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C90ST

C90ST 3
C90ST 4
C90ST 5
C90ST 6

2
13GT03E2

Honda Motor Co., Ltd. 2005

[C90ST3]

FOREWORD INDEX

ENGINE GROUP

FRAME GROUP

PART NUMBER INDEX

PART NAME INDEX

CONTENTS

Instruction for use of parts catalogue

Page

This parts catalogue has been created as of June 10, 2005.


Since this date, the sales practice for repair parts may have been
changed or the parts may have been eliminated (listed for those
not for sale).
The modified information is reflected on the latest Electronic
Parts Catalogue (EPC).
Also, refer to the parts catalogue news for any change.
See the parts catalogue news for any revision that is made after
June 10, 2005.
Always specify the part number when ordering a part.
Check the model, type, serial numbers, color, maker, and the
size as needed before ordering a part.
Note that the illustrations (part drawings) can differ from the actual parts in shape.
They are given just to help you to refer to the parts.

Instruction for use of parts catalogue .................................... 1


How to refer to the part information ....................................... 2
Part catalogue structure ........................................................ 3
When the parts were revised................................................. 4
Abbreviations used in the parts catalogue............................. 4
Part block and serial number check ...................................... 5
Color label attachment position check................................... 5
Models, parts catalogue codes and applicable serial

numbers................................................................................ 6
Color label ............................................................................. 7
Color chart ............................................................................. 8
Fuel hose, general purpose hoses and vinyl hose .............. 13
FLAT RATE SERVICE TIME............................................... 17
Illustrated index ................................................................... 22
ENGINE GROUP................................................................ 28
FRAME GROUP................................................................. 50
PART NO. INDEX................................................................ 86
PART NAME INDEX............................................................ 89

2
3
4
5

When modifications or additions to this parts catalogue are


made, a revised edition will be issued at an appropriate time,
with successively progressing revision numbers on the cover. We recommend obtaining such revisions in order to keep
your parts catalogue up-to-date at all times. To check whether
a parts catalogue revision has been issued, please contact
your Honda distributor.

Initial version issue date

May 10, 2002


Honda Motor Co., Ltd.
1
2005.06.10

Reference with Illustrated index

How to refer to the part information

1
Reference with Part number index

Reference with Part name index

2
2005.06.10

Block title

Part catalogue structure

Block number

Service item/Flat rate time

Reference number
Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.

Part number

Honda color code

Description
As semblies
Sections framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their individual parts can also be obtained.)

Color description
Note
Notes are shown with the parentheses in the part name
column.

Required quantity
Reqd. QTY shown in the parenthesis or parentheses indicates the optional part.
Reqd. QTY marked with N indicates the optional part that
should be selected as needed.
Reqd. QTY indicates the number of the part used in the
block.

Serial number
Parts catalogue code
When the parts catalogue code column is blank, it indicates that the part is applicable to all codes.
Parts enclosed within a dotted line
different block.

are covered in a

A hollow arrow
indicates the block No. for the parts enclosed within a dotted line
.
A solid arrow
indicates the block No. the part in
question is connected to.

3
2005.06.10

When the parts were revised

Abbreviations used in the parts catalogue

1
Be sure to check the
serial number!!
RIGHT is
abbreviated
as R.

L. stands
for LEFT

* L. or R. in the description of a part stands for the LEFT hand


side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
The following abbreviations are used in this parts catalogue.

The number has been When shown at the left side, When shown at the right side,
used from the initial model it is applicable to the models it is applicable to the models
without revision.
o f N o . 1 0 0 8 0 0 1 a n d t h e up to No.1008000.
subsequent numbers.
The parts listed with "###" at the end of the parts name have limited supply period
(parts not for sale).

A ........... Ampere
ABS ....... Anti-lock brake
system
A.C. ....... Alternating current
A.M. ...... Attaching mark
ASSY. .... Assembly
C.D.I. ..... Capacitive discharge
ignition
COMP. ... Complete
D.C. ....... Direct current
EX. ........ Exhaust
FR. ........ Front
G ........... Gram
HEX. ..... Hexagonal
IN. ......... Inlet
KPH ...... Kilometers per hour

4
2005.06.10

L. ............Left
L (100L) .Link (100 Links)
L.E.D. .....Light emitted diode
MM .........Millimeter
MPH .......Miles per hour
R. ...........Right
RR. .........Rear
STD. .......Standard
T (22T) ...Tooth (22 Teeth)
TCS ........Traction control
system
T.M. ........Transcript mark
V ............Volt
W ...........Watt
WL .........With labelling
WOL .......Without labelling

Part block and serial number check

Part block

Required
serial
number

Color label attachment position check

Engine parts

Carburetor parts

Frame parts

E-1~

E-16

F-1~

Engine serial
number

Carburetor serial
number

Frame serial
number

1
Colored parts

Color label

Check
point

5
2005.06.10

Models, parts catalogue codes and applicable serial numbers

Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Model

Area
code

Type

Applicable engine
serial No.

Applicable frame
serial No.

C90ST3

MX

Mexico

C90E-2100001~2199999

JH2HA028*3K400001~3K499999

C90ST4

MX

Mexico

C90E-2100001~2199999

JH2HA028*4K500001~4K599999

C90ST5

MX

Mexico

C90E-2100001~2199999

JH2HA028*5K600001~5K699999

C90ST6

MX

Mexico

C90E-2300001~

3H1HA028*6D000001~

* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
PB48F

KC

6
2005.06.10

Applicable carburetor
identification No.

PB48F A

Color label

When ordering parts, check the model name, main color, and code by observing the COLOR LABEL on the vehicle.
When ordering a colored part, use the color chart in the instruction for use of parts catalogue.

VFR800FIW
R-157
R157

7
2005.06.10

Color chart

When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.

C90ST(C90ST3)
MODEL

No.

C90ST3

COLOR

Monza red

Spinach
green

Neptune blue

CODE

R-110

G-46

PB-109

Basic part No.

R110

G46

PB109

Name of colored parts

Applicable model
Initial
applicable
model

Final
applicable
model

Applicable
block
No.

Ref.No.

BODY COMP., FRAME

50100-GT0-890

ZC

ZA

ZB

F-26

CAP, FR. COVER

64365-040-000

ZC

ZC

ZC

F-28

CAP, FR. FORK SIDE

51341-001-000

ZE

ZE

ZE

F-5

CASE, DRIVE CHAIN UNDER HALF

40520-GT0-000

ZK

ZK

ZK

F-20

CASE, DRIVE CHAIN UPPER HALF

40510-GT0-000

ZK

ZK

ZK

F-20

COVER SET, L. SIDE

83610-GBJ-N20

ZK

ZP

ZQ

F-14

COVER SET, R. SIDE

83510-GBJ-N20

ZK

ZP

ZQ

F-14

COVER, FORK CENTER

61150-086-020

ZV

C2

ZY

F-5

13

COVER, FR.

64301-GBJ-N10

ZD

ZD

ZD

F-28

10

COVER, FR. TOP

64310-GB4-000

ZF

ZF

ZF

F-5

15

11

COVER, HANDLE UNDER

53120-GB4-030

ZM

YV

ZR

F-4

12

CUSHION ASSY., RR.

52400-GBJ-681

ZD

ZA

ZC

F-21

13

FENDER, FR.

61100-086-000

ZN

A6

ZQ

F-6

14

FORK SET, FR.

51110-GBJ-305

ZE

ZC

ZD

F-5

15

HANDLE COMP., STEERING

53100-GK4-791

YM

YR

YN

F-4

16

LABEL, COLOR

87565-GT0-M00

ZA

ZB

ZC

F-29

17

MARK, DRIVE CAUTION

87560-181-760

ZE

ZE

ZE

F-29

18

MARK, L. FRAME BODY

87122-GT0-M00

ZA

ZB

ZC

F-30

19

MARK, R. FRAME BODY

87121-GT0-M00

ZA

ZB

ZC

F-30

20

MARK, SIDE COVER

87101-GBJ-N20

ZA

ZA

ZA

F-30

21

SEAT ASSY., SINGLE

77000-GBJ-N10

ZB

ZB

ZB

F-13

8
2005.06.10

C90ST(C90ST3)
MODEL

No.

22

C90ST3

COLOR

Monza red

Spinach
green

Neptune blue

CODE

R-110

G-46

PB-109

Name of colored parts

STAND COMP., MAIN

Basic part No.

R110

G46

PB109

50500-GT0-680

ZA

ZA

ZA

Applicable model
Initial
applicable
model

Final
applicable
model

1
Applicable
block
No.

Ref.No.

F-19

23

STAY, MUFFLER UPPER

18315-171-000

ZA

ZA

ZA

F-16

24

SWINGARM ASSY.

52000-GB6-761

ZF

ZG

ZH

F-20

12

25

TANK COMP., FUEL

17510-GB4-721

ZC

YP

ZD

F-12

9
2005.06.10

C90ST(C90ST4)
MODEL

1
No.

C90ST4

COLOR

Monza red

Spinach
green

Neptune blue

CODE

R-110

G-46

PB-109

Name of colored parts

Basic part No.

R110

G46

PB109

Applicable model
Initial
applicable
model

Final
applicable
model

Applicable
block
No.

Ref.No.

BODY COMP., FRAME

50100-GT0-890

ZC

ZA

ZB

F-26

CAP, FR. COVER

64365-040-000

ZC

ZC

ZC

F-28

CAP, FR. FORK SIDE

51341-001-000

ZE

ZE

ZE

F-5

CASE, DRIVE CHAIN UNDER HALF

40520-GT0-000

ZK

ZK

ZK

F-20

CASE, DRIVE CHAIN UPPER HALF

40510-GT0-000

ZK

ZK

ZK

F-20

COVER SET, L. SIDE

83610-GBJ-N20

ZK

ZP

ZQ

F-14

COVER SET, R. SIDE

83510-GBJ-N20

ZK

ZP

ZQ

F-14

COVER, FORK CENTER

61150-086-020

ZV

C2

ZY

F-5

13

COVER, FR.

64301-GBJ-N10

ZD

ZD

ZD

F-28

10

COVER, FR. TOP

64310-GB4-000

ZF

ZF

ZF

F-5

15

11

COVER, HANDLE UNDER

53120-GB4-030

ZM

YV

ZR

F-4

12

CUSHION ASSY., RR.

52400-GBJ-681

ZD

ZA

ZC

F-21

13

FENDER, FR.

61100-086-000

ZN

A6

ZQ

F-6

14

FORK SET, FR.

51110-GBJ-305

ZE

ZC

ZD

F-5

15

HANDLE COMP., STEERING

53100-GK4-792

YM

YR

YN

F-4

16

LABEL, COLOR

87565-GT0-M10

ZA

ZB

ZC

F-29

17

MARK, DRIVE CAUTION

87560-181-760

ZE

ZE

ZE

F-29

18

MARK, L. FRAME BODY

87122-GT0-M00

ZA

ZB

ZC

F-30

19

MARK, R. FRAME BODY

87121-GT0-M00

ZA

ZB

ZC

F-30

20

MARK, SIDE COVER

87101-GBJ-N20

ZA

ZA

ZA

F-30

21

SEAT ASSY., SINGLE

77000-GBJ-N10

ZB

ZB

ZB

F-13

22

STAND COMP., MAIN

50500-GT0-680

ZA

ZA

ZA

F-19

23

STAY, MUFFLER UPPER

18315-171-000

ZA

ZA

ZA

F-16

24

SWINGARM ASSY.

52000-GB6-761

ZF

ZG

ZH

F-20

12

25

TANK COMP., FUEL

17510-GB4-721

ZC

YP

ZD

F-12

10
2005.06.10

C90ST(C90ST5)
MODEL

No.

C90ST5

COLOR

Monza red

Spinach
green

Neptune blue

CODE

R-110

G-46

PB-109

Name of colored parts

Basic part No.

R110

G46

PB109

Applicable model
Initial
applicable
model

Final
applicable
model

1
Applicable
block
No.

Ref.No.

BODY COMP., FRAME

50100-GT0-890

ZC

ZA

ZB

F-26

CAP, FR. COVER

64365-040-000

ZC

ZC

ZC

F-28

CAP, FR. FORK SIDE

51341-001-000

ZE

ZE

ZE

F-5

CASE, DRIVE CHAIN UNDER HALF

40520-GT0-000

ZK

ZK

ZK

F-20

CASE, DRIVE CHAIN UPPER HALF

40510-GT0-000

ZK

ZK

ZK

F-20

COVER SET, L. SIDE

83610-GBJ-N20

ZK

ZP

ZQ

F-14

COVER SET, R. SIDE

83510-GBJ-N20

ZK

ZP

ZQ

F-14

COVER, FORK CENTER

61150-086-020

ZV

C2

ZY

F-5

13

COVER, FR.

64301-GBJ-N10

ZD

ZD

ZD

F-28

10

COVER, FR. TOP

64310-GB4-000

ZF

ZF

ZF

F-5

15

11

COVER, HANDLE UNDER

53120-GB4-030

ZM

YV

ZR

F-4

12

CUSHION ASSY., RR.

52400-GBJ-681

ZD

ZA

ZC

F-21

13

FENDER, FR.

61100-086-000

ZN

A6

ZQ

F-6

14

FORK SET, FR.

51110-GBJ-305

ZE

ZC

ZD

F-5

15

HANDLE COMP., STEERING

53100-GK4-792

YM

YR

YN

F-4

16

LABEL, COLOR

87565-GFN-710

ZA

ZB

ZC

F-29

17

MARK, DRIVE CAUTION

87560-181-760

ZE

ZE

ZE

F-29

18

MARK, L. FRAME BODY

87122-GT0-M00

ZA

ZB

ZC

F-30

19

MARK, R. FRAME BODY

87121-GT0-M00

ZA

ZB

ZC

F-30

20

MARK, SIDE COVER

87101-GBJ-N20

ZA

ZA

ZA

F-30

21

SEAT ASSY., SINGLE

77000-GBJ-N10

ZB

ZB

ZB

F-13

22

STAND COMP., MAIN

50500-GT0-680

ZA

ZA

ZA

F-19

23

STAY, MUFFLER UPPER

18315-171-000

ZA

ZA

ZA

F-16

24

SWINGARM ASSY.

52000-GB6-761

ZF

ZG

ZH

F-20

12

25

TANK COMP., FUEL

17510-GB4-721

ZC

YP

ZD

F-12

11
2005.06.10

C90ST(C90ST6)
MODEL

1
No.

C90ST6

COLOR

Monza red

Black

Icarai blue

CODE

R-110

NH-1

PB-310

Name of colored parts

Basic part No.

R110

NH1

PB310

Applicable model
Initial
applicable
model

Final
applicable
model

Applicable
block
No.

Ref.No.

BODY COMP., FRAME

50100-GFN-720

ZC

ZA

ZB

F-26

CAP, FR. COVER

64365-040-000

ZC

ZC

ZC

F-28

CAP, FR. FORK SIDE

51341-001-000

ZE

ZE

ZE

F-5

CASE, DRIVE CHAIN UNDER HALF

40520-GT0-000

ZK

ZK

ZK

F-20

CASE, DRIVE CHAIN UPPER HALF

40510-GT0-000

ZK

ZK

ZK

F-20

COVER SET, L. SIDE

83610-GFN-720

ZC

ZA

ZB

F-14

COVER SET, R. SIDE

83510-GFN-720

ZC

ZA

ZB

F-14

COVER, FORK CENTER

61150-GFN-720

ZC

ZA

ZB

F-5

13

COVER, FR.

64301-GBJ-N10

ZD

ZD

ZD

F-28

10

COVER, FR. TOP

64310-GB4-000

ZF

ZF

ZF

F-5

15

11

COVER, HANDLE UNDER

53120-GFN-720

ZC

ZA

ZB

F-4

12

CUSHION ASSY., RR.

52400-GBJ-681

ZP

ZP

ZP

F-21

13

FENDER, FR.

61100-GFN-720

ZC

ZA

ZB

F-6

14

FORK SET, FR.

51110-GBJ-305

ZE

YD

YL

F-5

15

HANDLE COMP., STEERING

53100-GK4-792

YM

YU

YV

F-4

16

LABEL, COLOR

87565-GFN-720

ZA

ZB

ZC

F-29

17

MARK, DRIVE CAUTION

87560-181-760

ZF

ZF

ZF

F-29

18

MARK, L. FRAME BODY

87122-GFN-720

ZA

ZA

ZA

F-30

19

MARK, R. FRAME BODY

87121-GFN-720

ZA

ZA

ZA

F-30

20

MARK, SIDE COVER

87101-GBJ-N20

ZA

ZA

ZA

F-30

21

SEAT ASSY., SINGLE

77000-GBJ-N10

ZB

ZB

ZB

F-13

22

STAND COMP., MAIN

50500-GT0-680

ZA

ZA

ZA

F-19

23

STAY, MUFFLER UPPER

18315-171-000

ZA

ZA

ZA

F-16

24

SWINGARM ASSY.

52000-GB6-761

ZF

YG

YM

F-20

12

25

TANK COMP., FUEL

17510-GB4-721

ZC

YN

YT

F-12

12
2005.06.10

Fuel hose, general purpose hoses and vinyl hose

The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.

Fuel hoses/Tubes

Fuel hoses/Tubes
Bulk part

Standard part No.

Bulk part No.

Inner
diameter
(mm)

95001-30xxx-2x
95001-30xxx-3x
95001-30xxx-4x

95001-30001-20M
95001-30001-30M
95001-30001-40M
95001-35001-50M
<95001-35003-50M>
95001-35001-60M
<95001-35003-60M>
95001-35001-60M
<95001-35003-60M>
95001-35001-50M
<95001-35003-50M>
95001-35001-60M
<95001-35003-60M>
95001-45001-50M
<95001-45003-50M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-45001-50M
<95001-45003-50M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-55001-50M
<95001-55003-50M>
<95001-55008-50M>

3.0
3.0
3.0

95001-35xxx-2x
95001-35xxx-3x
95001-35xxx-4x
95001-35xxx-5x
95001-35xxx-6x
95001-45xxx-2x
95001-45xxx-3x
95001-45xxx-4x
95001-45xxx-5x
95001-45xxx-6x
95001-55xxx-2x

3.5
3.5
3.5
3.5
3.5
4.5
4.5
4.5
4.5
4.5
5.5

Bulk part

Length
(m)

1
1
1
1
3
1
3
1
3
1
3
1
3
1
3
1
3
8
1
3
8
1
3
1
3
8
1
3
8

Standard part No.

95001-55xxx-3x
95001-55xxx-4x
95001-55xxx-5x
95001-55xxx-6x
95001-75xxx-2x
95001-75xxx-3x
95001-75xxx-4x
95001-75xxx-5x
95001-75xxx-6x
95001-80xxx-2x
95001-80xxx-3x
95001-80xxx-4x
95001-80xxx-5x
95001-80xxx-6x

Bulk part No.

95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-55001-50M
<95001-55003-50M>
<95001-55008-50M>
95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-75001-50M
<95001-75003-50M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-75001-50M
<95001-75003-50M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-80001-50M
95001-80001-60M
95001-80001-60M
95001-80001-50M
95001-80001-60M

Inner
diameter
(mm)

5.5
5.5
5.5
5.5
7.5
7.5
7.5
7.5
7.5
8.0
8.0
8.0
8.0
8.0

Length
(m)

1
3
8
1
3
8
1
3
8
1
3
8
1
3
1
3
8
1
3
8
1
3
1
3
8
1
1
1
1
1

13
2005.06.10

Vinyl tube

Vinyl tube
Bulk part

Standard part
No.

Bulk part No.

Inner
Outer
dia- meter dia-meter
(mm)
(mm)

Vinyl tube
Bulk part

Length
(m)

Standard part
No.

Bulk part No.

