Attachment # 2 to Letter no. LII/4035/020/SP dated 14.05.

2002

A. Assumptions 1 2 3 4 5 a. b. c. B. 1 Lignite consumption at 100% MCR Boiler loading in each unit Ash Content (maximum) in lignite Fly ash content (maximum) Ash Bulk density Ash collection rate in ESP hoppers (6x8) Ash collection rate in Gas duct hopper (1 no.) Ash Collection rate in Air preheater hoppers (total 4 nos.) Capacity Estimation of Buffer Silo Total fly ash collection in each unit (1x210 MW) Total fly ash collection in 2x210 MW unit Total fly ash collection in 3x210 MW unit No. of Buffer silos for each 210 MW Unit 1 silo for coarse ash collection and 1 silo for fine ash collection only. However, capacity of each silo will be for collection of total fly ash generated in each unit Storage capacity of each buffer silo = Capacity of buffer silo for 2x210 MW unit Capacity of buffer silo for 3x210 MW unit Selected capacity of each buffer silo for 7x210 MW Capacity Estimation of RCC silo 1 2 Total fly ash collection in 7x210 MW unit Total no. of RCC silos for 7 x 210 MW (1 No. of RCC silo for fine ash collection and
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= = = = = = =

236 T/hr 10% 85% 0.80 tonnes/m3 21.50 T/hr 4.60 T/hr 0.60 T/hr.

= =

(21.50 + 4.60 + 0.60) T/hr 26.70 T/hr 2x26.70 T/hr 53.40 T/hr 3x26.70 T/hr 80.10 T/hr 2 (1W + 1S)

2 3 4

= = = =

5 6 a. b. 7 C.

0.5 hours 53.40 Ton x0.5x1 26.70 ton 80.10 ton x 0.5 x1 40.05 ton 45 MT

= = = = =

= = =

7x26.70 T/hr 186.9 T/hr 4 (2W + 1S)

Attachment # 2 to Letter no. LII/4035/020/SP dated 14.05.2002

3 4 5 6

other 3 no. RCC silos for coarse ash collection , However, capacity of each silo will be for collection of total fly ash generated in 7 units Storage capacity of each RCC silo Amount of Ash collected in 8 hours Capacity of each RCC silo Selected capacity of each RCC silo

= = = = = =

8 hours 186.9 T/hr x 8 1495.2 ton 1495.2 Ton x0.5 747.6 ton 750 MT

D. 1 2 3 4 5 6 7 E. 1. 2.

Capacity estimation of Dense ash slurry Fly ash generation rate in 7 units Fly ash feeding rate in each silo Fly ash volumetric feeding rate Ash water rate in slurry Total ash slurry flow rate Water requirement for slurry Dense slurry flow rate selected Capacity of Mixing Tank Retention time of mixing tank depends on the chemical properties of ash. Hardening time of ash should be greater than retention time for slurry mixing tank. LII has selected 30 minutes retention time for mixing tank based on similar plant for Khaperkheda dense slurry disposal plant of MESB. This 30 minute retention time is only for bidding purpose and actual sizing will be done during detail engineering. Size of Disposal Pipe Line Disposal pipe line size also depends on the characteristic of ash slurry. 200 NB pipe size has been selected on similar basis (point no. E.2). = = = = = = = = = = = 186.90 T/hr 186.90 T/hr x 0.5 93.45 T/hr 93.45 x 0.8 116.81 m3/hr 70.30 16.81 m3/hr 0.7 166.86 m3/hr 166.86 m3/hr x 0.3 50.08 m3/hr 170 m3/hr

F. 1.

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