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Code

Flashed

Diagnostic Code Conversion


CID - FMI

11

No ACTIVE
Not applicable.
Faults

12

No INACTIVE
Not applicable.
Faults

Description

368 - 02

Auto/manual switch signal not correct.

22

621 - 02

Downshift switch signal not correct.

24

190 - 08

Engine speed sensor signal not valid.

25

191 - 08

Transmission speed sensor signal not valid.

16

31

641 - 05

Solenoid 1 open circuit.

22

642 - 05

Solenoid 2 open circuit.

643 - 05

Solenoid 3 open circuit.

34

644 - 05

Solenoid 4 open circuit.

35

645 - 05

Solenoid 5 open circuit.

36

646 - 05

Solenoid 6 open circuit.

41

641 - 06

Solenoid 1 short to ground.

42

642 - 06

Solenoid 2 short to ground.

43

643 - 06

Solenoid 3 short to ground.

44

644 - 06

Solenoid 4 short to ground.

45

645 - 06

Solenoid 5 short to ground.

46

646 - 06

51
52

14 13

31

21

19

27

12

30

35

20
17

11

33

15

24

33

18

9
10

28

23 25

29

26

34

32

Machine
Location

Component

Schematic
Location

Machine
Location

E-12

Sensor - Trans/Speedo

F-6

21

Alarm - Backup (COSA Roading)

C-12

Solenoid - A/C Clutch

B-11

22

B-5

Solenoid - Bucket

A-8

23

Alternator

D-11

Solenoid - Engine Shutdown

C-11

24

Batteries

C-11 , B-11

Solenoid - Lift

A-8

25

E-11

Solenoid - Ride Control

E-2

26

Breaker - Lamp

E-6

Solenoid - Ride Control (COSA Roading)

C-1

26

Breaker - Main

E-11

Solenoid - Ride Control (Japan Roading)

F-1

26

Control - Autoshift

C-3

Solenoid - Start Aid

A-11

27

Control - Primary Steering

E-5

Solenoids - (1-6) Transmission

A-9

19

Control - Secondary Steering

E-5

Speedometer

D-7

Control - Shift

E-8

Switch - A/C Blower

B-9

Converter - Voltage

D-5

Switch - A/C Refrigerant Pressure

B-11

22

Breaker - Aux
5

Component Location

Alarm - Backup
Alarm - Parking Brake

21

32

Schematic
Location

Component

Flasher

D-8

Switch - Beacon

D-9

F-6, E-6

Switch - Brake Level

A-7

28

Gauge - Coolant Temp

C-7

Switch - Bucket Positioner

D-2

29

Gauge - Fuel Level

C-7

Switch - Bucket Positioner (COSA Roading)

B-1

29

Gauge - Oil Pressure

C-7

Switch - Bucket Positioner (Japan Roading)

E-l

29

Gauge - Torque Converter Oil Temp

C-7

Switch - Coolant

C-11

16

Ground - Engine

D-11

Switch - Dimmer

F-2

30

Ground - Frame

F-5, D-10

Switch - Disconnect (COSA Attach)

B-11

31

Solenoid 6 short to ground.

Heater Air Intake

F-11

Switch - Disconnect (Japan Attach)

B-11

31

641 - 03

Solenoid 1 short to + battery.

Horn - Forward

E-2

Switch - Flood Lamp

B-7

642 - 03

Solenoid 2 short to + battery.

Horn - Forward (COSA Roading)

C-1

Switch - Front Wiper

B-8

F-1

Switch - Horn

D-8

Fuses

53

643 - 03

Solenoid 3 short to + battery.

Horn - Forward (Japan Roading)

54

644 - 03

Solenoid 4 short to + battery.

Lamp - Alternator

E-6

Switch - Key Start

C-9

Lamp - Brake Level

D-6

Switch - Lift Kickout

D-2

32

Lamp - Diagnostic (Autoshift)

C-3

Switch - Lift Kickout (COSA Roading)

B-1

32

Lamp - Heater Air Intake

D-6

Switch - Lift Kickout (Japan Roading)

E-1

32

Lamp - Neutral Override

D-6

Switch - Neutral Override

B-6

Lamp - Parking Brake

C-6

Switch - Parking Brake

F-5

Lamp - Primary Steering

D-6

Switch - Primary Steering Flow

F-7

33

Lamp - Ride Control

D-6

Switch - Rear Wiper

C-8

Lamp - Secondary Steering

D-6

Switch - Ride control

C-8

Meter - Service (Hour)

E-7

Switch - Running Lamp

B-8

Motor - Blower A/C

D-8

10

Switch - Secondary Steering Flow

C-2

34

Motor - Blower

D-9

10

B-1

34

Motors - Front And Rear Washers

F-7

11

E-1

34

Motor - Front Wiper

C-5

12

Switch - Start Aid

C-6

Motor - Rear Wiper

F-10

13

Switch - Stop Lamp

D-5

35

Motor - Starting

E-11

14

Switch - Thermostat

D-9

10

Relay - Heater Air Intake

F-11

15

Switch - Trans Auto/Manual (Autoshift)

D-9

Relay - Main

F-6

Switch - Trans Neutralizer

D-5

35

B-5

Switch - Transmission Down Shift (Autoshift)

A-4

E-11

Switch - Turn Signal

E-8

A-10

B-6

55

645 - 03

Solenoid 5 short to + battery.

56

646 - 03

Solenoid 6 short to + battery.

61

660 - 02

Invalid shift lever input line 12.

62

661 - 02

Invalid shift lever input line 13.

63

662 - 02

Invalid shift lever input line 14.

64

663 - 02

Invalid shift lever input line 15.

65

664 - 02

Invalid shift lever input line 16.

66

665 - 02

Invalid shift lever input line 17.

67

666 - 02

Invalid shift lever input line 18.

68

667 - 02

Invalid shift lever input line 19.

69

668 - 02

Invalid shift lever input.

71

168 - 00

System voltage above normal.

72

168 - 01

74

650 - 02

13

10 28

22

16 24
8

Invalid harness code.

15
4

14

31

27

35

5
6

21

8
29

19

32
A

20

17

System voltage below normal.

18

12

23

25

6
33

11

30
4

34

26

Relay - Parking Brake


Relay - Start

ACTIVATION OF DIAGNOSTIC INDICATOR OPERATIONS


(Quick Reference)
Operation

Contact 1

Contact 3

Contact 5

To Scroll ACTIVE Faults

Ground

Open

Open

To Scroll INACTIVE Faults

Open

Open

Ground

To Clear Faults

Open

Ground

Open

These contacts are located in the harness code connector.

C58065P1

Resistor - Alternator

E-6

Switch - Wiper Intermittent

Resistor - Blower Motor Speed

D-9

10

Timer - Air Inlet Heater

Sender - Coolant

C-11

16

Sender - Engine Oil Pressure

B-11

17

F-7

18

Sender - Torque Converter Temp

E-10

19

Sensor - Engine Speed

A-11

20

Sender - Fuel level

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS

Remove the connection to ground to place the desired information shown during scrolling on-hold.

Switch - Secondary Steering Flow


(COSA Roading)
Switch - Secondary Steering Flow
(Japan Roading)

SENR5945
March 1993

910F Wheel Loader


Electrical System
1SF1104-UP

Machine locations are repeated for components located close together.


A = Components located in the dash.
B = Components located on the right console.
C = Components located in steering column area.
D = Components located in the headliner.

fault is cleared only while it is on-hold. A fault that is active cannot be cleared.

Printed in U.S.A.