Inner
Outer
dia- meter dia-meter
(mm)
(mm)

Bulk part
Length
(m)

95003-01001-60M
95003-01xxx-3x <95003-01003-60M>

2.9

6.8

1
3

95003-14001-10M
95003-14xxx-1x <95003-14003-10M>

6.0

9.0

1
3

95003-01001-60M
95003-01xxx-60 <95003-01003-60M>

2.9

6.8

1
3

95003-14001-10M
95003-14xxx-20 <95003-14003-10M>

6.0

9.0

1
3

95003-03001-60M
95003-03xxx-3x <95003-03003-60M>

3.0

6.0

1
3

95003-14001-60M
95003-14xxx-3x <95003-14003-60M>

6.0

9.0

1
3

95003-03001-60M
95003-03xxx-60 <95003-03003-60M>

3.0

6.0

1
3

95003-17001-10M
95003-17xxx-1x <95003-17003-10M>

7.0

9.0

1
3

95003-05001-60M
95003-05xxx-3x <95003-05003-60M>
<95003-05008-60M>

3.5

6.5

1
3
8

95003-19001-10M
95003-19xxx-1x <95003-19003-10M>
<95003-19008-10M>

7.0

11.0

1
3
8

95003-05001-60M
95003-05xxx-60 <95003-05003-60M>
<95003-05008-60M>

3.5

6.5

1
3
8

95003-19001-10M
95003-19xxx-20 <95003-19003-10M>
<95003-19008-10M>

7.0

11.0

1
3
8

95003-07001-10M
95003-07xxx-1x <95003-07003-10M>
<95003-07008-10M>

4.0

7.0

1
3
8

95003-19001-60M
95003-19xxx-3x <95003-19003-60M>
<95003-19008-60M>

7.0

11.0

1
3
8

95003-07001-10M
95003-07xxx-20 <95003-07003-10M>
<95003-07008-10M>

4.0

7.0

1
3
8

95003-19001-60M
95003-19xxx-60 <95003-19003-60M>
<95003-19008-60M>

7.0

11.0

1
3
8

7.0

1
3
8

95003-21001-10M
95003-21xxx-1x <95003-21003-10M>

9.0

1
3

9.0

1
3

95003-07001-60M
95003-07xxx-3x <95003-07003-60M>
<95003-07008-60M>

4.0

95003-07001-60M
95003-07xxx-60 <95003-07003-60M>
<95003-07008-60M>

4.0

7.0

1
3
8

95003-07001-70M
95003-07xxx-7x <95003-07003-70M>
<95003-07008-70M>

4.0

7.0

13.0

1
3
8

95003-36001-10M
95003-36xxx-20 <95003-36003-10M>
<95003-36008-10M>

11.0

13.0

1
3
8

95003-37001-60M
95003-37xxx-3x 95003-37003-60M>

11.0

15.0

1
3

95003-37001-60M
95003-37xxx-60 <95003-37003-60M>

11.0

15.0

1
3

95003-38001-10M
95003-38xxx-1x <95003-38003-10M>

12.0

13.0

1
3

95003-38001-10M
95003-38xxx-20 <95003-38003-10M>

12.0

13.0

1
3

95003-39001-10M
95003-39xxx-1x <95003-39003-10M>

12.0

14.0

1
3

95003-39001-10M
95003-39xxx-20 <95003-39003-10M>

12.0

14.0

1
3

95003-40001-10M
95003-40xxx-20 <95003-40003-10M>

12.0

16.0

1
3

95003-40001-60M
95003-40xxx-3x <95003-40003-60M>

12.0

16.0

1
3

95003-40001-60M
95003-40xxx-60 <95003-40003-60M>

12.0

16.0

1
3

95003-43001-10M
95003-43xxx-1x <95003-43003-10M>
<95003-43008-10M>

13.0

15.0

1
3
8

95003-43001-10M
95003-43xxx-20 <95003-43003-10M>
<95003-43008-10M>

13.0

15.0

1
3
8

95003-45001-10M
95003-45xxx-1x <95003-45003-10M>
<95003-45008-10M>

14.0

18.0

1
3
8

12.0

8.0

12.0

1
3

95003-23001-60M
95003-23xxx-3x <95003-23003-60M>
<95003-23008-60M>

8.0

12.0

1
3
8

95003-23001-60M
95003-23xxx-60 <95003-23003-60M>
<95003-23008-60M>

8.0

12.0

1
3
8

95003-25001-10M
95003-25xxx-1x <95003-25003-10M>

9.0

11.0

1
3

95003-45001-10M
95003-45xxx-20 <95003-45003-10M>
<95003-45008-10M>

14.0

18.0

1
3
8

95003-25001-10M
95003-25xxx-20 <95003-25003-10M>

9.0

11.0

1
3

95003-50001-10M
95003-50xxx-1x <95003-50003-10M>

16.0

19.0

1
3

95003-25001-60M
95003-25xxx-3x <95003-25003-60M>

9.0

11.0

1
3

95003-50001-10M
95003-50xxx-20 <95003-50003-10M>

16.0

19.0

1
3

95003-25001-70M
95003-25xxx-7x <95003-25003-70M>

9.0

11.0

1
3

95003-50001-60M
95003-50xxx-3x <95003-50003-60M>

16.0

19.0

1
3

95003-27001-10M
95003-27xxx-1x <95003-27003-10M>

9.0

13.0

1
3

95003-55001-10M
95003-55xxx-1x <95003-55003-10M>

17.5

20.5

1
3

95003-27001-10M
95003-27xxx-20 <95003-27003-10M>

9.0

13.0

1
3

95003-55001-10M
95003-55xxx-20 <95003-55003-10M>

17.5

20.5

1
3

95003-27001-60M
95003-27xxx-3x <95003-27003-60M>

9.0

13.0

1
3

95003-60001-10M
95003-60xxx-1x <95003-60003-10M>

22.0

27.0

1
3

95003-27001-60M
95003-27xxx-60 <95003-27003-60M>

9.0

13.0

1
3

95003-60001-10M
95003-60xxx-20 <95003-60003-10M>

22.0

27.0

1
3

95003-60001-60M
95003-60xxx-3x <95003-60003-60M>

22.0

27.0

1
3

95003-60001-60M
95003-60xxx-60 <95003-60003-60M>

22.0

27.0

1
3

4.5

8.0

1
3

95003-09001-60M
95003-09xxx-60 <95003-09003-60M>

4.5

8.0

1
3

95003-10001-10M
95003-10xxx-1x <95003-10003-10M>

5.0

8.0

1
3

8.0

1
3

8.0

1
3

8.0

1
3

5.0

11.0

8.0

95003-09001-60M
95003-09xxx-3x <95003-09003-60M>

5.0

95003-36001-10M
95003-36xxx-1x <95003-36003-10M>
<95003-36008-10M>

95003-23001-10M
95003-23xxx-20 <95003-23003-10M>

6.5

95003-10001-60M
95003-10xxx-60 <95003-10003-60M>

Length
(m)

1
3
8

4.5

5.0

8.0

Inner
Outer
dia- meter dia-meter
(mm)
(mm)

1
3

1
3
8

95003-10001-60M
95003-10xxx-3x <95003-10003-60M>

8.0

Bulk part No.

95003-23001-10M
95003-23xxx-1x <95003-23003-10M>

95003-08001-10M
95003-08xxx-1x <95003-08003-10M>
<95003-08008-10M>

95003-10001-10M
95003-10xxx-20 <95003-10003-10M>

95003-21001-10M
95003-21xxx-20 <95003-21003-10M>

Standard part
No.

95003-11001-60M
95003-11xxx-3x <95003-11003-60M>
<95003-11008-60M>

5.0

9.0

1
3
8

95003-11001-60M
95003-11xxx-60 <95003-11003-60M>
<95003-11008-60M>

5.0

9.0

1
3
8

95003-12001-10M
95003-12xxx-1x <95003-12003-10M>
<95003-12008-10M>

5.0

7.0

1
3
8

95003-12001-10M
95003-12xxx-20 <95003-12003-10M>
<95003-12008-10M>

5.0

7.0

1
3
8

95003-33001-10M
95003-33xxx-1x <95003-33003-10M>

10.0

14.0

1
3

95003-33001-10M
95003-33xxx-20 <95003-33003-10M>

10.0

14.0

1
3

14
2005.06.10

General purpose hoses

General purpose hoses


Bulk part

Standard part No.

Bulk part No.

Inner
diameter
(mm)

95005-11xxx-3x
95005-11xxx-5x

95005-11001-30M
95005-11001-50M
95005-12001-10M
<95005-12003-10M>
95005-12001-20M
95005-12001-30M
95005-12001-50M
95005-14001-10M
95005-14001-20M
<95005-14003-20M>
95005-14001-30M
95005-14001-50M
95005-17001-10M
95005-17001-20M
95005-17001-30M
95005-17001-50M
95005-30001-30M
95005-30001-50M
95005-35001-10M
<95005-35003-10M>
<95005-35008-10M>
95005-35001-20M
95005-35001-30M
95005-35001-10M
<95005-35003-10M>
<95005-35008-10M>
95005-35001-50M
95005-45001-10M
<95005-45003-10M>
<95005-45008-10M>
95005-45001-20M
95005-45001-30M

11.0
11.0

95005-12xxx-1x
95005-12xxx-2x
95005-12xxx-3x
95005-12xxx-5x
95005-14xxx-1x
95005-14xxx-2x
95005-14xxx-3x
95005-14xxx-5x
95005-17xxx-1x
95005-17xxx-2x
95005-17xxx-3x
95005-17xxx-5x
95005-30xxx-3x
95005-30xxx-5x
95005-35xxx-1x
95005-35xxx-2x
95005-35xxx-3x
95005-35xxx-4x
95005-35xxx-5x
95005-45xxx-1x
95005-45xxx-2x
95005-45xxx-3x

12.0
12.0
12.0
12.0
14.0
14.0
14.0
14.0
17.0
17.0
17.0
17.0
3.0
3.0
3.5
3.5
3.5
3.5
3.5
4.5
4.5
4.5

Bulk part

Length
(m)

1
1
1
3
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
3
8
1
1
1
3
8
1
1
3
8
1
1

Standard part No.

95005-45xxx-4x
95005-45xxx-5x
95005-50xxx-3x
95005-50xxx-5x
95005-55xxx-1x
95005-55xxx-2x
95005-55xxx-4x
95005-65xxx-1x
95005-65xxx-2x
95005-70xxx-3x
95005-70xxx-5x
95005-75xxx-1x
95005-75xxx-2x
95005-80xxx-1x
95005-80xxx-2x
95005-80xxx-3x
95005-80xxx-5x
95005-91xxx-3x
95005-91xxx-5x
95005-92xxx-3x
95005-92xxx-5x

Bulk part No.

95005-45001-10M
<95005-45003-10M>
<95005-45008-10M>
95005-45001-50M
95005-50001-30M
<95005-50003-30M>
95005-50001-50M
95005-55001-10M
<95005-55003-10M>
<95005-55008-10M>
95005-55001-20M
<95005-55003-20M>
95005-55001-10M
<95005-55003-10M>
<95005-55008-10M>
95005-65001-10M
<95005-65003-10M>
95005-65001-20M
95005-70001-30M
<95005-70003-30M>
95005-70001-50M
95005-75001-10M
<95005-75003-10M>
95005-75001-20M
95005-80001-10M
<95005-80003-10M>
95005-80001-20M
95005-80001-30M
95005-80001-50M
95005-91001-30M
95005-91001-50M
95005-92001-30M
95005-92001-50M

Inner
diameter
(mm)

4.5
4.5
5.0
5.0
5.3
5.3
5.3
6.5
6.5
7.0
7.0
7.3
7.3
8.0
8.0
8.0
8.0
12.0
12.0
12.0
12.0

Length
(m)

1
3
8
1
1
3
1
1
3
8
1
3
1
3
8
1
3
1
1
3
1
1
3
1
1
3
1
1
1
1
1
1
1

NOTE: X is displayed to represent the omitted numerals and letters of the


roman alphabet.

CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.

15
2005.06.10

Bulk part number of fuel hose, general purpose hose and vinyl hose.
(Example)

95001-75001-50M
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
Fuel hose 2: Red outside braid
(3 mm inside dia. only)
5: Black inside braid
3: Red (3 mm inside dia. only)
4: Ash gray with red stripe
(3 mm inside dia. only)
6: Black

Vinyl hose 1: Clear


2: Black
3: Light red
6: Light red
7: Pale black

General hose 1: Ash gray


2: Ash gray
3: Black
5: Black

Lengths: 001: 1 m (standard)


003: 3 m
008: 8 m
I.D code: (fuel hose and general purpose hose)
30: 3.0 mm
11: 11 mm
35: 3.5 mm
91: 12 mm (outside dia. 15) mm
45: 4.5 mm
92: 12 mm (outside dia. 16) mm
50: 5.0 mm
12: 12 mm (outside dia. 17) mm
55: 5.3 mm, 5.5 mm
14: 14 mm
65: 6.5 mm
17: 17 mm
70: 7.0 mm
75: 7.3 mm, 7.5 mm
80: 8.0 mm
ID./OD. code: (vinyl hose)
01: ID. 2.9, OD. 6.8 mm
03: ID. 3.0, OD. 6.0 mm
05: ID. 3.5, OD. 6.5 mm
07: ID. 4.0, OD. 7.0 mm
08: ID. 4.5, OD. 6.5 mm
09: ID. 4.5, OD. 8.0 mm
12: ID. 5.0, OD. 7.0 mm
10: ID. 5.0, OD. 8.0 mm
11: ID. 5.0, OD. 9.0 mm

14: ID. 6.0,


17: ID. 7.0,
19: ID. 7.0,
21: ID. 8.0,
23: ID. 8.0,
25: ID. 9.0,
27: ID. 9.0,
33: ID. 10.0,
36: ID. 11.0,

OD. 9.0 mm
OD. 9.0 mm
OD. 11.0 mm
OD. 9.0 mm
OD. 12.0 mm
OD. 11.0 mm
OD. 13.0 mm
OD. 14.0 mm
OD. 13.0 mm

Hose type: 1: Fuel hose


3: Vinyl hose
5: General hose

16
2005.06.10

37: ID. 11.0,


38: ID. 12.0,
39: ID. 12.0,
40: ID. 12.0,
43: ID. 13.0,
45: ID. 14.0,
50: ID. 16.0,
55: ID. 17.5,
60: ID. 22.0,

OD. 15.0 mm
OD. 13.0 mm
OD. 14.0 mm
OD. 16.0 mm
OD. 15.0 mm
OD. 18.0 mm
OD. 19.0 mm
OD. 20.5 mm
OD. 27.0 mm

Editorial style

FLAT RATE SERVICE TIME


Flat rate service time (FRT) means the standard time required to
service a MC, which is listed in this manual to help the dealers
control the actual working process and calculate the service charge
by using it as a guide.

The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
listed collectively in the list in the preface, classified according to the
work.

FRT setting system

FRT setting standard

Net service time


Removal, Disassembly/reassembly, Installation
Inspection, Measurement, Adjustment, Confirmation
Diagnosis/troubleshooting (Electric system)

Decimal system (in unit of 0.1) is adopted to set FRT as it is


convenient to calculate the wage.
Example: (0.1) 6 minutes, (0.2) 12 minutes
[Labor cost per hour] x [FRT] = [Wage]
FRT is set with a hand tool.
Service items and FRT can be subject to change depending on
development of tools and service equipment and improvement in
service procedure.

Completion inspection
Float time
Preparation
(Process check, Confirmation arrangement for
necessary tools)
Related work (Transfer of vehicles)
* Float time is set by multiplying the net service time by a given
coefficient.

17
2005.06.10

Work procedure

Service item whose FRT is not presented

As the work procedure is set with the work time according to the
method in the separate Service Manual, refer to this Manual as
required.

Accessories and service parts that are not listed to use in this
manual.

Work methods permitting servicing in the shortest time still


permitting assurance of safe work and product warranty are used
for the setting of service items not listed in the Service Manual.
Work basically is to be performed by one person, and when two or
more people are required, setting is done as the total time for the
number of people.
The set value for the technological level of the workers uses a
person with three years of experience in the repair of Honda
vehicles as the standard.
Special tools and service equipment used to set FRT are those
specified or recommended in Service Manual.

Locations with little aging deterioration or breakage during normal


use.
Service work that can be finished by one touch.
Service work that is seldom done (i.e. extremely small causes of
trouble and service frequency).
* When FRT is not presented, please calculate wages based on appropriate actual work time
Operation not included of FRT
Oil and coolant water draining, Waiting time for warming up
operation and etc..
Additional operation that involves removal/installation of standard
exterior equipment.
Indirect time spent for service by visiting the customer, trade-in,
and delivery of a MC.
Indirect time required for ordering and delivery of parts.
Cost for grease, adhesive agent, etc. used for service work.

18
2005.06.10

Explanation of FRT by using an example


(The example may differ from the actual presented items)
Ref.
No.

L.O.N.

(Relative ref. Number)


Description

F.R.T.

Indicating a reference No. whose operation and time are


the same as FRT4.5 for the camshaft.

4.5

(The application range is limited to the service items


without an LON setting within a same block.)

(1, 3, 4, 7)
2

111118

CAMSHAFT

Includes: Valve clearance adjustment


111118A

Indicating work contents that are included in the service


item.

Replace rocker arm add


1.0

Reference No. of the illustration of part that shows location


of the replacement work.
FRT is an abbreviation of Flat Rate Time indicating the
standard service time required for the replacement.

How to refer to the service item by using the sample


(camshaft replacement)
Open to the page of the block where the camshaft's
spare part illustration is shown.

Look for the camshaft illustration, and refer to the service item and FRT that agree with the reference No.

LON is an abbreviation of Labor Operation Number, and it


is a classification of the service items by the work unit code.
The same operation code is used regardless of the models.
Standard operation is indicated with 6 digits code, and
additional operation is indicated with 7 digits code.
Indicating the camshaft replacement and FRT4.5.
Indicating FRT1.0 that will be added when additional
operation (replace rocker arm) is done in association with
camshaft replacement.

19
2005.06.10

Indication mark for the listing of service items that continues to


the following page

Ref.

L.O.N.

No.
2

111118

(Relative ref. Number)

Code

Engine

Transmission

Fuel & Exhaust

Frame & Body

Steering/Suspension

Electrical

Wheels/Brakes

Controls/instrument

Indication of the block with no setting of FRT


L.O.N.

(Relative ref. Number)

F.R.T.

Description

NO INFORMATION
LON code system

11

18

Mark indicated at the last line.

No.

18

a) Category codes and classification

CAMSHAFT 4.5

Ref.

F.R.T.

Description

11

Category

c) Operation codes and classification


Code

Operation category

Replace, Removal/Installation, Change

a) Category code..................... Engine

Overhaul

b) Location/function code ........ Engine upper

Adjust, Balance

c) Operation code.................... Replace

(Paint-related work: Top-coat)

d) Operation sequence number (Unit code can be shown


with alphabet)
......................... camshaft
(No regular rule of code)

Test, Inspect/diagnose, Measurment, Check

(Overhaul-related work: Rebore)

(Overhaul-related work: Reseal)

(Resurface)

(Paint-related work: Refinish)

Repair, Cleaning, Air bleeding

e) Additional code ................... replace rocker arm


(No regular rule of code)
20
2005.06.10

Major service items without using spare parts


(1) Removal/Installation, (2) Adjustment,
Measurement, (4) Overhaul, (5) Other work

(3)

Inspection/

E: Engine, F: Frame
* OPERATIONS OTHER THAN REPLACING PARTS
(1) Removal and installation
Set for the configuration with the parts removed from the vehicle.
LON
1101E5
E

1111K0
3111D6
1101E6

DESCRIPTION
TILTING ENGINE ASSEMBLYREMOVAL/INSTALLATION
INCLUDES: All necessary adjustment
CYLINDER HEAD ASSEMBLYREMOVAL/INSTALLATION
CARBURETOR ASSEMBLYREMOVAL/INSTALLATION
CRANKCASE SEPARATION
INCLUDES: Engine removal and installation

FRT
1.3
E
0.9
0.3
2.9

(2) Adjustment
LON

DESCRIPTION

(3) Inspection, Measurement

FRT

3113A0

CARBURETOR IDLE-ADJUSTMENT

0.1

2123A0

CLUTCH-ADJUSTMENT
INCLUDES: Clutch lever adjustment

0.1

6143A1

SPARK PLUG-ADJUSTMENT/CLEANING

0.1

1113A0

VALVE CLEARANCE-ADJUSTMENT
NOTE: For 1 vehicle

0.2

6163A0

HEADLIGHT-AIMING

0.1

2133A0

DRIVE CHAIN-ADJUSTMENT

0.1

7113A0

0.1

7113A1

FRONT BRAKE-ADJUSTMENT
EXCLUDES: Front brake shoe adjustment
REAR BRAKE-ADJUSTMENT
EXCLUDES: Rear brake shoe adjustment

3113A3

THROTTLE OPERATION-ADJUSTMENT

0.1

0.1

LON

DESCRIPTION

FRT

1115A0

COMPRESSION PRESSURE-MEASUREMENT

0.1

3115A0

CARBURETOR FLOAT LEVELMEASUREMENT

0.5

6145A0

IGNITION TIMING-INSPECTION

0.2

1135A0

ENGINE OIL-INSPECTION
EXCLUDES: Oil change

0.1

7115A0

BRAKE OPERATION-TEST

0.1

6105A0

BATTERY-CHECKING OF ELECTROLYTE
LEVEL & GRAVITY

0.2

(4) Overhaul
Work condition: The required Measurements, inspections,
adjustments, and cleaning/washing of each part are performed,
including the main body removal/installation work and the
replacement of defective parts.
LON
E

311200

DESCRIPTION
CARBURETOR-OVERHAUL
INCLUDES: All necessary adjustment

FRT
0.6

(5) Other work


LON

DESCRIPTION

FRT

1130A1

OIL FILTER SCREEN-CLEANING

0.6

3120A0

CLEANER ELEMENT-CLEANING

0.1

21
2005.06.10

ENGINE GROUP
E-1

E-2
CYLINDER HEAD COVER

E-3
CYLINDER HEAD

CAMSHAFT/VALVE

2
E-4

E-5
CAM CHAIN/TENSIONER

E-7

E-6
CYLINDER

RIGHT CRANKCASE COVER

E-8
CLUTCH

E-9
OIL PUMP

LEFT CRANKCASE COVER

22
2005.06.10

ENGINE GROUP
E-10

E-11
GENERATOR

E-12
CRANKCASE

CRANKSHAFT/PISTON

2
E-13

E-14
TRANSMISSION

E-16

E-15
GEARSHIFT DRUM

KICK STARTER SPINDLE

EOP-1
CARBURETOR

EOP-2
GASKET KIT A

GASKET KIT B

23
2005.06.10

FRAME GROUP
F-1

F-2
HEADLIGHT

F-4

F-3
METER

HANDLE LEVER/SWITCH/CABLE

F-5
STEERING HANDLE

F-6
FRONT FORK

FRONT FENDER

F-7

F-8
FRONT CUSHION

F-9
FRONT BRAKE PANEL

24
2005.06.10

FRONT WHEEL

FRAME GROUP
F-10

F-11
REAR BRAKE PANEL

F-13

F-12
REAR WHEEL

FUEL TANK

F-14
SEAT

F-15
SIDE COVER

AIR CLEANER

F-16

F-17
EXHAUST MUFFLER

F-18
PEDAL

STEP

25
2005.06.10

FRAME GROUP
F-19

F-20
STAND

F-22

F-21
SWINGARM/CHAIN CASE

F-23
WINKER

REAR CUSHION

F-24
TAILLIGHT

BATTERY

F-25

F-26
WIRE HARNESS

F-27
FRAME BODY

TOOLS

26
2005.06.10

FRAME GROUP
F-28

F-29
FRONT COVER

F-30
CAUTION LABEL

MARK/EMBLEM

27
2005.06.10

E-1

CYLINDER HEAD COVER


Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1
2
3
8
20

(5)
1111C4 COVER, CYLINDER HEAD
(6)
1111D1 COVER, CYLINDER HEAD SIDE
:RIGHT
(7)
1111D0 COVER, CYLINDER HEAD SIDE
:LEFT
(9)
111107 MANIFOLD, INTAKE
614130 PLUG, SPARK

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

12301-086-000
12331-GB0-910
12341-GB6-910
12361-035-000
12391-GW8-680

6 12394-GW8-680

COVER, CYLINDER HEAD


COVER, R. CYLINDER HEAD SIDE
COVER, L. CYLINDER HEAD SIDE
CAP, TAPPET ADJUSTING HOLE
GASKET, CYLINDER HEAD COVER

Serial No.

C90ST
4
5

1
1
1
2
1

1
1
1
2
1

1
1
1
2
1

1
1
1
2
1

Parts catalogue code

8 17111-GT0-000
9 17119-HF7-000
10 90201-415-000

GASKET, R. CYLINDER HEAD SIDE


COVER
GASKET, L. CYLINDER HEAD SIDE
COVER
PIPE, IN.
GASKET, IN. PIPE
NUT, CAP, 6MM

1
1
1
3

1
1
1
3

1
1
1
3

1
1
1
3

11
12
13
14
15

90442-035-000
90443-035-000
90461-357-000
91301-GK4-871
91302-001-020

WASHER, SEALING, 6MM


WASHER A, SEALING, 6MM
WASHER, SEALING, 6.5X12
O-RING, 27X2.0(ARAI)
O-RING, 30.8MM

3
1
1
1
2

3
1
1
1
2

3
1
1
1
2

3
1
1
1
2

16
17
18
19
20

94050-06000
95701-06110-00
96001-06020-00
96001-06025-00
98056-56713
98056-56723
98056-55713
98056-55723
98056-57713
98056-57723

NUT, FLANGE, 6MM


BOLT, FLANGE, 6X110
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X25
PLUG, SPARK (C6HSA)(NGK)
PLUG, SPARK (U20FS-U)(DENSO)
PLUG, SPARK (C5HSA)(NGK)
PLUG, SPARK (U16FS-U)(DENSO)
PLUG, SPARK (C7HSA)(NGK)
PLUG, SPARK (U22FS-U)(DENSO)

1
1
2
4
1
1
(1)
(1)
(1)
(1)

1
1
2
4
1
1
(1)
(1)
(1)
(1)

1
1
2
4
1
1
(1)
(1)
(1)
(1)

1
1
2
4
1
1
(1)
(1)
(1)
(1)

7 12395-GW8-680

28

Description

2005.06.10

F.R.T.

