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Developed and patented method ( low temperature, continuous pyrolysis), it can produce energy carriers from any kind of organic waste, solid waste (fuel, fuel oil, gas, pyro-carbon or matched complementery devices(gasmotor, generator), that can produce electricity and steam energy. The system is totally autonomic, automatic, safety. The complex is eco safety and totally eco-friendly. We can ship the version of mobile as well. The complex is able to recycle the following waste - household solid waste - agriculture facilities/farms waste - technical rubber waste, rims - oil-contained waste
End product
Depending on waste component, the waste-pyrolysis end products are the following: The type waste of The products of pyrolysis, % mass. Synthetic fuel Pyro-gas Pyro-carbon,
13 10 7 18 15 28 3 27
Pyro-water
8 2 10
25
20
14
27 12 20
14
27 (mineral 10 materials) 26 3
25
20
15
4 It consists of gas-kerosine-oil fraction in 75-80 %; it is like oil and fuel oil with +56C outbreak degree (blaze) and - 40C freezing temperature. After retification, diesel and/or gasoline can be exploited. The quantity of the engine fuel is 10-15% less, than the synthetic fuel at starting point. The daily processing capacity of the machine (20tons), in case of solid household waste, it can produce the following oil products in quantity and quality : M40 quality liquid fuel -10 tons As the diagram shows, 18tons fuel can be produced from the fraction of plastic of the pretreated waste Further retification of the end product is 10tons for fuel oil Gasoline 3tons (quality is on the diagram) Diesel 3tons, Oil 3tons; Red gas: components methane, propane, hydrogen, monoxide. The red gas calorific value is up to 20MJoule/m. The red gas will be used in the waste-pyrolysis technology for the synthetic fuel retification and its power generation. Pyro-carbon: It depends on the type of the waste, it has a solid (rim and plastic utilization) or micropore (wood waste, peat, straw) structure and it is semi charcoal. The pyra-carbon calorific value is like Donetsk coal. Utilization: as a solid fuel, it is used in the metallurgical industry or as an absorbent in the industrial water purification Pyro-water: water condensate, which consists of low molecule organic acids, phenol, ammonium, organic bases and soluble tar. The above mentioned technology is build on the new generation machine, that is radically different from the cyclic pyrolysis machine, so it has not have the following shortcomings: non hermetic bunkertop large amount of heat input at the starting point huge reactors, that explosive and flammable Cooling the reactor with inert gases, that can cause reactor defects Cyclic reactor needs safety valve, that increases the environmental damage; Small production capacity with large metal and energy capacity
The machine does not have safety valve and other elements, which could connect the machine to the outer environment No waste separation by hand The bunker continuous raw material utilization is automatic, that illuminates any human factor Starting the process needs low energy input The machine provides the energy for the operation
5 The raw material goes to the reactor shredded, where it is stirred intensively; that make the wastepolyrysis efficient We use our designed shredder, that consumption is10kWh, it is very unique in the world The machine is totally safe for the staff No toxic materials in the machine, like dioxin, fenol, sulphide, benzopyrene, hydrogen-chloride, etc. beacuse of the continuous low temperature It is a patented machine, that eco-, explosive- and flammable safe The machine does not have toxic output
Variant the finished product of the stove in fuel oil and pyro-carbon (carbon) Variant the annual quantity of the finished products Liquid stove fuel oil: 3.450 tons/year; Pyro-carbon (carbon): 1.035 tons/year; Selling price of he finished products with tax on the A variant Liqued stove fuel oil: 660 EUR/tons; Pyro-carbon (carbon): 5 EUR/tons; Annual income on the A variant with tax: Liquid stove fuel oil: 2.277.000 EUR; Pyro-carbon (carbon): 5.175 EUR; Net, annual income after tax according to the A variant: Gross income with tax: 2.282.175 EUR; Operation expensis (10%) with tax: - 228.217 EUR; Deductible tax 25%: 456.435 EUR; Taxes (Corporate tax - 19%+ Local industry tax - 2%): [(2.282.175 EUR-228.217 EUR-456.435 EUR) x x 0,19 + (2.282.175 EUR-228.217 EUR) x 0,02] = = 303.529 EUR+41.865 EUR = 345.394 EUR; Total net, annual income after tax according to the A variant: 2.164.999 EUR; B variant Gasoline, diesel, fuel oil and pyro-carbon (carbon) finished products B variant - The annual ammount of the finished products: Gasoline: 3 tons /day x 345 days= 1.035 tons;
6 Diesel: 3 tons /day x 345 days= 1.035 tons; Fuel oil: 3 tons /day x 345 day= 1.035 tons; Pyro-carbon (carbon): 1.035 t/year; Selling price of the finished products with tax according to B variant: Gasoline: 275 Ft/l= 1 EUR/l; Diesel: 275 Ft/l= 1 EUR/l; Fuel oil: 0,6 EUR/l; Pyro-carbon (carbon): 5 EUR/tons; Annual income with tax according to B variant: Gasoline: 1.035 tons x 1.100 l/tons x 1 EUR/l= 1.138.500 EUR; Diesel: 1.035 tons x 1.100 l/tons x 1 EUR/l= 1.138.500 EUR; Fuel oil: 1.035 tons x 900 l/tons x 0,6 EUR/l= 558.900 EUR; Pyro-carbon (carbon): 5.175 EUR; Net, annual income after tax according to B variant: Gross income with tax: 2.841.075 EUR; Operating expenses (10%) with tax: - 284.107 EUR; Deductible tax 25%: 568.215 EUR; Taxes (Corporate tax - 19%+ Local industry tax - 2%): [(2.841.075 EUR-284.107 EUR-568.215 EUR) x 0,19 + (2.841.075 EUR-284.107 EUR) x 0,02] = 377.863+51.139= 429.002 EUR; Total net, annual income after tax according to B variant: 2.696.181 EUR;
Density at +20C, [kg/m3] 893,9 Water mass fraction [%] 0,3 Chloride salt concentration [mg/l] 83,6 Fire point in closed jar [C] 0 Relative (fraction) composition Temperaure at the beginning of 72 distillation[C] Distillation up to +100C, [% quantity] 7,0 Distillation up to +150C [% qnt.] 30,0 Distillation up to +200C, [% qnt.] 58,0 Distillation up to +250C [% qnt.] 72,0 Distillation up to +300C [% qnt.] 78,0 Distillation up to +350C [% qnt.] 91,0 End of the source, [C] 354 End, [% qnt.] 94 6. Kinematic viscosity: +20C, [mm/s] 2,05 +40C, [mm/s] 1,50 7. Gross calorific value, [Kjoule/kg] 38789,22 [kcal/kg] 9257,6 Distillation: +200C (fuel fraction)
GOSZT 2177
7 8. Detonation resistance: - octan rating: with research method - octan rating: with motor method Mass fraction of Benzol, [%] Aromatic hydrocarbons whole content [% qnt.] - toluene, [% qnt.] - xylene, [% qnt.] - ethyl-benzol, [% qnt.] Mass fraction of Olefins [%] Color of distillation 86,7 84,3 4,26 46,48 12 4,6 17,4 8,2 yellow IROX 2000, analyzator express IROX 2000, analyzator EN 238 EN 238 express
-7Sepsarators Capacitor
Calorifer(heaterdryer)
Rezervoir
Coulmn of Retification
Non-separated waste
Engine Fuel
-82