1993 Caterpillar
All Rights Reserved

Wire
Number

Wire Description

Wire
Color

Description

Wire
Number

Wire
Color

Related Electrical Service Manuals


Title

Form Number

Alternator: K1/N1

SENR3685

Electronic Transmission Control System

SENR5751

Starting Motor: Reduction Type R5.5

SENR3828

101

RD

BAT

500

BR

WIPER - FRONT (PARK)

102

BU

HD LMP

501

GN

WIPER - FRONT (LO)

105

BR

KEY START SW

502

OR

WIPER - FRONT (HI)

106

WH

AUX CKT

503

BR

WIPER - REAR (PARK)

109

OR

ALT OUTPUT (+) TERM.

504

YL

WIPER - REAR (LO)

112

PU

MAIN POWER RELAY OUTPUT

505

BU

WIPER - REAR (HI)

114

GN

WARNING HORN (FORWARD)

506

PU

WASHER - FRONT

115

PK

AUX CKT

SOT

WH

WASHER - REAR

116

BR

AUX CKT

513

OR

A/C COMPRESSOR/REFRIGERANT PRESS. SW

118

GY

AUX CKT

515

GY

BLOWER MOTOR (HI)

120

YL

AUX CKT

516

GN

BLOWER MOTOR (MEDIUM)

122

BU

AUX CKT

517

BU

BLOWER MOTOR (LO)

123

WH

AUX CKT

521

YL

A/C SW TO REFRIGERANT SW

124

GN

A/C

522

WH

A/C CLUTCH TO THERMOSTAT SW

127

OR

AUX CKT

537

GN

TURN SIGNAL SW TO FLASHER

128

PK

AUX CKT

538

BR

HAZARD INDICATOR

129

BU

AUX CKT

130

GN

AUX CKT

603

PK

ROTARY BEACON

136

GN

SUPPLSTER

604

OR

STOP LAMP

144

GN

AUX CKT

605

YL

TURN LAMP - LEFT

160

PU

AUX CKT

606

GY

TURN LAMP - RIGHT

608

GN

FLOOD LAMP - REAR

200

BK

MAIN CHASSIS

610

OR

HEAD LAMP BASIC

202

BK

XMSN CONT

611

PU

HEAD LAMP HI

276

BK

XMSN CONT IDENT CODE 0

612

GY

BACKUP LAMP

277

BK

614

PU

D-12

XMSN CONT IDENT CODE 1

PARK/TAIL/DASH LAMP

278

BK

XMSN CONT IDENT CODE 2

615

YL

CAB FLOOD LAMP/ROPS

C-2

279

BK

617

BR

TAIL/POSITION LAMP - LEFT


(ROAD PKG)/WIDTH

280

BK

618

YL

TAIL/POSITION LAMP - RIGHT


(ROAD PKG)/WIDTH

281

BK

XMSN CONT IDENT CODE 5

619

GN

HEADLAMP LO

301

BU

STARTER NO. 1 SOL

710

GN

XMSN SPEED PICKUP SIGNAL

304

WH

STARTER RELAY NO. 1 OUTPUT

720

PU

XMSN BRAKE SW

306

GN

STARTER RELAY COIL TO NEUT START SW OR


KEY SW

751

GN

XMSN SHIFT SOL NO. 1 OR 3

307

OR

KEY SW TO NEUT START SW OR VMIS


SENSOR MODULE

752

YL

XMSN SHIFT SOL NO. 2

308

YL

MAIN POWER RELAY COIL

754

BU

XMSN SHIFT SOL NO. 3 OR 1

309

GY

ALTERNATOR REGULATOR TERM.

755

OR

XMSN SHIFT SOL NO. 4 OR 5

310

PU

START AID SW TO START AID SOL

761

GY

LIFT KICKOUT SOL SW

311

WH

START AID SOL TO TEMP SW

762

YL

BUCKET POSITIONER SOL SW

321

BR

BCKP ALARM LAMP TRAVEL ALARM

900

PU

XMSN SHIFT SOL NO. 5 OR 4

322

GY

WARNING HORN (FORWARD)

901

WH

XMSN SHIFT SOL NO. 6

326

PU

KEY SW C TERM.

910

YL

373

GN

START AID SW

921

WH

XMSN SOL NO 1 OR 3 RETURN

922

BR

XMSN SOL NO 2 RETURN

403

GN

ALTERNATOR (R) TERM.

923

GY

XMSN SOL NO 3 OR 1 RETURN

409

OR

OPR MON NEUT

924

GN

XMSN SOL NO 4 OR 5 RETURN

410

WH

OPR MON FAULT ALARM

925

YL

XMSN SOL NO 5 OR 4 RETURN

416

OR

SUPPL STER SW

926

BU

XMSN SOL NO 6 RETURN

417

GY

PRIMARY STER SW

944

OR

CMS COMM (+)

419

YL

OPR MON PARKING BRAKE

945

BR

CMS COMM (-)

441

OR

ENG COOLANT TEMP GAGE

963

GN

BUCKET/FORK POSITION DETENT COIL

443

YL

POWER TRAIN TEMP GAGE

964

BU

FORK POSITION SELECT

447

PK

FUEL LEVEL GAGE

965

WH

TRANS SOL 1 SW TO GND

449

BU

SPDOM SENDER (SIGNAL NO. 1)

966

GY

TRANS SOL 3 SW TO GND

450

YL

TACH SENDER (+)

967

BU

TRANS SOL 1 & SOL 3 SW TO B+ (CST ONLY)

453

PK

SUPPL STER FAULT LAMP

968

BR

TRANS SOL 2 SW TO GND

464

GY

OPR MON PANEL ENG OIL PRESS. SENSOR

969

YL

TRANS SOL 3 SW TO B+

483

BR

BRAKE FLUID LEVEL

970

GN

TRANS SOL 4 SW TO GND

484

YL

PRIMARY STER LAMP

971

YL

TRANS SOL 5 SW TO GND

972

BU

TRANS SOL 6 SW TO GND

973

BR

CST AUTOSHIFT - AUTO/MANUAL SW 2

974

PU

CST AUTOSHIFT - SLOW MODE SW

975

WH

CST AUTOSHIFT - SOL RETURN

976

OR

RIDE CONT SOL

977

YL

CST AUTOSHIFT - AUTO/MANUAL SW 1

978

GN

CST AUTOSHIFT - SLOW MODE SW 1

920

GY

FAULT LAMP - CONTROL

Harness Connector Location


Connector

Machine
Location

40 CONTACTS

*
1
2
2
2

12 CONTACTS

3
*
1
1
1

9 CONTACTS

*
4
1
1
1

8 CONTACTS

A
A
4
*

Harness And/Or
Components
Autoshift Control
N - 8Y7958
A - 101966
B - 8Y7586
A - 101 91 66
K - 8Y7595
A - 1019166
T - 4Y7439 (Japan Roading)
A - 1019166
U - 1019168 (COSA Roading)
B - 8Y7586
C - 8Y7583
B - 8Y7586
Shift Control
B - 8Y7586 Standard
E - 1019165 Standard
B - 8Y7586 Standard
N - 8Y7958 Attachment
E - 1019165 Standard
N - 8Y7958 Attachment
B - 9Y7586
Cluster Gage Group
N - 8Y7958
Data Link Plug
B - 9Y7586
D - 8Y7597
B - 9Y7586
D - 4Y7536 (Japan Roading)
B - 9Y7586
S - 1019167 (COSA Roading)
B - 9Y7586
L - 8V7880
B - 9Y7586
RR-8Y7832
N - 8Y7958
8Y7959 Plug As
Z - 1015308 Attachment
Intermittent Wiper Switch

Machine locations are repeated for connectors located close together.


* = Connector is located at the component.
A = Components located in the dash.