0.3
0.3
0.2
0.3
0.1

E-2

CYLINDER HEAD
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 111106 HEAD, CYLINDER


.INCLUDES: Valve clearance
adjustment and reface
2
(7)
1111L9 GUIDE, INTAKE VALVE(ONE)
.INCLUDES: Reaming
.INCLUDES: Valve clearance
adjustment and reface
1111M9 GUIDE, VALVE :FOR 1 VEHICLE
.INCLUDES: Reaming
.INCLUDES: Valve clearance
adjustment and reface
3
(7)
1111M0 GUIDE, EXHAUST VALVE(ONE)
.INCLUDES: Reaming
.INCLUDES: Valve clearance
adjustment and reface
4 111115 GASKET, CYLINDER HEAD

F.R.T.

1.8

2.0

2.3

2.0

1.1

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

12200-GT0-751
12237-GB4-305
12245-GB4-305
12251-GB5-811
90033-GT0-750

6 90082-035-010
7 91305-028-158

Description

Serial No.

C90ST
4
5

HEAD COMP., CYLINDER


GUIDE, IN. VALVE (O.S.)
GUIDE, EX. VALVE (O.S.)
GASKET, CYLINDER HEAD
BOLT, STUD, 6X32

1
1
1
1
2

1
1
1
1
2

1
1
1
1
2

1
1
1
1
2

BOLT, 6MM
O-RING, 9X1.6(ARAI)

1
2

1
2

1
2

1
2

Parts catalogue code

29
2005.06.10

E-3

CAMSHAFT/VALVE
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

2 111118 CAMSHAFT
.INCLUDES: Valve clearance
adjustment
3 1111K8 ARM, INTAKE VALVE ROCKER(ONE)
.NOTE: Same time for two units
.INCLUDES: Valve clearance
adjustment
1111K9 ARM, EXHAUST VALVE ROCKER(ONE)
.NOTE: Same time for two units
.INCLUDES: Valve clearance
adjustment
1111L8 ARM, VALVE ROCKER
:FOR 1 VEHICLE
.INCLUDES: Valve clearance
adjustment
5 1111N0 VALVE, INTAKE(ONE)
.INCLUDES: Refacing
.EXCLUDES: Valve guide
replacement
1111P0 VALVE :FOR 1 VEHICLE
.INCLUDES: Refacing
.EXCLUDES: Valve guide
replacement
6 1111N1 VALVE, EXHAUST(ONE)
+
.INCLUDES: Refacing

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

12209-GB4-681
14100-GB5-D10
14431-035-020
14451-035-000
14711-GN5-913

Description

Serial No.

C90ST
4
5

SEAL, VALVE STEM (NOK)


CAMSHAFT COMP.
ARM, VALVE ROCKER
SHAFT, VALVE ROCKER ARM
VALVE, IN.

2
1
2
2
1

2
1
2
2
1

2
1
2
2
1

2
1
2
2
1

9 14771-GB4-680
10 14775-MA6-000

VALVE, EX.
SPRING, VALVE OUTER
(CHUO HATSUJO)
SPRING, VALVE INNER
(CHUO HATSUJO)
RETAINER, VALVE SPRING
SEAT, VALVE SPRING OUTER

2
2
2

2
2
2

2
2
2

2
2
2

11
12
13
14

COTTER, VALVE
SCREW, TAPPET ADJUSTING
NUT, TAPPET ADJUSTING
DOWEL PIN, 8X12

4
2
2
1

4
2
2
1

4
2
2
1

4
2
2
1

6 14721-GF6-010
7 14751-GF6-013
8 14761-GF6-013

14781-MA6-000
90012-333-000
90206-001-000
90702-GB6-910

Parts catalogue code

30
2005.06.10

F.R.T.

1.0
1.3

1.3

1.3
1.6

1.8

1.6

E-3

CAMSHAFT/VALVE
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

.EXCLUDES: Valve guide


replacement
7
(1,8,9,10)
1111P2 SPRING, INTAKE VALVE(ONE)
1111P3 SPRING, EXHAUST VALVE(ONE)
1111Q2 SPRING, VALVE :FOR 1 VEHICLE

F.R.T.

+ 6

1.4
1.4
1.5

31
2005.06.10

E-4

CAM CHAIN/TENSIONER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1
2
3
4
7

1111Q4
110140
111151
111148

1111Q3
9 1111G4
11 1111J0
12 1111V3

SPROCKET, CAM
CHAIN, CAM
ARM, CAM CHAIN TENSIONER
ROLLER(S), CAM CHAIN TENSIONER
(6,8)
ROD, CAM CHAIN TENSIONER PUSH
ROLLER, CAM CHAIN GUIDE
SPROCKET, CAM CHAIN GUIDE
BOLT, CAM CHAIN GUIDE ROLLER

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

14321-GBG-900
14401-178-003
14500-035-020
14502-086-000
14531-035-000

6 14541-GB4-681
7 14550-GB0-911
8 14566-086-030
9 14610-086-010
10 14615-035-010
11 14670-035-030
12 14675-178-000
13 90081-035-000
14 90083-GB6-911
15 90441-035-000

Description

Serial No.

C90ST
4
5

SPROCKET, CAM (28T)


CHAIN, CAM (84L)
ARM COMP., CAM CHAIN TENSIONER
ROLLER, CAM CHAIN TENSIONER
PIVOT, CAM CHAIN TENSIONER

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

SPRING, CAM CHAIN TENSIONER


ROD COMP., CAM CHAIN TENSIONER
PUSH
HEAD, CAM CHAIN TENSIONER PUSH
ROD
ROLLER COMP., CAM CHAIN GUIDE
PIN, CAM CHAIN GUIDE ROLLER

1
1
1

1
1
1

1
1
1

1
1
1

1
1
2
1

1
1
2
1

1
1
2
1

1
1
2
1

1
1
1

1
1
1

1
1
1

1
1
1

SPROCKET, CAM CHAIN GUIDE


(25T)
SPINDLE, CAM CHAIN GUIDE
SPROCKET
BOLT, SEALING, 14MM
BOLT, KNOCK, 5MM
WASHER, SEALING, 14MM

16 90461-357-000 WASHER, SEALING, 6.5X12


17 90481-035-000 WASHER, 8MM
18 95701-06018-00 BOLT, FLANGE, 6X18

Parts catalogue code

32
2005.06.10

F.R.T.

0.6
1.6
0.4
0.4
0.3
1.2
1.3
1.3

E-5

CYLINDER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 1111A5 CYLINDER
2 111102 GASKET, CYLINDER

F.R.T.

1.4
1.3

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

12101-GB1-900
12191-GW8-681
90082-035-010
90603-GB0-911
90702-GB6-910

6 91301-GB0-911
7 91303-035-000
8 94301-08140

Description

Serial No.

C90ST
4
5

CYLINDER
GASKET, CYLINDER
BOLT, 6MM
COLLAR, 14.8MM
DOWEL PIN, 8X12

1
1
1
1
2

1
1
1
1
2

1
1
1
1
2

1
1
1
1
2

O-RING, 14.5MM
PACKING, RUBBER, 16MM
DOWEL PIN, 8X14

1
1
2

1
1
2

1
1
2

1
1
2

Parts catalogue code

33
2005.06.10

E-6

RIGHT CRANKCASE COVER


Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 110159 COVER, CRANKCASE :RIGHT


2 110158 GASKET, CRANKCASE COVER :RIGHT
4 2121A7 LEVER, CLUTCH
5
(6,9,10,11)
2121A9 PLATE, CLUTCH CAM
7 2121C5 PLATE, CLUTCH CAM LIFTER
8 2121E3 SCREW, CLUTCH ADJUSTING
15 112105 OIL SEAL, KICK STARTER SPINDLE

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

11330-GW8-690
11394-GW8-680
15651-179-701
22811-040-020
22820-918-020

6
7
8
9
10

Description

Serial No.

C90ST
4
5

COVER COMP., R. CRANKCASE


GASKET, R. CRANKCASE COVER
GAUGE, OIL LEVEL
LEVER, CLUTCH
PLATE COMP., CLUTCH CAM

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

22825-046-000
22830-041-000
22846-GB4-770
22860-046-000
25551-918-007

SPRING, CAM PLATE SIDE


PLATE COMP., CLUTCH LIFTER
BOLT, CLUTCH ADJUSTING
RETAINER, CLUTCH BALL
THROUGH, OIL

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

11
12
13
14
15

25555-065-000
32921-039-000
90485-040-000
90702-GB6-910
91202-302-010

SPRING, OIL THROUGH


CLIP, DYNAMO CORD
WASHER, 8MM
DOWEL PIN, 8X12
OIL SEAL, 13.8X24X5

1
1
1
2
1

1
1
1
2
1

1
1
1
2
1

1
1
1
2
1

16
17
18
19
20

91303-001-000
91307-035-000
94030-08000
96001-06040-00
96001-06065-00

O-RING, 8MM
O-RING, 18X3
NUT, HEX., 8MM
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X65

1
1
1
5
2

1
1
1
5
2

1
1
1
5
2

1
1
1
5
2

21 96001-06080-00 BOLT, FLANGE, 6X80

Parts catalogue code

34
2005.06.10

F.R.T.

0.8
0.6
0.6
0.6
0.7
0.7
0.7

E-7

CLUTCH
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 2121A0 OUTER, CLUTCH


2
(3,29)
2121B7 COVER, CLUTCH OUTER
4
(20)
212112 CENTER, CLUTCH
6
(7,8,9,12,17)
2121A1 DISC, CLUTCH FRICTION
.NOTE: Same time for two units
or more
10
(14,15,16)
2121A2 PLATE, DRIVE
11 212107 SPRING, CLUTCH
.NOTE: Same time for two units
or more
13 2121B8 SPRING, CLUTCH DAMPER
.NOTE: Same time for two units
or more
19 211100 GEAR, PRIMARY DRIVEN
21
(5,18)
211105 GEAR, PRIMARY DRIVE

F.R.T.

1.0
0.7
0.9
0.9

1.0
1.0
0.7

0.8
0.8

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

22101-178-000
22111-178-010
22119-GW8-680
22121-178-000
22131-035-030

6
7
8
9
10

Description

Serial No.

C90ST
4
5

OUTER, CLUTCH
COVER, CLUTCH OUTER
GASKET, CLUTCH OUTER COVER
CENTER, CLUTCH (17T)
GUIDE, CLUTCH CENTER

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

22201-GW8-681
22310-GB0-910
22321-041-000
22331-GW8-681
22351-178-020

DISK A, CLUTCH FRICTION


PLATE A, CLUTCH
PLATE B, CLUTCH
DISK B, CLUTCH FRICTION
PLATE, DRIVE

2
1
1
1
1

2
1
1
1
1

2
1
1
1
1

2
1
1
1
1

11
12
13
14
15

22401-178-010
22411-178-000
22421-040-000
22531-178-000
22535-033-000

SPRING, CLUTCH
SPRING, CLUTCH FREE
SPRING, CLUTCH DAMPER
WEIGHT, CLUTCH
RING, CLUTCH WEIGHT CENTER

16
17
18
19
20

22536-033-000
22901-001-000
22911-GB4-680
23110-086-030
23112-178-020

RING, CLUTCH WEIGHT STOPPER


SET RING, 101.5MM
COLLAR, 17MM
GEAR, PRIMARY DRIVEN (69T)
OUTER, DRIVE GEAR

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

21
22
23
24
25

23120-086-020
90231-087-010
90431-086-000
90432-086-000
90483-178-000

GEAR, PRIMARY DRIVE (17T)


NUT, LOCK, 14MM
WASHER, LOCK, 14MM
WASHER B, LOCK
WASHER, STOPPER, 14MM

1
1
1
1
4

1
1
1
1
4

1
1
1
1
4

1
1
1
1
4

Parts catalogue code

4 4 4 4
4 4 4 4
4 4 4 4
28 28 28 28
1 1 1 1

2005.06.10

35
E

E-7

CLUTCH

Reqd. QTY

Ref.
No.

Part No.

26
27
28
29

90601-001-000
93500-05010-0A
93600-05010-0A
96100-60000-00

Description

CIRCLIP, EXTERNAL, 17MM


SCREW, PAN, 5X10
SCREW, FLAT, 5X10
BEARING, RADIAL BALL, 6000

C90ST
4
5

1
4
4
1

1
4
4
1

1
4
4
1

Serial No.

Parts catalogue code

1
4
4
1

36
2005.06.10

E-8

OIL PUMP
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

(2)
113105 PUMP ASSY., OIL
6 1131B5 SCREEN, OIL FILTER

F.R.T.

0.9
0.6

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

15100-GB5-811
15119-178-000
15331-436-000
15332-436-000
15384-178-000

6
7
8
9

15421-035-010
93500-05010-0A
93500-06016-0A
93500-06022-0A

Description

Serial No.

C90ST
4
5

PUMP ASSY., OIL


GASKET, OIL PUMP BODY
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
PIVOT, OIL PUMP

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

SCREEN, OIL
SCREW, PAN,
SCREW, PAN,
SCREW, PAN,

1
3
2
1

1
3
2
1

1
3
2
1

1
3
2
1

FILTER
5X10
6X16
6X22

Parts catalogue code

37
2005.06.10

E-9

LEFT CRANKCASE COVER


Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 1101A6 COVER, CRANKCASE :LEFT

Ref.
No.

Reqd. QTY
Part No.

Description

1 11341-GB5-730 COVER, L. CRANKCASE


2 96001-06028-00 BOLT, FLANGE, 6X28
3 96001-06035-00 BOLT, FLANGE, 6X35

C90ST
4
5

1
1
2

1
1
2

1
1
2

Serial No.

Parts catalogue code

1
1
2

38
2005.06.10

F.R.T.

0.1

E-10

GENERATOR
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1
2
3
8
9

613105
6131A3
6131A4
6131B6
6131B5

ROTOR OR FLYWHEEL
STATOR
BASE, STATOR
OIL SEAL, STATOR BASE
O-RING, STATOR BASE

F.R.T.

0.3
0.6
0.4
0.4
0.3

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

31110-GT0-008
31120-GT0-018
31131-GS9-020
32961-GS9-010
32962-GS9-000

Description

Serial No.

C90ST
4
5

FLYWHEEL COMP. (MITSUBA)


STATOR COMP. (MITSUBA)
BASE, STATOR
CLAMPER, A.C. GENERATOR CORD
CLAMPER, PULSER CORD

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

6 32981-GB4-770
7 90410-HC4-000
8 91202-GE0-003
91202-GE0-015
9 91301-035-003
10 91317-171-003

GROMMET, NEUTRAL SWITCH CORD


WASHER, 10MM
OIL SEAL, 18.9X30X5(NOK)
OIL SEAL, 18.9X30X5(ARAI)
O-RING, 107X2(ARAI)
O-RING, 6X1.7(ARAI)

1
1
1
1
1
2

1
1
1
1
1
2

1
1
1
1
1
2

1
1
1
1
1
2

11
12
13
14
15

BOLT, HEX., 5X6


BOLT, HEX., 5X10
SCREW, FLAT, 6X16
NUT, FLANGE, 10MM
BOLT, FLANGE, 6X22

1
2
2
1
2

1
2
2
1
2

1
2
2
1
2

1
2
2
1
2

93301-05006-0H
93301-05010-0H
93600-06016-0A
94050-10000
96001-06022-00

Parts catalogue code

39
2005.06.10

E-11

CRANKCASE
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 110120 CRANKCASE :RIGHT


.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH
.INCLUDES: Engine removal and
installation
2 110110 GASKET, CRANKCASE
.INCLUDES: Engine removal and
installation
3 110115 CRANKCASE :LEFT
.INCLUDES: Engine removal and
installation

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

11100-GB6-911
11191-GW8-680
11200-GB6-910
15761-087-611
16236-045-010

6
7
8
9
10
11
12
13
14
15

Description

Serial No.

C90ST
4
5

CRANKCASE COMP., R.
GASKET, CRANKCASE
CRANKCASE COMP., L.
TUBE, BREATHER, 5X320
CLAMP, OVER FLOW PIPE

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

16236-171-000
90031-198-000
90032-198-000
90407-259-000
90703-HC4-000

CLAMPER, TUBE
BOLT, CYLINDER STUD, 6X194.5
BOLT, CYLINDER STUD, 6X202
PACKING, DRAIN COCK, 12.5X20
DOWEL PIN, 10X14

1
2
2
1
2

1
2
2
1
2

1
2
2
1
2

1
2
2
1
2

92800-12000
95002-50000
96001-06050-00
96001-06060-00
96001-06065-00

BOLT,
CLIP,
BOLT,
BOLT,
BOLT,

1
1
1
2
4

1
1
1
2
4

1
1
1
2
4

1
1
1
2
4

DRAIN PLUG, 12MM


TUBE (C9)
FLANGE, 6X50
FLANGE, 6X60
FLANGE, 6X65

Parts catalogue code

40
2005.06.10

F.R.T.

4.0
4.8
3.6
4.4

E-12

CRANKSHAFT/PISTON
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 1101B5 CRANKSHAFT
.INCLUDES: Engine removal and
installation
3
(2,4,5)
111103 RING, PISTON AND/OR PISTON
(ONE)
12 1101B6 BEARING, CRANKSHAFT :LEFT
.INCLUDES: Engine removal and
installation
1101B7 BEARING, CRANKSHAFT :RIGHT
.INCLUDES: Engine removal and
installation
1101G0 BEARING, CRANKSHAFT :BOTH
.INCLUDES: Engine removal and
installation

Ref.
No.

4.0

1.5
4.2
4.2
4.4

Reqd. QTY
Part No.

Description
3

1 13000-GT0-000
2 13011-GB5-305
13012-GB5-305
13013-GB5-305
13014-GB5-305
13015-GB5-305
3 13101-GT0-680
13102-GT0-306
13103-GT0-306
13104-GT0-306
13105-GT0-306
4 13111-087-000
5 13115-001-000
6
7
8
9
10

F.R.T.

13201-GF6-300
13310-GT0-300
13321-GT0-300
13381-GF6-300
14311-KEV-900

11 90741-003-010
12 91001-GF6-004
13 91101-GF6-003
91102-GF6-003
91103-GF6-003

C90ST
4
5

Serial No.

Parts catalogue code

CRANKSHAFT COMP.
RING SET, PISTON (STD.)(RIKEN)
RING SET, PISTON (0.25)(RIKEN)
RING SET, PISTON (0.50)(RIKEN)
RING SET, PISTON (0.75)(RIKEN)
RING SET, PISTON (1.00)(RIKEN)
PISTON (STD.)
PISTON (0.25)
PISTON (0.50)
PISTON (0.75)
PISTON (1.00)
PIN, PISTON
CLIP, PISTON PIN

1
1
(1)
(1)
(1)
(1)
1
(1)
(1)
(1)
(1)
1
2

1
1
(1)
(1)
(1)
(1)
1
(1)
(1)
(1)
(1)
1
2

1
1
(1)
(1)
(1)
(1)
1
(1)
(1)
(1)
(1)
1
2

1
1
(1)
(1)
(1)
(1)
1
(1)
(1)
(1)
(1)
1
2

ROD, CONNECTING
CRANKSHAFT COMP., R.
CRANKSHAFT, L.
PIN, CRANK
SPROCKET, TIMING (14T)

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

KEY, WOODRUFF, 4MM


BEARING, RADIAL BALL, 6304
BEARING, CONNECTING ROD (RED)
BEARING, CONNECTING ROD (BLUE)
BEARING, CONNECTING ROD
(WHITE)

1
2
1
1

1
2
1
1

1
2
1
1

1
2
1
1

41
2005.06.10

E-13

TRANSMISSION
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

9
21

2
22
+

(5,7)
210141 MAINSHAFT, TRANSMISSION
.INCLUDES: Engine removal and
installation
210141A .Replace countershaft add
(3,6,8)
210142 COUNTERSHAFT, TRANSMISSION
.INCLUDES: Engine removal and
installation
210142A .Replace mainshaft add
213135 SPROCKET, DRIVE
2101C2 BEARING, MAINSHAFT :LEFT
.INCLUDES: Engine removal and
installation
2101C6 BEARING, MAINSHAFT :BOTH
.INCLUDES: Engine removal and
installation
2101D4 BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL
.INCLUDES: Engine removal and
installation
2101C8 BEARING, COUNTERSHAFT :RIGHT
.INCLUDES: Engine removal and
installation
2101C9 BEARING, COUNTERSHAFT :BOTH

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

23211-GB6-910
23221-GT0-750
23421-GB6-911
23422-GB6-910
23431-GB1-900

6 23441-GB6-910

Description

Serial No.

C90ST
4
5

MAINSHAFT, TRANSMISSION (12T)


COUNTERSHAFT, TRANSMISSION
GEAR, COUNTERSHAFT LOW (34T)
BUSH, 20X10
GEAR, MAINSHAFT SECOND (17T)

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

Parts catalogue code

7
8
9
10

23471-GB1-901
23481-GT0-751
23801-179-700
23802-040-000

GEAR, COUNTERSHAFT SECOND


(28T)
GEAR, MAINSHAFT THIRD (22T)
GEAR, COUNTERSHAFT THIRD (23T)
SPROCKET, DRIVE (15T)
PLATE, DRIVE SPROCKET FIXING

11
12
13
14
15

23911-GT0-750
24305-GT0-000
24306-GB4-770
90084-041-000
90452-GB6-910

COLLAR, GEAR
SPRING, CHANGE FRICTION
PLATE, GEARSHIFT DRUM LOCK
BOLT, DRIVE SPROCKET FIXING
WASHER, 17X1.5

1
1
1
2
1

1
1
1
2
1

1
1
1
2
1

1
1
1
2
1

16
17
18
19
20

90455-107-000
90461-035-000
90601-001-000
90605-200-000
91203-GB5-761

WASHER A, SPLINE, 20MM


WASHER, SPLINE, 17MM
CIRCLIP, EXTERNAL, 17MM
SET RING, 20MM
OIL SEAL, 17X29X5(NOK)

1
1
2
1
1

1
1
2
1
1

1
1
2
1
1

1
1
2
1
1

21 96100-60010-00 BEARING, RADIAL BALL, 6001


22 96100-62010-00 BEARING, RADIAL BALL, 6201
23 96100-62030-00 BEARING, RADIAL BALL, 6203

1
1
2

1
1
2

1
1
2

1
1
2

42
2005.06.10

F.R.T.

