NIOEC-SP-47-38(2)

DOCUMENT CODE
PLAN/PRJ/SUB UNIT PHASE DISCIPLANE DOCUMENT TYPE SERIAL NO. REV. NO. NO. OF PAGES: 5 DATE

NIOEC

000

EG

SF

SP

4738

A1

JULY, 2009

NATIONAL IRANIAN OIL REFINING & DISTRIBUTION COMPANY

NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY

NIOEC SPECIFICATION FOR

WATER POLLUTION CONTROL

SECONDEDITION JULY, 2009

THIS SPECIFICATION IS THE PROPERTY OF NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY. IT IS CONFIDENTIAL AND ALL RIGHTS RESERVED TO THE OWNER. NEITHER WHOLE NOR ANY PART OF THIS DOCUMENT MAY BE DISCLOSED TO ANY THIRD PARTY, REPRODUCTED, STORED IN ANY RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR BY ANY MEANS WITHOUT THE PRIOR WRITTEN CONSENT OF THE NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY

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NIOEC-SP-47-38(2)

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NIOEC-SP-47-38(2)

REVISION INDEX
REV. PAGE

REV. PAGE

REV. PAGE

REV. PAGE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 X X

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75

76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

NOTES:
1) 2) 3) 4) THIS SHEET IS A RECORD OF ALL REVISIONS TO THIS SPECIFICATION. REMARKS RELATED TO EACH REVISION SHOW A BRIEF DESCRIPTION. THESE REMARKS SHALL BE INTERPRETED IN CONJUNCTION WITH THE REVISED TEXT MARKED BY REVISION NUMBERS. WHEN APPROVED EACH REVISION SHALL BE CONSIDERED AS A PART OF THE ORIGINAL DOCUMENT. NUMBER OF PAGES EXCLUDES THIS SHEET AND THE COVER SHEET.

5 4 3 2 1 0 JULY, 2009 JULY, 2005 M.BEHROOZFAR M.R.FARZAM M.BEHROOZFAR M.R.FARZAM M.R.FARZAM M.A.A.SAJEDI M.A.A.SAJEDI

REV.

DATE

PREPARED

CHECKED

APPROVED

AUTHORIZED

JULY, 2009

NIOEC-SP-47-38(2) PAGE NO.

CONTENTS:
0. 1. 2.

INTRODUCTION ......................................................................................................................2 SCOPE.........................................................................................................................................2 REFERENCES ...........................................................................................................................3 2.1. Equivalent to IPS Standards .............................................................................................3 3. ADDENDUM TO IPS STANDARDS .......................................................................................4

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NIOEC-SP-47-38(2)

0. INTRODUCTION -To satisfy the requirements of this NIOEC Specification, Iranian Petroleum Standards IPS-ESF-880 (2005) & IPS-G-SF-880 (1997) with the modifications as specified herein after shall be strictly followed. -Articles 0 through 2 of this document replace entirely the related articles in the referenced IPS Standard. -The increasing energy demand over the last decades has resulted in a corresponding growth and expansion in the refining and processing of crude petroleum. The proliferation of refineries and petrochemical plants, combined with the increasingly stringent quality requirements for effluents discharged from these facilities, has underscored the need for perfecting existing pollution control technology and developing improved approaches for minimizing the pollution potential in this sector. -Industries and Municipalities account for the largest portion of waste discharges that occur. Industries discharge an enormous variety of materials which include the largest volume of waste and the most toxic of pollutants. Environmental control is a very complex science. The trend is to move in the direction of pollution avoidance rather than control. -This will add a tremendous cost to industrial budget. -The public has tolerated pollution until recently, but the condition has increased to the point that many may suffer or even die because of it. -In this Specification monitoring of wastewater control, equipment, and engineering techniques will be discussed. -The sources of pollution and T.L.V (Threshold Limit Value) of these pollutants in wastewater are described in this Specification and NIOEC-SP-00-83. An effort has been made to present the most appropriate methods and equipment that apply as generally as possible for monitoring surface water, groundwaters, cooling or circulating water, boiler water, boiler feed water, wastewater effluents after varying degrees of treatment, and untreated municipal or industrial wastewaters. Here again, the effort has been made to present methods and equipment of the widest possible application, but when monitoring of sample of highly unusual composition are encountered, the equipment of this manual may require modification, or may be wholly inappropriate. 1. SCOPE NIOEC Specifications cover the general requirements for detailed engineering, procurements, testing inspection & construction of refinery/ oil plant, distribution depots, pump stations and pipelines. This Specification specifies the minimum requirements for material, operation, tests, inspections and covers site and process measurements, calibration and installation of instruments. This Specification specifies the minimum requirements for material, operation, tests, inspection and covers site, process and laboratory measurements and calibration of instruments. This Specification is intended to cover the safety and environmental control aspects as the Companys minimum requirements for water pollution control in OGP production plants. The scope is accomplished under following titles: -Refinery Water Pollution Standard and Control. -Petrochemical and Fertilizer Industry Water Pollution Sources, Standard and Control. -Organic Chemical Manufacturing. -The National Standard of Environmental Protection Agency. -Monitoring.