Schematic
Location

Connector

Machine
Location

B-3

A-6

A-11

A-11, D-12

A-11 ,C-12

F-9

E-8

A-6

6 CONTACTS

A-6, A-4

*
*

A-6, A-3

C-8

C-2

A-5

A-5,F-2

A-5,B-2

B-5

B-5
C-3
A-10

4 CONTACTS

*
A
A

Harness And/Or
Components
B - 9Y7586
F - 8Y7584
B - 9Y7586
L - 8Y7880 Standard
B - 9Y7586
X - 1019156 Attachment
B - 9Y7586
M - 8Y7881
B - 9Y7586
N - 8Y7958 Attachment
B - 9Y7586
KK - 1019159
B - 8Y7586
Flasher (German Roading)
B - 8Y7586
Lift/Bucket Solenoids
B - 8Y7586
Shift Control
L - 8Y7880
Front Wiper Motor
L - 8Y7880
Rear Wiper Motor
L - 8Y7880
Voltage Converter
R - 4Y7438
T - 4Y7439
S - 1019167
LH Turn Lamp (COSA Roading)
S - 1019167
RH Turn Lamp (COSA Roading)
B - 8Y7586
Primary Steering Control
B - 8Y7586
Secondary Steering Control
B - 8Y7586
PP - 1019161
B - 8Y7586
Air Inlet Heater Attachment

Description
Accessory Circuits

Power Circuits

Schematic
Location
F-6
B-5
B-5, B-4
F-8
A-7, A-3
A-7
D-8
A-8
E-8
C-5
E-10
D-5

B-2

E-5
C-6
B-6

AA

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

Flow
Symbol

XMSN CONT IDENT CODE 3


XMSN CONT IDENT CODE 4
Basic Machine Circuits

Monitoring Circuits

Control Circuits

XMSN NEUTIZER OVERRIDE INDICATOR

1
2

1
2

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pin or Socket
Number

Lighting Circuits

Ground Circuits

E-5

Harness And Wire Electrical Schematic Symbols

Electrical Schematic Symbols And Definitions

Wire, Cable, or Harness


Assembly Identification

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Component
Part Number

Single Wire
Connector
C

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

A
325-PK-14

Pin

Normally closed switch that will open with an increase of a specific condition.

AA
1

9X-1123
325-PK-14

Wire
Color

Socket

200-BK-14

Circuit Number
Identification

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

Wire
Gauge

Electrical Schematic Symbols And Definitions

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

WIPER/WASHER CIRCUIT.
Resistor, Sender and Solenoid Specifications

HEATER AND AIR CONDITIONER CIRCUIT.

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.

Component

GROUND CIRCUIT.

MONITOR CIRCUIT.

START AID CIRCUIT.

Solenoid - Lift

9T5678

108 5.5

Solenoid - Ride Control

9X3267

17.8 0.9

PANEL LAMP CIRCUIT.

TRANSMISSION SHIFT CONTROL CIRCUIT.

Solenoid - Sart Aid

3E6332

6.0

Solenoid - Transmission

3E6269

33.8 1.0

STOP/
TAIL
3E-6467

WH
BK

S WH
T BR
G BK

1
2

606-GY-14
200-BK-14

K
A
C
B

604-OR
617-BR-14
605-YL-14
608-GN-14
321-BR-18
308-YL-18
618-YL-14
606-GY-14

450-YL-18
200-BK

B 5
B 2

SOL 1
3E-6269

L45

1
2
3
4
5
6
7
8

RD
RD
BK
WH
YL
BU
BR

B+
B+
GROUND
HIGH SPEED
LOW SPEED
PARK
WASHER
FRONT & REAR
INTERMITTENT
WIPER SW
3E-0155

SOL 4
3E-6269
SOL 5
3E-6269
SOL 6
3E-6269

LIFT SOLENOID
9T5678

E
1
2
1
2
1
2
1
2

751-GN-18
921-WH-18
E

752-YL-18
922-BR-18

2
1

L47

450-YL-18
202-BK-18
449-BU-18
710-GN-18
308-YL-18

L43

NOTE H

1
2

973-BR-18
977-YL-18

L46

E
901-WH-18
926-BU-18

L46

L46

751-GN-18
921-WH-18
752-YL-18
922-BR-18
754-BU-18
923-GY-18
755-OR-18
924-GN-18
900-PU-18
925-YL-18
901-WH-18
926-BU-18
973-BR-18
977-YL-18

L13

L45

200-BK
200-BK

B
X

L11
L12

964-BU
762-YL-18
761-GY-18
200-BK-14
976-OR-18
322-GY-18
114-GN-18
611-PU-14

617-BR-14
618-YL-14
606-GY-14
605-YL-14
619-GN-14
128-PK-18
416-OR-18

1
2
3
4
5
6
7
8

615-YL
200-BK

YY

XMSN
DOWNSHIFT SW
9X-4959
2
1 XX
3 XX
XX 4

ZZ

ZZ
L5

CAB/ROPS
FLOOD
9X-6775

L5
L42
L12
L11
L5

1
2
3
4
5
6
7
8

YY

2
1

L42

L11
L5

1
4
2
3
NOTE G 7
6
5
10
12
8
9
11

L6

L6

D
L44

L43

200-BK-14
200-BK-18
128-PK-18
762-YL-18
761-GY-18

200-BK-18
976-OR-18

200-BK-14
200-BK-14
200-BK-18
200-BK-14

610-OR-14
619-GN-14
611-PU-14

200-BK-14
416-OR-18
605-YL-14
606-GY-14
619-GN-14
128-PK-18
200-BK-18
L6

L7

GROUND
+ BATTERY
SOLENOID

LIFT
KICKOUT
3E-7844

A
B
C

OR-18
BU-18
BK-18

+ BATTERY
SOLENOID
GROUND

BUCKET
POSITIONER
3E-7843

2
1

BK-18

+ BATTERY
SOLENOID
GROUND

BUCKET
POSITIONER
3E-7843

BK-18

967-BU-18
965-WH-18
969-YL-18
968-BR-18
967-BU-18
966-GY-18
970-GN-18
971-YL-18
972-BU-18

A
B
C
XX N

450-YL-18
449-BU-18
710-GN-18
308-YL-18
202-BK-18
977-YL-18
973-BR-18
974-PU-18
978-GN-18
202-BK-18

944-OR-18
945-BR-18

A
H
C
D
E
F
G
B
J

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

DESCRIPTION

NOTE F

L1

L1

BLADE, SPADE, RING,


OR SCREW TERMINAL

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE

DATA
LINK
PLUG
5
4
6
3
1
2

611-PU
619-GN
617-BR
605-YL
200-BK

DIAGNOSTIC
LAMP
3E-8679
+

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

LH HEAD/TURN/
MARKER LAMP
3E-7586
NOTE N

BU-18
RD-18
WH-18
YL-18
BK-18

L#

751-GN-18
754-BU-18
752-YL-18
755-OR-18
900-PU-18
901-WH-18
975-WH-18
977-YL-18
973-BR-18
974-PU-18
978-GN-18
710-GN-18
449-BU-18
450-YL-18
202-BK-18