3.8
0.2
3.8
0.2
0.2
3.8
4.0

4.2
3.8
4.0

E-13

TRANSMISSION
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

.INCLUDES: Engine removal and


installation
23 2101C5 BEARING, MAINSHAFT :RIGHT
.INCLUDES: Engine removal and
installation
2101C7 BEARING, COUNTERSHAFT :LEFT
.INCLUDES: Engine removal and
installation

F.R.T.

+22

3.8
3.8

43
2005.06.10

E-14

GEARSHIFT DRUM
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

5
6
8
10
11

15
21

44

(2)
210112 FORK, GEARSHIFT
.INCLUDES: Engine removal and
installation
.NOTE: Same time for two units
2101A9 DRUM, GEARSHIFT
.INCLUDES: Engine removal and
installation
(7,25)
2101D6 PLATE, GEARSHIFT DRUM STOPPER
(9)
210125 STOPPER OR SPRING, SHIFT DRUM
210122 SPINDLE, GEARSHIFT
(12,13)
210127 ARM, GEARSHIFT
6151B8 SWITCH, NEUTRAL
1101F9 OIL SEAL, GEARSHIFT SPINDLE

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

24211-087-010
24221-041-010
24261-121-742
24263-028-000
24301-GB2-714

6
7
8
9
10

Description

Serial No.

C90ST
4
5

FORK, L. GEARSHIFT
FORK, R. GEARSHIFT
PIN, GEARSHIFT FORK GUIDE
CLIP, GEARSHIFT FORK GUIDE PIN
DRUM, GEARSHIFT

1
1
2
2
1

1
1
2
2
1

1
1
2
2
1

1
1
2
2
1

24411-GB6-910
24421-200-000
24430-GB4-772
24435-GF6-003
24610-098-730

PLATE, GEARSHIFT DRUM STOPPER


PIN, GEARSHIFT DRUM
ARM COMP., SHIFT DRUM STOPPER
SPRING, SHIFT DRUM STOPPER
SPINDLE COMP., GEARSHIFT

1
4
1
1
1

1
4
1
1
1

1
4
1
1
1

1
4
1
1
1

11
12
13
14
15

24630-GB2-711
24641-041-000
24651-041-000
24652-035-000
35750-001-020

ARM, GEARSHIFT
SPRING, GEARSHIFT ARM
SPRING, GEARSHIFT RETURN
PIN, SHIFT RETURN SPRING
CONTACT ASSY., NEUTRAL SWITCH

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

16
17
18
19
20

35753-035-010
35755-001-020
90071-171-010
90417-041-000
90801-035-000

ROTOR, NEUTRAL SWITCH


PLATE, CONTACT FIXING
BOLT, KNOCK, 6MM
WASHER, GEARSHIFT DRUM SIDE
PLUG, RUBBER, 19MM

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

21
22
23
24
25

91208-KB4-671
91312-107-000
92101-06016-0A
96001-06012-00
96220-30085

OIL SEAL, 11.6X24X10(ARAI)


O-RING, 7X1.7
BOLT, HEX., 6X16
BOLT, FLANGE, 6X12
ROLLER, 3X8.5

1
1
1
1
2

1
1
1
1
2

1
1
1
1
2

1
1
1
1
2

Parts catalogue code

2005.06.10

F.R.T.

3.8

3.8

0.9
0.9
0.9
0.9
0.2
0.9

E-15

KICK STARTER SPINDLE


Ref.
(Relative ref. Number)
L.O.N.
No.
Description

(2,5)
1121A0 PINION, KICK STARTER
.INCLUDES: Engine removal and
installation
3 1121A2 SPINDLE, KICK STARTER
.INCLUDES: Engine removal and
installation
6 112103 SPRING, KICK STARTER RETURN

F.R.T.

3.7
3.7
0.9

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

28211-178-000
28221-178-000
28251-086-701
28262-041-731
28271-121-690

PINION, KICK STARTER (22T)


RATCHET, STARTER DRIVE
SPINDLE, KICK STARTER
RETAINER, KICK SPRING
SPRING, STARTER PINION
FRICTION

6 28281-035-003

SPRING, KICK STARTER


(NIPPON HATSUJO)
SPRING, KICK STARTER
(CHUO HATSUJO)
WASHER, 17MM
WASHER, THRUST, 20MM
SET RING, 20MM
CIRCLIP, EXTERNAL, 16MM

28281-035-018
7
8
9
10

90452-115-000
90454-107-000
90605-200-000
94510-16000

Description

Serial No.

C90ST
4
5

1
1
1
1

1
1
1
1

1
1
1
1

1
1
1
1

1
1
1
2
1

1
1
1
2
1

1
1
1
2
1

1
1
1
2
1

Parts catalogue code

45
2005.06.10

E-16

CARBURETOR
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

2 3111A3 NEEDLE, JET


3
(15)
311120 FLOAT OR FLOAT VALVE
4 3111A5 TOP SET, CARBURETOR
5 3111A6 CHAMBER, FLOAT
7 3111A8 VALVE, THROTTLE
11 3111B5 CARBURETOR ASSEMBLY
16 3111A4 HOLDER, NEEDLE JET
18 310115 SCREEN, FUEL STRAINER
27
(28)
3111D4 JET, MAIN

46

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

16010-GN5-921
16012-GT0-680
16013-883-005
16014-GB6-610
16015-GT0-013

6
7
8
9
10

Description

Serial No.

C90ST
4
5

GASKET SET
NEEDLE SET, JET
FLOAT SET
TOP SET
CHAMBER SET, FLOAT

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

16016-GB4-003
16022-GB6-761
16028-GC8-004
16040-GB0-911
16041-GB5-D30

SCREW SET A
VALVE SET, THROTTLE
SCREW SET B
GASKET SET B
NUT SET, SQUARE

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

11
12
13
14
15

16100-GT0-690
16118-GB4-003
16119-GK4-851
16148-141-881
16155-GZ5-000

CARBURETOR ASSY. (PB48F A)


CAP, CABLE SEALING
PLATE, STAY
CAP, CHOKE DUST
VALVE COMP., FLOAT

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

16
17
18
19
20

16165-GB5-960
16175-GB0-911
16176-GB0-911
16199-GBJ-000
16199-GB4-003

HOLDER, NEEDLE JET


CUP, FUEL STRAINER
SCREEN, FUEL STRAINER
TUBE, AIR VENT
TUBE, OVERFLOW

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

21
22
23
24
25

93892-03012-18
93892-04008-18
93892-04018-18
93892-05010-18
95002-02079

SCREW-WASHER, 3X12
SCREW-WASHER, 4X8
SCREW-WASHER, 4X18
SCREW-WASHER, 5X10
CLIP, TUBE (B7)

2
1
2
1
1

2
1
2
1
1

2
1
2
1
1

2
1
2
1
1

Parts catalogue code

2005.06.10

F.R.T.

0.7
0.6
0.2
0.5
0.3
0.5
0.6
0.2
0.6

E-16

CARBURETOR

Ref.
No.

Reqd. QTY
Part No.

Description

26 95002-02659
CLIP, TUBE (B6.5)
27 99102-GHB-0820 JET, MAIN, #82
28 99103-943-0400 JET, SLOW, #40

C90ST
4
5

1
1
1

1
1
1

1
1
1

Serial No.

Parts catalogue code

1
1
1

47
2005.06.10

EOP-1

GASKET KIT A
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

NO INFORMATION

Ref.
No.

Reqd. QTY
Part No.

1 06111-GB5-820
12191-GW8-681
12209-GB4-681
12251-GB5-811
12391-GW8-680
12394-GW8-680
12395-GW8-680
17119-HF7-000
18291-HB2-900
91301-GB0-911
91301-GK4-871
91302-001-020
91303-035-000

Description

GASKET KIT A
(COMPONENT PARTS)
GASKET, CYLINDER
SEAL, VALVE STEM (NOK)
GASKET, CYLINDER HEAD
GASKET, CYLINDER HEAD COVER
GASKET, R. CYLINDER HEAD SIDE
COVER
GASKET, L. CYLINDER HEAD SIDE
COVER
GASKET, IN. PIPE
GASKET, EX. PIPE
O-RING, 14.5MM
O-RING, 27X2.0(ARAI)
O-RING, 30.8MM
PACKING, RUBBER, 16MM

Serial No.

C90ST
4
5

1
1
2
1
1

1
1
1
1
1
2
1

Parts catalogue code

48
2005.06.10

F.R.T.

EOP-2

GASKET KIT B
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

F.R.T.

NO INFORMATION

Ref.
No.

Reqd. QTY
Part No.

1 06112-GB5-811
11191-GW8-680
11394-GW8-680
15119-178-000
22119-GW8-680
90407-259-000
90801-035-000
91301-035-003
91303-001-000
91307-035-000
91312-107-000
91317-171-003

Description

GASKET KIT B
(COMPONENT PARTS)
GASKET, CRANKCASE
GASKET, R. CRANKCASE COVER
GASKET, OIL PUMP BODY
GASKET, CLUTCH OUTER COVER
PACKING, DRAIN COCK, 12.5X20
PLUG, RUBBER, 19MM
O-RING, 107X2(ARAI)
O-RING, 8MM
O-RING, 18X3
O-RING, 7X1.7
O-RING, 6X1.7(ARAI)

C90ST
4
5

1
1
1
1
1
1
1
1
1
1
1
1

Serial No.

Parts catalogue code

49
2005.06.10

F-1

HEADLIGHT
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 616115 HEADLIGHT ASSEMBLY


4
(2)
6161A7 HEADLIGHT UNIT
5 6161B1 SOCKET, HEADLIGHT
6 616118 BULB, HEADLIGHT
7 616180 SOCKET, POSITION LIGHT
8 616182 BULB, POSITION LIGHT

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

33100-GT0-692
33101-GBJ-013
33117-GBJ-013
33120-GBJ-681
33130-GBJ-013

6 34901-GT4-003

Description

HEADLIGHT ASSY. (12V 30/30W)


RIM COMP., HEADLIGHT
NUT
HEADLIGHT UNIT
SOCKET ASSY., HEADLIGHT

Serial No.

C90ST
4
5

1
1
2
1
1

1
1
2
1
1

1
1
2
1
1

1
1
2
1
1

1
1

1
1

1
1

1
1

9 90101-GJ6-000
10 90101-087-720

BULB, HEADLIGHT (12V 30/30W)


(STANLEY)
SOCKET COMP., POSITION LAMP
BULB, WEDGE BASE (T10)
(12V 3.4W)
BOLT, ADJUSTING
SCREW, HEADLIGHT SETTING

1
1
2

1
1
2

1
1
2

1
1
2

11 90307-GJ6-003

WASHER, LOCK, 6MM

7 34904-GAC-003
8 34908-GA7-701

Parts catalogue code

50
2005.06.10

F.R.T.

0.1
0.2
0.1
0.1
0.1
0.1

F-2

METER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

3
4
6
7

8121A1
6161G4
811160
8111B2

METER ASSY., COMBINATION


SOCKET ASSY., METER BULB
CABLE, SPEEDOMETER
CABLE, SPEEDOMETER INNER

F.R.T.

0.3
0.2
0.2
0.1

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

34908-GB4-700
34908-MB9-871
37200-GT0-751
37223-GB5-731
37244-086-000

Description

Serial No.

C90ST
4
5

BULB (12V 2W)


BULB, WEDGE BASE (12V 1.7W)
SPEEDOMETER ASSY.
SOCKET COMP.
SPRING, SPEEDOMETER SETTING

1
2
1
1
1

1
2
1
1
1

1
2
1
1
1

1
2
1
1
1

6 44830-GBJ-000 CABLE COMP., SPEEDOMETER


7 44831-GBJ-000 CABLE, INNER
8 93700-05018-0A SCREW, OVAL, 5X18

1
1
1

1
1
1

1
1
1

1
1
1

Parts catalogue code

51
2005.06.10

F-3

HANDLE LEVER/SWITCH/CABLE
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1
2
3
5
6
7
8
9
10

811100
811120
810140
6151C1
615118
6151B2
811125
810150
8101C0
8101C1
11 8101C7

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

17910-GB5-762
17950-GB4-770
17961-GB5-671
17962-GB4-003
35150-GBJ-680

Description

Serial No.

Parts catalogue code

C90ST
4
5

CABLE COMP., THROTTLE


CABLE COMP., CHOKE
LEVER, CHOKE
STOPPER, CABLE
SWITCH ASSY., LIGHTING

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

35200-GK4-790
35340-GBJ-000
45450-GBJ-000
53160-179-700
53160-179-701
10 53165-172-000

SWITCH ASSY., WINKER


SWITCH ASSY., FR. STOP
CABLE COMP., FR. BRAKE
GRIP COMP., THROTTLE

GRIP, HANDLE

1
1
1
1
2

1
1
1
1
2

1
1
1
1
2

1
1
1
1
2

11
12
13
14
15

53175-GR2-010
53176-179-702
88113-GBJ-000
88210-GBJ-004
90115-170-700

LEVER,
COVER,
COVER,
MIRROR
SCREW,

R. STEERING HANDLE
R. HANDLE LEVER
LOCK NUT
COMP. (HONDA LOCK)
HANDLE LEVER PIVOT

1
1
2
2
1

1
1
2
2
1

1
1
2
2
1

1
1
2
2
1

16
17
18
19
20

90116-147-000
90314-GBJ-000
90441-147-000
90442-147-000
93500-05028-0A

SCREW, PAN, 5MM


NUT, HEX., 8MM(HONDA LOCK)
WASHER, PLAIN
WASHER, WAVE
SCREW, PAN, 5X28

1
2
1
1
2

1
2
1
1
2

1
2
1
1
2

1
2
1
1
2

21 93500-05040-0A SCREW, PAN, 5X40


22 93892-05010-08 SCREW-WASHER, 5X10
23 94001-05000-0S NUT, HEX., 5MM

2
1
1
-

2
1
1
-

2
1
1

2
1
- -------- 5K601256

6
7
8
9

52

CABLE, THROTTLE
CABLE, CHOKE
LEVER, CHOKE :HANDLE SIDE
SWITCH, LIGHTING
SWITCH, WINKER
SWITCH, FRONT STOP
CABLE, FRONT BRAKE
GRIP, THROTTLE
GRIP, HANDLE :LEFT
GRIP, HANDLE :RIGHT
LEVER, HANDLE :RIGHT

2005.06.10

F.R.T.

0.3
0.3
0.1
0.5
0.6
0.3
0.3
0.2
0.1
0.2
0.1

F-3

Ref.
No.

HANDLE LEVER/SWITCH/CABLE

Reqd. QTY
Part No.

23) 90302-435-761

Description

NUT, HEX., 5MM

C90ST
4
5

1
-

Serial No.

Parts catalogue code

- 5K601257
1

53
2005.06.10

F-4

STEERING HANDLE
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1
2
3
4

Ref.
No.

54

BRIDGE, FORK TOP


PIPE, STEERING HANDLE
COVER, HANDLE :LOWER
PLATE, FORK TOP BRIDGE

Reqd. QTY
Part No.

Description

1 51102-086-720 BRIDGE, FORK TOP


2 53100-GK4-791YM HANDLE COMP., STEERING
*R110*..............MONZA RED
53100-GK4-791YN *PB109*..........NEPTUNE BLUE
53100-GK4-791YR *G46*...........SPINACH GREEN
53100-GK4-792YM *R110*..............MONZA RED
53100-GK4-792YN *PB109*..........NEPTUNE BLUE
53100-GK4-792YR *G46*...........SPINACH GREEN
53100-GK4-792YU *NH1*...................BLACK
53100-GK4-792YV *PB310*...........ICARAI BLUE
3 53120-GB4-030YV COVER, HANDLE UNDER
*G46*...........SPINACH GREEN
53120-GB4-030ZM *R110*..............MONZA RED
53120-GB4-030ZR *PB109*..........NEPTUNE BLUE
53120-GFN-720ZA *NH1*...................BLACK
53120-GFN-720ZB *PB310*...........ICARAI BLUE
53120-GFN-720ZC *R110*..............MONZA RED
4 53231-GB4-010 PLATE, FORK TOP BRIDGE
5 53232-086-720 SHEET A, TOP BRIDGE RUBBER
6
7
8
9
10

510110
810100
4131X2
5101D1

Serial No.

C90ST
4
5

1
1
1
-

1
1
1
-

1
1
1
-

1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

Parts catalogue code

53233-172-000
53234-171-000
53235-086-020
53236-171-000
53237-GB4-680

RUBBER B, TOP BRIDGE SHEET


COLLAR, STEERING STEM
WASHER, TOP BRIDGE
COLLAR, TOP BRIDGE
WASHER

1
1
1
2
1

1
1
1
2
1

1
1
1
2
1

1
1
1
2
1

11 90304-GB4-680
12 90518-086-000
13 90552-001-000

NUT C, STEERING STEM


WASHER, HANDLE SETTING
WASHER, TOOTHED

1
2
2

1
2
2

1
2
2

1
2
2
2005.06.10

F.R.T.

0.8
1.2
0.9
0.9

F-4

Ref.
No.

STEERING HANDLE

Reqd. QTY
Part No.

Description

Serial No.

C90ST
4
5

14 93401-08016-00 BOLT-WASHER, 8X16


15 94070-08080
NUT-WASHER, 8MM

2
2

2
2

2
2

2
2

16 95801-08032-00 BOLT, FLANGE, 8X32


17 96001-06014-00 BOLT, FLANGE, 6X14

2
1

2
1

2
1

2
1

Parts catalogue code

55
2005.06.10

F-5

FRONT FORK
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

2 5101A0 RACE, STEERING BALL :UPPER


.NOTE: Same time for two units
5101A1 RACE, STEERING BALL :LOWER
.NOTE: Same time for two units
5101C9 RACE, STEERING BALL :BOTH
3 511100 FORK ASSY., FRONT
6 5101A9 RACE, STEERING TOP CONE
7 5101B0 RACE, STEERING BOTTOM CONE
10 5101B2 THREAD, STEERING HEAD TOP
12 615147 LOCK, STEERING
13 4131C7 COVER, FRONT FORK
14 411105 STAY, FRONT COVER
15 4111L3 COWL, FRONT CENTER

Ref.
No.

Reqd. QTY
Part No.

C90ST
4
5

Serial No.

2
2

2
2

2
2

2
2

1
1
1
-

1
1
1
-

1
1
1
-

1
1
1

6
7
8
9

RACE, STEERING TOP CONE


RACE, STEERING BOTTOM CONE
DUST SEAL, STEERING HEAD
WASHER, STEERING HEAD DUST
SEAL
THREAD COMP., STEERING HEAD
TOP

1
1
1

1
1
1

1
1
1

1
1
1

11 53236-086-000 COLLAR, TOP BRIDGE


12 53600-086-007 LOCK, STEERING HANDLE
13 61150-086-020C2 COVER, FORK CENTER
*G46*...........SPINACH GREEN
61150-086-020ZV *R110*..............MONZA RED
61150-086-020ZY *PB109*..........NEPTUNE BLUE
61150-GFN-720ZA *NH1*...................BLACK
61150-GFN-720ZB *PB310*...........ICARAI BLUE

1
1

1
1

1
1

1
1

1
1
1
-

1
1
1
-

1
1
1
-

1
1

53211-030-000
53212-030-010
53214-001-010
53215-001-000

Parts catalogue code

1 50049-046-000 PLUG, HEAD PIPE


2 50301-041-010 RACE, STEERING TOP BALL
3 51110-GBJ-305ZC FORK SET, FR.
*G46*...........SPINACH GREEN
51110-GBJ-305ZD *PB109*..........NEPTUNE BLUE
51110-GBJ-305ZE *R110*..............MONZA RED
51110-GBJ-305YD *NH1*...................BLACK
51110-GBJ-305YL *PB310*...........ICARAI BLUE
4 51341-001-000ZE CAP, FR. FORK SIDE
*NH1*...................BLACK
5 53210-GS9-003 BALL ASSY., STEERING STEEL
(KATO HATSUJO)

10 53220-041-010

56

Description

2005.06.10

F.R.T.

1.2
1.2
1.2
1.6
0.9
1.4
0.9
0.3
0.1
0.2
0.1

F-5

Ref.
No.

FRONT FORK

Reqd. QTY
Part No.

Description

Serial No.

C90ST
4
5

1
1

GROMMET, TOP COVER


SCREW, HEADLIGHT SETTING
SCREW, U-LOCK FLAT, 6X12
NUT, SPEED, 4MM
BOLT, CAP, 8X25

1
1
2
2
1

1
1
2
2
1

1
1
2
2
1

1
1
2
2
1

21 94102-08000
WASHER, PLAIN, 8MM
22 95701-06012-00 BOLT, FLANGE, 6X12

1
4

1
4

1
4

1
4

13) 61150-GFN-720ZC COVER, FORK CENTER


*R110*..............MONZA RED
14 64309-GK4-870 STAY, TOP COVER SETTING
15 64310-GB4-000ZF COVER, FR. TOP
*NH138*..........SHASTA WHITE
16
17
18
19
20

64315-GB4-000
90101-087-720
90164-028-000
90313-172-000
92501-08025-0A

Parts catalogue code

57
2005.06.10

F-6

FRONT FENDER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 4131B7 FENDER, FRONT

Ref.
No.

Reqd. QTY
Part No.

Description

1 61100-086-000A6 FENDER, FR.


*G46*...........SPINACH GREEN
61100-086-000ZN *R110*..............MONZA RED
61100-086-000ZQ *PB109*..........NEPTUNE BLUE
61100-GFN-720ZA *NH1*...................BLACK
61100-GFN-720ZB *PB310*...........ICARAI BLUE
61100-GFN-720ZC *R110*..............MONZA RED
2 80102-GK4-970 COLLAR, FR. FENDER
3 90111-162-000 BOLT, FLANGE, 6MM

C90ST
4
5

1
1
1
2
2

1
1
1
2
2

1
1
1
2
2

Serial No.

Parts catalogue code

1
1
1
2
2

58
2005.06.10

F.R.T.

0.2

F-7

FRONT CUSHION
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

5111K7
5111K7A
5111K8
5111K8A
5111K9

3 5111A5
5111A6
4 5111A4
9 5111G7
5111G8
5111H7

(1)
BUSH, FORK PIVOT ARM :LEFT
.Replace 1 bush add
BUSH, FORK PIVOT ARM :RIGHT
.Replace 1 bush add
BUSH, FORK PIVOT ARM
:FOR 1 VEHICLE
ARM, FORK PIVOT :RIGHT
ARM, FORK PIVOT :BOTH
ARM, FORK PIVOT :LEFT
CUSHION ASSY., FRONT :LEFT
CUSHION ASSY., FRONT :RIGHT
CUSHION ASSY., FRONT :BOTH

F.R.T.