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2. REFERENCES Throughout this Specification the following dated and undated standards/ codes are referred to. These referenced documents shall, to the extent specified herein, form a part of this Specification. For undated references, the latest edition of the referenced document (including any supplements and amendments) applies. For dated references, the edition cited applies. The applicability of changes in dated references that occur after the cited date shall mutually be agreed upon by NIOEC and the Vendor/Contractor. ASTM (AMERICAN SOCIETY FOR TESTING AND MATERIALS) ASTM Volume 11.02 BSI "Water"

(BRITISH STANDARD INSTITUTE) "Water Sampling"

BS 6068 6.2

BS 2690 Pt 9 (1970) "Appearance (Color and Turbidity) Odor, Suspended and Dissolved Solids and Electrical Conductivity" IPS (IRANIAN PETROLEUM STANDARDS) "Air Pollution Control" "Protection Against Radioactive Sealed Sources" "Engineering Standard for Water Pollution" "General Standard for Water Pollution" "Engineering,Standard for Process Design of Plant Control Wastewater Sewer Systems" "Water Treatment Process" "Water Resources and Distribution Systems"

IPS-G-SF-860 IPS-G-SF-110 IPS-E-SF-880 IPS-G-SF-880 IPS-E-PR-725 IPS-E-PR-730 IPS-E-CE-340

NIOEC-SP (NIOEC SPECIFICATIONS) NIOEC-SP-00-10 NIOEC Specification for Units NIOEC-SP-00-82 NIOEC Specification for Plant Waste Water Sewer System NIOEC-SP-00-83 NIOEC Specification for Plant Waste Water Treatment & Recovery Systems NIOEC-SP-10-13 NIOEC Specification for Water Resources & Distribution NIOEC-SP-47-37 NIOEC Specification for Air Pollution Control 2.1. Equivalent to IPS Standards Substitute the following IPS Standards as referred to throughout IPS-E-SF-880 & IPS-GSF-880 to relevant NIOEC's Specifications as follows: IPS Standard 3 Relevant NIOEC Specification

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NIOEC-SP-47-38(2)
NIOEC-SP-47-37

IPS-G-SF-860 IPS-G-SF-110 IPS-E-SF-880 IPS-G-SF-880 IPS-E-PR-725 IPS-E-PR-730 IPS-E-CE-340

NIOEC-SP-47-38 NIOEC-SP-47-38 NIOEC-SP-00-82 NIOEC-SP-00-83 NIOEC-SP-10-13

3. ADDENDUM TO IPS STANDARDS This addendum revises the below listed articles of the referenced standards as follows: 4. UNITS (Modification) The whole paragraph shall be modified as follows: International system of units (SI) shall be used in accordance with NIOEC-SP-00-10, unless otherwise specified.
TABLE 3 - NATIONAL EFFLUENT STANDARD FOR INDUSTRIAL WASTE (Substitution)
EFFLUENT CHARACTERISTIC SURFACE WATER Mg/L Ag AL As B Ba Be Ca Cd Cl ClCH2O C6H5OH Cn Co Cr6+ Cr
3+

SOAKED AWAY WELL Mg/L 0.1 5 0.1 1 1 1 0.1 1 (NOTE 2)600 1 trace 0.1 1 1 2 1 2 3 trace 2.5 100 1 0.01 2

AGRICULTURE AND IRRIGATION Mg/L 0.1 5 0.1 1 1 0.5 0.05 0.21 600 1 1 0.1 0.05 1 2 0.2 2 3 trace 2.5 100 1 0.01 2

1 5 0.1 2 5 0.1 75 0.1 1 (NOTE 1)600 1 1 0.5 1 0.5 2 1 2.5 3 trace 2.5 100 1 0.01 2

Cu F Fe Hg Li Mg Mn Mo Ni

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EFFLUENT CHARACTERISTIC SURFACE WATER Mg/L NH4 NO2 NO3 (According to P) PO4Pb Se SH2 SO3SO4V Zn Oil & Grease ABS Detergent B.O.Ds C.O.D D.O (Min) T.D.S T.S.S SS PH Radioactive substances (Turbidity unit) Turbidity (Color unit ) Color (Temperature)T Digestive coli form Total Coli form Nematode 2.5 10 50 6 1 1 3 1 400 (NOTE 1) 0.1 2 10 1.5 (50 INSTANT.)30 (100 INSTANT.)60 2 (NOTE 1) (60 INSTANT.)40 0 6.5-8.5 0 50 75 (NOTE 3) 400/100 ml 1000/100 ml MPN _ SOAKED AWAY WELL Mg/L 1 10 10 6 1 0.1 3 1 400 (NOTE 2) 0.1 2 10 0.5 (50 INSTANT.)30 (100 INSTANT.)60 (NOTE 2) _ 09-May 0 _ 75 _ 400/100 ml 1000/100 ml MPN _

NIOEC-SP-47-38(2)
AGRICULTURE AND IRRIGATION Mg/L ----1 0.1 3 1 500 2 10 0.5 100 200 2 -100 _ 6-8.5 0 50 75 _ 400/100 ml 1000/100 ml MPN (NOTE 4)

Notes: 1) Discharging with higher rates than specified rate in table 3 , is permissible , if and only if it does not increase more than 10% of chloride, sulfate densities and other dissolved materials in 200 m radial space. 2) The only condition that we can discharge with higher rates in table 3 is: Increasing chloride & sulfate & other dissolved materials in waste water should not ascend 10% of consumed water 3) The temperature should not increase the temperature of acceptor water in arrival more than 3 degrees in 200 m radial space. 4) Numbers of nematodes in city refined sewage, if we want to use it for irrigation of products which is to consumed uncooked, should not ascend of one unit per litre.