L1

964-BU-18
762-YL-18
761-GY-18
200-BK-14
976-OR-18
322-GY-18
114-GN-18
611-PU-14

1
2
3
4
5
6
7
8

617-BR-14
618-YL-14
606-GY
605-YL
619-GN-14
128-PK-18
416-OR-18

1
2
3
4
5
6
7
8
B

L2

S
S

S
5
4
6
3
1
2

BUCKET
POSITION
LAMP

RH HEAD/TURN/
MARKER LAMP
3E-7586

BU-18
RD-18
WH-18
YL-18
BK-18

128-PK-18

128-PK-18
762-YL-18
200-BK-18

A
B
C

BK-18
OR-18
BU-18

GROUND
+ BATTERY
SOLENOID

LIFT
KICKOUT
3E-7844

A
B
C

OR-18
BU-18
BK-18

+ BATTERY
SOLENOID
GROUND

BUCKET
POSITIONER
3E-7843

2
1

BK-18

BK-18

SECONDARY
STEERING
9X-1035

FRONT HARNESS FOR COSA ROADING


NOTE
LOC

A-4
A-4

L2

B-11
C-11
B-4
L1

FORWARD
HORN
7T-0969

618-YL
200-BK

611-PU
619-GN
618-YL
606-GY
200-BK
S

RIDE
CONTROL
SOLENOID
9X-3267

A-8

E-8
C-1
B-6
C-8

200-BK-18
976-OR-18

322-GY-18
114-GN-18

200-BK-18
416-OR-18

202-BK-18

2
1

200-BK-18
128-PK-18
761-GY-18
L3

617-BR
200-BK
S
Y
2
GN-18
1
GN-18

L3

L2

617-BR
200-BK-18
976-OR-18

L4

IDENT

BUCKET
POSITION
S LAMP

308-YL-18
965-WH-18
969-YL-18
968-BR-18
967-BU-18
966-GY-18
970-GN-18
971-YL-18
972-BU-18

200-BK-18
200-BK

200-BK-14

276-BK-18
277-BK-18
278-BK-18
279-BK-18
280-BK-18
281-BK-18
C920-GY-18
944-OR-18
945-BR-18

L3

751-GN-18
752-YL-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

CIRCUIT CONNECTED

A-4

1
2
7
8
9
11
12
3
4
6
5
10

SECONDARY
STEERING
9X-1035

BK-18

202-BK-18

L4

24
25
26
27
28
29
30
8
9
10
40
11
37
3
1
4
12
19
14
18
13
15
16
17
38
31
33
32
34
35
36
39
20
21
23
22
5
7
6
2

6
NOTE E 1
3
4
5
2

SECONDARY
STEERING
9X-1035

BK-18

L7

L5
HARNESS CODE 0
HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4
HARNESS CODE 5
DIAG LAMP
DATA LINK +
DATA LINK UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
+ BATTERY
UNUSED
FWD HI SW
REV PAR SW
REV SW
FWD PAR SW
FWD LOW SW
SPD 1 SW
SPD 2 SW
SPD 3 SW
UNUSED
FWD HI SOL
FWD LOW SOL
REV SOL
SPD SOL 1
SPD SOL 2
SPD SOL 3
SOL RETURN
AUTO/MAN SW 1
AUTO/MAN SW 2
SLOW MODE SW 2
SLOW MODE SW 1
XMSN SPD INPUT
SPEEDO DRIVER
ENG SPD INPUT
GROUND

200-BK

BK-18
OR-18
BU-18

ATCH AUTOSHIFT

L46
L45

OR-18
BU-18
BK-18

L4

NOTE L
OPEN ROPS LIGHTING
N

L42
L12
L11

128-PK-18
L44

761-GY-18

604-OR
605-YL-14
606-GY-14
608-GN
321-BR-18
308-YL-18
618-YL-14
617-BR-14

L43

2
1
L6

RR

L29

L11

200-BK-14

A
B
C

276-BK-18
277-BK-18
278-BK-18
279-BK-18
280-BK-18
281-BK-18
202-BK-18
L5

L5
L6

615-YL

LIFT
KICKOUT
3E-7844

618-YL

87a

L12

1
2
3
4
5
6
7
8
9
10
11
12

GROUND
+ BATTERY
SOLENOID

8
7
6
5
4
3
1
2

30

L42

A
B
C

200-BK-14
322-GY-18
114-GN-18
976-OR-18
761-GY-18
762-YL-18
L11

L12

200-BK-14
604-OR
605-YL-14
606-GY-14
608-GN
321-BR-18
308-YL-18
618-YL-14
617-BR-14
964-BU
762-YL-18
761-GY-18
200-BK-14
976-OR-18
322-GY-18
114-GN-18
611-PU-14
617-BR-14
618-YL-14
606-GY-14
605-YL-14
619-GN-14
128-PK-18
128-PK-18
416-OR-18
L9

L9

603-PK
105-BR

L42

HEADLIGHT
HI/LO BEAM
4Y-7551

A
B
C

L9

L16

L15

118-GY
500-BR
502-OR
501-GN

761-GY-18

OPERATOR STATION

976-OR-18
483-BR-18
963-GN-18

200-BK

2
1

200-BK
483-BR

L46

CST XMSN SOLENOIDS

1
4
2
3
7
6
8
5
9
10
11
12

L47

128-PK-18
976-OR-18

BRAKE LEVEL
5G8107
963-GN-18

L43

755-OR-18
924-GN-18
900-PU-18
925-YL-18

1
2

KK B
1
2
GN-18
3
4
5
6

754-BU-18
923-GY-18

E
1
2

BUCKET SOLENOID
9T5679

L47

200-BK-18
416-OR-18

BK-18
OR-18
BU-18

308-YL-18

308-YL-18

87
B

L29

NOTE R

200-BK
200-BK-14

A
B
C

ATCH AUTOSHIFT

GY
BR
OR
GN

2
1
6
3
5
4
410-WH-18

L43

85 B 86

L30

200-BK
200-BK
603-PK
105-BR

L11

200-BK
200-BK-14

AIH
TIMER
4Y-7948

PU
GY

FLOOD
LAMP
9X-6775

CST AUTOSHIFT
CONTROL
3E-9253

L30

L27

2
1

308-YL-18

PARKING
BRAKE
ALARM
9G-9815

RD
BK

200-BK

409-OR-18
123-WH-18
419-YL-18
124-GN-14

PARK BRAKE
RELAY
3E-5239
NOTE B

FORWARD
HORN
7T-0969

128-PK-18
762-YL-18
200-BK-18

619-GN
611-PU
617-BR-14

1
2

BK

L40

614-PU
614-PU-14
614-PU

L30

L30

200-BK
200-BK-14
200-BK-14
114-GN-18
322-GY-18
604-OR
128-PK-18
128-PK-18
416-OR-18
608-GN
321-BR-18
308-YL-18
964-BU
976-OR-18
618-YL-14
618-YL-14
617-BR-14
617-BR-14
611-PU-14
619-GN-14
605-YL-14
605-YL-14
606-GY-14
606-GY-14
762-YL-18
761-GY-18