0.5
0.1
0.5
0.1
1.0
0.4
0.6
0.4
0.4
0.4
0.6

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

51311-GK4-971
51312-GK4-971
51315-041-000
51325-041-000
51331-GK4-970

Description

Serial No.

C90ST
4
5

BUSH, FR. CUSHION UNDER


BUSH, FR. ARM PIVOT
ARM COMP., R. FR. SUSPENSION
ARM COMP., L. FR. SUSPENSION
COLLAR, FR. ARM PIVOT

2
2
1
1
2

2
2
1
1
2

2
2
1
1
2

2
2
1
1
2

4
2

4
2

4
2

4
2

9 51400-GK4-971
10 51486-086-000

CAP, FR. ARM PIVOT DUST SEAL


COLLAR, FR. CUSHION DISTANCE
CAP, FR. CUSHION UNDER DUST
SEAL
CUSHION ASSY., FR.
COLLAR, RUBBER BUSH

4
2
2

4
2
2

4
2
2

4
2
2

11
12
13
14
15

BUSH, RUBBER
BOLT, FLANGE, 10X53
BOLT, FR. CUSHION UNDER
NUT, U, 10MM
O-RING, 13.8X2.4(ARAI)

2
2
2
2
8

2
2
2
2
8

2
2
2
2
8

2
2
2
2
8

16 93403-08032-08 BOLT-WASHER, 8X32


17 94002-08000-0S NUT, HEX., 8MM

2
2

2
2

2
2

2
2

6 51333-001-000
7 51334-GK4-970
8 51336-001-000

51489-086-000
90112-GK4-000
90149-041-010
90304-GE8-003
91311-PH7-004

Parts catalogue code

59
2005.06.10

F-8

FRONT BRAKE PANEL


Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 711115 SHOE(PAD) SET, BRAKE :FRONT


4 710151 AXLE, FRONT WHEEL
5 7101C3 GEAR, SPEEDOMETER
7
(2)
7111D0 PANEL, FRONT BRAKE
10 7111C3 ARM, FRONT BRAKE

Ref.
No.

Reqd. QTY
Part No.

Description

Serial No.

C90ST
4
5

SHOE SET, BRAKE (ASK)


SHOE SET, BRAKE (JB)
CAM, RR. BRAKE
SPRING, BRAKE SHOE
AXLE, FR. WHEEL
GEAR COMP., SPEEDOMETER

1
1
1
2
1
1

1
1
1
2
1
1

1
1
1
2
1
1

1
1
1
2
1
1

44808-107-720
45010-GBJ-305
45134-250-000
45145-121-710
45410-GB4-000

WASHER, SPEEDOMETER GEAR


PANEL SUB ASSY., FR. BRAKE
DUST SEAL, BRAKE CAM
INDICATOR, FR. BRAKE
ARM, FR. BRAKE

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

11 45411-GB4-680
12 91251-GK4-003
91251-GK4-005
13 94050-06000
14 95015-32001
15 95015-42000

SPRING, BRAKE ARM RETURN


OIL SEAL, 47X60X7(ARAI)
OIL SEAL, 47X60X7(NOK)
NUT, FLANGE, 6MM
JOINT B, BRAKE ARM
NUT B, BRAKE ROD ADJUSTING

1
1
1
1
1
1

1
1
1
1
1
1

1
1
1
1
1
1

1
1
1
1
1

16 95701-06028-00 BOLT, FLANGE, 6X28

1 06430-GBJ-J10
06450-121-730
2 43141-GC5-000
3 43151-110-000
4 44301-GBJ-000
5 44806-GK4-003
6
7
8
9
10

Parts catalogue code

60
2005.06.10

F.R.T.

0.3
0.2
0.3
0.4
0.1

F-9

FRONT WHEEL
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1
4
6
7
8
11

TUBE, FRONT TIRE


HUB, FRONT WHEEL
FRONT WHEEL
RIM, WHEEL :FRONT
FRONT TIRE(ONE)
(5)
710115 BEARING, FRONT WHEEL(ONE)
710115G .Replace 1 bearing add
14 7101F2 HUB ASSY., FRONT WHEEL

Ref.
No.

710140
710103
7101D4
710109
710139

F.R.T.

0.8
2.5
0.8
2.2
0.8
0.4
0.1
2.3

Reqd. QTY
Part No.

Description
3

C90ST
4
5

Serial No.

1 42712-GS4-006
42712-041-154
2 42713-001-000
3 44311-041-000
4 44601-GBJ-000
5 44620-171-000

TUBE, TIRE (IRC)(2.50-17)


TUBE, TIRE (IRC)(2.25/2.50-17)
FLAP, TIRE (IRC)
COLLAR, FR. WHEEL SIDE
HUB COMP., FR. WHEEL
COLLAR, FR. AXLE DISTANCE

1
1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

6 44650-GT0-305
7 44701-102-791

WHEEL SUB ASSY., FR.


RIM, FR. WHEEL (DAIDO)
(1.40X17)
RIM, FR. WHEEL (FUTABA)
(1.40X17)
TIRE, FR. (IRC)
(2.50-17 4PR/38L 6F)
NUT, U, 10MM
OIL SEAL, 21X35X7(ARAI)
OIL SEAL, 21X35X7(NOK)

1
1
1
1

1
1
1
1

1
1
1
1

1
1
1
-

44701-102-792
8 44711-GB6-885
9 90304-GE8-003
10 90752-GB4-681
90752-GB4-682

11 96140-63000-10 BEARING, RADIAL BALL, 6300U


12 97172-21157-F0 SPOKE SET A, 12X158.5
(INSIDE)
13 97548-21156-F0 SPOKE SET A, 12X158
(OUTSIDE)
14 44635-GB5-J30 HUB SUB ASSY., FR.

Parts catalogue code

18 18 18 18
18 18 18 18
- 1 1 1

61
2005.06.10

F-10

REAR BRAKE PANEL


Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 711140 SHOE(PAD) SET, BRAKE :REAR


3 710160 AXLE, REAR WHEEL
5
(6)
7111A9 PANEL, REAR BRAKE
9 7111C4 ARM, REAR BRAKE

Ref.
No.

Reqd. QTY
Part No.

1 06430-GBJ-J10
06450-121-730
2 40543-141-850
3 42301-GBJ-000
4 42313-GBJ-000
5 43100-GBJ-000

Description

Serial No.

C90ST
4
5

SHOE SET, BRAKE (ASK)


SHOE SET, BRAKE (JB)
ADJUSTER, R. CHAIN
AXLE, RR. WHEEL
COLLAR, RR. BRAKE PANEL SIDE
PANEL COMP., RR. BRAKE

1
1
1
1
1
1

1
1
1
1
1
1

1
1
1
1
1
1

1
1
1
1
1
1

Parts catalogue code

6
7
8
9
10

43141-400-010
43145-KC1-000
43151-110-000
43410-086-720
43434-286-000

CAM, RR. BRAKE


INDICATOR, RR. BRAKE
SPRING, BRAKE SHOE
ARM, RR. BRAKE
RUBBER, STOPPER ARM CUSHION

1
1
2
1
1

1
1
2
1
1

1
1
2
1
1

1
1
2
1
1

11
12
13
14
15

45134-250-000
90301-473-003
90505-425-000
92811-10000
94001-06000-0S

DUST SEAL, BRAKE CAM


NUT, U, 6MM
WASHER, 8MM
BOLT A, BRAKE STOPPER
NUT, HEX., 6MM

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

16
17
18
19
20

94001-08000-0S
94101-06000
94111-06000
94201-20150
95701-06035-00

NUT, HEX., 8MM


WASHER, PLAIN, 6MM
WASHER, SPRING, 6MM
PIN, SPLIT, 2.0X15
BOLT, FLANGE, 6X35

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

62
2005.06.10

F.R.T.

0.4
0.3
0.5
0.1

F-11

REAR WHEEL
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1
3
4
6
8
9
10
12
13
14
24

710157
7101A0
7101A1
7101A4
7101D1
7101F3
710118
710127
710142
7101A7

DAMPER, REAR WHEEL


SPROCKET, FINAL DRIVEN
SLEEVE, REAR WHEEL
FLANGE, FINAL DRIVEN
BEARING, FINAL DRIVEN FLANGE
HUB ASSY., REAR WHEEL
REAR WHEEL
RIM, WHEEL :REAR
REAR TIRE(ONE)
TUBE, REAR TIRE
(7)
710133 BEARING, REAR WHEEL(ONE)
710133G .Replace 1 bearing add
27 7101A5 FLANGE ASSY., FINAL DRIVEN

F.R.T.

0.3
0.6
0.4
0.7
0.6
2.4
0.8
2.3
0.8
0.8
0.5
0.1
0.6

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

06410-GBJ-J01
40544-141-850
41201-GT0-750
42303-041-000
42304-040-000

6 42610-GBJ-305
7 42620-121-000
8 42630-GK4-003
42630-GK4-005
9 42635-GB5-J30
10 42650-GT0-315
11 42653-001-004

Description

Serial No.

C90ST
4
5

DAMPER SET, WHEEL


ADJUSTER, L. DRIVE CHAIN
SPROCKET, FINAL DRIVEN (39T)
SLEEVE, RR. WHEEL AXLE
COLLAR, RR. WHEEL AXLE SLEEVE

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

FLANGE COMP., FINAL DRIVEN


COLLAR, RR. AXLE DISTANCE
BEARING, RADIAL BALL, 6203
(NTN)
BEARING, RADIAL BALL, 6203
(NACHI)
HUB SUB ASSY., RR.
WHEEL SUB ASSY., RR.

1
1

1
1
1

1
1
1

1
1
1

1
1
1

14 42712-GS4-006
42712-041-154
15 42713-001-000

O-RING, 40.5X3
(NIPPON DUST KEEPER)
RIM, RR. WHEEL (DAIDO)
(1.40X17)
TIRE, RR. (IRC)
(2.50-17 6PR/38L)
TUBE, TIRE (IRC)(2.50-17)
TUBE, TIRE (IRC)(2.25/2.50-17)
FLAP, TIRE (IRC)

1
1
1
1

1
1
1
1

1
1
1
1

1
1
1
1

16
17
18
19

BOLT, STUD, 8X18


NUT, HEX., 12MM
NUT, RR. AXLE SLEEVE
NUT, U, 8MM

4
1
1
4

4
1
1
4

4
1
1
4

4
1
1
4

12 42701-030-003
13 42711-096-025

90125-GBJ-000
90306-GAB-711
90307-001-000
90309-ML3-791

Parts catalogue code

2005.06.10

63
E

F-11

Ref.
No.

REAR WHEEL

Reqd. QTY
Part No.

Description
3

C90ST
4
5

Serial No.

20 90753-GK4-003
90753-GK4-005

OIL SEAL, 27X40X6(ARAI)


OIL SEAL, 27X40X6(NOK)

1
-

1
1

1
1

1
-

21
22
23
24
25

NUT, HEX., 6MM


WASHER, PLAIN, 6MM
WASHER, SPRING, 6MM
BEARING, RADIAL BALL, 6301U
SPOKE SET B, 10X159.0
(INSIDE)

1
1
1
2

1
1
1
2

1
1
1
2

1
1
1
2

94001-06000-0S
94101-06000
94111-06000
96140-63010-10
97282-42158-F0

Parts catalogue code

18 18 18 18

26 97548-42157-F0 SPOKE SET B, 10X158.5


(OUTSIDE)
18 18 18 18
27 42615-GBJ-J00 FLANGE SUB ASSY., FINAL DRIVEN - 1 1 1

64
2005.06.10

F-12

FUEL TANK
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 310100 TANK, FUEL


3
(4)
3101B5 TUBE, FUEL
.NOTE: Same time for two units

Ref.
No.

F.R.T.

0.4
0.3

Reqd. QTY
Part No.

Description

1 17510-GB4-721YP TANK COMP., FUEL


*G46*...........SPINACH GREEN
17510-GB4-721ZC *R110*..............MONZA RED
17510-GB4-721ZD *PB109*..........NEPTUNE BLUE
17510-GB4-721YN *NH1*...................BLACK
17510-GB4-721YT *PB310*...........ICARAI BLUE
2 17620-GE7-023 FUEL FILL CAP COMP.
17620-GR1-931

CAP COMP., FUEL FILLER

3 17630-GBJ-680
4 17631-GBJ-680
5 17631-096-701

TUBE, FUEL, 5.3X520


TUBE, FUEL RESERVE
PACKING, FUEL FILLER CAP

17632-383-831

6 95002-02100
CLIP, TUBE (B10)
7 95701-06016-00 BOLT, FLANGE, 6X16

Serial No.

C90ST
4
5

1
1
1
1
1
1
1
-

1
1
1
1
1
1
1
1
1
-

1
1
1
1
1
1
1

1
1
1
1
1
1
1

4
2

4
2

4
2

4
2

Parts catalogue code

-------- 4K501676
4K501677

-------- 4K501676
4K501677

65
2005.06.10

F-13

SEAT
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

2 413150 SEAT
5 410165 CARRIER, LUGGAGE

Ref.
No.

Reqd. QTY
Part No.

Description

Serial No.

C90ST
4
5

1 17509-398-960 COLLAR, TANK SETTING


2 77000-GBJ-N10ZB SEAT ASSY., SINGLE *TYPE2*
(HINGE IS INCLUDED)
3 77211-GBJ-830 RUBBER, SEAT MOUNTING
4 77300-GT0-M00 SEAT COMP., PILLION
5 81200-GAC-000 CARRIER, LUGGAGE

1
2
1
1

1
2
1
1

1
2
1
1

1
2
1
1

6
7
8
9

2
2
2
1

2
2
2
1

2
2
2
1

2
2
2
1

90443-107-000
92101-08018-0A
93404-06025-00
95011-61000

NUT, CAP, 8MM


BOLT, HEX., 8X18
BOLT-WASHER, 6X25
RUBBER A, STAND STOPPER

Parts catalogue code

66
2005.06.10

F.R.T.

0.1
0.1

F-14

SIDE COVER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 4111H9 COVER,
.NOTE:
4111J0 COVER,
3 4111H8 COVER,
.NOTE:

Ref.
No.

SIDE
Same
SIDE
SIDE
Same

:RIGHT
time for two units
:BOTH
:LEFT
time for two units

F.R.T.

0.1
0.1
0.1

Reqd. QTY
Part No.

Description

1 83510-GBJ-N20ZK COVER SET, R. SIDE (WL)


*R110*..............MONZA RED
83510-GBJ-N20ZP *G46*...........SPINACH GREEN
83510-GBJ-N20ZQ *PB109*..........NEPTUNE BLUE
83510-GFN-720ZA *NH1*...................BLACK
83510-GFN-720ZB *PB310*...........ICARAI BLUE
83510-GFN-720ZC *R110*..............MONZA RED
2 83550-GB4-680 LATCH, TOOL BOX
3 83610-GBJ-N20ZK COVER SET, L. SIDE (WL)
*R110*..............MONZA RED
83610-GBJ-N20ZP *G46*...........SPINACH GREEN
83610-GBJ-N20ZQ *PB109*..........NEPTUNE BLUE
83610-GFN-720ZA *NH1*...................BLACK
83610-GFN-720ZB *PB310*...........ICARAI BLUE
83610-GFN-720ZC *R110*..............MONZA RED
4 83642-171-000 BAG, OWNERS MANUAL
5 83650-GB4-680 LATCH, BATTERY BOX
6 94001-06000-0S NUT, HEX., 6MM

Serial No.

C90ST
4
5

1
1
1
1

1
1
1
1

1
1
1
1

1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

Parts catalogue code

67
2005.06.10

F-15

AIR CLEANER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1
5
6
7

Ref.
No.

312105
312102
3121A5
3121B6

ELEMENT, AIR CLEANER


COVER, AIR CLEANER CASE
CASE, AIR CLEANER
TUBE, AIR CLEANER CONNECTING

Reqd. QTY
Part No.

Description

Serial No.

C90ST
4
5

ELEMENT COMP., AIR CLEANER


SEAL, AIR CLEANER COVER
RUBBER, AIR CLEANER ELEMENT
SETTING
DUCT, AIR CLEANER
CASE, AIR CLEANER UPPER HALF

1
1

1
1

1
1

1
1

1
1
1

1
1
1

1
1
1

1
1
1

CASE, AIR CLEANER UNDER HALF


TUBE, AIR CLEANER CONNECTING
BAND B, AIR CLEANER CONNECTING
TUBE
9 90114-GJ5-000 BOLT, FLANGE, 6MM
10 93500-05020-0A SCREW, PAN, 5X20

1
1

1
1

1
1

1
1

1
2
1

1
2
1

1
2
1

1
2
1

11 93891-05028-08 SCREW-WASHER, 5X28

1 17211-GB4-010
2 17212-GB4-000
3 17213-GB4-000
4 17219-GB4-010
5 17230-GT0-680
6 17231-GB4-020
7 17253-GB5-000
8 17256-053-010

Parts catalogue code

68
2005.06.10

F.R.T.

0.2
0.3
0.3
0.3

F-16

EXHAUST MUFFLER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1
2
3
5

Ref.
No.

313125
3131B4
3131B7
313120

COVER, EXHAUST PIPE


GASKET, EXHAUST PIPE
BRACKET, MUFFLER
MUFFLER

F.R.T.

0.1
0.1
0.2
0.2

Reqd. QTY
Part No.

Description
3

C90ST
4
5

Serial No.

Parts catalogue code

1 18240-174-770 COVER, EX. PIPE


2 18291-HB2-900 GASKET, EX. PIPE
3 18315-171-000ZA STAY, MUFFLER UPPER
*NH1*...................BLACK
4 18316-GB4-000 CLIP, TUBE
5 18350-GT0-680 MUFFLER COMP., EX.

1
1

1
1

1
1

1
1

1
1
1

1
1
1

1
1
1

1
1
1

6 90049-GR1-000 SCREW-WASHER, 5X6


7 94001-06000-0S NUT, HEX., 6MM
8 94050-08000
NUT, FLANGE, 8MM

2
2
2

2
2
2

2
2
2

2
2
2

69
2005.06.10

F-17

PEDAL
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1
2
4
6
7
8

4101A1
112107
6151B5
811135
810160
8101A8

PEDAL, GEAR CHANGE


ARM, KICK STARTER
SWITCH, REAR STOP :PEDAL SIDE
ROD, REAR BRAKE
PEDAL, REAR BRAKE
SPRING, BRAKE PEDAL

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

24701-141-650
28300-141-640
28311-342-000
35350-GAC-000
35357-041-000

6
7
8
9
10
11
12
13
14
15

Description

Serial No.

C90ST
4
5

PEDAL, GEAR CHANGE


ARM ASSY., KICK STARTER
RUBBER, KICK STARTER
SWITCH ASSY., RR. STOP
SPRING, STOP SWITCH

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

43451-041-000
46500-086-720
46514-086-720
92101-06020-0A
92101-06022-0A

ROD, RR. BRAKE


PEDAL COMP., BRAKE
SPRING, BRAKE PEDAL
BOLT, HEX., 6X20
BOLT, HEX., 6X22

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

94101-05000
94201-20150
95014-73100
95015-32001
95015-42000

WASHER, PLAIN, 5MM


PIN, SPLIT, 2.0X15
SPRING A, BRAKE ROD
JOINT B, BRAKE ARM
NUT B, BRAKE ROD ADJUSTING

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

Parts catalogue code

70
2005.06.10

F.R.T.

0.1
0.1
0.2
0.3
0.5
0.1

F-18

STEP
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 410145 BAR, STEP

Ref.
No.

F.R.T.

0.3

Reqd. QTY
Part No.

Description

1 50610-GB2-000 BAR COMP., STEP


2 50660-GB2-000 RUBBER, STEP
3 93402-08020-00 BOLT-WASHER, 8X20

C90ST
4
5

1
2
4

1
2
4

1
2
4

Serial No.

Parts catalogue code

1
2
4

71
2005.06.10

F-19

STAND
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

410175
3 4101C0
5 410180
10 410182

Ref.
No.

Reqd. QTY
Part No.

Description

1 50500-GT0-680ZA STAND COMP., MAIN


*NH1*...................BLACK
2 50512-GB4-680 SHAFT, RR. BRAKE PIVOT
3 50523-041-000 HOOK, MAIN STAND SPRING
4 50524-GBJ-680 RUBBER, STAND STOPPER
5 50530-GT0-680 BAR COMP., SIDE STAND
6
7
8
9
10

(2)
STAND, MAIN
PLATE, MAIN STAND SPRING
BAR, SIDE STAND
SPRING, SIDE STAND

90108-223-000
94002-10000-0S
94201-30250
95014-71402
95014-72102

SCREW, SIDE STAND PIVOT


NUT, HEX., 10MM
PIN, SPLIT, 3.0X25
SPRING D, MAIN STAND
SPRING A, SIDE STAND

Serial No.

C90ST
4
5

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

Parts catalogue code

72
2005.06.10

F.R.T.

0.4
0.2
0.2
0.1

F-20

SWINGARM/CHAIN CASE
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 4101L9 CASE, DRIVE CHAIN :UPPER


.NOTE: Same time for two units
4101P7 CASE, DRIVE CHAIN :BOTH
2 4101M0 CASE, DRIVE CHAIN :LOWER
.NOTE: Same time for two units
3 213165 CHAIN, DRIVE
7 7111H2 ARM, REAR BRAKE STOPPER
11 4101C7 BAR, PILLION STEP :LEFT
4101C8 BAR, PILLION STEP :RIGHT
4101P4 BAR, PILLION STEP :BOTH
12 5121B0 SWINGARM ASSEMBLY

Ref.
No.

0.1
0.1
0.1
0.3
0.2
0.1
0.1
0.2
0.7

Reqd. QTY
Part No.

Description

1 40510-GT0-000ZK CASE, DRIVE CHAIN UPPER HALF


*NH167MU*
IRON NAIL SILVER METALLIC-U
2 40520-GT0-000ZK CASE, DRIVE CHAIN UNDER HALF
*NH167MU*
IRON NAIL SILVER METALLIC-U
3 40530-151-005 CHAIN, DRIVE (RK EXCEL)
(RK420M-RJ)(98L)
40530-179-701 CHAIN, DRIVE (DAIDO)
(DID420M-RJ)(98L)
4 40531-098-003 JOINT, DRIVE CHAIN (DAIDO)
40531-150-005 JOINT, DRIVE CHAIN (RK EXCEL)
5 40545-001-000 CAP, CHAIN CASE PEEP HOLE
6
7
8
9
10

F.R.T.

