R M WORKS for KLTPS UNIT 1and 2 at Parandhro

CALCULATION FOR ASH GENERATION

Each Unit INPUT PARAMETERS Lignite Consumption Ash Content (Maximum) Fly ash content (Maximum) Fly Ash Generation (Estimated) Fly Ash Collection Data ESP Hoppers ESP Hoppers ESP Hoppers ESP Hoppers ESP Hoppers ESP Hoppers Gas duct hopper Air preheater Hopper (1st row) ( 2nd row) (3rd row) (4th row) (5th row) (6th row) (T/hr) (T/hr) (T/hr) 16.00 3.50 1.10 0.50 0.20 0.20 4.60 0.60 21.60 5.10 26.70 32.00 7.00 2.20 1.00 0.40 0.40 9.20 1.20 43.20 10.20 53.40 32.00 7.00 2.20 1.00 0.40 0.40 9.20 1.20 43.20 10.20 53.40 48.00 10.50 3.30 1.50 0.60 0.60 13.80 1.80 64.80 15.30 80.10 112.00 24.50 7.70 3.50 1.40 1.40 32.20 4.20 151.20 35.70 186.90 UNIT (T/hr) % % (T/hr) 210 MW 236 10.0% 90.0% 21.24 Unit 6 & 7 2 x 210 MW 472 10.0% 90.0% 42.48 Unit 4 & 5 2 x 210 MW 472 10.0% 90.0% 42.48 Unit 1, 2 & 3 3 x 210 MW 708 10.0% 90.0% 63.72 All Unit 7x 210 MW 1652 10.0% 90.0% 148.68

Coarse Ash Generation (1st, 5th & 6th Row, Gas. Air preheater hopper)) (T/hr) Fine Ash Generation Fly Ash Generation (Calculated) (T/hr) (T/hr)

CALCULATION FOR SILO CAPACITY

Storage Capacity of Each Buffer Silo No. of Fine Ash Buffer Silo Amount of Fine Ash Collected Ton Hour 0.5 1 2.55 0.5 1 5.10 0.5 1 5.10 0.5 1 7.65

Sitesh\\ Sitesh\ Kutch GEB\ lignite consumption calculation.xls

R M WORKS for KLTPS UNIT 1and 2 at Parandhro

Fine ash Buffer Silo Capacity (Dia. = M, Ht.= M) Volume of Fine Ash Colleted No. of Coarse Ash Buffer Silo Amount of Coarse Ash Collected Coarse ash Buffer Silo Capacity (Dia. = M, Ht.= M) Volume of Coarse Ash Colleted in Buffer Silo

MT m3

2.55 3.19 1

5.10 6.38 1 21.60 21.6 27

5.10 6.38 1 21.60 21.6 27

7.65 9.56 1 32.40 32.4 40.5

Ton MT m3

10.80 10.8 13.5

Fly ash Buffer Silo Capacity (Dia. = M, Ht.= M) Volume of Fly Ash Colleted in Buffer Silo

MT m3

13.35 16.6875

26.7 33.375

26.7 33.375

40.05 50.0625

Bulk Density of Ash Ash/Air Ratio (By weight) Storage Capacity of Each RCC Silo No. of Fine Ash RCC Silo Amount of Fine Ash Collected in RCC Silo Fine ash Silo RCC Capacity (Dia. = M, Ht.= M) Volume of Fine Ash Colleted in RCC Silo No. of Coarse Ash Silo Amount of Corase Ash Collected in RCC Silo Coarse ash RCC Silo Capacity (Dia. = M, Ht.= M) Volume of Coarse Ash Colleted in RCC Silo

T/m3

0.80 70/30

Hour

8 1

Ton MT m3

285.60 285.60 357.00 3

Ton MT m3

1209.60 403.20 504.00

Fly ash RCC Silo Capacity (Dia. = M, Ht.= M) Volume of Fly Ash Colleted in RCC Silo

MT m3

594.72 743.4

747.60 934.50

Sitesh\\ Sitesh\ Kutch GEB\ lignite consumption calculation.xls

R M WORKS for KLTPS UNIT 1and 2 at Parandhro

Each Silo Capacity

MT

600

Sitesh\\ Sitesh\ Kutch GEB\ lignite consumption calculation.xls

Sl. No. A B C

Para meter Capital Cost Operating Cost Maintenance Cost

Year 1

Year 2

Year 3

Year 4

Year 5

Capital Cost

10.00

Aux Power Consump 200 kW

Year 6

Year 7

Year 8

Year 9

Year 10

Year 11

Year 12

Year 13

Year 14

Year 15

Year 16

Year 17

Year 18

Year 19

Year 20

CALCULATION FOR ASH SLURRY

Case I

Sl no.

INPUT PARAMETERS

UNIT

Total (Max)

Amount of Ash in Dense slurry Amount of Water in Dense slurry Fly ash feeding rate in each Silo Compact ash density Fly ash feeding rate in each Silo Water requirement for slurry Total Ash slurry Flow rate Design Ash slurry Flow rate Pumping capacity (with 15% margin) Design capacity of Slurry pump Density of ash slurry Design head of pump

% % T/Hr T/m3 m3/hr m3/hr m3/hr m3/hr m3/hr m3/hr

70% 30% 93.45 1.75 53.40 22.89 76.29 87.73 87.73 90 1.602459016

bar

120

Normal

70% 30% 75.60 1.75 43.20 18.51 61.71 76.28571 70.97 70.97 80 1.602459016
186.9