124-GN-14

419-YL-18
L27

614-PU
614-PU
614-PU-18
614-PU-14

308-YL-18

L36

618-YL-14
606-GY-14

TURN
LAMP
3E-6466

GN-18
GN-18

TURN/CLEARANCE
4Y-3263

200-BK-18
128-PK-18
761-GY-18

D
128-PK-18
762-YL-18
200-BK-18

202-BK-18
202-BK-18
202-BK-18
PLUG AS.
8Y-7959

761-GY-18
483-BR-18
976-OR-18
963-GN-18

410-WH-18
200-BK-18

FORWARD HORN
7T-0969

1
2

2
1

322-GY-18
114-GN-18

200-BK-14

200-BK-14
200-BK-14
200-BK-14
200-BK-14
200-BK
L25

L20

L17
L39
L35

L35

910-YL-18

200-BK

615-YL
521-YL-14
608-GN

OPERATOR STATION

FRONT & REAR WIPER SW ATTACHMENT

10

MOTOR

SOL 2
3E-6269

118-GY
118-GY
200-BK
502-OR
501-GN
500-BR
506-PU

L28
L27

L35

B 720-PU-18
6
720-PU-18
3 B

L27

Y
200-BK-18
976-OR-18

FRONT HARNESS FOR JAPAN ROADING

L6

GND

L31

L60

115-PK-10
109-OR-6

L19

608-GN
608-GN

762-YL-18
964-BU
963-GN-18
610-OR-14

L64
L37
L28

L34

SOL 3
3E-6269

L45

136-GN
136-GN

BK-18
BK-18
PP

NEUTRAL
OVERRIDE SW
7X-6396

614-PU-14
614-PU
614-PU
614-PU-18

L47

200-BK-14

11

L14

L14

L50

L64

615-YL

102-BU-14

RIGHT TURN
7N-5876

L14

Y
2
1

ABBREV

L8

L7

L39

L38

L7

FRONT WIPER
3E-6388

419-YL-18

BK-18

D
200-BK-18
976-OR-18

200-BK

102-BU-14

L14

L43

L37

12 B

B 11

HI BEAM
7N-5876

483-BR-18
611-PU
976-OR-18
976-OR-18

RIDE CONTROL
SOLENOID
9X-3267

200-BK-18
128-PK-18
761-GY-18

L8

L9

D
D

L6

L29

606-GY
605-YL
608-GN
910-YL-18

4
3
2
1

B
373-GN-18
1 2
START AID SW
6T-6066
308-YL-18

L8

B+ P

L38
B

L13
L7

L39
L14

L15

L15

L13

322-GY-18
114-GN-18

619-GN-14
200-BK-14

L5

PARK
7N-5876

L37

L38

1
2
3
4
5
6
7
8

STOP LAMP SW
9X-4232

HAZARD
7N-5876

FLOOD LAMP
7N-5876
B

617-BR-14
618-YL-14
606-GY-14
605-YL-14
619-GN-14
128-PK-18
416-OR-18

TURN/CLEARANCE
4Y-3580

PU
YL

611-PU-14
619-GN-14
200-BK-14

606-GY-14
200-BK-14

3 J
604-OR
2

1
2
3
4
5
6
7
8

RIDE CONTROL
SOLENOID
9X-3267

GN-18
GN-18

762-YL-18
761-GY-18

B 2

B 2

116-BR
614-PU

604-OR
130-GN

2
1

200-BK-14
200-BK-18
200-BK-14

PANEL
LAMP
7N-5876

2
1

RIDE CONTROL
7N-5876

200-BK-18
976-OR-18

604-OR

964-BU-18
762-YL-18
761-GY-18
200-BK-14
976-OR-18
322-GY-18
114-GN-18
611-PU-14

200-BK-18

RR

B 5

L15

308-YL-18
308-YL-18

9 B

L14

L35

200-BK-18

H
XMSN
NEUTRALIZER
9X-4232

L35

L35

L36

610-OR-14

B 8

127-OR
B

3 B
102-BU-14

606-GY
608-GN
910-YL-18
605-YL

L50

FLOOD
LAMP SW
6T-3989

L14

3 H
2

TURN
LAMP
3E-6466

975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18

102-BU-14

606-GY
200-BK-18
200-BK-18

610-OR-14

RUNNING
LAMP SW
6T-5814

608-GN
200-BK-18

910-YL-18

720-PU-18
720-PU-18

306-GN-18
309-GY-18
443-YL-18
441-OR-18
464-GY-18
310-PU-18
326-PU-18
L10
403-GN-18
160-PU-18
521-YL-14
515-GY-14
516-GN-14
517-BU-14
507-WH-18
506-PU-18
447-PK-18
417-GY-18
610-OR-14
963-GN-18
L9
483-BR-18
976-OR-18
605-YL-14
605-YL-14
L8
606-GY-14
606-GY-14
762-YL-18
114-GN-18
322-GY-18
604-OR
608-GN
128-PK-18
128-PK-18
416-OR-18
617-BR-14
618-YL-14
308-YL-18
321-BR-18
964-BU
976-OR-18
611-PU
611-PU-14
611-PU-14

1
4
3
2
6
5

PANEL
LAMP
7N-5876

L64

NEUTRAL
OVERRIDE
7N-5876

L15

326-PU-18
506-PU-18
507-WH-18
605-YL-14
605-YL-14
606-GY-14
606-GY-14
202-BK-18
308-YL-18
449-BU-18
160-PU-18
306-GN-18
309-GY-18
310-PU-18
403-GN-18
441-OR-18
443-YL-18
447-PK-18
464-GY-18
521-YL-14
321-BR-18
416-OR-18
417-GY-18
114-GN-18
322-GY-18
617-BR-14
618-YL-14
128-PK-18
128-PK-18
608-GN
308-YL-18
604-OR
483-BR-18
610-OR-14
611-PU
762-YL-18
963-GN-18
964-BU
976-OR-18
976-OR-18
515-GY-14
516-GN-14
517-BU-14

603-PK
200-BK
615-YL

RR

611-PU
200-BK-18

720-PU-18
308-YL-18

FRONT
FLOOD
LAMP
9X-6775

WH
BK

1
2

617-BR-14
605-YL-14

LL

L44

P W
B B

200-BK-18
614-PU
PANEL LAMP
7N-5876

L38
L57

1
2

L29

B B

538-BR-18
200-BK-18

LEFT TURN
7N-5876

1 24V + BAT. IN
2 24V + SWITCHED IN
3 GND
4 12V + MEMORY OUT
5 12V + SWITCHED OUT
6 GND
VOLTAGE CONVERTER
3E-8645

L28

122-BU-18
120-YL
200-BK

L27

L28

419-YL-18
200-BK-18

FUEL
LEVEL

L57
L64

SEC STEER
7N-5876

976-OR-18
200-BK-18

L41

SEND

GRD

976-OR-18

608-GN

L16

OPERATOR STATION

200-BK-18
614-PU

A
762-YL-18
B
964-BU
C
963-GN-18
LL B

3 B

136-GN
453-PK-18

L15

L13

BL

GN-14

BRAKE
7N-5876

910-YL-18
200-BK-18

SEND

308-YL-18

B
128-PK-18
RIDE CONTROL
SW 6T-3990

128-PK-18

IGN

LAMP
8M-6176

976-OR-18
976-OR-18
976-OR-18

123-WH-18
483-BR-18

L28
L27

IGN

L18

L17
L15

AIR INLET HEATER


7N-5876

130-GN
605-YL
200-BK-18

L36
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

L36

L15

L19

L17

PRI STEER
7N-5876

308-YL-18
308-YL-18
308-YL
308-YL-18
308-YL-18
308-YL-18

GRD

SEND

L39

L40

CONVERTER
TEMP

SEC STER
CONTROL
9G-3823

L16

ALTERNATOR
7N-5876

GN-14

A
B
C

3
1
4
5
6
7
2
8

B
B H

LAMP
8M-6176

GRD

+BATTERY
LAMP
GROUND
FLOW

RESISTOR
6T-7864

L39

L36

(24 V)
(12 V)

CIGAR
LIGHTER
9W-0335
NOTE S

L39

IGN

SEND

160-PU-18
200-BK-18

OIL
PRESSURE

IGN

(24 V)
(12 V)