40591-041-000
43431-086-720
43434-250-000
50710-377-000
50712-377-000

PACKING, DRIVE CHAIN CASE


LINK, RR. BRAKE TORQUE
SPRING, STOPPER ARM
RUBBER, PILLION STEP
WASHER, PILLION STEP

11 50715-377-000 BAR, PILLION STEP


12 52000-GB6-761ZF SWINGARM ASSY.
*R110*..............MONZA RED
52000-GB6-761ZG *G46*...........SPINACH GREEN
52000-GB6-761ZH *PB109*..........NEPTUNE BLUE
52000-GB6-761YG *NH1*...................BLACK
52000-GB6-761YM *PB310*...........ICARAI BLUE
13 52161-051-000 CAP, CROSS MEMBER SIDE
14 90118-383-000 BOLT-WASHER, 6X6

Serial No.

C90ST
4
5

1
1
1
1

1
1
1
1

1
1
1
1

1
1
1
1

1
1
1
2
2

1
1
1
2
2

1
1
1
2
2

1
1
1
2
2

1
1
1
2
3

1
1
1
2
3

1
1
1
2
3

1
1
1
2
3

Parts catalogue code

2005.06.10

73
E

F-20

Ref.
No.

SWINGARM/CHAIN CASE

Reqd. QTY
Part No.

Description
3

C90ST
4
5

Serial No.

Parts catalogue code

15 90120-121-970

BOLT, SWINGARM PIVOT

16
17
18
19
20

90122-141-650
90304-GE8-003
93401-06010-00
94001-08000-0S
94101-06000

COLLAR, MUFFLER SETTING


NUT, U, 10MM
BOLT-WASHER, 6X10
NUT, HEX., 8MM
WASHER, PLAIN, 6MM

1
1
1
1
2

1
1
1
1
2

1
1
1
1
2

1
1
1
1
2

21
22
23
24
25

94101-08000
94101-10000
94201-16150
94201-20150
95015-81000

WASHER, PLAIN, 8MM


WASHER, PLAIN, 10MM
PIN, SPLIT, 1.6X15
PIN, SPLIT, 2.0X15
PIN A, PILLION STEP

1
1
2
1
2

1
1
2
1
2

1
1
2
1
2

1
1
2
1
2

74
2005.06.10

F-21

REAR CUSHION
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 5121B6 CUSHION ASSY., REAR :LEFT


5121B7 CUSHION ASSY., REAR :RIGHT
5121B8 CUSHION ASSY., REAR :BOTH

Ref.
No.

F.R.T.

0.1
0.1
0.2

Reqd. QTY
Part No.

Description

1 52400-GBJ-681ZA CUSHION ASSY., RR. (SHOWA)


*G46*...........SPINACH GREEN
52400-GBJ-681ZC *PB109*..........NEPTUNE BLUE
52400-GBJ-681ZD *R110*..............MONZA RED
52400-GBJ-681ZP *NH1*...................BLACK
2 52476-001-020 BUSH, RR. CUSHION RUBBER
3 52486-001-000 COLLAR, RR. CUSHION RUBBER
BUSH
4 52488-001-010 COLLAR, RR. CUSHION UPPER
RUBBER BUSH
5 52489-399-601 BUSH, UPPER RUBBER
6 90551-033-000 WASHER, SPROCKET SETTING
7 94021-10000-0S NUT, CAP, 10MM
8 94101-12000
WASHER, PLAIN, 12MM

Serial No.

C90ST
4
5

2
2
2
2

2
2
2
2

2
2
2
2

2
2

2
2

2
2

2
2

2
2

4
4
4

4
4
4

4
4
4

4
4
4

Parts catalogue code

75
2005.06.10

F-22

WINKER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 6161C4 WINKER :RIGHT FRONT


.NOTE: Same time for two units
6161C5 WINKER :BOTH FRONT
4 6161C3 WINKER :LEFT FRONT
.NOTE: Same time for two units
6 6161C7 WINKER :RIGHT REAR
.NOTE: Same time for two units
6161C8 WINKER :BOTH REAR
9 6161C6 WINKER :LEFT REAR
.NOTE: Same time for two units
10 616133 BULB, WINKER :FRONT
.NOTE: Same time for two units
616139 BULB, WINKER :REAR
.NOTE: Same time for two units
6161G0 BULB, WINKER :FOR 1 VEHICLE

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

33400-GBJ-003
33402-GBJ-003
33410-GBJ-000
33450-GBJ-003
33460-GBJ-000

6
7
8
9
10
11
12
13
14

Description

Serial No.

C90ST
4
5

WINKER ASSY., R. FR. (12V 10W)


LENS COMP., WINKER
SOCKET COMP., R. FR. WINKER
WINKER ASSY., L. FR. (12V 10W)
SOCKET COMP., L. FR. WINKER

1
4
1
1
1

1
4
1
1
1

1
4
1
1
1

1
4
1
1
1

33600-GBJ-680
33608-GB5-000
33609-179-700
33650-GBJ-680
34905-GM9-003

WINKER ASSY., R. RR. (12V 10W)


RUBBER A, RR. WINKER MOUNTING
RUBBER B, RR. WINKER MOUNTING
WINKER ASSY., L. RR. (12V 10W)
BULB, WINKER (12V 10W)

1
2
2
1
4

1
2
2
1
4

1
2
2
1
4

1
2
2
1
4

80102-GT0-751
90105-GBJ-003
90111-GBJ-000
90114-GT0-751

PLATE,
SCREW,
SCREW,
SCREW,

2
8
4
4

2
8
4
4

2
8
4
4

2
8
4
4

RR. WINKER SETTING


TAPPING, 4X40
TAPPING, 4X8
PAN, 5X20

Parts catalogue code

76
2005.06.10

F.R.T.

0.2
0.2
0.2
0.4
0.4
0.4
0.1
0.1
0.2

F-23

TAILLIGHT
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1
3
4
8

Ref.
No.

6161D5
6161E2
6111B4
6161G1

TAILLIGHT UNIT
BASE, TAILLIGHT
CORD, TAILLIGHT
BULB, TAILLIGHT

F.R.T.

0.2
0.2
0.2
0.1

Reqd. QTY
Part No.

1 33701-GB6-701
2 33702-323-631
3 33703-GB6-003
4 33707-GB6-003
5 33709-077-671

Description

TAILLIGHT UNIT (STANLEY)


(12V 18/5W)
LENS, TAILLIGHT
SOCKET COMP., TAILLIGHT
CORD COMP., TAILLIGHT
(STANLEY)
PACKING, TAILLIGHT LENS

6 33718-179-701
7 33719-179-700
8 34906-268-600

Serial No.

C90ST
4
5

1
1
1

1
1
1

1
1
1

1
1
1

1
1

1
1

1
1

1
1

Parts catalogue code

PACKING, TAILLIGHT BASE


GROMMET, TAILLIGHT BASE
BULB, STOP & TAILLIGHT
(12V 18/5W)(STANLEY)
9 90113-GB5-000 BOLT, FLANGE, 5X18
10 93500-04050-0A SCREW, PAN, 4X50

1
2

1
2

1
2

1
2

1
2
2

1
2
2

1
2
2

1
2
2

11 94050-06000
NUT, FLANGE, 6MM
12 95701-06010-00 BOLT, FLANGE, 6X10

1
1

1
1

1
1

1
1

77
2005.06.10

F-24

BATTERY
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 610100 BATTERY
2 410185 BOX, BATTERY

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4

31500-GN2-679
50380-GK4-631
50383-GK4-630
90111-147-000

Description

BATTERY (YT4L-BS)(YUASA)
BOX, BATTERY
CUSHION, BATTERY
BOLT, FLANGE, 6MM

C90ST
4
5

1
1
1
2

1
1
1
2

1
1
1
2

Serial No.

Parts catalogue code

1
1
1
2

78
2005.06.10

F.R.T.

0.2
0.2

F-25

WIRE HARNESS
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

3
4
7
8
10
11
13
14

IGNITION CONTROL MODULE


COIL, IGNITION
RECTIFIER, REGULATE
HARNESS, WIRE
KEY SET
SWITCH, IGNITION
HORN(S)
RELAY, WINKER

0.3
0.4
0.3
1.1
0.8
0.4
0.1
0.1

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

17640-GB4-010
30401-GB4-680
30410-GT0-681
30510-GK4-800
30511-GBJ-J71

6 30700-152-163
7 31600-GBL-871
8 32100-GT0-690
9 32101-GBJ-680
10 35010-GBJ-680
11 35100-GBJ-000
12 35121-GZ0-003
35122-GZ0-003
13 38110-GT0-700
14 38301-GE8-008
38301-KK4-024
15 38306-GE8-008
38306-KK4-000
16
17
18
19

6141A1
614105
6131B2
611100
6151A1
615146
616169
6111C3

F.R.T.

90112-GK8-010
94050-05000
94050-06000
95014-61300

Description

CLAMPER, FUEL TUBE


CUSHION, C.D.I. UNIT
C.D.I. UNIT
COIL COMP., IGNITION
STAY, IGNITION COIL
CAP ASSY., NOISE SUPPRESSOR
(NICHIRIN)
RECTIFIER COMP., REGULATE
(SHINDENGEN)
HARNESS, WIRE
SUB CORD, RR. WINKER
KEY SET

C90ST
4
5

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1

1
1
1
1

1
1
1
1

1
1
1
1

SWITCH ASSY., COMBINATION


1 1 1
KEY, BLANK (TYPE 1) (1) (1) (1)
KEY, BLANK (TYPE 2) (1) (1) (1)
HORN COMP. (IMASEN)
1 1 1
RELAY COMP., WINKER (DENSO)
1 1 1
RELAY COMP., WINKER (MITSUBA)
1 1 1
SUSPENSION, WINKER RELAY
(DENSO) 1 1 1
SUSPENSION, WINKER RELAY
(MITSUBA) 1 1 1
BOLT, FLANGE, 5X22
NUT, FLANGE, 5MM
NUT, FLANGE, 6MM
BAND A3, WIRE

Serial No.

1
1
1
2

1
1
1
2

1
1
1
2

Parts catalogue code

1
(1)
(1)
1
1
1
1
1
1
1
1
2
2005.06.10

79
E

F-25

Ref.
No.

WIRE HARNESS

Reqd. QTY
Part No.

Description

Serial No.

C90ST
4
5

20 95701-06012-00 BOLT, FLANGE, 6X12

21 95701-06016-00 BOLT, FLANGE, 6X16


22 98200-10700
FUSE (7A)

1
2

1
2

1
2

1
2

Parts catalogue code

80
2005.06.10

F-26

FRAME BODY
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

3 410100 BODY, FRAME


.INCLUDES: Engine removal and
installation
5 410197 LOCK, HELMET

Ref.
No.

4.8
0.3

Reqd. QTY
Part No.

Description

Serial No.

C90ST
4
5

1
2

1
2

1
2

1
2

1
1
1
1

1
1
1
1

1
1
1
1

1
1
1
1

BOLT A, RR. ENGINE SUPPORT


BOLT, RR. ENGINE UNDER
NUT, HEX., 8MM
NUT, FLANGE, 6MM
WASHER, SPRING, 8MM

1
1
2
2
1

1
1
2
2
1

1
1
2
2
1

1
1
2
2
1

11 95701-06010-00 BOLT, FLANGE, 6X10

1 17247-303-000 GROMMET A, AIR CLEANER CASE


2 32985-300-000 GROMMET, WIRE CORD
3 50100-GT0-890ZA BODY COMP., FRAME (WOL)
*G46*...........SPINACH GREEN
50100-GT0-890ZB *PB109*..........NEPTUNE BLUE
50100-GT0-890ZC *R110*..............MONZA RED
50100-GFN-720ZA *NH1*...................BLACK
50100-GFN-720ZB *PB310*...........ICARAI BLUE
50100-GFN-720ZC *R110*..............MONZA RED
4 50385-GB4-000 PLATE COMP., SILENCER
5 50710-GB4-007 HOLDER ASSY., HELMET
(HONDA LOCK)
6
7
8
9
10

F.R.T.

90112-003-000
90116-001-010
94030-08000
94050-06000
94111-08000

Parts catalogue code

81
2005.06.10

F-27

TOOLS
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

NO INFORMATION

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

89010-GN5-910
89102-538-000
89103-538-000
89214-041-000
89216-045-010

6 99001-10120
7 99001-14170
8 89210-GBJ-J00
89210-GBJ-J10
9 99005-02000
10 99008-01600

Description

Serial No.

C90ST
4
5

TOOL SET
SHAFT, SCREW DRIVER
GRIP
WRENCH, BOX (23MM)
WRENCH, SPARK PLUG

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

SPANNER, 10X12
SPANNER, 14X17
PLIERS, 135(RIKEN)
PLIERS, 135(KOWA)
BAR B, HANDLE
BAG, TOOL, 160MM

1
1
1
1
1
1

1
1
1
1
1
1

1
1
1
1
1
1

1
1
1
1
1
1

Parts catalogue code

82
2005.06.10

F.R.T.

F-28

FRONT COVER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

1 4111E3 COVER, FRONT

Ref.
No.

0.2

Reqd. QTY
Part No.

Description

1 64301-GBJ-N10ZD COVER, FR.


*NH138*..........SHASTA WHITE
2 64302-GB4-000 PLATE, FR. COVER SETTING
3 64341-GK4-870 HOOK, FR. COVER
4 64345-GB4-000 COLLAR, FR. COVER SETTING
5 64365-040-000ZC CAP, FR. COVER
*NH138*..........SHASTA WHITE
6
7
8
9
10

F.R.T.

90021-KE9-000
90136-428-870
94021-08020-0S
94101-08000
95701-06070-00

BOLT, SPECIAL, 6MM


WASHER, TANK SETTING
NUT, CAP, 8MM
WASHER, PLAIN, 8MM
BOLT, FLANGE, 6X70

Serial No.

C90ST
4
5

1
2
1
2

1
2
1
2

1
2
1
2

1
2
1
2

2
3
2
2
2

2
3
2
2
2

2
3
2
2
2

2
3
2
2
2

Parts catalogue code

83
2005.06.10

F-29

CAUTION LABEL
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

NO INFORMATION

Ref.
No.

1
2
3
4
5

Reqd. QTY
Part No.

Description
3

C90ST
4
5

Serial No.

Parts catalogue code

87125-041-680
87505-GT0-680
87507-065-640
87512-087-641
87560-181-760ZE

PLATE, NAME
LABEL, TIRE
LABEL, DRIVE CHAIN
LABEL, SHIFT PATTERN
MARK, DRIVE CAUTION *TYPEB*

1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

1
1
-

6 87565-GT0-M00ZA
87565-GT0-M00ZB
87565-GT0-M00ZC
87565-GT0-M10ZA
87565-GT0-M10ZB
87565-GT0-M10ZC
87565-GFN-710ZA
87565-GFN-710ZB
87565-GFN-710ZC
87565-GFN-720ZA
87565-GFN-720ZB
87565-GFN-720ZC
7 87512-087-641
8 87560-181-760ZF

LABEL, COLOR *TYPE1*(R110)


LABEL, COLOR *TYPE2*(G46)
LABEL, COLOR *TYPE3*(PB109)
LABEL, COLOR *TYPE1*(R110)
LABEL, COLOR *TYPE2*(G46)
LABEL, COLOR *TYPE3*(PB109)
LABEL, COLOR *TYPE1*(R110)
LABEL, COLOR *TYPE2*(G46)
LABEL, COLOR *TYPE3*(PB109)
LABEL, COLOR *TYPE1*(R110)
LABEL, COLOR *TYPE2*(NH1)
LABEL, COLOR *TYPE3*(PB310)
LABEL, SHIFT PATTERN
MARK, DRIVE CAUTION *TYPEW*

1
1
1
-

1
1
1
-

1
1
1
-

1
1
1
1
1

84
2005.06.10

F.R.T.

F-30

MARK/EMBLEM
Ref.
(Relative ref. Number)
L.O.N.
No.
Description

F.R.T.

NO INFORMATION

Ref.
No.

Reqd. QTY
Part No.

Description

1 87101-GBJ-N20ZA MARK, SIDE COVER *TYPE1*


2 87105-GBJ-N10 EMBLEM, FR. TOP COVER
3 87121-GT0-M00ZA MARK, R. FRAME BODY *TYPE1*
87121-GT0-M00ZB MARK, R. FRAME BODY *TYPE2*
87121-GT0-M00ZC MARK, R. FRAME BODY *TYPE3*
87121-GFN-720ZA MARK, R. FRAME BODY *TYPE1*
4 87122-GT0-M00ZA MARK, L. FRAME BODY *TYPE1*
87122-GT0-M00ZB MARK, L. FRAME BODY *TYPE2*
87122-GT0-M00ZC MARK, L. FRAME BODY *TYPE3*
87122-GFN-720ZA MARK, L. FRAME BODY *TYPE1*
5 87126-GB1-890 EMBLEM, POINT COVER

C90ST
4
5

2
1
1
1
1
1
1
1
1

2
1
1
1
1
1
1
1
1

2
1
1
1
1
1
1
1
1

Serial No.

Parts catalogue code

2
1
1
1
1

85
2005.06.10

PART NO. INDEX


Part Number

Page Ref.

06000
06111-GB5-820
06112-GB5-811
06410-GBJ-J01
06430-GBJ-J10
06450-121-730

48
49
63
60
62
60
62

11000
11100-GB6-911
11191-GW8-680
11200-GB6-910
11330-GW8-690
11341-GB5-730
11394-GW8-680

40
40
49
40
34
38
34
49

12000
12101-GB1-900
12191-GW8-681
12200-GT0-751
12209-GB4-681
12237-GB4-305
12245-GB4-305
12251-GB5-811
12301-086-000
12331-GB0-910
12341-GB6-910
12361-035-000
12391-GW8-680
12394-GW8-680

12395-GW8-680

33
33
48
29
30
48
29
29
29
48
28
28
28
28
28
48
28
48
28
48

13000

86

13000-GT0-000
13011-GB5-305
13012-GB5-305
13013-GB5-305
13014-GB5-305
13015-GB5-305
13101-GT0-680
13102-GT0-306
13103-GT0-306
13104-GT0-306
13105-GT0-306
13111-087-000
13115-001-000

41
41
41
41
41
41
41
41
41
41
41
41
41

Part Number

Page Ref.

13201-GF6-300
13310-GT0-300
1 13321-GT0-300
1 13381-GF6-300
1
1
14000
1
1 14100-GB5-D10
1 14311-KEV-900
14321-GBG-900
14401-178-003
14431-035-020
1 14451-035-000
2 14500-035-020
1 14502-086-000
3 14531-035-000
1 14541-GB4-681
1 14550-GB0-911
2 14566-086-030
1 14610-086-010
14615-035-010
14670-035-030
14675-178-000
1 14711-GN5-913
2 14721-GF6-010
1 14751-GF6-013
1 14761-GF6-013
1 14771-GB4-680
1 14775-MA6-000
2 14781-MA6-000
3
4
15000
1
1 15100-GB5-811
2 15119-178-000
3
4 15331-436-000
5 15332-436-000
1 15384-178-000
6 15421-035-010
1 15651-179-701
7 15761-087-611
1
16000

41
41
41
41

16010-GN5-921
16012-GT0-680
16013-883-005
16014-GB6-610
16015-GT0-013
16016-GB4-003
16022-GB6-761
16028-GC8-004
16040-GB0-911
16041-GB5-D30
16100-GT0-690
16118-GB4-003
16119-GK4-851
16148-141-881

46
46
46
46
46
46
46
46
46
46
46
46
46
46

1
2
2
2
2
2
3
3
3
3
3
4
5

30
41
32
32
30
30
32
32
32
32
32
32
32
32
32
32
30
30
30
30
30
30
30

37
37
49
37
37
37
37
34
40

Part Number

Page Ref.

6
7
8
9

16155-GZ5-000
16165-GB5-960
16175-GB0-911
16176-GB0-911
16199-GB4-003
16199-GBJ-000
16236-045-010
2 16236-171-000
10
1
17000
2
3 17111-GT0-000
4 17119-HF7-000
3
4 17211-GB4-010
5 17212-GB4-000
6 17213-GB4-000
7 17219-GB4-010
8 17230-GT0-680
9 17231-GB4-020
10 17247-303-000
11 17253-GB5-000
12 17256-053-010
5 17509-398-960
6 17510-GB4-721YN
7 17510-GB4-721YP
8 17510-GB4-721YT
9 17510-GB4-721ZC
10 17510-GB4-721ZD
11 17620-GE7-023
17620-GR1-931
17630-GBJ-680
17631-096-701
1 17631-GBJ-680
2 17632-383-831
1 17640-GB4-010
3 17910-GB5-762
4 17950-GB4-770
5 17961-GB5-671
6 17962-GB4-003
3
18000
4

1
2
3
4
5
6
7
8
9
10
11
12
13
14

18240-174-770
18291-HB2-900
18315-171-000ZA
18316-GB4-000
18350-GT0-680

22121-178-000
22131-035-030
22201-GW8-681

22310-GB0-910
22321-041-000
22331-GW8-681
22351-178-020
22401-178-010
22411-178-000
22421-040-000
22531-178-000
22535-033-000
22536-033-000
22811-040-020
22820-918-020
22825-046-000
22830-041-000
22846-GB4-770
22860-046-000
22901-001-000
22911-GB4-680

46
46
46
46
46
46
40
40

15
16
17
18
20
19
5
6

28
28
48
68
68
68
68
68
68
81
68
68
66
65
65
65
65
65
65
65
65
65
65
65
79
52
52
52
52

8
9
1
1
2
3
4
5
6
1
7
8
1
1
1
1
1
1
2
2
3
5
4
5
1
1
2
3
4

69
48
69
69
69
69

1
1
2
3
4
5

35
35
35
49
35
35
35

1
2
3
1
4
25000
5
6 25551-918-007

22000
22101-178-000
22111-178-010
22119-GW8-680

Part Number

Page Ref.

35
35
35
35
35
35
35
35
35
35
34
34
34
34
34
34
35
35

7
8
9
10
11
12
13
14
15
16
4
5
6
7
8
9
17
18

35
35
35
42
42
42
42
42
42
42
42
42
42
42

19
20
21
1
2
3
4
5
6
7
8
9
10
11

23000
23110-086-030
23112-178-020
23120-086-020
23211-GB6-910
23221-GT0-750
23421-GB6-911
23422-GB6-910
23431-GB1-900
23441-GB6-910
23471-GB1-901
23481-GT0-751
23801-179-700
23802-040-000
23911-GT0-750
24000
24211-087-010
24221-041-010
24261-121-742
24263-028-000
24301-GB2-714
24305-GT0-000
24306-GB4-770
24411-GB6-910
24421-200-000
24430-GB4-772
24435-GF6-003
24610-098-730
24630-GB2-711
24641-041-000
24651-041-000
24652-035-000
24701-141-650

2005.06.10

44
44
44
44
44
42
42
44
44
44
44
44
44
44
44
44
70

34

Part Number

25555-065-000
28000
28211-178-000
28221-178-000
28251-086-701
28262-041-731
28271-121-690
28281-035-003
28281-035-018
28300-141-640
28311-342-000
30000
30401-GB4-680
30410-GT0-681
30510-GK4-800
30511-GBJ-J71
30700-152-163

Page Ref.

