SHEET

SL. NO. 7.0 7.1 7.2 8.0 8.1 8.2 8.3 9.0 9.1 9.2 9.3 9.4 9.5 9.6 DESCRIPTION MINIMUM CLEARANCE Phase to Phase Phase to Earth GROUNDING CONDUCTOR Material/Grade Shape Size Space Heater Type Power Voltage Phase Thermostat Degree of Protection For Marshalling Box Indoor 60 W 240 V Single 30-110C IP-55 AL. ALLOY. GR-63401 WP Flat 50x10 25.4mm 25 mm 415V, 2700A

BP PREPARED BY

SK CHECKED BY

KJ APPROVED BY

COVER SHEET GENERAL ARRANGEMENT OF 415V, 2700A, TPN, NSPB

CUSTOMER

M/S KIRLOSKAR BROTHERS LIMITED

B-1, SITE-IV, SURAJPUR INDL. AREA, KASNA ROAD, GREATER NOIDA GAUTAM BUDH NAGAR (UP) BUSDUCT DIVISION

MANUFACTURER
electric

PROJECT:
TITLE:

JINDAL INDIA POWER LTD GENERAL ARRANGEMENT OF 415V, 2700A, TPN, NSPB
LOI No. PROJ/PUR/BUSDUCT/JINDAL/49 dt.31.5.11

P.O No

GENERAL ARRANGEMENT OF 415V, 2700A, TPN, NSPB

SL./NO. DRG. NUMBER SHEET NOS. REV. NO. DRAWING. TITLE

B-1, SITE-IV, SURAJPUR INDL. AREA, KASNA ROAD, GREATER NOIDA

electric

GAUTAM BUDH NAGAR (UP) BUSDUCT DIVISION

TYP. CROSS SECTIONAL VIEW OF 415V, 2700A NSPB.

ITEM No.

NAME OF ITEM

DESCRIPTION

GRADE/TYPE

MATL.

B-1, SITE-IV, SURAJPUR INDL. AREA, KASNA ROAD, GREATER NOIDA

electric

GAUTAM BUDH NAGAR (UP) BUSDUCT DIVISION

~~~~

PLAN

~~~~~~~~
ITEM No. NAME OF ITEM DESCRIPTION MATL. QTY.

ELEVATION

GENERAL NOTES:-

B-1, SITE-IV, SURAJPUR INDL. AREA, KASNA ROAD, GREATER NOIDA

electric

GAUTAM BUDH NAGAR (UP) BUSDUCT DIVISION

CROSS - SECTIONAL VIEW OF ENCLOSURE

DETAIL-`X' (TYP.)

B-1, SITE-IV, SURAJPUR INDL. AREA, KASNA ROAD, GREATER NOIDA

electric

GAUTAM BUDH NAGAR (UP) BUSDUCT DIVISION

DETAIL-`A' ELEVATION

VIEW-XX'
FIXING DETAIL OF ENCLOSURE FLANGE FOR INDOOR

B-1, SITE-IV, SURAJPUR INDL. AREA, KASNA ROAD, GREATER NOIDA

electric

GAUTAM BUDH NAGAR (UP) BUSDUCT DIVISION

DETAIL-`A' ELEVATION

VIEW-XX'
FIXING DETAIL OF ENCLOSURE FLANGE FOR OUTDOOR

B-1, SITE-IV, SURAJPUR INDL. AREA, KASNA ROAD, GREATER NOIDA

electric

GAUTAM BUDH NAGAR (UP) BUSDUCT DIVISION

ELEVATION

LEFT SIDE VIEW

BILL OF MATERIALS SL. NO. DESCRIPTION QTY. MATERIAL GRADE

electric

B-1, SITE-IV, SURAJPUR INDL. AREA, KASNA ROAD, GREATER NOIDA GAUTAM BUDH NAGAR (U.P.) BUSDUCT DIVISION

REV. NO.

DESCRIPTION

APPD.

REV.

SH. NO. 08 OF 10

PLAN

ELEVATION

SIDE VIEW

DETAIL-`A'

DETAIL-`Z'

B-1, SITE-IV, SURAJPUR INDL. AREA, KASNA ROAD, GREATER NOIDA

electric

GAUTAM BUDH NAGAR (UP) BUSDUCT DIVISION

B-1, SITE-IV, SURAJPUR INDL. AREA, KASNA ROAD, GREATER NOIDA

electric

GAUTAM BUDH NAGAR (UP) BUSDUCT DIVISION