L39

200-BK-18
200-BK-18
200-BK-18
200-BK-18
L41
200-BK-18

L65

WH-18
RD-18
OR-18
PU-18
GN-18
GY-18
PK-18
YL-18
BK-18

136-GN
136-GN

L65
200-BK-18
200-BK
200-BK-14
200-BK-14

L33

A
5
12
6
8
9
10
11
7
1
2
3
4

604-OR
618-YL-14
200-BK-14

12

1
8
6
4
3
9
7
5
2

OR
YL
BK
WH/BK

L16
B

619-GN-14
611-PU-14
610-OR-14

202-BK-18
202-BK-18

BK-0

608-GN-14
604-OR
308-YL-18
321-BR-18
605-YL-14
617-BR-14

200-BK-14
200-BK-14
200-BK-14
200-BK-14
200-BK-14
200-BK-14

K
TURN
LAMP
3E-6466

123-WH-18

1
2
3
4

HEADLIGHT
HI/LO BEAM
4Y-7551

A
B
C

COSA ROADING ATTACHMENT

202-BK-18
308-YL-18
449-BU-18
450-YL-18
710-GN-18

L26

136-GN
484-YL-18

L40

L34

COSA DISC ATTACH

604-OR

FRONT WIPER SW
3T-6655

START AID
3E-6332

608-GN-14
200-BK-14

+BATTERY
LAMP
GROUND
FLOW

L25

309-GY-18
308-YL-18

200-BK

311-WH-18
310-PU-18

L25

BR
RD
BK
YL

L26

308-YL-18

311-WH-18
310-PU-18

ENGINE
SPEED
SENSOR
6V-2455

L20

136-GN
453-PK-18
200-BK-18
416-OR-18

DIMMER SW
2H-1855

L10

611-PU-14
619-GN-14
200-BK-14

L43

484-YL-18

L34

EE

136-GN
453-PK-18

308-YL-18

464-GY-18

1
2

102-BU-14

15

L43

521-YL-14
124-GN-14
515-GY-14
516-GN-14
517-BU-14
614-PU
200-BK

1
2

NOTE J

115-PK-14

1
2
3
4

1
3

619-GN-14
611-PU-14
610-OR-14

A
B
C
L10

605-YL-14
200-BK-14

L12

DISCONNECT
SWITCH
7N-0718
EE

2
1

FLOOD
LAMP
9X-6775

124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14
614-PU
200-BK

200-BK-18

449-BU-18
123-WH-18
123-WH-18
123-WH-18
L40
409-OR-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-14

CLUSTER
GAGE
9X-5715

128-PK-18
128-PK-18

614-PU
200-BK-18

RR
RR 1
RR 2
RR 5
RR 4
3

PW
B
B

Normally Open

L48

GG

BK
BK

A/C
BLOWER SW
6P-3236

COOLANT
TEMP

2
5
4
3
1
6

L61

B L

1.5 grams
(.05 oz)

L31

BATTERY
3T-5760

123-WH-18
720-PU-18

614-PU-14
614-PU

SPEEDOMETER
100-6851

L48

SIG

L65

129-BU
200-BK

Normally Closed

4 grams
(.14 oz)

3 G
2

5
4
3
1
2
6

OIL PRESSURE
SENDER
106-1035
C

GG
POS NEG

LAMP BREAKER
3T-2662

136-GN
484-YL-18
200-BK-18
417-GY-18

L32

BK-0

L31

HEAD LAMP
+ BATTERY

464-GY-18
447-PK-18
443-YL-18
200-BK-18

B
B
B B

170 20 kPa MIN


(25 3.0 psi MIN)

PRIM STER
CONTROL
6T-3760

120-YL
122-BU-18
603-PK
105-BR
200-BK-14
615-YL

REFRIGERANT SW
8T-8639
NOTE A

REAR HARNESSES FOR COSA ROADING

B H

200-BK
502-OR
501-GN
500-BR

200-BK
200-BK-18

L49

Normally Open

345 35 kPa MAX


(50 5.0 psi MAX)

PARK
BRAKE
9X-4232

5
6
7
8
1
2
3
4

513-OR-14
521-YL-14

136-GN

115-PK-10

L48

505-BU
504-YL
503-BR
118-GY
118-GY
500-BR
501-GN
502-OR

BK

TURN
HAZARD
GROUND

L52

L49

1.5 grams
(.05 oz)

619-GN-14
200-BK-14

200-BK-18
200-BK-18
200-BK-18

200-BK-18
308-YL-18

L33

1
2

FF

LICENSE
U
LAMP
618-YL
CONNECTOR

614-PU
200-BK-18
LAMP
7X-2058

123-WH-18

BK
BK

604-OR
618-YL
618-YL
606-GY
U
200-BK

A/C CLUTCH
8T-8813

BK

123-WH
419-YL

2
1

ZZ
CAB/ROPS
FLOOD
9X-6775

ZZ

L26

403-GN-18
+
HOUR
METER
6T-7337
403-GN-18
306-GN-18

B +

322-GY-18

L49

DISCONNECT
SWITCH
7N-0718
FF

513-OR-14
522-WH-14

L32

608-GN
200-BK

1
2

GN
GN

537-GN-14

L65

977-YL-18
973-BR-18

200-BK
200-BK
505-BU
504-YL
503-BR
507-WH-18
308-YL-18

326-PU-18
307-OR-18
105-BR
105-BR
118-GY
118-GY
506-PU-18

HH

102-BU-14
102-BU-14
102-BU-14
102-BU-14

B C OFF
B S ON
B B ST

POS NEG

BATTERY
3T-5760

130-GN
136-GN

L48

B
2
1

L18

HORN SW
NOTE M

443-YL-18
447-PK-18
464-GY-18
441-OR-18

603-PK
105-BR
200-BK
200-BK
127-OR

KEY START
SWITCH
9G-7641
308-YL

STOP
326-PU-18
C

BK-0
HH

B
B
B
B
B

MAIN POWER
RELAY
101-7740

L18

REAR WIPER SW
3T-6655

L62

GND

4 1

L57

614-PU-18
614-PU

200-BK-14

129-BU
120-YL
122-BU-18
105-BR
114-GN-18

L26

L19

441-OR-18
614-PU-18

L34

START
C
301-BU-10
C 200-BK-10

ENGINE
SHUTDOWN
SOLENOID
8C-3663

1
3

603-PK
118-GY

L32

S
TA
TU

L62

BATTERY
3T-5760

L60

STOP/
TAIL/
TURN
6C-0109

605-YL-14
617-BR-14
604-OR
608-GN-14
321-BR-18
308-YL-18
618-YL-14
606-GY-14

NACD/JAPAN DISC ATTACH

6
12
5
8
9
10
11
7
4
3
2
1
U

Contact Position

PLATFORM
GND

B
123-WH-18
419-YL-18

308-YL
120-YL
122-BU-18
603-PK
105-BR
505-BU
504-YL
503-BR
118-GY
118-GY
500-BR
501-GN
502-OR

603-PK

102-BU-14

603-PK
118-GY
505-BU
504-YL
503-BR
120-YL
122-BU-18
308-YL
105-BR
118-GY
502-OR
501-GN
500-BR

321-BR-18
308-YL-18

FLOOD
LAMP
9X-6775

608-GN
200-BK

608-GN

618-YL

U
U

BACKUP
ALARM
3T-1815

604-OR

200-BK

FLOOD
LAMP
9X-6775

605-YL
617-BR
604-OR

NOTE K
2
200-BK
1
311-WH-18
C
SS
L62

BB

BK-0

200-BK-14

TU
TA
S
U

BB

POS NEG

604-OR

STOP/
TAIL/
TURN
6C-0110

BK-0

OPERATOR STATION

DD

441-OR-18

T~

L60

BK-0

COOLANT
SENDER
4W-9972

L53

537-GN-14
102-BU-14

120-YL
122-BU-18
506-PU-18
118-GY
105-BR
307-OR-18
326-PU-18
507-WH-18
129-BU

BK
BATTERY
3T-5760

STRAP AS. 7G-1060

109-OR-6

202-BK-18

200-BK

L55

L63

T~

L16

L23

YY

1
2
3
4

202-BK-18

L55

441-OR-18
326-PU-18
464-GY-18
310-PU-18
522-WH-14
521-YL-14
450-YL-18
200-BK

RD-0

DD

POS NEG

NOTE K
2
1
C

BK

MOTOR

AUTO/MANUAL SW
6T-3991

BEACON SW
6T-3990

L58
L55

118-GY

615-YL
200-BK

YY

L19
L20

6
5

C
C2
31
30B
49A
49

538-BR-18
200-BK-18

MOTOR

Normally Closed

4 grams
(.14 oz)

306-GN-18
309-GY-18
443-YL-18
441-OR-18
464-GY-18
310-PU-18
326-PU-18
403-GN-18
160-PU-18
521-YL-14
450-YL-18
515-GY-14
516-GN-14
517-BU-14
507-WH-18
506-PU-18
447-PK-18
417-GY-18
710-GN-18