34 11 33707-GB6-003
33709-077-671
33718-179-701
33719-179-700
45 1
34000
45 2
45 3
45 4 34901-GT4-003
45 5 34904-GAC-003
45 6 34905-GM9-003
45 6 34906-268-600
70 2 34908-GA7-701
70 3 34908-GB4-700
34908-MB9-871
79
79
79
79
79

2
3
4
5
6

39
39
39
78
79

1
2
3
1
7

31000
31110-GT0-008
31120-GT0-018
31131-GS9-020
31500-GN2-679
31600-GBL-871
32000

32100-GT0-690
32101-GBJ-680
32921-039-000
32961-GS9-010
32962-GS9-000
32981-GB4-770
1 32985-300-000
2
3
33000
4
5 33100-GT0-692
12 33101-GBJ-013
13 33117-GBJ-013
6 33120-GBJ-681
7 33130-GBJ-013
8 33400-GBJ-003
9 33402-GBJ-003
10 33410-GBJ-000
11 33450-GBJ-003
12 33460-GBJ-000
13 33600-GBJ-680
14 33608-GB5-000
1 33609-179-700
33650-GBJ-680
33701-GB6-701
33702-323-631
10 33703-GB6-003

Part Number

Page Ref.

77
77
77
77

4
5
6
7

50 6
50 7
76 10
77 8
50 8
51 1
51 2

35000
35010-GBJ-680
35100-GBJ-000
35121-GZ0-003
35122-GZ0-003
35150-GBJ-680
35200-GK4-790
35340-GBJ-000
35350-GAC-000
35357-041-000
35750-001-020
35753-035-010
35755-001-020

79
79
79
79
52
52
52
70
70
44
44
44

10
11
12
12
5
6
7
4
5
15
16
17

51
51
51

3
4
5

79
79
79
79
79

13
14
14
15
15

73
73
73
73
73
73
62
63
73
73

1
2
3
3
4
4
2
2
5
6

37000
79 8 37200-GT0-751
79 9 37223-GB5-731
34 12 37244-086-000
39 4
38000
39 5
39 6
81 2 38110-GT0-700
38301-GE8-008
38301-KK4-024
38306-GE8-008
50 1 38306-KK4-000
50 2
40000
50 3
50 4
50 5 40510-GT0-000ZK
76 1 40520-GT0-000ZK
76 2 40530-151-005
76 3 40530-179-701
76 4 40531-098-003
76 5 40531-150-005
76 6 40543-141-850
76 7 40544-141-850
76 8 40545-001-000
76 9 40591-041-000
77 1
77 2
77 3

PART NO. INDEX


Part Number

Page Ref.

41000
41201-GT0-750

45000
63

42000
42301-GBJ-000
42303-041-000
42304-040-000
42313-GBJ-000
42610-GBJ-305
42615-GBJ-J00
42620-121-000
42630-GK4-003
42630-GK4-005
42635-GB5-J30
42650-GT0-315
42653-001-004
42701-030-003
42711-096-025
42712-041-154
42712-GS4-006
42713-001-000

62
63
63
62
63
64
63
63
63
63
63
63
63
63
61
63
61
63
61
63

3 45010-GBJ-305
45134-250-000
3
4
5
4
6
27
7
8
8
9
10
11
12
13
1
14
1
14
2
15

43000
43100-GBJ-000
43141-400-010
43141-GC5-000
43145-KC1-000
43151-110-000
43410-086-720
43431-086-720
43434-250-000
43434-286-000
43451-041-000
44000
44301-GBJ-000
44311-041-000
44601-GBJ-000
44620-171-000
44635-GB5-J30
44650-GT0-305
44701-102-791
44701-102-792
44711-GB6-885
44806-GK4-003
44808-107-720
44830-GBJ-000
44831-GBJ-000

Part Number

62 5
62 6
60 2
62 7
60 3
62 8
62 9
73 7
73 8
62 10
70 6

45145-121-710
45410-GB4-000
45411-GB4-680
45450-GBJ-000
46000
46500-086-720
46514-086-720
50000
50049-046-000
50100-GFN-720ZA
50100-GFN-720ZB
50100-GFN-720ZC
50100-GT0-890ZA
50100-GT0-890ZB
50100-GT0-890ZC
50301-041-010
50380-GK4-631
50383-GK4-630
50385-GB4-000
50500-GT0-680ZA
50512-GB4-680
50523-041-000
50524-GBJ-680
50530-GT0-680
50610-GB2-000
50660-GB2-000
50710-377-000
50710-GB4-007
50712-377-000
50715-377-000
51000

51102-086-720
60 4 51110-GBJ-305YD
61 3 51110-GBJ-305YL
61 4 51110-GBJ-305ZC
61 5 51110-GBJ-305ZD
61 14 51110-GBJ-305ZE
61 6 51311-GK4-971
61 7 51312-GK4-971
61 7 51315-041-000
61 8 51325-041-000
60 5 51331-GK4-970
60 6 51333-001-000
51 6 51334-GK4-970
51 7 51336-001-000
51341-001-000ZE
51400-GK4-971
51486-086-000

Page Ref.

Part Number

Page Ref.

51489-086-000
60 7
52000
60 8
62 11 52000-GB6-761YG
60 9 52000-GB6-761YM
60 10 52000-GB6-761ZF
60 11 52000-GB6-761ZG
52 8 52000-GB6-761ZH
52161-051-000
52400-GBJ-681ZA
52400-GBJ-681ZC
70 7 52400-GBJ-681ZD
70 8 52400-GBJ-681ZP
52476-001-020
52486-001-000
52488-001-010
56 1 52489-399-601
81 3
81 3
53000
81 3
81 3 53100-GK4-791YM
81 3 53100-GK4-791YN
81 3 53100-GK4-791YR
56 2 53100-GK4-792YM
78 2 53100-GK4-792YN
78 3 53100-GK4-792YR
81 4 53100-GK4-792YU
72 1 53100-GK4-792YV
72 2 53120-GB4-030YV
72 3 53120-GB4-030ZM
72 4 53120-GB4-030ZR
72 5 53120-GFN-720ZA
71 1 53120-GFN-720ZB
71 2 53120-GFN-720ZC
73 9 53160-179-700
81 5 53160-179-701
73 10 53165-172-000
73 11 53175-GR2-010
53176-179-702
53210-GS9-003
53211-030-000
54 1 53212-030-010
56 3 53214-001-010
56 3 53215-001-000
56 3 53220-041-010
56 3 53231-GB4-010
56 3 53232-086-720
59 1 53233-172-000
59 2 53234-171-000
59 3 53235-086-020
59 4 53236-086-000
59 5 53236-171-000
59 6 53237-GB4-680
59 7 53600-086-007
59 8
61000
56 4
59 9
59 10 61100-086-000A6

Part Number

59 11 61100-086-000ZN
61100-086-000ZQ
61100-GFN-720ZA
61100-GFN-720ZB
73 12 61100-GFN-720ZC
73 12 61150-086-020C2
73 12 61150-086-020ZV
73 12 61150-086-020ZY
73 12 61150-GFN-720ZA
73 13 61150-GFN-720ZB
75 1 61150-GFN-720ZC
75 1
64000
75 1
75 1
75 2 64301-GBJ-N10ZD
75 3 64302-GB4-000
75 4 64309-GK4-870
75 5 64310-GB4-000ZF
64315-GB4-000
64341-GK4-870
64345-GB4-000
54 2 64365-040-000ZC
54 2
77000
54 2
54 2
54 2 77000-GBJ-N10ZB
54 2 77211-GBJ-830
54 2 77300-GT0-M00
54 2
80000
54 3
54 3
54 3 80102-GK4-970
54 3 80102-GT0-751
54 3
54 3
81000
52 9
52 9 81200-GAC-000
52 10
52 11
83000
52 12
56 5 83510-GBJ-N20ZK
56 6 83510-GBJ-N20ZP
56 7 83510-GBJ-N20ZQ
56 8 83510-GFN-720ZA
56 9 83510-GFN-720ZB
56 10 83510-GFN-720ZC
54 4 83550-GB4-680
54 5 83610-GBJ-N20ZK
54 6 83610-GBJ-N20ZP
54 7 83610-GBJ-N20ZQ
54 8 83610-GFN-720ZA
56 11 83610-GFN-720ZB
54 9 83610-GFN-720ZC
54 10 83642-171-000
56 12 83650-GB4-680

Page Ref.

58
58
58
58
58
56
56
56
56
56
57

1 87101-GBJ-N20ZA

2005.06.10

87105-GBJ-N10
87121-GFN-720ZA
87121-GT0-M00ZA
87121-GT0-M00ZB
87121-GT0-M00ZC
87122-GFN-720ZA
87122-GT0-M00ZA
87122-GT0-M00ZB
87122-GT0-M00ZC
87125-041-680
87126-GB1-890
87505-GT0-680
87507-065-640
87512-087-641

83 1
83 2 87560-181-760ZE
57 14 87560-181-760ZF
57 15 87565-GFN-710ZA
57 16 87565-GFN-710ZB
83 3 87565-GFN-710ZC
83 4 87565-GFN-720ZA
83 5 87565-GFN-720ZB
87565-GFN-720ZC
87565-GT0-M00ZA
87565-GT0-M00ZB
66 2 87565-GT0-M00ZC
66 3 87565-GT0-M10ZA
66 4 87565-GT0-M10ZB
87565-GT0-M10ZC
88000
58 2
76 11 88113-GBJ-000
88210-GBJ-004
89000

66

67
67
67
67
67
67
67
67
67
67
67
67
67
67
67

1
1
1
1
1
1
2
3
3
3
3
3
3
4
5

85

90083-GB6-911
1 90084-041-000

87000
58

1
1
1
1
1
13
13
13
13
13
13

Part Number

89010-GN5-910
89102-538-000
89103-538-000
89210-GBJ-J00
89210-GBJ-J10
89214-041-000
89216-045-010
90000
90012-333-000
90021-KE9-000
90031-198-000
90032-198-000
90033-GT0-750
90049-GR1-000
90071-171-010
90081-035-000
90082-035-010

Page Ref.

85
85
85
85
85
85
85
85
85
84
85
84
84
84
84
84
84
84
84
84
84
84
84
84
84
84
84
84

2
3
3
3
3
4
4
4
4
1
5
2
3
4
7
5
8
6
6
6
6
6
6
6
6
6
6
6
6

Part Number

90101-087-720
90101-GJ6-000
90105-GBJ-003
90108-223-000
90111-147-000
90111-162-000
90111-GBJ-000
90112-003-000
90112-GK4-000
90112-GK8-010
90113-GB5-000
90114-GJ5-000
90114-GT0-751
90115-170-700
90116-001-010
90116-147-000
90118-383-000
90120-121-970
90122-141-650
90125-GBJ-000
90136-428-870
90149-041-010
90164-028-000
90201-415-000
90206-001-000
90231-087-010
90301-473-003
90302-435-761
90304-GB4-680
90304-GE8-003

52 13
52 14 90306-GAB-711
90307-001-000
90307-GJ6-003
90309-ML3-791
82 1 90313-172-000
82 2 90314-GBJ-000
82 3 90407-259-000
82 8
82 8 90410-HC4-000
82 4 90417-041-000
82 5 90431-086-000
90432-086-000
90441-035-000
90441-147-000
30 12 90442-035-000
83 6 90442-147-000
40 7 90443-035-000
40 8 90443-107-000
29 5 90452-115-000
69 6 90452-GB6-910
44 18 90454-107-000
32 13 90455-107-000
29 6 90461-035-000
33 3 90461-357-000
32 14
42 14 90481-035-000

Page Ref.

50
57
50
76
72
78
58
76
81
59
79
77
68
76
52
81
52
73
74
74
63
83
59
57
28
30
35
62
53
54
59
61
74
63
63
50
63
57
52
40
49
39
44
35
35
32
52
28
52
28
66
45
42
45
42
42
28
32
32

10
17
9
12
6
4
3
13
6
12
16
9
9
14
15
7
16
14
15
16
16
7
13
18
10
13
22
12
23
11
14
9
17
17
18
11
19
19
17
9
1
7
19
23
24
15
18
11
19
12
6
7
15
8
16
17
13
16
17

87

PART NO. INDEX


Part Number

90483-178-000
90485-040-000
90505-425-000
90518-086-000
90551-033-000
90552-001-000
90601-001-000
90603-GB0-911
90605-200-000
90702-GB6-910
90703-HC4-000
90741-003-010
90752-GB4-681
90752-GB4-682
90753-GK4-003
90753-GK4-005
90801-035-000

Page Ref.

35
34
62
54
75
54
36
42
33
42
45
30
33
34
40
41
61
61
64
64
44
49

25
13
13
12
6
13
26
18
4
19
9
14
5
14
10
11
10
10
20
20
20
1

41
41
41
41
34
39
39
42
44
60
60
39
49
33
48
28
48
28
48
34
49
33
48
29
34
49
59
44
49
39
49

12
13
13
13
15
8
8
20
21
12
12
9
1
6
1
14
1
15
1
16
1
7
1
7
17
1
15
22
1
10
1

91000
91001-GF6-004
91101-GF6-003
91102-GF6-003
91103-GF6-003
91202-302-010
91202-GE0-003
91202-GE0-015
91203-GB5-761
91208-KB4-671
91251-GK4-003
91251-GK4-005
91301-035-003
91301-GB0-911

91301-GK4-871
91302-001-020
91303-001-000
91303-035-000
91305-028-158
91307-035-000
91311-PH7-004
91312-107-000
91317-171-003

88

Part Number

92000
92101-06016-0A
92101-06020-0A
92101-06022-0A
92101-08018-0A
92501-08025-0A
92800-12000
92811-10000
93000
93301-05006-0H
93301-05010-0H
93401-06010-00
93401-08016-00
93402-08020-00
93403-08032-08
93404-06025-00
93500-04050-0A
93500-05010-0A
93500-05020-0A
93500-05028-0A
93500-05040-0A
93500-06016-0A
93500-06022-0A
93600-05010-0A
93600-06016-0A
93700-05018-0A
93891-05028-08
93892-03012-18
93892-04008-18
93892-04018-18
93892-05010-08
93892-05010-18

Page Ref.

94050-10000
94070-08080
44 23 94101-05000
70 9 94101-06000
70 10
66 7
57 20 94101-08000
40 11
62 14 94101-10000
94101-12000
94102-08000
94111-06000
39 11
39 12 94111-08000
74 18 94201-16150
55 14 94201-20150
71 3
59 16
66 8 94201-30250
77 10 94301-08140
36 27 94510-16000
37 7
95000
68 10
52 20
52 21 95002-02079
37 8 95002-02100
37 9 95002-02659
36 28 95002-50000
39 13 95011-61000
51 8 95014-61300
68 11 95014-71402
46 21 95014-72102
46 22 95014-73100
46 23 95015-32001
52 22
46 24 95015-42000

94000
94001-05000-0S
94001-06000-0S

94001-08000-0S
94002-08000-0S
94002-10000-0S
94021-08020-0S
94021-10000-0S
94030-08000
94050-05000
94050-06000

94050-08000

Part Number

52
62
64
67
69
62
74
59
72
83
75
34
81
79
28
60
77
79
81
69

23
15
21
6
7
16
19
17
7
8
7
18
8
17
16
13
11
18
9
8

95015-81000
95701-06010-00
95701-06012-00
95701-06016-00
95701-06018-00
95701-06028-00
95701-06035-00
95701-06070-00
95701-06110-00
95801-08032-00

Page Ref.

39
55
70
62
64
74
74
83
74
75
57
62
64
81
74
62
70
74
72
33
45

14
15
11
17
22
20
21
9
22
8
21
18
23
10
23
19
12
24
8
8
10

Part Number

96001-06035-00
96001-06040-00
96001-06050-00
96001-06060-00
96001-06065-00
96001-06080-00
96100-60000-00
96100-60010-00
96100-62010-00
96100-62030-00
96140-63000-10
96140-63010-10
96220-30085

38
34
40
40
34
40
34
36
42
42
42
61
64
44

3
19
13
14
20
15
21
29
21
22
23
11
24
25

61
64
61
64

12
25
13
26

28
28
28
28
28
28
80

20
20
20
20
20
20
22

97000
97172-21157-F0
97282-42158-F0
97548-21156-F0
97548-42157-F0
98000

46
65
47
40
66
79
72
72
70
60
70
60
70
74
77
81
57
80
65
80
32
60
62
83
28
55

25
6
26
12
9
19
9
10
13
14
14
15
15
25
12
11
22
20
7
21
18
16
20
10
17
16

44
55
28
39
28
38

24
17
18
15
19
2

98056-55713
98056-55723
98056-56713
98056-56723
98056-57713
98056-57723
98200-10700
99000
99001-10120
99001-14170
99005-02000
99008-01600
99102-GHB-0820
99103-943-0400

96000
96001-06012-00
96001-06014-00
96001-06020-00
96001-06022-00
96001-06025-00
96001-06028-00

Page Ref.

2005.06.10

82 6
82 7
82 9
82 10
47 27
47 28

Part Number

Page Ref.

Part Number

Page Ref.

PART NAME INDEX


Part name

Page

Ref.

[A ]
ADJUSTER, L. DRIVE CHAIN
ADJUSTER, R. CHAIN
ARM ASSY., KICK STARTER
ARM COMP., CAM CHAIN TENSIONER
ARM COMP., L. FR. SUSPENSION
ARM COMP., R. FR. SUSPENSION
ARM COMP., SHIFT DRUM STOPPER
ARM, FR. BRAKE
ARM, GEARSHIFT
ARM, RR. BRAKE
ARM, VALVE ROCKER
AXLE, FR. WHEEL
AXLE, RR. WHEEL

63
62
70
32
59
59
44
60
44
62
30
60
62

2
2
2
3
4
3
8
10
11
9
3
4
3

67
82
56
79

4
10
5
19

68
82
72
71
73
39
78
41
36
42
42
42
63
61
64
41
81
74
66
73
55
71
59
62
81
29
33
50
57
34
40
40
40
42
59
77

8
9
5
1
11
3
1
13
29
21
22
23
8
11
24
12
3
18
8
14
14
3
16
14
6
6
3
9
20
8
7
8
11
14
12
9

[B ]
BAG,
BAG,
BALL
BAND
BAND

OWNERS MANUAL
TOOL, 160MM
ASSY., STEERING STEEL
A3, WIRE
B, AIR CLEANER CONNECTING
TUBE
BAR B, HANDLE
BAR COMP., SIDE STAND
BAR COMP., STEP
BAR, PILLION STEP
BASE, STATOR
BATTERY
BEARING, CONNECTING ROD
BEARING, RADIAL BALL, 6000
BEARING, RADIAL BALL, 6001
BEARING, RADIAL BALL, 6201
BEARING, RADIAL BALL, 6203
BEARING, RADIAL BALL, 6300U
BEARING, RADIAL BALL, 6301U
BEARING, RADIAL BALL, 6304
BODY COMP., FRAME
BOLT-WASHER, 6X10
BOLT-WASHER, 6X25
BOLT-WASHER, 6X6
BOLT-WASHER, 8X16
BOLT-WASHER, 8X20
BOLT-WASHER, 8X32
BOLT A, BRAKE STOPPER
BOLT A, RR. ENGINE SUPPORT
BOLT, 6MM
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,

ADJUSTING
CAP, 8X25
CLUTCH ADJUSTING
CYLINDER STUD, 6X194.5
CYLINDER STUD, 6X202
DRAIN PLUG, 12MM
DRIVE SPROCKET FIXING
FLANGE, 10X53
FLANGE, 5X18

Part name

BOLT, FLANGE, 5X22


BOLT, FLANGE, 6MM
BOLT, FLANGE, 6X10
BOLT, FLANGE, 6X110
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X16
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,

FLANGE,
FLANGE,
FLANGE,
FLANGE,
FLANGE,

6X18
6X20
6X22
6X25
6X28

BOLT, FLANGE, 6X35


BOLT,
BOLT,
BOLT,
BOLT,

FLANGE,
FLANGE,
FLANGE,
FLANGE,

6X40
6X50
6X60
6X65

BOLT, FLANGE, 6X70


BOLT, FLANGE, 6X80
BOLT, FLANGE, 8X32
BOLT, FR. CUSHION UNDER
BOLT, HEX., 5X10
BOLT, HEX., 5X6
BOLT, HEX., 6X16
BOLT, HEX., 6X20
BOLT, HEX., 6X22
BOLT, HEX., 8X18
BOLT, KNOCK, 5MM
BOLT, KNOCK, 6MM
BOLT, RR. ENGINE UNDER
BOLT, SEALING, 14MM
BOLT, SPECIAL, 6MM
BOLT, STUD, 6X32
BOLT, STUD, 8X18
BOLT, SWINGARM PIVOT
BOX, BATTERY
BRIDGE, FORK TOP
BULB
BULB, HEADLIGHT
BULB, STOP & TAILLIGHT
BULB, WEDGE BASE
BULB,
BUSH,
BUSH,
BUSH,
BUSH,
BUSH,
BUSH,

WINKER
20X10
FR. ARM PIVOT
FR. CUSHION UNDER
RR. CUSHION RUBBER
RUBBER
UPPER RUBBER
2005.06.10

Page

Ref.

Part name

79
58
68
78
77
81
28
44
57
80
55
65
80
32
28
39
28
38
60
38
62
34
40
40
34
40
83
34
55
59
39
39
44
70
70
66
32
44
81
32
83
29
63
74
78
54
51
50
77
50
51
76
42
59
59
75
59
75

16
3
9
4
12
11
17
24
22
20
17
7
21
18
18
15
19
2
16
3
20
19
13
14
20
15
10
21
16
13
12
11
23
9
10
7
14
18
7
13
6
5
16
15
2
1
1
6
8
8
2
10
4
2
1
2
11
5

[C ]
CABLE COMP., CHOKE
CABLE COMP., FR. BRAKE
CABLE COMP., SPEEDOMETER
CABLE COMP., THROTTLE
CABLE, INNER
CAMSHAFT COMP.
CAM, RR. BRAKE
CAP ASSY., NOISE SUPPRESSOR
CAP COMP., FUEL FILLER
CAP, CABLE SEALING
CAP, CHAIN CASE PEEP HOLE
CAP, CHOKE DUST
CAP, CROSS MEMBER SIDE
CAP, FR. ARM PIVOT DUST SEAL
CAP, FR. COVER
CAP, FR. CUSHION UNDER
DUST SEAL
CAP, FR. FORK SIDE
CAP, TAPPET ADJUSTING HOLE
CARBURETOR ASSY.
CARRIER, LUGGAGE
CASE, AIR CLEANER UNDER HALF
CASE, AIR CLEANER UPPER HALF
CASE, DRIVE CHAIN UNDER HALF
CASE, DRIVE CHAIN UPPER HALF
CENTER, CLUTCH
CHAIN, CAM
CHAIN, DRIVE
CHAMBER SET, FLOAT
CIRCLIP, EXTERNAL, 16MM
CIRCLIP, EXTERNAL, 17MM
CLAMPER, A.C. GENERATOR CORD
CLAMPER, FUEL TUBE
CLAMPER, PULSER CORD
CLAMPER, TUBE
CLAMP, OVER FLOW PIPE
CLIP, DYNAMO CORD
CLIP, GEARSHIFT FORK GUIDE PIN
CLIP, PISTON PIN
CLIP, TUBE

COIL COMP., IGNITION


COLLAR, 14.8MM
COLLAR, 17MM
COLLAR, FR. ARM PIVOT
COLLAR, FR. AXLE DISTANCE
COLLAR, FR. COVER SETTING
COLLAR, FR. CUSHION DISTANCE
COLLAR, FR. FENDER
COLLAR, FR. WHEEL SIDE
COLLAR, GEAR
COLLAR, MUFFLER SETTING

Page

Ref.