L22

FRAME
GND

200-BK-18
200-BK-14

RD-18
BK-18
GN-18
YL-18

10
10
20
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

L36

127-OR

308-YL-18

THERMOSTAT
9X-5445

BLOWER
MOTOR
3E-6387

L52

144-GN

B
B
B
B
B
B
B
B

L38

200-BK-14

L52

COOLANT
SWITCH
3E-6449

202-BK-18
202-BK

614-PU-14
617-BR-14
618-YL-14
124-GN-14
136-GN
144-GN
116-BR
128-PK-18
123-WH-18

L26

310-PU-18

BLOWER
MOTOR
3E-6386

116-BR
128-PK-18

L58

STOP LAMPS

L65

L57

TO
CANOPY

LIGHTER
DC/DC CONVERTER
RADIO MEMORY
KEY SW
FORWARD HORN

L51

L51

FLASHER
8V-2514
(GERMAN ROADING ONLY)

2
1

443-YL-18
V

603-PK
200-BK

FRONT WIPER

537-GN-14
102-BU-14

BK-14
WH/RD-14

FLASHER
8D-6946
B
B

102-BU-14

BEACON
9X-9556

REAR HARNESSES FOR JAPAN ROADING

AA

200-BK-14

202-BK-18
144-GN
116-BR
128-PK-18
1
2

FRONT FLOODS

B 3
2
B

TURN SW
9G-5589

517-BU-14

603-PK
200-BK

L57

RESISTOR
9G-1950

522-WH-14

L53

L53

LEFT TAIL LAMP


RIGHT TAIL LAMP
A/C BLOWER
PRI & SEC STEERING
BEACON
REAR FLOOD
KICKOUT AND RIDE CONTROL
IGNITION

L26

L50

L33

L54

ENGINE
9
10
6
12
8
2
1
3
4
5
7
11

516-GN-14

L57

118-GY

604-OR
606-GY-14
618-YL-14

604-OR

515-GY-14

FRAME

710-GN-18
202-BK-18

TRANS/SPEEDO
PICKUP
6V-2455

202-BK-18

2
5
3
1
6
4

202-BK-18
321-BR-18
306-GN-18
720-PU-18
409-OR-18
307-OR-18
307-OR-18

605-YL-14
606-GY-14

200-BK-14
200-BK-14
200-BK-14
515-GY-14
515-GY-14

JJ

200-BK-6

605-YL-14
606-GY-14
605-YL
606-GY

200-BK-14

L54

617-BR-14
608-GN-14
200-BK-14

CC

200-BK-6
200-BK-10
200-BK
200-BK

BK-0

C
D+
C
C
B+
R
ALTERNATOR
9W-3043
B--

WW T
A
B
C

CC

200-BK

109-OR-6

MOTOR

2
1

309-GY-18

L57

STARTER
3E-5381

24V OUTPUT
GND ALSO N B
SOLENOID / U
GEAR 1 2 3 4 5 6 S
4F
3F
2F
1F
N
1R
2R
3R
DIAL SHIFTER
OPERATION
CST DIAL
SHIFT CONTROL
105-3629 (4F/3R)
105-3630 (3F/3R)(COSA)

202-BK-18
202-BK
200-BK
200-BK-14
200-BK-14
200-BK-14
200-BK-14

OPERATOR STATION

202-BK-18

605-YL-14
606-GY-14
605-YL-14
606-GY-14

26.7C MIN
(80F MIN)

3
L24

L21

L53
L56

Deactuate

L21

112-PU-14

L51

2
1

301-BU-10

MTR BAT

T/C OIL
TEMP
4W-9972

SOL 1
SOL 1 RTN
SOL 2
SOL 2 RTN
SOL 3
SOL 3 RTN
SOL 4
SOL 4 RTN
SOL 5
SOL 5 RTN
SOL 6
SOL 6 RTN
XMSN NEUTRAL
BATTERY +
GND
START SW
BKUP ALARM
START RELAY

L42

WH/RD-14
BK-14

BBB

JJ
RD-00
AA
RD-0
MM 101-RD-4
C 101-RD-6

STRAP AS. 2D-7134

RELAY
4Y-6155

BBB

BK-00

L22

200-BK-18

L20
L48
OPERATOR STATION

306-GN-18
L59
R

C
G

L22

WH
BK

L19

L58

OR
GY
PU

S
TU
TA

301-BU-10
200-BK-10

STOP/
TAIL
TURN
4Y-3264

BK-18
BK-18

1
2

608-GN-14
200-BK-14

WW
604-OR
606-GY-14
618-YL-14

304-WH-10
START
RELAY
3E-0075

L62

200-BK-14
608-GN-14

C
200-BK

403-GN-18
309-GY-18

YL

FLOOD
LAMP
9X-6775

R 1
3

612-BR
617-BR-14
605-YL-14
604-OR
308-YL-18
321-BR-18

BACKUP
LAMP
4Y-3448
LICENSE
LAMP
5A-3808

5
2
1
3
4
6

608-GN-14
200-BK-14

101-RD-10

L52

L51

101-RD-10

617-BR-14
605-YL-14
604-OR
308-YL-18
321-BR-18

BK-00
RD-00
JJ

AUX
START
RECEPT

604-OR
605-YL-14
617-BR-14

L51

1
4
2
3
7
6
8
5
9
10
11
12

115-PK-10

L19

977-YL-18
973-BR-18

200-BK

L61
OR
YL
PU

S
TU
TA

FLOOD
LAMP
9X-6775

R
R
R

200-BK-14
608-GN-14

STOP/
TAIL
TURN
4Y-3460

751-GN-18
921-WH-18
752-YL-18
922-BR-18
754-BU-18
923-GY-18
755-OR-18
924-GN-18
900-PU-18
925-YL-18
901-WH-18
926-BU-18
409-OR-18
720-PU-18
202-BK-18
307-OR-18
321-BR-18
306-GN-18

118-GY
503-BR
505-BU
504-YL

L52

507-WH-18
506-PU-18

L16

751-GN-18
921-WH-18
752-YL-18
922-BR-18
754-BU-18
923-GY-18
755-OR-18
924-GN-18
900-PU-18
925-YL-18
901-WH-18
926-BU-18

417-GY-18
200-BK-18

321-BR-18
403-GN-18
306-GN-18
447-PK-18
441-OR-18
443-YL-18
464-GY-18
310-PU-18
309-GY-18

L61

L23

1
2
3
4
5
6

200-BK-18

60

AUX BREAKER
5H-6565
30

200-BK-14
515-GY-14
516-GN-14
517-BU-14
522-WH-14

L55

L56

Secondary Steering Oil Flow

L24

447-PK-18
200-BK-18
417-GY-18
200-BK-18
710-GN-18
202-BK-18

L28

101-RD-6
101-RD-10

109-OR-6

1
2
3
4
5
6

308-YL

L55
L56

REAR
FRONT
WASHER
WASHER
7T-8890
7T-8890
B
B
200-BK-18
507-WH-18
506-PU-18
MOTOR
MOTOR
B
B

2
1
6
3
5
4

109-OR-6

PRIM STEER
3E-7810

1
2

522-WH-14

B+ P

MAIN
BREAKER
9S-0174

BK

308-YL-18
321-BR-18

200-BK-18

115-PK-10

DOME LAMP
6T-4864
H

Refrigerant Pressure (A/C)

L22

608-GN
200-BK
120-YL
122-BU-18

MOTOR

8T8639
9X1035

Actuate
38 3C
(100 5F)

A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure
the closed condition can be maintained down to 170 kPa (25 psi).
Contact position at the contacts of the harness connector.

L35

GND

Primary Steering Oil Flow

112-PU-14
112-PU-14
112-PU-14

608-GN-14
200-BK-14

321-BR-18
308-YL-18
200-BK-14
608-GN-14
200-BK-14
605-YL-14
200-BK-14
617-BR-14
604-OR

BACKUP
ALARM
3T-1815

109-OR-6

109-OR-6

L63

109-OR-6

F
A

L25

L50

200-BK-14
OPERATOR STATION
REAR WIPER
3E-6388

3E7810

L22

200-BK-18

FLOOD
LAMP
9X-6775

STRAP AS. 2D-7134


105-BR
200-BK

Coolant Start Temperature (Start Aid)

L23
FUEL LEVEL
8C-6355

L54

L63

3E6449

L25

L24

L54

AIR INTAKE
HEATER
6I-4753

322-GY
114-GN
618-YL-14
617-BR-14

TT

NN
2
1

310-PU-18
311-WH-18

Function

447-PK-18

123-WH-18

605-YL-14
200-BK-14

NN

2
1

Latch Coil; 1.55 0.16


Unlatch Coil; 10.3 1.0

L25
L23

123-WH-18

1
2

WH
BK

BK-18
BK-18

1
2
3
4
5
6
7
8
12
10
11
9

605-YL-14
605-YL-14
606-GY-14
606-GY-14
506-PU-18
507-WH-18
326-PU-18
307-OR-18
105-BR
118-GY
120-YL
122-BU-18
129-BU

TURN
LAMP
3E-6466

L24

Part No.

At room temperature.

BK
BK

306-GN-18
309-GY-18
443-YL-18
441-OR-18
464-GY-18
310-PU-18
326-PU-18
403-GN-18
160-PU-18
521-YL-14
450-YL-18
522-WH-14
109-OR-6
115-PK-10
115-PK-10

115-PK-10

108 5.5

8C-3663

322-GY-18

PU-4

14.4 0.6

Solenoid - Engine Shutdown


Start (Latch) Coil
Stop(Latch) Coil

8T8813

160-PU-18
521-YL-14
449-BU-18
308-YL-18
202-BK-18

L58
AIR INTAKE
HEATER RELAY
3E-0075
160-PU-18
C
MM
101-RD-4
TT

Solenoid - Air Conditioner Clutch

TURN SIGNAL CIRCUIT.

L53

604-OR
617-BR-14
200-BK-14

Overall 2.0 1; Tap 1.0 0.5

GAUGE CIRCUIT.

761-GY-18
200-BK
200-BK

A
C
B

WH
BR
BK

S
T
G

GY
BR
OR
GN

STOP/
TAIL
LAMP
3E-6467

403-GN-18
309-GY-18
109-OR-6
115-PK-10
306-GN-18
441-OR-18
326-PU-18
464-GY-18
310-PU-18
450-YL-18
522-WH-14
521-YL-14
160-PU-18
443-YL-18

L59

9G1950

9T5679

C
L59

Resistor - Blower Motor Speed


Solenoid - Bucket

10

11

39 1.95

ENGINE SHUTDOWN CIRCUIT.

L23

12

Resistance (Ohms)

6T7864

STARTING CIRCUIT.

ALL DASHED LINES ARE ATTACHMENTS.

Off Machine Switch Specifications

Part No.

Resistor - Alternator

NOTE E: FOR AUTOSHIFT INSTALLATION, REPLACE WIRE AS. KK


ON AUTOSHIFT CONNECTOR (LOC A-7) WITH THIS
HARNESS PLUG
NOTE F: FOR AUTOSHIFT INSTALLATION, SPLIT THE 12-PIN TRANSMISSION
CONNECTOR (LOC A-6). CONNECT THIS RECEPTACLE TO THE MATING
PLUG FROM THE TRANSMISSION CONNECTOR(HARNESS AS. B)
NOTE G: FOR AUTOSHIFT INSTALLATION, CONNECT THIS PLUG
TO THE MATING RECEPTACLE FROM THE TRANSMISSION
CONNECTOR (HARNESS AS. E)
NOTE H: FOR AUTOSHIFT INSTALLATION ATTACH
2 PIN CONNECTOR FROM HARNESS AS. N
NOTE J: FOR START AID INSTALLATION ATTACH START AID
SOLENOID(A-11) OR AIR INLET HEATER HARNESS AS.
NN(F-10)
NOTE K: WHEN USING AIR INLET HEATER, INSERT WIRE AS. SS
WHEN USING START AID SOLENOID, INSERT COOLANT SW
NOTE L: FOR OPEN ROPS REPLACE HARNESS AS. L(B-5) WITH
HARNESS AS. X(B-4) AND REMOVE HARNESS AS. V
NOTE M: HORN SWITCH IS PART OF COLUMN AS. AND WHEEL AS.
NOTE N: FOR ENGLAND ROADING USE 3E-7587
FOR ITALY ROADING USE: LEFT MOUNT - 105-4849
RIGHT MOUNT - 105-4850
NOTE R: WHEN USING AIR INLET HEATER, REMOVE WIRE AS. PP
PLUG IN AIR INLET TIMER RECEPTACLE AS.
NOTE S: 9U-7204 FLUORESCENT SERVICE LAMP IS AVAILABLE
AND IS POWERED FROM THE CIGAR LIGHTER SOCKET

NOTE
LOC

PART NO.

CHG

LOC

A
B
C
D
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
X
Y
Z
NN
RR
WW
XX

HARNESS AS.
101-9166 00
8Y-7586
01
8Y-7583
02
8Y-7597
02
4Y-7536
03
101-9165 00
8Y-7584
01
8Y-7768
01
8Y-7769
01
8Y-7771
01
8Y-7595
01
8Y-7880
03
8Y-7881
02
8Y-7958
00
4Y-7555
00
4Y-7438
00
101-9167 00
4Y-7439
00
101-9168 00
101-9169 00
101-9156 00
8Y-7764
01
101-5308 01
8Y-8725
00
8Y-7832
01
4Y-7440
00
8Y-7998
00

A-6
A-6
F-9
A-5
F-2
A-9
F-6
E-5
D-5
D-5
A-11
B-5
F-8
C-3
F-2
E-12
B-2
E-12
C-12
E-10
B-4
E-2/B-2
A-10
F-10
B-5
E-12
A-4

KK
LL
MM
PP
SS
TT
YY
ZZ

WIRE AS.
101-9159
8Y-7590
8Y-8730
101-9161
8Y-7833
102-9093
8R-6441
8R-6442

00
02
00
01
00
00
01
01

A-7
F-2
F-11
B-6
C-11
F-11
A-4/F-4
A-4/F-4

AA
BB
CC
DD
EE
FF
GG
HH
JJ
BBB

CABLE AS
8R-1458
8Y-7828
8R-1461
9V-6943
101-9171
102-4168
101-9170
101-9172
9X-3052
8R-6891

00
01
00
02
00
00
00
00
00
00

C-11
C-11
E-11
C-11
A-11
B-11
B-11
B-11
E-11
E-11

NOTE

STD
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH

THIS SCHEMATIC IS FOR THE 910F WHEEL LOADER


(3E-9080 CHG 00)
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
XMSN SHIFTER IN NEUTRAL AND WITH PARK BRAKE SET
THE DATA LINK WIRES (994-OR & 945-BR) MUST BE
TWISTED TOGETHER AT LEAST 1 TURN PER INCH

B-11
B-5
E-3

ATCH WIRE, CABLE,


COMPONENT
CIRCUIT GROUPING
DESIGNATION

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE


NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: NORMALLY CLOSED WITH TRANSMISSION ENGAGED
NOTE C: TO ATTACH DIMMER SWITCH REMOVE JUMPER
AND INSERT HARNESS PLUG INTO DIMMER
SWITCH RECEPTACLE

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