52
52
51
52
51
30
60
62
79
65
46
73
46
73
59
83

2
8
6
1
7
2
2
6
6
2
12
5
14
13
6
5

59
56
28
46
66
68
68
73
73
35
32
73
46
45
36
42
39
79
39
40
40
34
44
41
40
46
47
65
69
79
33
35
59
61
83
59
58
61
42
74

8
4
4
11
5
6
5
2
1
4
2
3
5
10
26
18
4
1
5
6
5
12
4
5
12
25
26
6
4
4
4
18
5
5
4
7
2
3
11
16

5
89

PART NAME INDEX


Part name

COLLAR, RR. AXLE DISTANCE


COLLAR, RR. BRAKE PANEL SIDE
COLLAR, RR. CUSHION RUBBER
BUSH
COLLAR, RR. CUSHION UPPER
RUBBER BUSH
COLLAR, RR. WHEEL AXLE SLEEVE
COLLAR, RUBBER BUSH
COLLAR, STEERING STEM
COLLAR, TANK SETTING
COLLAR, TOP BRIDGE
CONTACT ASSY., NEUTRAL SWITCH
CORD COMP., TAILLIGHT
COTTER, VALVE
COUNTERSHAFT, TRANSMISSION
COVER COMP., R. CRANKCASE
COVER SET, L. SIDE
COVER SET, R. SIDE
COVER, CLUTCH OUTER
COVER, CYLINDER HEAD
COVER, EX. PIPE
COVER, FORK CENTER
COVER, FR.
COVER, FR. TOP
COVER, HANDLE UNDER
COVER, LOCK NUT
COVER, L. CRANKCASE
COVER, L. CYLINDER HEAD SIDE
COVER, R. CYLINDER HEAD SIDE
COVER, R. HANDLE LEVER
CRANKCASE COMP., L.
CRANKCASE COMP., R.
CRANKSHAFT COMP.
CRANKSHAFT COMP., R.
CRANKSHAFT, L.
CUP, FUEL STRAINER
CUSHION ASSY., FR.
CUSHION ASSY., RR.
CUSHION, BATTERY
CUSHION, C.D.I. UNIT
CYLINDER
C.D.I. UNIT

Page

Ref.

63
62

7
4

75

75
63
59
54
66
54
56
44
77
30
42
34
67
67
35
28
69
56
57
83
57
54
52
38
28
28
52
40
40
41
41
41
46
59
75
78
79
33
79

4
5
10
7
1
9
11
15
4
11
2
1
3
1
2
1
1
13
13
1
15
3
13
1
3
2
12
3
1
1
7
8
17
9
1
3
2
1
3

63
35
35
40
30
33
34
33
44
68
60
62

1
6
9
10
14
5
14
8
5
4
8
11

[D ]
DAMPER SET, WHEEL
DISK A, CLUTCH FRICTION
DISK B, CLUTCH FRICTION
DOWEL PIN, 10X14
DOWEL PIN, 8X12

DOWEL PIN, 8X14


DRUM, GEARSHIFT
DUCT, AIR CLEANER
DUST SEAL, BRAKE CAM

90

Part name

DUST SEAL, STEERING HEAD

Page

Ref.

56

68
85
85

1
2
5

58
63
64
61
63
46
39
56
44
44
65
80

1
6
27
2
15
3
1
3
1
2
2
22

[E ]
ELEMENT COMP., AIR CLEANER
EMBLEM, FR. TOP COVER
EMBLEM, POINT COVER
[F ]
FENDER, FR.
FLANGE COMP., FINAL DRIVEN
FLANGE SUB ASSY., FINAL DRIVEN
FLAP, TIRE
FLOAT SET
FLYWHEEL COMP.
FORK SET, FR.
FORK, L. GEARSHIFT
FORK, R. GEARSHIFT
FUEL FILL CAP COMP.
FUSE
[G ]
GASKET KIT A
GASKET KIT B
GASKET SET
GASKET SET B
GASKET, CLUTCH OUTER COVER
GASKET, CRANKCASE
GASKET, CYLINDER
GASKET, CYLINDER HEAD
GASKET, CYLINDER HEAD COVER
GASKET, EX. PIPE
GASKET, IN. PIPE
GASKET, L. CYLINDER HEAD SIDE
COVER
GASKET, OIL PUMP BODY
GASKET, R. CRANKCASE COVER
GASKET, R. CYLINDER HEAD SIDE
COVER
GAUGE, OIL LEVEL
GEAR COMP., SPEEDOMETER
GEAR, COUNTERSHAFT LOW
GEAR, COUNTERSHAFT SECOND
GEAR, COUNTERSHAFT THIRD
GEAR, MAINSHAFT SECOND
2005.06.10

48
49
46
46
35
49
40
49
33
48
29
48
28
48
48
69
28
48

1
1
1
9
3
1
2
1
2
1
4
1
5
1
1
2
9
1

28
48
37
49
34
49

7
1
2
1
2
1

28
48
34
60
42
42
42
42

6
1
3
5
3
6
8
5

Part name

Page

Ref.

42
35
35
82
52
52
81
39
77
57
81
35
29
29

7
21
19
3
9
10
1
6
7
16
2
5
3
2

54
79
50
50
29

2
8
1
4
1

32
81
46
83
72
79
61
61
63

8
5
16
3
3
13
4
14
9

60
62

9
7

47
47
60
70
73

27
28
14
14
4

79
79
41

10
12
11

LABEL, COLOR
LABEL, DRIVE CHAIN
LABEL, SHIFT PATTERN

84
84
84

LABEL, TIRE

84

6
3
4
7
2

GEAR, MAINSHAFT THIRD


GEAR, PRIMARY DRIVE
GEAR, PRIMARY DRIVEN
GRIP
GRIP COMP., THROTTLE
GRIP, HANDLE
GROMMET A, AIR CLEANER CASE
GROMMET, NEUTRAL SWITCH CORD
GROMMET, TAILLIGHT BASE
GROMMET, TOP COVER
GROMMET, WIRE CORD
GUIDE, CLUTCH CENTER
GUIDE, EX. VALVE
GUIDE, IN. VALVE
[H ]
HANDLE COMP., STEERING
HARNESS, WIRE
HEADLIGHT ASSY.
HEADLIGHT UNIT
HEAD COMP., CYLINDER
HEAD, CAM CHAIN TENSIONER PUSH
ROD
HOLDER ASSY., HELMET
HOLDER, NEEDLE JET
HOOK, FR. COVER
HOOK, MAIN STAND SPRING
HORN COMP.
HUB COMP., FR. WHEEL
HUB SUB ASSY., FR.
HUB SUB ASSY., RR.
[I ]
INDICATOR, FR. BRAKE
INDICATOR, RR. BRAKE
[J ]
JET, MAIN,
JET, SLOW,
JOINT B, BRAKE ARM
JOINT, DRIVE CHAIN
[K ]
KEY SET
KEY, BLANK
KEY, WOODRUFF, 4MM
[L ]

PART NAME INDEX


Part name

Page

Ref.

Part name

67
67
76
77
52
34
52
73
56

5
2
2
2
3
4
11
7
12

NUT, TAPPET ADJUSTING


NUT, U, 10MM

MAINSHAFT, TRANSMISSION
MARK, DRIVE CAUTION

42
84

MARK, L. FRAME BODY


MARK, R. FRAME BODY
MARK, SIDE COVER
MIRROR COMP.
MUFFLER COMP., EX.

85
85
85
52
69

1
5
8
4
3
1
14
5

LATCH, BATTERY BOX


LATCH, TOOL BOX
LENS COMP., WINKER
LENS, TAILLIGHT
LEVER, CHOKE
LEVER, CLUTCH
LEVER, R. STEERING HANDLE
LINK, RR. BRAKE TORQUE
LOCK, STEERING HANDLE
[M ]

[N ]
NEEDLE SET, JET
NUT
NUT-WASHER, 8MM
NUT B, BRAKE ROD ADJUSTING
NUT C, STEERING STEM
NUT SET, SQUARE
NUT, CAP, 10MM
NUT, CAP, 6MM
NUT, CAP, 8MM
NUT, FLANGE, 10MM
NUT, FLANGE, 5MM
NUT, FLANGE, 6MM

NUT,
NUT,
NUT,
NUT,

FLANGE, 8MM
HEX., 10MM
HEX., 12MM
HEX., 5MM

NUT, HEX., 6MM

NUT, HEX., 8MM

NUT, LOCK, 14MM


NUT, RR. AXLE SLEEVE
NUT, SPEED, 4MM

NUT, U, 6MM
NUT, U, 8MM

2
3
15
15
15
11
10
7
10
6
8
14
17
16
13
11
18
9
8
7
17
23
23
15
21
6
7
18
17
17
16
19
8
22
18
19

Ref.

Part name

30
59
61
74
62
63

13
14
9
17
12
19

PIN, SHIFT RETURN SPRING


PIN, SPLIT, 1.6X15
PIN, SPLIT, 2.0X15

44
34
42
39
61
64
60
39
49
59
33
48
34
49
28
48
28
48
63
39
49
44
49
34
49
29
35
35

21
15
20
8
10
20
12
9
1
15
6
1
17
1
14
1
15
1
11
10
1
22
1
16
1
7
1
20

40
49
73
65
33
48
77
77
62
60
70
70
45
74
32
41
44
44
41

9
1
6
5
7
1
6
5
5
7
7
1
1
25
10
9
7
3
4

[O ]
OIL SEAL, 11.6X24X10
OIL SEAL, 13.8X24X5
OIL SEAL, 17X29X5
OIL SEAL, 18.9X30X5
OIL SEAL, 21X35X7
OIL SEAL, 27X40X6
OIL SEAL, 47X60X7
O-RING, 107X2
O-RING, 13.8X2.4
O-RING, 14.5MM
O-RING, 18X3

46
50
55
60
70
54
46
75
28
66
83
39
79
28
60
77
79
81
69
72
63
52
53
62
64
67
69
34
52
59
62
74
81
35
63
57

Page

O-RING, 27X2.0
O-RING, 30.8MM
O-RING, 40.5X3
O-RING, 6X1.7
O-RING, 7X1.7
O-RING, 8MM
O-RING, 9X1.6
OUTER, CLUTCH
OUTER, DRIVE GEAR
[P ]
PACKING, DRAIN COCK, 12.5X20
PACKING, DRIVE CHAIN CASE
PACKING, FUEL FILLER CAP
PACKING, RUBBER, 16MM
PACKING, TAILLIGHT BASE
PACKING, TAILLIGHT LENS
PANEL COMP., RR. BRAKE
PANEL SUB ASSY., FR. BRAKE
PEDAL COMP., BRAKE
PEDAL, GEAR CHANGE
PINION, KICK STARTER
PIN A, PILLION STEP
PIN, CAM CHAIN GUIDE ROLLER
PIN, CRANK
PIN, GEARSHIFT DRUM
PIN, GEARSHIFT FORK GUIDE
PIN, PISTON
2005.06.10

PIN, SPLIT, 3.0X25


PIPE, IN.
PISTON
PIVOT, CAM CHAIN TENSIONER
PIVOT, OIL PUMP
PLATE A, CLUTCH
PLATE B, CLUTCH
PLATE COMP., CLUTCH CAM
PLATE COMP., CLUTCH LIFTER
PLATE COMP., SILENCER
PLATE, CONTACT FIXING
PLATE, DRIVE
PLATE, DRIVE SPROCKET FIXING
PLATE, FORK TOP BRIDGE
PLATE, FR. COVER SETTING
PLATE, GEARSHIFT DRUM LOCK
PLATE, GEARSHIFT DRUM STOPPER
PLATE, NAME
PLATE, RR. WINKER SETTING
PLATE, STAY
PLIERS, 135
PLUG, HEAD PIPE
PLUG, RUBBER, 19MM
PLUG, SPARK
PUMP ASSY., OIL

Page

Ref.

44
74
62
70
74
72
28
41
32
37
35
35
34
34
81
44
35
42
54
83
42
44
84
76
46
82
56
44
49
28
37

14
23
19
12
24
8
8
3
5
5
7
8
5
7
4
17
10
10
4
2
13
6
1
11
13
8
1
20
1
20
1

56
56
56
45
79
79
34
45
30
50
61
63
41
35
35

7
2
6
2
7
14
9
4
9
2
7
12
2
15
16

32
41
70
32
44
32
44
37
37

7
6
6
9
25
4
16
3
4

[R ]
RACE, STEERING BOTTOM CONE
RACE, STEERING TOP BALL
RACE, STEERING TOP CONE
RATCHET, STARTER DRIVE
RECTIFIER COMP., REGULATE
RELAY COMP., WINKER
RETAINER, CLUTCH BALL
RETAINER, KICK SPRING
RETAINER, VALVE SPRING
RIM COMP., HEADLIGHT
RIM, FR. WHEEL
RIM, RR. WHEEL
RING SET, PISTON
RING, CLUTCH WEIGHT CENTER
RING, CLUTCH WEIGHT STOPPER
ROD COMP., CAM CHAIN TENSIONER
PUSH
ROD, CONNECTING
ROD, RR. BRAKE
ROLLER COMP., CAM CHAIN GUIDE
ROLLER, 3X8.5
ROLLER, CAM CHAIN TENSIONER
ROTOR, NEUTRAL SWITCH
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER

5
91

PART NAME INDEX


Part name

RUBBER A, RR. WINKER MOUNTING


RUBBER A, STAND STOPPER
RUBBER B, RR. WINKER MOUNTING
RUBBER B, TOP BRIDGE SHEET
RUBBER, AIR CLEANER ELEMENT
SETTING
RUBBER, KICK STARTER
RUBBER, PILLION STEP
RUBBER, SEAT MOUNTING
RUBBER, STAND STOPPER
RUBBER, STEP
RUBBER, STOPPER ARM CUSHION

Page

Ref.

76
66
76
54

7
9
8
6

68
70
73
66
72
71
62

3
3
9
3
4
2
10

46
37
46
46
46
46
52
68
69
46
46
36
39
52
50
57
51
77
52
36
37
68
76
52
52
37
37
72
30
76
76
57
68
30
48
66
66
30
35
42
45
72
82
30

18
6
21
23
22
24
22
11
6
6
8
28
13
15
10
17
8
10
16
27
7
10
14
20
21
8
9
6
12
12
13
18
2
1
1
2
4
10
17
19
9
2
2
4

[S ]
SCREEN, FUEL STRAINER
SCREEN, OIL FILTER
SCREW-WASHER, 3X12
SCREW-WASHER, 4X18
SCREW-WASHER, 4X8
SCREW-WASHER, 5X10
SCREW-WASHER, 5X28
SCREW-WASHER, 5X6
SCREW SET A
SCREW SET B
SCREW, FLAT, 5X10
SCREW, FLAT, 6X16
SCREW, HANDLE LEVER PIVOT
SCREW, HEADLIGHT SETTING
SCREW,
SCREW,
SCREW,
SCREW,

OVAL, 5X18
PAN, 4X50
PAN, 5MM
PAN, 5X10

SCREW, PAN, 5X20


SCREW, PAN, 5X28
SCREW, PAN, 5X40
SCREW, PAN, 6X16
SCREW, PAN, 6X22
SCREW, SIDE STAND PIVOT
SCREW, TAPPET ADJUSTING
SCREW, TAPPING, 4X40
SCREW, TAPPING, 4X8
SCREW, U-LOCK FLAT, 6X12
SEAL, AIR CLEANER COVER
SEAL, VALVE STEM
SEAT ASSY., SINGLE
SEAT COMP., PILLION
SEAT, VALVE SPRING OUTER
SET RING, 101.5MM
SET RING, 20MM

5
92

SHAFT, RR. BRAKE PIVOT


SHAFT, SCREW DRIVER
SHAFT, VALVE ROCKER ARM

Part name

SHEET A, TOP BRIDGE RUBBER


SHOE SET, BRAKE
SLEEVE, RR. WHEEL AXLE
SOCKET ASSY., HEADLIGHT
SOCKET COMP.
SOCKET COMP., L. FR. WINKER
SOCKET COMP., POSITION LAMP
SOCKET COMP., R. FR. WINKER
SOCKET COMP., TAILLIGHT
SPANNER, 10X12
SPANNER, 14X17
SPEEDOMETER ASSY.
SPINDLE COMP., GEARSHIFT
SPINDLE, CAM CHAIN GUIDE
SPROCKET
SPINDLE, KICK STARTER
SPOKE SET A, 12X158
SPOKE SET A, 12X158.5
SPOKE SET B, 10X158.5
SPOKE SET B, 10X159.0
SPRING A, BRAKE ROD
SPRING A, SIDE STAND
SPRING D, MAIN STAND
SPRING, BRAKE ARM RETURN
SPRING, BRAKE PEDAL
SPRING, BRAKE SHOE
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,

CAM CHAIN TENSIONER


CAM PLATE SIDE
CHANGE FRICTION
CLUTCH
CLUTCH DAMPER
CLUTCH FREE
GEARSHIFT ARM
GEARSHIFT RETURN
KICK STARTER
OIL THROUGH
SHIFT DRUM STOPPER
SPEEDOMETER SETTING
STARTER PINION
FRICTION
SPRING, STOPPER ARM
SPRING, STOP SWITCH
SPRING, VALVE INNER
SPRING, VALVE OUTER
SPROCKET, CAM
SPROCKET, CAM CHAIN GUIDE
SPROCKET, DRIVE
SPROCKET, FINAL DRIVEN
SPROCKET, TIMING
STAND COMP., MAIN
STATOR COMP.
STAY, IGNITION COIL
STAY, MUFFLER UPPER
STAY, TOP COVER SETTING
STOPPER, CABLE
SUB CORD, RR. WINKER
SUSPENSION, WINKER RELAY
2005.06.10

Page

Ref.

Part name

54
60
62
63
50
51
76
50
76
77
82
82
51
44

5
1
1
4
5
4
5
7
3
3
6
7
3
10

SWINGARM ASSY.
SWITCH ASSY., COMBINATION
SWITCH ASSY., FR. STOP
SWITCH ASSY., LIGHTING
SWITCH ASSY., RR. STOP
SWITCH ASSY., WINKER

32
45
61
61
64
64
70
72
72
60
70
60
62
32
34
42
35
35
35
44
44
45
34
44
51

12
3
13
12
26
25
13
10
9
11
8
3
8
6
6
12
11
13
12
12
13
6
11
9
5

45
73
70
30
30
32
32
42
63
41
72
39
79
69
57
52
79
79

5
8
5
8
7
1
11
9
3
10
1
2
5
3
14
4
9
15

Page

Ref.

73
79
52
52
70
52

12
11
7
5
4
6

77
65

1
1

56
34
61
63
82
46
68
46
40
65
65
46
61
63

10
10
8
13
1
4
7
19
4
4
3
20
1
14

46
46
30
30

15
7
6
5

54
28
42
35
39
45
42
32
34
62
44
54
35
50
73
52
74
75
70
62
64
74

10
12
16
24
7
7
15
17
13
13
19
12
23
11
10
18
22
8
11
17
22
20

[T ]
TAILLIGHT UNIT
TANK COMP., FUEL
THREAD COMP., STEERING HEAD
TOP
THROUGH, OIL
TIRE, FR.
TIRE, RR.
TOOL SET
TOP SET
TUBE, AIR CLEANER CONNECTING
TUBE, AIR VENT
TUBE, BREATHER, 5X320
TUBE, FUEL RESERVE
TUBE, FUEL, 5.3X520
TUBE, OVERFLOW
TUBE, TIRE
[V ]
VALVE COMP., FLOAT
VALVE SET, THROTTLE
VALVE, EX.
VALVE, IN.
[W ]
WASHER
WASHER A, SEALING, 6MM
WASHER A, SPLINE, 20MM
WASHER B, LOCK
WASHER, 10MM
WASHER, 17MM
WASHER, 17X1.5
WASHER, 8MM
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,
WASHER,

GEARSHIFT DRUM SIDE


HANDLE SETTING
LOCK, 14MM
LOCK, 6MM
PILLION STEP
PLAIN
PLAIN, 10MM
PLAIN, 12MM
PLAIN, 5MM
PLAIN, 6MM

PART NAME INDEX


Part name

WASHER, PLAIN, 8MM


WASHER, SEALING, 14MM
WASHER, SEALING, 6MM
WASHER, SEALING, 6.5X12
WASHER, SPEEDOMETER GEAR
WASHER, SPLINE, 17MM
WASHER, SPRING, 6MM
WASHER, SPRING, 8MM
WASHER, SPROCKET SETTING
WASHER, STEERING HEAD DUST
SEAL
WASHER, STOPPER, 14MM
WASHER, TANK SETTING
WASHER, THRUST, 20MM
WASHER, TOOTHED
WASHER, TOP BRIDGE
WASHER, WAVE
WEIGHT, CLUTCH
WHEEL SUB ASSY., FR.
WHEEL SUB ASSY., RR.
WINKER ASSY., L. FR.
WINKER ASSY., L. RR.
WINKER ASSY., R. FR.
WINKER ASSY., R. RR.
WRENCH, BOX
WRENCH, SPARK PLUG

Page

Ref.

57
74
83
32
28
28
32
60
42
62
64
81
75

21
21
9
15
11
13
16
6
17
18
23
10
6

56
35
83
45
54
54
52
35
61
63
76
76
76
76
82
82

9
25
7
8
13
8
19
14
6
10
4
9
1
6
4
5

Part name

Page

Ref.

Part name

Page

Ref.

5
93
2005.06.10

FOREWORD INDEX

ENGINE GROUP

FRAME GROUP

PART NUMBER INDEX

PART NAME INDEX

E. A .2005.06

Published by Honda Motor Co., Ltd.


Printed in Japan

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